CN115625122A - Intelligent detection equipment for appearance quality of cylindrical product - Google Patents
Intelligent detection equipment for appearance quality of cylindrical product Download PDFInfo
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- CN115625122A CN115625122A CN202211519727.1A CN202211519727A CN115625122A CN 115625122 A CN115625122 A CN 115625122A CN 202211519727 A CN202211519727 A CN 202211519727A CN 115625122 A CN115625122 A CN 115625122A
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- cigarette
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- 238000001514 detection method Methods 0.000 title claims abstract description 58
- 235000019504 cigarettes Nutrition 0.000 claims abstract description 65
- 238000003384 imaging method Methods 0.000 claims abstract description 46
- 230000007547 defect Effects 0.000 claims abstract description 17
- 230000005540 biological transmission Effects 0.000 claims abstract description 14
- 238000012360 testing method Methods 0.000 claims abstract description 4
- 230000000903 blocking effect Effects 0.000 claims description 4
- 210000001503 joint Anatomy 0.000 claims description 3
- QNRATNLHPGXHMA-XZHTYLCXSA-N (r)-(6-ethoxyquinolin-4-yl)-[(2s,4s,5r)-5-ethyl-1-azabicyclo[2.2.2]octan-2-yl]methanol;hydrochloride Chemical compound Cl.C([C@H]([C@H](C1)CC)C2)CN1[C@@H]2[C@H](O)C1=CC=NC2=CC=C(OCC)C=C21 QNRATNLHPGXHMA-XZHTYLCXSA-N 0.000 claims description 2
- 230000004044 response Effects 0.000 claims description 2
- 238000007689 inspection Methods 0.000 abstract description 11
- 238000004519 manufacturing process Methods 0.000 abstract description 9
- 238000004458 analytical method Methods 0.000 abstract description 2
- 239000012141 concentrate Substances 0.000 abstract description 2
- 238000005070 sampling Methods 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 11
- 230000000694 effects Effects 0.000 description 5
- 239000006185 dispersion Substances 0.000 description 4
- 240000007643 Phytolacca americana Species 0.000 description 3
- 238000007639 printing Methods 0.000 description 3
- 238000011161 development Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000001179 sorption measurement Methods 0.000 description 2
- 241000208125 Nicotiana Species 0.000 description 1
- 235000002637 Nicotiana tabacum Nutrition 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 238000013135 deep learning Methods 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 238000003908 quality control method Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/38—Collecting or arranging articles in groups
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/30—Computing systems specially adapted for manufacturing
Abstract
The utility model provides an intelligent check out test set of cylinder product appearance quality, package unit discrete device, transmission system, full outward appearance detection device and collection device, the unit discrete device will concentrate a cigarette unitization that piles up and become single, the export of unit discrete device docks the entry of full outward appearance detection device, full outward appearance detection device carries out image acquisition and defect identification to a cigarette outward appearance, full outward appearance detection device's tail end is accepted and is set up collection device, and collection device arranges the cigarette in proper order and collects, transmission system is all connected to unit discrete device and full outward appearance detection device. The cigarette defect detection device can accurately classify cigarette defects by comprehensive photographing and imaging of the quality inspection device, provides data support for intelligent production, performs small-batch sampling inspection in the production process, is convenient to operate and high in detection speed, avoids missing inspection and wrong inspection caused by manual detection, has unified detection standards, and provides unified standards for analysis data sources of intelligent production.
Description
Technical Field
The invention relates to the field of quality detection and control, in particular to intelligent detection equipment for appearance quality of a cylindrical product.
Background
With the development and progress of the society, consumers have more and more attentions to the appearance quality of products, and the quality of the appearance quality of the products directly influences the choices of the consumers. The appearance of a cylindrical product has an arc characteristic, visual judgment omission is easily caused in the detection process, and for example, in cigarette production, due to machine faults, the cigarette is easily subjected to stain, cigarette paper damage, tobacco stem penetration, poor splicing, no printing, printing position offset, printing ink pollution and other poor products. The online production process cannot carry out comprehensive detection on all surfaces, unqualified products with appearance defects flow out of the market, and the brand reputation of products in a cigarette factory can be influenced. Therefore, the quality of the cigarettes needs to be rechecked by adopting a manual spot inspection mode in the cigarette production, but the rechecking process has several problems, firstly, quality inspection personnel have different understandings on the quality inspection standards, so that the quality inspection has deviation, and the second quality inspection process cannot form digital information in time and cannot carry out digital automatic analysis. With the development of computer software and hardware technology, machine vision software and hardware technology is gradually improved, and an intelligent detection device for the appearance quality of cylindrical products is developed by combining a machine vision method and is used for detecting the appearance quality of cigarettes for sampling inspection, so that the problems mentioned above can be solved.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides intelligent detection equipment for appearance quality of a cylindrical product.
The invention aims to realize the purpose, which comprises a unit dispersing device, a transmission system, a full-appearance detection device and a collection device, wherein the unit dispersing device unitizes the cigarettes which are stacked in a centralized manner into a single cigarette, the outlet of the unit dispersing device is butted with the inlet of the full-appearance detection device, the full-appearance detection device carries out image acquisition and defect identification on the cigarette appearance, the tail end of the full-appearance detection device is provided with the collection device in a bearing manner, the collection device is used for sequentially arranging and collecting the cigarettes, and the unit dispersing device and the full-appearance detection device are both connected with the transmission system.
The working principle and the technical effect of the invention are as follows:
the detection device has the advantages and effects brought by use, on the first hand, the quality detection is carried out in a deep learning mode through comprehensive photographing imaging of the quality detection device, the cigarette defects are accurately classified, so that the defect data can be counted and analyzed conveniently, a reference is provided for parameter adjustment of an online production line, and data support is provided for intelligent production.
Drawings
Fig. 1 is a perspective view of the present invention.
Fig. 2 is a perspective view of the inside of the unit dispersing device shown in fig. 1.
Fig. 3 is a perspective view of the entire appearance inspection apparatus shown in fig. 1.
Fig. 4 is another view of fig. 3.
Fig. 5 is a perspective view of the collecting device of fig. 1.
Fig. 6 is a perspective view of the discrete roll of fig. 2.
In the figure: 1-unit discrete device, 11-seat plate, 12-bin to be detected, 13-rubbing roller, 14-choke tube, 15-discrete roller, 151-discrete groove, 152-air groove, 16-rail plate, 2-transmission system, 21-motor, 22-transmission belt, 3-full appearance detection device, 30-camera, 31-transmission roller group, 32-first guide and poke sheet, 33-second guide and poke sheet, 34-third guide and poke sheet, 35-first imaging component, 36-second imaging component, 37-top imaging component, 371-light source, 38-limiting plate, 39-arc plate, 310-bearing plate, 4-collecting device and 41-blocking chute.
Detailed Description
The present invention will be described in detail below with reference to embodiments and drawings, it being noted that the described embodiments are only intended to facilitate the understanding of the present invention, and do not limit it in any way.
This equipment includes unit discrete device 1, transmission system 2, full outward appearance detection device 3 and collection device 4, unit discrete device 1 will concentrate a cigarette unit that piles up to be single, the export of unit discrete device 1 docks the entry of full outward appearance detection device 3, full outward appearance detection device 3 carries out image acquisition and defect identification to a cigarette outward appearance, the tail end of full outward appearance detection device 3 is accepted and is set up collection device 4, and collection device 4 arranges the cigarette in proper order and collects, transmission system 2 is all connected to unit discrete device 1 and full outward appearance detection device 3. This equipment will place the cigarette dispersion of going into through the discrete device and be single, again through full outward appearance detection device to a cigarette outward appearance adopt the picture comprehensively to the defect judgment software system calculates, carries out statistics back at the display screen real-time display testing result through control system.
The rotating shaft of the discrete roller 15 is connected to the seat plate 11, the seat plate 11 is also provided with a direct drive motor connected with the rubbing roller 13, and the cross section of the rubbing roller 13 is rectangular or rhombic; the choke tube 14 is fixed on the seat plate 11 and communicated with positive pressure air; the two rail plates 16 are arranged corresponding to the two air grooves 152 on the discrete roller 15; the air groove 152 is communicated with an air cavity in the discrete roller 15; the rotation shaft of the discrete roller 15 is connected with a motor 21 through a transmission belt 22. The air cavity in the dispersion roller 15 is controlled by the phase disc, and when the cigarettes are in the adsorption phase of the dispersion groove, the air cavity provides negative pressure for the air groove 152, and when the cigarettes need to fall down right below the dispersion roller, the air cavity provides positive pressure for the air groove 152.
The full-appearance detection device 3 comprises a conveying roller set 31, a positioning system, a first imaging assembly 35, a second imaging assembly 36 and a top imaging assembly 37, wherein the conveying roller set 31 is a belt-driven follow-up roller set, a friction pad is arranged below the follow-up roller set, the positioning system is arranged at the working front section of the conveying roller set 31, the first imaging assembly 35 is correspondingly arranged at the position of the positioning system, the second imaging assembly 36 is arranged at the rear end of the positioning system, and the top imaging assembly 37 is arranged above the conveying roller set 31. The first imaging assembly 35, the second imaging assembly 36 and the top imaging assembly 37 complete comprehensive image collection of the cigarettes together, and the positioning system is used for limiting the positions of the cigarettes and ensuring that the cigarettes can pass through the image collection positions of the imaging assemblies.
The positioning system comprises a mounting plate, and a first shifting guide sheet 32, a second shifting guide sheet 33 and a third shifting guide sheet 34 which are arranged on the mounting plate, wherein the first shifting guide sheet 32, the second shifting guide sheet 33 and the third shifting guide sheet 34 are sequentially arranged on two sides of the transmission roller set 31 in a staggered manner, and the first imaging component 35 is arranged between the second shifting guide sheet 33 and the third shifting guide sheet 34; the first imaging assembly 35 comprises a pair of cameras 30 with a bracket, a light source and a shooting direction forming an included angle; the second imaging assembly 36 is arranged at the opposite side of the first imaging assembly 35, the second imaging assembly 36 comprises a bracket, a light source and a camera 30, and the camera 30 horizontally irradiates the upper surface of the conveying roller group 31; the top imaging assembly comprises a support, a camera 30 and light sources 371, wherein the camera 30 is vertically arranged in a pair along the moving direction of the conveying roller group, and the light sources 371 are arranged on two sides of the conveying roller group and irradiate obliquely downwards. The first poking piece is used for limiting one end of a cigarette in the conveying process, the second poking piece is used for limiting the other end of the cigarette, the cigarettes with different lengths and specifications can be positioned at the same position through the matching, the picture collecting condition is provided for the first imaging assembly, the picture collecting of the circumference surface of the cigarette is completed by the top imaging assembly in the cigarette rotating process, and the image collecting of the full appearance of the cigarette is realized by the image collecting of the other end of the second imaging assembly. Wherein first imaging component cooperates through two cameras 30 that become the contained angle, can guarantee the image comprehensiveness and the accuracy of cigarette end packing problem.
Full outward appearance detection device 3 still includes steady output device, specifically includes arc board 39, accepts board 310 and limiting plate 38, arc board 39 sets up to convex backplate and suits with the motion radian of the pulley department of drive roll group, set up below arc board 39 and accept board 310, accept and set up the blotter on the board 310, the blotter both sides set up limiting plate 38, accept the export butt joint collection device 4 of board 310. Under the protection of arc board 39, a cigarette can not directly drop, but drops on accepting the board 310 at the minimum under the centre gripping of arc board and transfer roller, has still set up the blotter on accepting the board, and the diversified transport stationarity of guaranteeing a cigarette avoids a cigarette testing process's damage.
The collecting device 4 is a collecting box with an opening on the upper surface, the height inside the collecting box is smaller than 30mm, the bottom of the collecting box is provided with a blocking chute 41, the blocking chute 41 is provided with an arc groove, the depth of the groove is 2-4 mm, and the bottom of the collecting box is provided with a wooden bottom. Cigarette can appear coordinating the disorderly condition outside dropping the in-process, collects the chute that hinders of bottom of the box portion and can let cigarette drop the aftertreatment order and arrange in hindering the chute, and follow-up cigarette that drops can be collected in order.
The discrete groove 151 is arranged as a chute, the included angle between the inclined direction and the radial direction is 10-15 degrees, the width of the discrete groove is 8-10mm, and the depth of the discrete groove is 3-5mm.
The bed plate 11 is provided with a correlation sensor, and the correlation position of the sensor is at the top of the discrete roller 15.
The control system controls the unit dispersing device 1, the transmission system 2 and the full-appearance detection device 3, the pictures collected by the full-appearance detection device are transmitted to the defect judgment software system to be processed and analyzed, results are fed back to the control system, and the collected pictures, defect problems and data statistics are displayed on the display screen in real time; set up the sensor on the full outward appearance detection device for a response cigarette position to in time trigger first imaging component 35, second imaging component 36 and the work of top imaging component 37.
The working principle and the process are as follows: the cigarette is placed into a bin to be detected, equipment works, the cigarettes are tidily arranged under the rotating action of a twisting roller, a dispersing roller rotates to bring the cigarettes into a dispersing groove, if a plurality of cigarettes are brought up, a choke tube blows to blow off redundant cigarettes, the cigarettes rotate to the position under the dispersing roller under the guidance and protection of a rail plate and fall out of the position between rollers of a conveying roller set, the roller set rotates to rotate the cigarettes, image acquisition is completed through the positioning of a positioning system and a first imaging component 35, a second imaging component 36 and a top imaging component 37, a defect detection result is displayed on a display screen through the combined work of a control system and a defect judgment software system, the detected cigarettes are conveyed to the tail end to be tidily collected in a collecting box, the work is completed, and the quality control link work of intelligent cigarette production is completed.
Claims (9)
1. The utility model provides an intelligent check out test set of cylinder product appearance quality which characterized by: the cigarette sorting machine comprises a unit dispersing device (1), a transmission system (2), a full-appearance detection device (3) and a collection device (4), wherein the unit dispersing device (1) integrates stacked cigarettes into a single cigarette, an outlet of the unit dispersing device (1) is in butt joint with an inlet of the full-appearance detection device (3), the full-appearance detection device (3) performs image acquisition and defect identification on the cigarette appearance, the collection device (4) is arranged at the tail end of the full-appearance detection device (3) in a bearing mode, the cigarettes are sequentially arranged and collected by the collection device (4), and the unit dispersing device (1) and the full-appearance detection device (3) are both connected with the transmission system (2); unit discrete device (1) is including waiting to examine storehouse (12), discrete roller (15), rail board (16), discrete roller (15) axial sets up discrete groove (151) on the surface, sets up air groove (152) along the circumference annular, be provided with the gas pocket on air groove (152), set up on the side of discrete roller (15) and wait to examine storehouse (12), it rubs roller (13) to set up in storehouse (12) to wait to examine, it sets up choke tube (14) to wait storehouse (12) upper portion, set up on choke tube (14) and hinder the orifice, on discrete roller (15) with wait to examine storehouse (12) relative one side and set up rail board (16), rail board (16) set up to the circular arc board, suit the cooperation with discrete roller (15), the lower extreme of rail board (16) sets up in the circumference bottom position of discrete roller (15).
2. The intelligent detection device for the appearance quality of the cylindrical product, according to claim 1, is characterized in that: a rotating shaft of the discrete roller (15) is connected to the seat plate (11), a direct drive motor is further arranged on the seat plate (11) and connected with the rubbing roller (13), and the cross section of the rubbing roller (13) is rectangular or rhombic; the choke tube (14) is fixed on the seat plate (11) and communicated with positive pressure gas; the two rail plates (16) are arranged and correspond to the two air grooves (152) on the discrete roller (15); the air groove (152) is communicated with an air cavity in the discrete roller (15); the rotating shaft of the discrete roller (15) is connected with a motor (21) through a transmission belt (22).
3. The intelligent detection device for the appearance quality of the cylindrical product, according to claim 1 or 2, is characterized in that: the full-appearance detection device (3) comprises a conveying roller set (31), a positioning system, a first imaging assembly (35), a second imaging assembly (36) and a top imaging assembly (37), wherein the conveying roller set (31) is a belt-driven follow-up roller set, a friction pad is arranged below the follow-up roller set, the positioning system is arranged at the front working section of the conveying roller set (31), the first imaging assembly (35) is correspondingly arranged at the position of the positioning system, the second imaging assembly (36) is arranged at the rear end of the positioning system, and the top imaging assembly (37) is arranged above the conveying roller set (31).
4. The intelligent detection device for the appearance quality of the cylindrical product, according to claim 3, is characterized in that: the positioning system comprises a mounting plate, and a first guide shifting sheet (32), a second guide shifting sheet (33) and a third guide shifting sheet (34) which are arranged on the mounting plate, wherein the first guide shifting sheet (32), the second guide shifting sheet (33) and the third guide shifting sheet (34) are sequentially arranged on two sides of the transmission roller set (31) in a staggered manner, and the first imaging component (35) is arranged between the second guide shifting sheet (33) and the third guide shifting sheet (34); the first imaging assembly (35) comprises a support, a light source and a pair of cameras (30) forming an included angle with the shooting direction; the second imaging assembly (36) is arranged on the opposite side of the first imaging assembly (35), the second imaging assembly (36) comprises a bracket, a light source and a camera (30), and the camera (30) horizontally irradiates the upper surface of the conveying roller group (31); the top imaging assembly comprises a support, cameras (30) and light sources (371), wherein the cameras (30) are vertically provided with a pair along the moving direction of the conveying roller group, and the light sources (371) are arranged on two sides of the conveying roller group and irradiate obliquely downwards.
5. The intelligent detection device for the appearance quality of the cylindrical product according to claim 1 or 2, characterized in that: full outward appearance detection device (3) still include steady output device, specifically include arc board (39), accept board (310) and limiting plate (38), arc board (39) set up to convex backplate and suit with the motion radian of the pulley department of drive roll group, set up below arc board (39) and accept board (310), accept and set up the blotter on board (310), the blotter both sides set up limiting plate (38), the export butt joint collection device (4) of accepting board (310).
6. The intelligent detection device for the appearance quality of the cylindrical product, according to claim 1 or 2, is characterized in that: the collecting device (4) is arranged to be a collecting box with an opening on the upper surface, the height inside the collecting box is smaller than 30mm, the bottom of the collecting box is arranged to be a blocking chute (41), the blocking chute (41) is arranged to be an arc groove, the depth of the groove is 2-4 mm, and the bottom of the collecting box is arranged to be a wooden bottom.
7. The intelligent detection device for the appearance quality of the cylindrical product, according to claim 1 or 2, is characterized in that: the discrete groove (151) is arranged to be an inclined groove, the included angle between the inclined direction and the radial direction is 10 to 15 degrees, the width of the discrete groove is 8 to 10mm, and the depth of the discrete groove is 3 to 5mm.
8. The intelligent detection device for the appearance quality of the cylindrical product, according to claim 2, is characterized in that: and a correlation sensor is arranged on the seat plate (11), and the correlation position of the sensor is arranged at the top of the discrete roller (15).
9. The intelligent detection device for the appearance quality of the cylindrical product, according to claim 3, is characterized in that: the control system controls the unit discrete device (1), the transmission system (2) and the full-appearance detection device (3), the pictures collected by the full-appearance detection device are transmitted to the defect judgment software system to be processed and analyzed, the results are fed back to the control system, and the collected pictures, defect problems and data statistics are displayed on the display screen in real time; set up the sensor on the full outward appearance detection device for a response cigarette position to in time trigger first imaging component (35), second imaging component (36) and top imaging component (37) work.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211519727.1A CN115625122B (en) | 2022-11-30 | 2022-11-30 | Intelligent detection equipment for appearance quality of cylindrical product |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211519727.1A CN115625122B (en) | 2022-11-30 | 2022-11-30 | Intelligent detection equipment for appearance quality of cylindrical product |
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| CN115625122A true CN115625122A (en) | 2023-01-20 |
| CN115625122B CN115625122B (en) | 2023-06-16 |
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| CN202211519727.1A Active CN115625122B (en) | 2022-11-30 | 2022-11-30 | Intelligent detection equipment for appearance quality of cylindrical product |
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