CN115649594B - Quick-frozen raw tallow quick unsealing system and method - Google Patents

Quick-frozen raw tallow quick unsealing system and method Download PDF

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Publication number
CN115649594B
CN115649594B CN202211687652.8A CN202211687652A CN115649594B CN 115649594 B CN115649594 B CN 115649594B CN 202211687652 A CN202211687652 A CN 202211687652A CN 115649594 B CN115649594 B CN 115649594B
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quick
tallow
frozen raw
clamping plate
raw tallow
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CN115649594A (en
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王俏君
马国丽
杨礼学
杨滔
王冲
张逸仙
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Guanghan Maidele Food Co ltd
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Guanghan Maidele Food Co ltd
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Abstract

The invention provides a quick-frozen raw beef tallow quick-unsealing system and a quick-frozen raw beef tallow quick-unsealing method, which relate to the technical field of package bag unpacking, and realize automatic quick unsealing of quick-frozen raw beef tallow through a special hopper, a hole poking mechanism, a notch cutting mechanism, a conveying pool mechanism and a film tearing mechanism; the use of high concentrations of saline can increase the thawing rate.

Description

Quick-frozen raw tallow quick unsealing system and method
Technical Field
The invention belongs to the technical field of unpacking of packaging bags, and particularly relates to a quick-frozen raw beef tallow quick-unsealing system and a quick-frozen raw beef tallow quick-unsealing method.
Background
Beef tallow as a soul raw material of the Chongqing beef tallow chafing dish has huge market demand, and many bottom materials in the market contain beef tallow, such as beef tallow chafing dish bottom materials, beef tallow kebab bottom materials, beef tallow cold dish bottom materials and the like. At present, the boiling process of beef tallow mainly comprises unpacking and crushing, preheating and conveying, negative pressure smelting, vacuum dehydration and deodorization, oil residue separation and crude oil filtration. In the production of beef tallow by beef tallow production plants, a large amount of raw beef tallow is purchased, and the raw beef tallow is usually quick-frozen raw beef tallow packaged in plastic bags. The plastic bag is bagged mainly for isolating oxygen, avoiding organic oxidation and numerous bacterial microorganisms from multiplying, prolonging the food preservation time, and avoiding introducing foreign matters in the conveying process, etc. At present, plastic bag unpacking of raw beef tallow is usually completed manually before beef tallow is cooked, and because the raw beef tallow contains certain moisture, after bagging and quick-freezing treatment, the plastic bag and the raw beef tallow are adhered together, so that the unpacking workload is huge, the labor intensity is high, time and labor are wasted, a pollution source is easily introduced, and the food safety is influenced.
Disclosure of Invention
Aiming at the problems in the prior art, the invention provides a quick-frozen raw tallow quick-opening system and a quick-frozen raw tallow quick-opening method, and aims to ensure food safety and realize quick-frozen raw tallow quick-opening.
In order to realize the purpose, the invention adopts the following technical scheme:
a quick-frozen raw tallow quick-unsealing system comprises a feeding device, a hopper, a hole poking mechanism, a slope cutting mechanism, a horizontal cutting mechanism and a conveying pool mechanism, wherein the feeding device is used for feeding quick-frozen raw tallow packaging bags to be unsealed into the hopper, the quick-frozen raw tallow packaging bags to be unsealed are filled with quick-frozen raw tallow, the quick-frozen raw tallow packaging bags enter the hole poking mechanism through the hopper, the hole poking mechanism is used for poking holes of the quick-frozen raw tallow packaging bags entering the hole poking mechanism, the quick-frozen raw tallow packaging bags with poked holes are conveyed to the top of a slope surface of the slope cutting mechanism after the poking of the holes is finished, the slope cutting mechanism is used for cutting the opposite sides of the quick-frozen raw tallow packaging bags without poking the holes, conveying the quick-frozen raw tallow packaging bags with cut holes to the horizontal cutting mechanism, the horizontal cutting mechanism is used for cutting the other opposite sides of the quick-frozen raw tallow packaging bags without the poking holes and without the cut holes, conveying the quick-frozen raw tallow packaging bags into the horizontal cutting mechanism, and conveying the quick-frozen raw tallow packaging bags to the quick-frozen film tearing mechanism, wherein the quick-frozen raw tallow packaging bags are conveyed to the quick-frozen film tearing mechanism; the salt moistening treatment refers to soaking treatment with salt water.
Compared with the prior art, the invention has the beneficial effects that at least:
the automatic quick-frozen raw tallow quick unsealing system and the automatic quick-frozen raw tallow quick unsealing method overcome the problems of huge workload, high labor intensity, time and labor waste caused by manual film tearing in the prior art; the adoption of high-concentration saline water improves the thawing rate; because the plastic is easy to decompose toxic substances at high temperature, the plastic can be quickly thawed by adopting the normal temperature or the warm water with the temperature lower than 50 ℃ to carry out salt moistening treatment; in addition, the cutting knife is used for cutting the opening together with the movement of the raw beef tallow packaging bag on the production line, compared with the traditional rotary disc type cutter, plastic scraps cannot be formed, and the food safety is ensured; utilize to stab the hole mechanism and stab the hole to tear the membrane with the help of stabbed the hole when tearing the membrane, improved and torn membrane efficiency.
Drawings
The accompanying drawings, which are included to provide a further understanding of the embodiments of the invention and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the invention and together with the description serve to explain the principles of the invention. In the drawings:
FIG. 1 is a schematic view of the system configuration of the quick-frozen raw tallow quick-unsealing system of the present invention;
FIG. 2 is a partial top plan view of a hopper used in the present invention in cooperation with a feed device;
FIG. 3 is a schematic top view of a hole poking mechanism used in the present invention;
FIG. 4 is a schematic partial cross-sectional view of area A of FIG. 3;
FIG. 5 is a schematic view, partially in section, of a ramp slitting mechanism used in the present invention;
FIG. 6 is a schematic view of the present invention in partial top view of the mating of the sloping surface slitting mechanism and the horizontal slitting mechanism;
FIG. 7 is a schematic view of the arrangement of a transfer bath mechanism used in the present invention;
FIG. 8 is a schematic view of the present invention showing the removal of the plastic bag;
the automatic film tearing machine comprises a feeding device, a hopper, a 3-puncturing mechanism, a 4-sloping surface cutting mechanism, a 5-horizontal cutting mechanism, a 6-conveying pool mechanism, a 21-hopper body, a 22-discharging pipe, a 211-slow inclined surface, a 221-discharging port, a 31-first clamping plate, a 32-second clamping plate, a 33-bottom plate, a 34-two-way screw rod, a 35-gear, a 36-puncturing needle, a 361-piston body, a 362-piston rod, a 363-pressing plate, a 364-needle point, a 41-spring cavity, a 42-elastic strip, a 43-sliding rod, a 44-spring, a 45-sloping surface, a 46-cutting knife, a 47-remaining section, a 51-baffle, a 52-push plate mechanism, a 53-horizontal cutting knife mechanism, an 521-fixing plate, a 522-thrust screw rod 523-push plate, a 61-first conveying belt, a 62-saline water, a 63-second conveying belt, a 64-third conveying belt, a 65-fourth conveying belt, a 66-first film tearing wheel, a 67-second film tearing wheel, a 68-film sucking wheel, a 69-stopping wheel and a 70-feeding device.
Detailed Description
Embodiments of the present invention will be described in detail below with reference to the accompanying drawings.
Example one
As shown in fig. 1 to 8, the invention provides a quick-frozen raw tallow quick-unsealing system, which comprises a feeding device 1, a hopper 2, a hole poking mechanism 3, a slope cutting mechanism 4, a horizontal cutting mechanism 5 and a conveying tank mechanism 6, wherein the feeding device 1 is used for feeding quick-frozen raw tallow packaging bags to be unsealed into the hopper 2, the quick-frozen raw tallow packaging bags to be unsealed are filled with quick-frozen raw tallow, the quick-frozen raw tallow packaging bags enter the hole poking mechanism 3 through the hopper 2, the hole poking mechanism 3 is used for poking the quick-frozen raw tallow packaging bags entering the hole poking mechanism, the quick-frozen raw tallow packaging bags with poked holes are conveyed to the top of a slope surface 45 of the slope cutting mechanism 4 after the poking is finished, the slope cutting mechanism 4 is used for cutting the two opposite sides of the quick-frozen raw tallow packaging bags without poking holes, the quick-frozen raw tallow packaging bags with cut holes are conveyed to the horizontal cutting mechanism 5, the horizontal cutting mechanism 5 is used for cutting the two sides of the quick-frozen raw tallow packaging bags without poking holes, and conveying the quick-frozen raw tallow packaging bags to the quick-frozen raw tallow packaging bags 6 after the poking, and conveying the quick-frozen raw tallow packaging bags to the horizontal cutting mechanism 6. The salt moistening treatment refers to soaking treatment with salt water.
Generally, the raw tallow after the primary processing treatment is packaged by adopting a rectangular plastic bag, so that after the packaging is finished, the quick-frozen raw tallow packaging bag is similar to a three-dimensional cuboid structure. In order to achieve this smoothly, the feeding device 1 of the present invention preferably includes a conveyor belt structure utilizing the conveying smoothness characteristic of the conveyor belt. Preferably, can set up intelligent robot before the conveyer belt structure of sending into device 1, will wait to unseal quick-freeze raw tallow wrapping bag through intelligent robot and place on the conveyer belt structure of sending into device 1, and make the biggest both sides of area of quick-freeze raw tallow wrapping bag are upper and lower setting (being called bottom surface and top surface respectively), and the face of front and back side or left and right sides is mutually perpendicular with the direction of transfer of conveyer belt, like this, takes place unnecessary when can avoiding conveying and rolls.
As shown in fig. 1 and fig. 2, the hopper 2 includes a hopper body 21 and a discharge pipe 22, the discharge pipe 22 includes a rectangular discharge port 221, the hopper body 21 is surrounded by four slope surfaces, wherein, the slope body near one side of the feeding device 1 of the four slope bodies has a slow slope surface 211, and an included angle between the slow slope surface 211 and a horizontal plane is smaller than an included angle between other slope bodies of the four slope bodies and the horizontal plane (i.e., it is gentler than other slope surfaces), and it is satisfied that the quick-frozen raw tallow packing bag can overcome friction force and freely slide into the rectangular discharge port 221 after entering the slow slope surface 211.
Further, referring to fig. 3, the hole poking mechanism 3 comprises a first clamping plate 31, a second clamping plate 32 and a bottom plate 33, the first clamping plate 31 and the second clamping plate 32 are arranged oppositely and parallelly, the hole poking structures are embedded in the first clamping plate 31 and the second clamping plate 32, the first clamping plate 31 and the second clamping plate 32 are arranged on the bottom plate 33 in a sliding mode, two ends of the first clamping plate 31 and two ends of the second clamping plate 32 are connected in a transmission mode through two-way screw rods 34 respectively, so that a rectangular structure corresponding to a rectangular discharging hole 221 is formed in a surrounding mode, when the quick-frozen raw tallow packing bag enters the hole poking mechanism 3 from the feeding device 1, the bottom surface of the quick-frozen raw tallow packing bag when the quick-frozen tallow packing bag is located on the feeding device 1 is changed to be opposite to the second clamping plate 32, and the top surface of the quick-frozen raw tallow packing bag when the quick-frozen tallow packing bag is located on the feeding device 1 is changed to be opposite to the first clamping plate 31. As described above, the two surfaces (bottom surface and top surface) having the largest area of the quick-frozen raw tallow packing bag are disposed vertically on the feeding device 1, and thus, as shown in fig. 1, after entering the hole poking mechanism 3 from the feeding device 1, the two surfaces poked by the hole poking structure are the two surfaces having the largest area, which can be understood as the two largest rectangular surfaces among the projection surfaces in the form of rectangular parallelepiped.
Further, two-way lead screws 34 at the two ends of the first clamping plate 31 and the second clamping plate 32 are fixedly connected with a gear 35 at the same side, and the two gears 35 are in transmission connection through a toothed belt, so that the two-way lead screws 34 are driven by a motor to synchronously rotate, and the movement that the first clamping plate 31 and the second clamping plate 32 face to each other or depart from each other is realized. Through the arrangement, when the quick-frozen raw tallow packaging bag enters the hole poking mechanism 3, the two-way screw rod 34 can be rotated to clamp the quick-frozen raw tallow packaging bag, and then the hole poking is carried out.
Optionally, the first clamping plate 31 and the second clamping plate 32 are further provided with baffle structures at two ends in a sliding manner, so that the two bidirectional screw rods 34 are separated from the quick-frozen raw beef tallow packing bag entering the middle part.
As a preferred embodiment, referring to fig. 4, the puncturing structure embedded in the first clamping plate 31 and the second clamping plate 32 each includes a piston cavity, an elastic member, and a puncturing needle 36 slidably disposed in the piston cavity, wherein the puncturing needle 36 includes a piston body 361, a piston rod 362, a pressure plate 363, and a needle point 364, the piston body 361 is located in the piston cavity and divides the piston cavity into an elastic cavity and a pressure cavity, the pressure cavity is used for connecting with an external air source (preferably an air pump source), the elastic member is disposed in the elastic cavity and sleeved on the piston rod 362, one end of the piston rod 362 is fixedly connected with the piston body 361, the other end of the piston rod 362 penetrates through the piston cavity and is fixedly connected with the pressure plate 363, the needle point 364 is disposed in the middle of a side of the pressure plate 363 away from the piston rod 362, and the needle point 364 is used for puncturing the quick-frozen raw tallow packing bag entering the puncturing mechanism 3. It should be noted that the pressure plate 363 is provided to control the depth of the penetration when the hole is pierced, so as to avoid the penetration depth being too shallow or too deep; the main purpose of puncturing the holes in the invention is to puncture the packaging bag, enough saline enters during salt moistening treatment, and in order to avoid generating fragments during puncturing the holes, a conical needle point 364 is adopted to puncture the holes, so the puncturing depth needs to be set to a reasonable value, only a small opening can be punctured if the depth is too shallow, only a small part of saline enters during subsequent salt moistening treatment, the ice breaking efficiency is influenced, and the puncturing depth can not be conveniently judged if the depth is too deep, so unnecessary work is caused. According to the invention, through the arrangement of the hole poking structure, when the quick-frozen raw tallow packing bag is clamped by the first clamping plate 31 and the second clamping plate 32, the hole poking is carried out, at the moment, the stroke of the piston of each hole poking structure is possibly different, because the quick-frozen raw tallow packing bag is not an ideal cuboid structure, the surface of the quick-frozen raw tallow packing bag can have certain unevenness or unevenness, but the depth of the hole poking is not influenced, when the dent exists, only the piston rod 362 of the corresponding hole poking structure needs to be further compressed, if the pressure reaches a certain value and cannot be further deepened, and the hole poking needle 36 does not reach the full stroke, the pressure plate 363 indicates that the pressure plate is tightly pressed on the surface of the quick-frozen raw tallow packing bag, and the hole poking reaches the preset depth, so that the arrangement of the pressure plate 363 can conveniently judge the hole poking condition.
Further preferably, the first clamping plate 31 and the second clamping plate 32 are provided with a pressure plate groove on the clamping plate wall corresponding to the side where the needle tip 364 is located, initially, the pressure plate 363 and the needle tip 364 are both accommodated in the pressure plate groove, when the quick-frozen raw tallow packing bag falls into the hole poking mechanism 3, plastic scraps are not generated due to unstable factors such as collision in different directions (for example, if the needle is located on the outer surface of the clamping plate, different needles can block and collide the packing bag, which also affects the service life of the needle), food safety is ensured, and simultaneously poked holes are ensured to be arranged in a predetermined manner, so that subsequent film tearing treatment is facilitated.
It should be noted that the bottom plate 33 at the bottom of the hole poking mechanism 3 in this embodiment is further connected with a power telescopic mechanism (not shown in the figure), so that after the hole poking is finished, the bottom plate 33 can be slid away, so as to conveniently feed the quick-frozen raw beef tallow packaging bag with the hole poked finished into the top of the slope surface 45 of the slope surface cutting mechanism 4.
Further, as shown in fig. 1 and 5, the slope cutting mechanism 4 is obliquely disposed below the hole poking mechanism 3, and includes a slope 45 and spring cavities 41 symmetrically disposed on both sides of the slope 45, and along the oblique direction of the slope 45, the spring cavities 41 on both sides are symmetrically provided with a plurality of sliding rods 43 extending out of the spring cavities 41 and capable of sliding in the transverse direction of the slope 45, one end of the sliding rod 43 extending out of the spring cavity 41 is hinged to the elastic strip 42, the elastic strip 42 is disposed on the slope 45, the top end of the elastic strip is fixed to the slope 45, the bottom end of the elastic strip is provided with a cutter 46, in the upward and downward direction of the slope 45, the elastic strips 42 on both sides bend toward the middle of the slope 45, and the stroke of the sliding rods 43 gradually increases. By the arrangement, after the quick-frozen raw tallow packaging bags are fed into the slope cutting mechanism 4, in the process of sliding downwards, the elastic strips 42 can guide the quick-frozen raw tallow packaging bags, and cutting edges on two sides of the quick-frozen raw tallow packaging bags with different sizes can be utilized by the cutting knife 46, so that subsequent film tearing is facilitated. Utilize cutting knife 46 cooperation to give birth to the motion of tallow wrapping bag on the assembly line and carry out the notch, this kind of mode compares in traditional rotatory cutting mode, more can avoid the production of plastics piece, ensures food safety.
Preferably, a remaining section 47 is further arranged at the bottom of the slope 45, which is only an inclined plane, and no other mechanism is arranged, and the dimension of the remaining section 47 in the up-down direction of the slope 45 is greater than the dimension of the quick-frozen raw tallow packing bag in the corresponding direction, so that the cutting knife 46 can ensure that a complete cut is formed on the side edge of the quick-frozen raw tallow packing bag. The slope surface notch cutting mechanism 4 slides along the slope surface 45 by the self weight of the quick-frozen raw beef tallow packaging bag and the raw beef tallow therein to complete cutting, so that the slope surface is set to have a large inclination angle, and the preferable inclination angle is greater than 60 degrees.
Further, set up at domatic cutting mechanism 4's downstream side level cutting mechanism 5, level cutting mechanism 5 includes baffle 51, push pedal mechanism 52 and horizontal cutting knife mechanism 53, and wherein, baffle 51 corresponds with domatic cutting mechanism 4's downside export, prevents that the tallow wrapping bag is being got into in the quick-freeze dashes out during level cutting mechanism 5, and push pedal mechanism 52 is located one side of domatic cutting mechanism 4's downside export, is used for promoting the tallow wrapping bag is given birth to the quick-freeze removes to horizontal cutting knife mechanism 53 to in the conveying pond of conveying pond mechanism 6 with its final propelling movement. Specifically, the push plate mechanism 52 includes a fixed plate 521, a thrust screw 522 is slidably disposed in the middle of the fixed plate 521, and a push plate 523 is disposed on a side of the thrust screw 522 facing the conveying pool mechanism 6. It should be noted that, the horizontal cutting mechanism 5 is arranged to cut the other two side surfaces of the quick-frozen raw tallow packaging bag which are not cut yet, and to regulate the speed of the quick-frozen raw tallow packaging bag entering the conveying pool mechanism 6 by pushing the quick-frozen raw tallow packaging bag by the push plate mechanism 52, so as to avoid the influence on the environment caused by the salt water in the conveying pool due to the excessive speed. The horizontal cutter mechanism 53 is arranged in a manner similar to the elastic strip 42, the cutter 46 and the like on the slope cutting mechanism 4, and will not be described herein again.
The transfer pool mechanism 6 of the present invention includes a first transfer belt 61, a brine 62, a second transfer belt 63, and a third transfer belt 64 disposed in the transfer pool, wherein the first transfer belt 61 and the second transfer belt 63 are both disposed horizontally, the first transfer belt 61 is completely immersed in the brine 62, the second transfer belt 63 is partially immersed in the brine 62, and a transfer passage for the quick-frozen raw beef tallow packing bags to pass through is formed between the first transfer belt 61 and the second transfer belt 63. It is further noted that the saline water is edible saline water, namely sodium chloride saline water; the arrangement of the first conveyor belt 61 mainly serves three purposes: first, the first conveyor belt 61 is immersed in the brine 62, and when the conveying rotation is performed, the first conveyor belt can drive the surrounding fluid to flow, so that the water temperature in the whole conveying pool is promoted to be balanced, which is favorable for the conveying pool with longer length; secondly, because the invention aims at the industrial production and processing, the distance between the first conveyor belt 61 and the second conveyor belt 63 is preset during the arrangement, so that for most quick-frozen raw beef tallow packaging bags with the same shape and size, when the quick-frozen raw beef tallow packaging bags are conveyed in the conveying channel, the clearance between the top surface and the bottom surface of the quick-frozen raw beef tallow packaging bags and the two conveyor belts 61 and 63 can be small or even zero, and therefore, saline water can easily enter the position between the plastic bag and the raw beef tallow due to certain extrusion action to promote the unfreezing; and thirdly, the double conveying belts convey the raw beef tallow, so that the conveying capacity is stronger, a large number of quick-frozen raw beef tallow packaging bags can be conveyed simultaneously, and the processing capacity is improved.
Further, when the second conveying belt 63 is arranged, the second conveying belt 63 is arranged on the water surface, the circle center of the corresponding belt wheel is located above the water surface, and the second conveying belt 63 at the bottom of the belt wheel is located below the water surface. It should be noted that the brine 62 adopted in the salt moistening treatment of the present invention is high-concentration brine, so that raw tallow generally suspends on the water surface, and at this time, the raw tallow can be brought into the water by the friction force of the second conveyor belt 63, but the rotation speed of the second conveyor belt 63 required by this scheme is high, which results in that the quick-frozen raw tallow packaging bag to be subjected to the salt moistening treatment is rapidly conveyed to the conveying tank, or the conveying tank needs to be lengthened to meet the requirement of the salt moistening treatment time, which is disadvantageous for the stability of the system; therefore, in order to better achieve the object of the present invention, a rotating wheel (not shown) may be separately provided in front of the second conveyor belt 63, so that the quick-frozen raw beef tallow packing bags to be salt-wet are rotated at a high speed by the rotating wheel to be rotated below the water surface and then enter below the second conveyor belt 63, and the second conveyor belt 63 may be maintained at a relatively low conveying speed (compared to the linear speed of the rotating wheel). It should be further noted that the high-concentration brine mentioned herein is brine with a salt content of 10% to 20% (preferably 15% brine, which is convenient for preparation and subsequent concentration control), and the brine concentration used in thawing of common meat products is below 10% in order to avoid cell destruction thereof, so as to maintain the taste of the meat product.
Further, a third conveyor 64 is disposed obliquely, and is used for conveying the quick-frozen raw beef tallow packaging bag subjected to salt moistening treatment through the conveying passage to other parts of the conveying pool mechanism 6 which are separated from the salt water 62 at the upper part of the conveying pool, for example, to a fourth conveyor 65 which is disposed horizontally, and carrying out subsequent film tearing treatment.
As an example, fig. 8 shows a schematic diagram of a subsequent tearing process (in the drawing, the wide arrow indicates the moving direction of the quick-frozen raw tallow packaging bag), a first tearing wheel 66 is arranged immediately behind the fourth conveyor 65, a second tearing wheel 67 is arranged right above the first tearing wheel 66, the first tearing wheel 66 and the second tearing wheel 67 are both provided with tearing bulges, the size of the tearing bulges is slightly smaller than the maximum diameter of the needle point 364, namely, the tearing bulges can be just poked into the holes poked by the needle point 364, it is anticipated that, in order to meet the moving direction indicated by the wide arrow in the drawing, the first tearing wheel 66 rotates clockwise, the second tearing wheel 67 rotates counterclockwise, the raw tallow surface in the quick-frozen raw tallow packaging bag after salt moistening treatment is softened, the packaging bag and the raw tallow are unfrozen and do not stick (or the sticking is obviously reduced), and since the front, back, left and right sides of the packaging bag are cut, when the quick-frozen raw tallow is conveyed onto the first tearing wheel 66, the first tearing wheel 66 and the second tearing wheel 67 are capable of further detecting the packaging bag and the packaging bag is further pushed into the packaging bag along the horizontal direction, and the packaging bag is easily detected, the next step of the quick-frozen raw tallow packaging bag, and the packaging bag is conveyed along the horizontal direction, and the tearing bulges, and the packaging bag is further processed into the packaging bag, and the packaging bag is easily detected; the packaging bags torn off by the first film tearing wheel 66 can be scraped off from the first film tearing wheel 66 through the matching of the barrier strip 70, and then fall downwards or enter other conveying equipment; the packages torn off by the second film tearing wheel 67 can be conveyed out by the film suction wheel 68. The suction film wheel 68 can be implemented using a conventional rotary wheel coupled with a vacuum pump, which is not a major problem to be solved by the present invention and will not be described in detail herein. In addition, it should be noted that, in order to ensure that the first film tearing wheel 66 and the second film tearing wheel 67 perform the synchronous film tearing process, the rotating shaft of the first film tearing wheel 66 is stationary in the vertical direction, that is, only rotates around the circle center of the first film tearing wheel 66, while the rotating shaft of the second film tearing wheel 67 not only rotates, but also can perform compensation adjustment in the vertical direction, which can be achieved by providing a thrust mechanism, such as a spring, on the rotating shaft of the second film tearing wheel 67, which is mature in the prior art and will not be described in detail herein.
It is further noted that the use of high concentrations of saline increases the thawing rate; because the plastic is easy to decompose toxic substances at high temperature, the invention can adopt warm water with normal temperature or the temperature lower than 50 ℃ to carry out salt moistening treatment, namely, the plastic can be quickly thawed. Meanwhile, the adopted cutting knife 46 is matched with the movement of the raw beef tallow packaging bag on the production line to cut the opening, so that plastic scraps can not be formed, and the food safety is ensured.
Example two
On the basis of the first embodiment, the embodiment provides a specific quick-frozen raw beef tallow quick unsealing method, which comprises the following steps:
s1, placing a quick-frozen raw tallow packaging bag to be unsealed on a conveyor belt structure of a feeding device 1 by using an intelligent robot, wherein the quick-frozen raw tallow packaging bag to be unsealed is filled with quick-frozen raw tallow;
s2, the quick-frozen raw tallow packaging bag to be unsealed enters the hole poking mechanism 3 through the hopper 2, and at the moment, the quick-frozen raw tallow packaging bag to be unsealed is clamped by the first clamping plate 31 and the second clamping plate 32 of the hole poking mechanism 3; then, the quick-frozen raw beef tallow packaging bag to be unsealed is subjected to hole punching treatment by using hole punching structures on a first clamping plate 31 and a second clamping plate 32, and the hole punching structures are restored to the initial state after the hole punching treatment is finished;
s3, sliding the bottom plate 33 away through a power telescopic mechanism connected with the bottom plate 33, then loosening the first clamping plate 31 and the second clamping plate 32 to feed the quick-frozen raw tallow packaging bag to be unsealed onto a slope surface cutting mechanism 4 to carry out slope surface cutting treatment, and then feeding the quick-frozen raw tallow packaging bag to be unsealed into a horizontal cutting mechanism 5 to carry out horizontal cutting treatment to complete cutting treatment, wherein four surfaces for cutting treatment are different from the surfaces for punching treatment;
s4, pushing the quick-frozen raw beef tallow packaging bag to be unsealed into a conveying pool of a conveying pool mechanism 6 for salt moistening treatment after hole punching treatment and cutting treatment;
and S5, conveying the quick-frozen raw tallow packaging bag to be unsealed after the salt moistening treatment to the other part of the conveying pool mechanism 6, which is separated from the salt water 62, at the upper part of the conveying pool mechanism 6, and carrying out film tearing treatment.
The above description is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, it is possible to make various changes and modifications without departing from the inventive concept, and these changes and modifications are all within the scope of the present invention.

Claims (5)

1. The utility model provides a quick-freeze raw tallow system of unsealing fast, its is including sending into device (1), hopper (2), stabbing hole mechanism (3), domatic notch mechanism (4), horizontal notch mechanism (5) and conveying pond mechanism (6), its characterized in that, send into device (1) and be arranged in sending into hopper (2) the quick-freeze raw tallow wrapping bag that will unseal, be equipped with quick-freeze raw tallow in the quick-freeze raw tallow wrapping bag that will unseal, quick-freeze raw tallow wrapping bag gets into through hopper (2) and stabs hole mechanism (3), stabs hole mechanism (3) and is arranged in pressing from both sides tightly and stabbing the hole to quick-freeze raw tallow wrapping bag that gets into wherein to send into slope face (45) top of domatic notch mechanism (4) with the quick-freeze raw tallow wrapping bag that accomplishes stabbing the hole after stabbing the hole, the slope cutting mechanism (4) is used for cutting opposite two sides of the quick-frozen raw tallow packaging bag, which are not subjected to hole puncturing, and sending the quick-frozen raw tallow packaging bag subjected to cutting into the horizontal cutting mechanism (5), the horizontal cutting mechanism (5) is used for cutting the other opposite two sides of the quick-frozen raw tallow packaging bag, which are not subjected to hole puncturing and are not subjected to cutting, and sending the quick-frozen raw tallow packaging bag subjected to cutting into the conveying pool mechanism (6), and the conveying pool mechanism (6) is used for performing salt moistening treatment on the quick-frozen raw tallow packaging bag entering the conveying pool mechanism, and tearing and unpacking the quick-frozen raw tallow packaging bag; wherein the salt moistening treatment is soaking treatment by using salt water (62);
the hopper (2) comprises a hopper body (21) and a discharge pipe (22), the discharge pipe (22) comprises a rectangular discharge port (221), the hopper body (21) is formed by surrounding four inclined plane bodies, wherein the inclined plane body, close to one side of the feeding device (1), of the four inclined plane bodies is provided with a slow inclined plane (211), the included angle between the slow inclined plane (211) and the horizontal plane is smaller than the included angle between other inclined plane bodies of the four inclined plane bodies and the horizontal plane, and the slow inclined plane (211) meets the requirement, and after entering the slow inclined plane (211), the quick-frozen raw tallow packing bag can overcome friction force and freely slide down to enter the rectangular discharge port (221);
the hole poking mechanism (3) comprises a first clamping plate (31), a second clamping plate (32) and a bottom plate (33), the first clamping plate (31) and the second clamping plate (32) are arranged oppositely and parallelly, the second clamping plate (32) is positioned at one side close to the feeding device (1), hole poking structures are embedded in the first clamping plate (31) and the second clamping plate (32), the first clamping plate (31) and the second clamping plate (32) are arranged on the bottom plate (33) in a sliding mode, two ends of the first clamping plate (31) and two ends of the second clamping plate (32) are respectively in transmission connection through a bidirectional screw rod (34) to form a rectangular structure corresponding to a rectangular discharge hole (221), so that when the quick-frozen raw tallow packing bag enters the hole poking mechanism (3) from the feeding device (1), the bottom surface of the quick-frozen raw tallow packing bag when the quick-frozen fresh tallow packing bag is positioned on the feeding device (1) is changed to be opposite to the second clamping plate (32), and the top surface of the quick-frozen raw tallow packing bag when the quick-frozen fresh tallow packing bag is positioned on the feeding device (1) is changed to be opposite to the first clamping plate (31);
the slope cutting mechanism (4) is obliquely arranged below the hole poking mechanism (3) and comprises a slope surface (45) and spring cavities (41) which are symmetrically arranged on two sides of the slope surface (45), a plurality of sliding rods (43) which extend out of the spring cavities (41) and can slide in the transverse direction of the slope surface (45) are symmetrically arranged in the spring cavities (41) on the two sides along the oblique direction of the slope surface (45), one ends of the sliding rods (43) extending out of the spring cavities (41) are hinged with elastic strips (42), the elastic strips (42) are positioned on the slope surface (45), the top ends of the elastic strips are fixed with the slope surface (45), cutting knives (46) are arranged at the bottom ends of the elastic strips, the elastic strips (42) on the two sides bend towards the middle part of the slope surface (45) in the upward and downward direction of the slope surface (45), and the strokes of the sliding rods (43) gradually increase;
set up at the downstream side of domatic notch mechanism (4) horizontal notch mechanism (5), horizontal notch mechanism (5) are including baffle (51), push pedal mechanism (52) and horizontal cutting knife mechanism (53), and wherein, baffle (51) correspond with the downside export of domatic notch mechanism (4), prevent that the ox fat wrapping bag is being given birth to in the quick-freeze dashes out during horizontal notch mechanism (5), and push pedal mechanism (52) are located one side of the downside export of domatic notch mechanism (4), are used for promoting the ox fat wrapping bag is given birth to in the quick-freeze removes to horizontal cutting knife mechanism (53) to in the conveying pond of its final propelling movement to conveying pond mechanism (6).
2. The quick-frozen raw tallow quick-opening system as claimed in claim 1, wherein the quick-frozen raw tallow quick-opening structure embedded in the first clamping plate (31) and the second clamping plate (32) comprises a piston cavity, an elastic member and a punching needle (36) slidably arranged in the piston cavity, wherein the punching needle (36) comprises a piston body (361), a piston rod (362), a pressure plate (363) and a needle point (364), the piston body (361) is located in the piston cavity, the piston cavity is divided into an elastic cavity and a pressure cavity at intervals, the pressure cavity is used for being connected with an external air source, the elastic member is arranged in the elastic cavity, the elastic member is sleeved on the piston rod (362), one end of the piston rod (362) is fixedly connected with the piston body (361), the other end of the piston rod penetrates out of the piston cavity and then is fixedly connected with the pressure plate (363), the needle point (364) is arranged in the middle of one side of the pressure plate (363) far away from the piston rod (362), and the needle point (364) is used for punching a quick-frozen raw tallow packing bag entering the punching mechanism (3).
3. The quick-frozen raw tallow quick-opening system according to claim 1, wherein the conveying pool mechanism (6) comprises a first conveying belt (61), saline water (62), a second conveying belt (63) and a third conveying belt (64) which are arranged in the conveying pool, wherein the first conveying belt (61) and the second conveying belt (63) are horizontally arranged, the first conveying belt (61) is completely immersed in the saline water (62), the second conveying belt (63) is partially immersed in the saline water (62), and a conveying channel for the quick-frozen raw tallow packaging bags to pass through is formed between the first conveying belt (61) and the second conveying belt (63).
4. A quick frozen raw tallow quick unsealing system as set forth in claim 3, wherein a high speed wheel is provided right before the second conveyor (63) to screw said quick frozen raw tallow bags to be salt-wet processed below the water surface and into the second conveyor (63), and the second conveyor (63) is conveyed while being maintained at a conveying speed lower than the linear speed of the high speed wheel.
5. A quick-frozen raw tallow quick unsealing method, which adopts the quick-frozen raw tallow quick unsealing system of claim 1 or 2 to realize quick unsealing, and is characterized by comprising the following steps:
s1, placing a quick-frozen raw tallow packaging bag to be unsealed on a conveyor belt structure of a feeding device (1) by using an intelligent robot, wherein the quick-frozen raw tallow packaging bag to be unsealed is filled with quick-frozen raw tallow;
s2, the quick-frozen raw tallow packaging bag to be unsealed enters a hole poking mechanism (3) through a hopper (2), and at the moment, the quick-frozen raw tallow packaging bag to be unsealed is clamped by a first clamping plate (31) and a second clamping plate (32) of the hole poking mechanism (3); then, carrying out hole punching treatment on the quick-frozen raw beef tallow packaging bag to be unsealed by using hole punching structures on a first clamping plate (31) and a second clamping plate (32), and recovering the hole punching structures to an initial state after the hole punching treatment is finished;
s3, sliding the bottom plate (33) away through a power telescopic mechanism connected with the bottom plate (33), then loosening the first clamping plate (31) and the second clamping plate (32) to send the quick-frozen raw tallow packaging bag to be unsealed to a slope cutting mechanism (4) for slope cutting treatment, and then sending the quick-frozen raw tallow packaging bag to be unsealed to a horizontal cutting mechanism (5) for horizontal cutting treatment to complete cutting treatment, wherein the surface subjected to cutting treatment is different from the surface subjected to hole poking treatment;
s4, pushing the quick-frozen raw beef tallow packaging bag to be unsealed into a conveying pool of a conveying pool mechanism (6) through hole punching and cutting to perform salt moistening treatment;
and S5, carrying out film tearing treatment on the quick-frozen raw tallow packaging bag to be unsealed after salt moistening treatment.
CN202211687652.8A 2022-12-28 2022-12-28 Quick-frozen raw tallow quick unsealing system and method Active CN115649594B (en)

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Denomination of invention: A rapid unsealing system and method for frozen raw tallow

Effective date of registration: 20230926

Granted publication date: 20230407

Pledgee: Bank of China Limited Chengdu Chenghua sub branch

Pledgor: GUANGHAN MAIDELE FOOD Co.,Ltd.

Registration number: Y2023980058542