CN115649714A - Storage method of RGV (reduced rank volume) warehouse based on stacker and stacker - Google Patents
Storage method of RGV (reduced rank volume) warehouse based on stacker and stacker Download PDFInfo
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- CN115649714A CN115649714A CN202211413520.6A CN202211413520A CN115649714A CN 115649714 A CN115649714 A CN 115649714A CN 202211413520 A CN202211413520 A CN 202211413520A CN 115649714 A CN115649714 A CN 115649714A
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Abstract
An RGV warehouse storage method based on a stacker and the stacker comprise a warehousing process, a ex-warehouse process and an empty tray recycling process, wherein the warehousing process comprises the following steps: firstly, materials provided under a line are conveyed to a first production line, a code scanner of a second line body transmits read information of the materials to a warehouse management system, and the warehouse management system distributes destinations of the materials; when the warehouse management system judges that the materials need to be put in a warehouse, the destination of the warehouse management system for controlling the RGV main body to move is a fifth line body; firstly, the RGV main body moves to the second line body and the second line body is butted with the second line body to take materials into the tray; the stacker executes corresponding warehousing tasks, puts the materials into a designated warehouse location, and finishes the primary warehousing process; the invention has the advantages of saving land, reducing labor intensity, reducing storage and transportation loss, improving logistics efficiency and improving logistics automation level and management by matching the line body with the RGV main body, the code scanner and the warehouse management system.
Description
Technical Field
The invention relates to the technical field of warehouses, in particular to an RGV warehouse storage method based on a stacker and the stacker.
Background
RGV is the english abbreviation of rail vehicle, also called rail shuttle dolly, has not convenient enough, high-efficient inadequately, can't confirm the technical problem of required goods in the in-process of carrying out warehouse goods access in the prior art.
Disclosure of Invention
In order to overcome the above disadvantages of the prior art, the present invention provides an RGV warehouse storage method based on a stacker and a stacker.
The technical scheme adopted by the invention for solving the technical problem is as follows: an RGV warehouse storage method based on a stacker is characterized by comprising a warehousing flow, a ex-warehouse flow and an empty tray recycling flow, wherein the warehousing flow comprises the following steps:
the method comprises the following steps: firstly, materials provided under a line are conveyed to a first production line, a code scanner of a second line body transmits read information of the materials to a warehouse management system through electric signals, and the warehouse management system distributes the destinations of the materials according to the specific information of the materials;
step two: when the warehouse management system judges that the materials need to be put in a warehouse, the warehouse management system controls the RGV main body to move through an electric signal, and the destination of the RGV main body is a fifth line body;
step three: after receiving the task and the target position, the RGV main body executes a corresponding warehousing program flow, firstly, the RGV main body moves to the second wire body and receives materials butt-jointed with the second wire body into the tray, and then moves to the fifth wire body and receives the materials butt-jointed with the fifth wire body to the fifth wire body after the materials are completely received;
step four: a fifth line body conveys the materials to a position of a warehouse inlet of the three-dimensional warehouse, at the moment, the warehouse management system transmits the position of a target warehouse position to a stacker through electric signals, then the stacker executes corresponding warehouse entry tasks, the materials are placed in a specified warehouse position, after the execution of a warehouse entry process is finished, the RGV main body returns to the original position to wait for a next instruction;
the process of recycling the empty tray comprises the following steps:
the method comprises the following steps: after the second line body and the third line body convey the empty tray to the tail end of the line body, the warehouse management system transmits the flow of recovering the empty tray to the RGV main body through electric signals, and the warehouse management system controls the RGV main body to convey the empty tray to the first line body for recovery;
step two: when the empty trays at the first line body are full and cannot be stored, the warehouse management system distributes the destinations of the empty trays to the warehousing inlet of the three-dimensional warehouse, stores the empty trays in the warehouse, sends out the empty tray ex-warehouse flow to the stacker and the RGV main body through the warehouse outlet of the three-dimensional warehouse when waiting for the empty trays at the first line body, and sends the empty trays to the first line body for production line use through the warehouse outlet of the three-dimensional warehouse.
As a further improvement of the invention: the ex-warehouse process is a reverse operation step of the in-warehouse process.
As a further improvement of the invention: and when the warehousing flow, the ex-warehousing flow and the empty tray recycling flow are abnormal, switching to a manual mode to each device to execute tasks.
A stacker comprises a stacker, a production line, an RGV main body, a three-dimensional warehouse and a warehouse control system, wherein the warehouse control system is connected with the stacker, the production line, the RGV main body and the three-dimensional warehouse through electric signals.
As a further improvement of the invention: the production line comprises a first production line, a second production line and a third production line.
As a further improvement of the invention: the first production line is connected with a first line body and a second line body, the second line body is connected with a code scanner, the second production line is connected with a third line body and a fourth line body, and the third production line is connected with a seventh line body and an eighth line body.
As a further improvement of the invention: the RGV main body is connected with an RGV track, the stacker is connected with a fifth line body and a sixth line body, and the fifth line body is connected with a three-dimensional warehouse.
As a further improvement of the invention: and the code scanner is connected with the warehouse management system through an electric signal.
As a further improvement of the invention: the three-dimensional warehouse is provided with a warehouse inlet and a warehouse outlet.
As a further improvement of the invention: the RGV track is connected with the tail parts of a first line body, a second line body, a third line body, a fourth line body, a fifth line body, a sixth line body, a seventh line body and an eighth line body.
Compared with the prior art, the invention has the beneficial effects that:
the invention has the advantages of saving land, reducing labor intensity, accurately confirming the delivery and storage of the required goods, reducing storage and transportation loss, improving logistics efficiency, improving logistics automation level and managing by matching the line body with the RGV main body, the code scanner and the warehouse management system.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of a first production line structure according to the present invention;
FIG. 3 is a schematic view of a second production line according to the present invention;
FIG. 4 is a schematic view of a third production line structure according to the present invention
FIG. 5 is a partial structure diagram of the stacker crane and the three-dimensional garage of the present invention.
In the figure: 1. a first production line; 2. a second production line; 3. a third production line; 4. a first wire body; 5. a second wire body; 6. a third wire body; 7. a fourth wire body; 8. a fifth wire body; 9. a sixth wire body; 10. a seventh wire body; 11. an eighth wire body; 12. an RGV subject; 13. an RGV track; 14. a three-dimensional warehouse; 15. a stacker; 16. and a code scanner.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the technical solutions of the present invention will be clearly and completely described below with reference to the specific embodiments of the present invention and the accompanying drawings. It is to be understood that the described embodiments are merely exemplary of the invention, and not restrictive of the full scope of the invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It should be noted that the terms "comprises" and "comprising," and any variations thereof, in the description and claims of the present invention and the above-described drawings, are intended to cover a non-exclusive inclusion, such that a process, method, system, article, or apparatus that comprises a list of steps or elements is not necessarily limited to those steps or elements expressly listed, but may include other steps or elements not expressly listed or inherent to such process, method, article, or apparatus.
In the description of the present application, it should be noted that, unless otherwise explicitly stated or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, a fixed connection, a detachable connection, or an integral connection; may be a mechanical connection; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present application can be understood in a specific case by those of ordinary skill in the art.
The invention will now be further described with reference to the following description and examples in conjunction with the accompanying drawings: as shown in fig. 1 to 5, an RGV warehouse storage method based on a stacker is characterized by comprising a warehousing flow, a warehouse-out flow and a empty tray recycling flow, wherein the warehousing flow comprises the following steps:
the method comprises the following steps: firstly, materials provided under a line are conveyed to a first production line 1, a code scanner 16 of a second line body 5 transmits read information of the materials to a warehouse management system through electric signals, and the warehouse management system distributes the destinations of the materials according to the specific information of the materials;
step two: when the warehouse management system judges that the materials need to be put in a warehouse, the warehouse management system controls the RGV main body 12 to move through an electric signal, and the destination of the RGV main body 12 is the fifth line body 8;
step three: after receiving the task and the target position, the RGV main body 12 executes a corresponding warehousing program flow, firstly, the RGV main body 12 moves to the second line body 5 to butt with the second line body and take the materials into the tray, and then moves to the fifth line body 8 to butt with the fifth line body and send the materials to the fifth line body 8 after taking the materials;
step four: the fifth line body 8 conveys the materials to the position of a warehousing port of the three-dimensional warehouse 14, at the moment, a warehouse management system transmits the position of a target warehouse position to a stacker 15 through an electric signal, then the stacker 15 executes a corresponding warehousing task, the materials are placed in a specified warehouse position, the primary warehousing process is finished, and the RGV main body 12 returns to the original position to wait for a next instruction;
the process of recycling the empty tray comprises the following steps:
the method comprises the following steps: after the second line body 5 and the third line body 6 convey the empty trays to the tail ends of the line bodies, the warehouse management system transmits the flow of recovering the empty trays to the RGV main body 12 through electric signals, and the warehouse management system controls the RGV main body 12 to convey the empty trays to the first line body 4 for recovery;
step two: when the empty pallet at the first line 4 is full and can not be stored, the warehouse management system distributes the destination of the empty pallet to the warehousing port of the three-dimensional warehouse 14, stores the empty pallet into the warehouse, and sends out the empty pallet ex-warehouse flow to the stacker 15 and the RGV main body 12 by the warehouse management system when the empty pallet at the first line 4 is needed, and the empty pallet is sent to the first line 4 through the ex-warehouse port of the three-dimensional warehouse 14 for the production line to use.
As a preferred embodiment, the ex-warehouse process is a reverse operation step of the in-warehouse process.
As a preferred embodiment, when the warehousing process, the ex-warehouse process and the empty tray recycling process are abnormal, the manual mode is switched to each device to execute tasks.
A stacking machine comprises a stacking machine 15, a production line, an RGV main body 12, a three-dimensional warehouse 14 and a warehouse control system, wherein the warehouse control system is connected with the stacking machine 15, the production line, the RGV main body 12 and the three-dimensional warehouse 14 through electric signals.
As a preferred embodiment, the production line includes a first production line 1, a second production line 2, and a third production line 3.
In a preferred embodiment, the first production line 1 is connected to a first wire 4 and a second wire 5, the second wire 5 is connected to a code scanner 16, the second production line 2 is connected to a third wire 6 and a fourth wire 7, and the third production line 3 is connected to a seventh wire 10 and an eighth wire 11.
In a preferred embodiment, the RGV main body 12 is connected to an RGV rail 13, the stacker 15 is connected to a fifth wire unit 8 and a sixth wire unit 9, and the fifth wire unit 8 is connected to a stereo garage 14.
In a preferred embodiment, the scanner 16 is electrically connected to the warehouse management system.
In a preferred embodiment, the three-dimensional warehouse 14 is provided with an entrance and an exit.
In a preferred embodiment, the RGV rail 13 is connected to the tails of the first wire 4, the second wire 5, the third wire 6, the fourth wire 7, the fifth wire 8, the sixth wire 9, the seventh wire 10, and the eighth wire 11.
The working principle of the invention is as follows:
the invention has the advantages of saving land, reducing labor intensity, accurately confirming the delivery and storage of the required goods, reducing storage and transportation loss, improving logistics efficiency, improving logistics automation level and managing by matching the line body with the RGV main body, the code scanner and the warehouse management system.
The implementation case is as follows:
as shown in fig. 1 to 5, an RGV warehouse storage method based on a stacker is characterized by comprising a warehousing flow, a warehouse-out flow and a empty tray recycling flow, wherein the warehousing flow comprises the following steps:
the method comprises the following steps: firstly, materials provided under a line are conveyed to a first production line 1, a code scanner 16 of a second line body 5 transmits read information of the materials to a warehouse management system through an electric signal, and the warehouse management system distributes destinations of the materials according to specific information of the materials;
step two: when the warehouse management system judges that the materials need to be put in a warehouse, the warehouse management system controls the RGV main body 12 to move through an electric signal, and the destination of the RGV main body 12 is the fifth line body 8;
step three: after receiving the task and the target position, the RGV main body 12 executes a corresponding warehousing program flow, firstly, the RGV main body 12 moves to the second line body 5 to butt with the second line body and take the materials into the tray, and then moves to the fifth line body 8 to butt with the fifth line body and send the materials to the fifth line body 8 after taking the materials;
step four: the fifth line body 8 conveys the materials to the position of a warehousing port of the three-dimensional warehouse 14, at the moment, a warehouse management system transmits the position of a target warehouse position to a stacker 15 through an electric signal, then the stacker 15 executes a corresponding warehousing task, the materials are placed in a specified warehouse position, the primary warehousing process is finished, and the RGV main body 12 returns to the original position to wait for a next instruction;
the process for recovering the empty tray comprises the following steps:
the method comprises the following steps: after the second line body 5 and the third line body 6 convey the empty trays to the tail ends of the line bodies, the warehouse management system transmits the flow of recovering the empty trays to the RGV main body 12 through electric signals, and the warehouse management system controls the RGV main body 12 to convey the empty trays to the first line body 4 for recovery;
step two: when the empty pallet at the first line 4 is full and can not be stored, the warehouse management system distributes the destination of the empty pallet to the warehousing port of the three-dimensional warehouse 14, stores the empty pallet into the warehouse, and sends out the empty pallet ex-warehouse flow to the stacker 15 and the RGV main body 12 by the warehouse management system when the empty pallet at the first line 4 is needed, and the empty pallet is sent to the first line 4 through the ex-warehouse port of the three-dimensional warehouse 14 for the production line to use.
And the ex-warehouse process is a reverse operation step of the warehousing process, and when the warehousing process, the ex-warehouse process and the empty tray recycling process are abnormal, the manual mode is switched to each device to execute tasks.
A stacker comprises a stacker 15, a production line, an RGV main body 12, a three-dimensional warehouse 14 and a warehouse control system, wherein the warehouse control system is connected with the stacker 15, the production line, the RGV main body 12 and the three-dimensional warehouse 14 through electric signals.
The production line comprises a first production line 1, a second production line 2 and a third production line 3, wherein the first production line 1 is connected with a first line body 4 and a second line body 5, the second line body 5 is connected with a code scanner 16, the second production line 2 is connected with a third line body 6 and a fourth line body 7, the third production line 3 is connected with a seventh line body 10 and an eighth line body 11, an RGV main body 12 is connected with an RGV track 13, a stacker 15 is connected with a fifth line body 8 and a sixth line body 9, the fifth line body 8 is connected with a stereo warehouse 14, the code scanner 16 is connected with a warehouse management system through electric signals, the stereo warehouse 14 is provided with a warehouse inlet and a warehouse outlet, and the RGV track 13 is connected with the tail of the first line body 4, the second line body 5, the third line body 6, the fourth line body 7, the fifth line body 8, the sixth line body 9, the seventh line body 10 and the eighth line body 11.
The whole system is controlled by the same warehouse control system and is uniformly dispatched by the warehouse management system, all devices are connected together through local area network communication, the raw materials of the second production line 2 and the third production line 3 are provided by the first production line 1, the raw materials of the production line 1 are provided offline, the offline materials of the first production line 1 read information through the code scanner 16 on the second line body 5 and are sent to the warehouse management system, and the system distributes the destinations of the pallet materials according to the specific information of the materials; for example, when the material needs to be warehoused, the management system gives the RGV main body 12 the destination of the fifth line body 8, after the RGV main body 12 receives the task and the destination position, the corresponding warehousing program flow is executed, the management system firstly moves to the second line body 5 to be butted with the second line body, the goods are taken out and conveyed to the fifth line body 8 after the goods are conveyed to the fifth line body 8, the fifth line body 8 conveys the goods to the warehousing port position of the three-dimensional warehouse 14, at the moment, the management system gives the destination warehouse position to the stacker 15, then the stacker 15 executes the corresponding warehousing task, the goods are placed in the designated warehouse position, and the warehousing flow is executed once. The step of warehouse-out is the reverse operation step of the warehouse-in process;
if the second line body 5 and the third line body 6 generate new empty trays and reach the tail ends of the line bodies, the management system can generate a task of recovering the empty trays to the RGV main body 12 at the moment, the control system controls the RGV main body 12 to convey the empty trays to the first line body 4 for recovery, when the empty trays at the first line body 4 are not placed, the management system can distribute the destinations of the empty trays to the three-dimensional warehouse 14 at the moment, the empty trays are stored in the warehouse, when the empty trays are needed at the first line body 4, the management system sends the empty tray warehouse-out task to the stacker 15 and the RGV main body 12, and the empty trays are sent to the first line body 4 for production line use.
When an abnormal condition exists, each device can be enabled to execute an emergency task through manually issuing commands, and therefore the use of a factory is met.
The main functions of the invention are as follows:
the invention has the advantages of saving land, reducing labor intensity, accurately confirming the delivery and storage of the required goods, reducing storage and transportation loss, improving logistics efficiency, improving logistics automation level and managing by matching the line body with the RGV main body, the code scanner and the warehouse management system.
In summary, after reading the present disclosure, those skilled in the art can make various other corresponding changes without creative mental labor according to the technical solutions and concepts of the present disclosure, and all of them are within the protection scope of the present disclosure.
Claims (10)
1. An RGV warehouse storage method based on a stacker is characterized by comprising a warehousing flow, a warehouse-out flow and a hollow tray recycling flow, wherein the warehousing flow comprises the following steps:
the method comprises the following steps: firstly, materials provided under a line are conveyed to a first production line, a code scanner of a second line body transmits read information of the materials to a warehouse management system through electric signals, and the warehouse management system distributes the destinations of the materials according to the specific information of the materials;
step two: when the warehouse management system judges that the materials need to be put in a warehouse, the warehouse management system controls the RGV main body to move through an electric signal, and the destination of the RGV main body is a fifth line body;
step three: after receiving the task and the target position, the RGV main body executes a corresponding warehousing program flow, firstly, the RGV main body moves to the second wire body and receives materials butt-jointed with the second wire body into the tray, and then moves to the fifth wire body and receives the materials butt-jointed with the fifth wire body to the fifth wire body after the materials are completely received;
step four: the fifth line body conveys the materials to the position of a warehouse inlet of the three-dimensional warehouse, the warehouse management system transmits the position of a target warehouse position to a stacker through electric signals at the moment, then the stacker executes a corresponding warehouse entry task, the materials are placed in a specified warehouse position, the execution of a warehouse entry process is finished once, and the RGV main body returns to the original position to wait for a next instruction;
the process of recycling the empty tray comprises the following steps:
the method comprises the following steps: after the second line body and the third line body convey the empty tray to the tail end of the line body, the warehouse management system transmits the flow of recovering the empty tray to the RGV main body through electric signals, and the warehouse management system controls the RGV main body to convey the empty tray to the first line body for recovery;
step two: when the empty trays in the first line body are full and can not be stored, the warehouse management system distributes the destinations of the empty trays to the warehousing ports of the three-dimensional warehouse, the empty trays are stored in the warehouse, when the empty trays are needed in the first line body, the warehouse management system sends out the empty tray warehouse-out flow to the stacker and the RGV main body, and the empty trays are sent to the first line body through the warehouse-out ports of the three-dimensional warehouse for being used by a production line.
2. The RGV warehouse storage method based on the stacker according to claim 1, characterized in that the ex-warehouse process is a reverse operation step of the warehousing process.
3. The RGV warehouse storage method based on the stacker according to any one of claims 1-2, characterized in that when the warehousing procedure, the ex-warehouse procedure, and the empty tray recycling procedure are abnormal, the manual mode is switched to each device to execute tasks.
4. A stacker, comprising the RGV warehouse storage method according to any one of claims 1 to 2, comprising a stacker, a production line, an RGV main body, a stereo garage, and a warehouse control system, wherein the warehouse control system is connected with the stacker, the production line, the RGV main body, and the stereo garage through electrical signals.
5. The stacker according to claim 4 wherein the production line comprises a first production line, a second production line and a third production line.
6. The stacker according to claim 5, wherein the first production line is connected to a first line body and a second line body, the second line body is connected to the code scanner, the second production line is connected to a third line body and a fourth line body, and the third production line is connected to a seventh line body and an eighth line body.
7. The stacker according to claim 4, wherein the RGV main body is connected to an RGV rail, the stacker is connected to a fifth wire and a sixth wire, and the fifth wire is connected to a stereo garage.
8. The stacker according to claim 6, wherein said scanner is electrically connected to a warehouse management system.
9. The stacking machine according to claim 4, wherein the three-dimensional warehouse is provided with an in-warehouse port and an out-warehouse port.
10. The stacker according to claim 7 wherein the RGV track is connected to the tails of the first, second, third, fourth, fifth, sixth, seventh and eighth wire bodies.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211413520.6A CN115649714A (en) | 2022-11-11 | 2022-11-11 | Storage method of RGV (reduced rank volume) warehouse based on stacker and stacker |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211413520.6A CN115649714A (en) | 2022-11-11 | 2022-11-11 | Storage method of RGV (reduced rank volume) warehouse based on stacker and stacker |
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| CN115649714A true CN115649714A (en) | 2023-01-31 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202211413520.6A Pending CN115649714A (en) | 2022-11-11 | 2022-11-11 | Storage method of RGV (reduced rank volume) warehouse based on stacker and stacker |
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| CN (1) | CN115649714A (en) |
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