CN115619175A - Banbury mixer and batch production method thereof - Google Patents

Banbury mixer and batch production method thereof Download PDF

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CN115619175A
CN115619175A CN202211350549.4A CN202211350549A CN115619175A CN 115619175 A CN115619175 A CN 115619175A CN 202211350549 A CN202211350549 A CN 202211350549A CN 115619175 A CN115619175 A CN 115619175A
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product
batch
independent
information
product batch
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周提伟
张尧
赵凡
玉剑
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Sailun Jinyu Group Co Ltd
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Sailun Jinyu Group Co Ltd
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    • B29B7/18—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary with more than one shaft
    • B29B7/183—Mixing; Kneading non-continuous, with mechanical mixing or kneading devices, i.e. batch type with movable mixing or kneading devices rotary with more than one shaft having a casing closely surrounding the rotors, e.g. of Banbury type
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Abstract

The invention provides a product batch generation method of an internal mixer and the internal mixer, wherein the product batch generation method comprises the following steps: presetting one or more pieces of product batch information, wherein each piece of product batch information is used for being arranged corresponding to one product batch; respectively intercepting a plurality of independent product batches from a plurality of product output stations according to preset product batch information, and recording the actual product weight of each independent product batch of the product batches; and generating a main batch bar code of the corresponding product batch according to the product batch information, and respectively adding a plurality of independent batch identifiers in the main batch bar code to form a plurality of independent batch bar codes so as to enable the independent batch bar codes to identify the independent product batches one by one. By using the product batch generation method, the problem that the internal mixer in the prior art cannot record, update and acquire the production information of the rubber material of each independent rubber disc is solved.

Description

Banbury mixer and batch production method thereof
Technical Field
The invention relates to the technical field of production of internal mixers, in particular to a product batch generation method of an internal mixer and the internal mixer.
Background
The 620 internal mixer (mainly used for plastication and mixing of rubber) has two film receiving stations (namely film output stations) in the film arranging process, the two film receiving stations are respectively received into two independent rubber discs, the stack top information is consistent, and the two film receiving stations belong to the same batch of rubber materials, namely the two film receiving stations receive the same batch of rubber materials.
At present, the sizing materials in two independent rubber plates use the same batch bar code to correspond to the same sizing material batch in which the sizing materials are located, and no distinction is made.
However, the actual weight of the gum material in each pan is not the same, resulting in anomalies when used in the following scenarios:
1. if the sizing materials in the two independent rubber discs are simultaneously fed at the double stations of the same internal mixer, the batch bar codes of the sizing materials in the two independent rubber discs are the same, and the system can be considered as a bar code during feeding scanning, so that the two feeding stations cannot be simultaneously fed.
2. When scanning batch bar codes, the total weight of two tray glues is obtained, and the actual weight of the glue material of the independent glue tray and the weight of the deduction when the glue material is consumed cannot be recorded and obtained, so that the weight of the deduction is disordered.
3. After the sizing materials in the two independent rubber discs with the same batch number are delivered to a semi-finished product process, the sizing materials in the two rubber discs cannot be scanned and fed on different semi-finished product machines simultaneously because one bar code can only be used on one machine.
Disclosure of Invention
The invention mainly aims to provide a method for generating product batches of an internal mixer and the internal mixer, and aims to solve the problem that the internal mixer in the prior art cannot record, update and acquire production information of rubber materials of each independent rubber disc.
In order to achieve the above object, according to one aspect of the present invention, there is provided a method of producing a product batch in an internal mixer having a plurality of product output stations; the product batch generation method comprises the following steps: step S100: presetting one or more pieces of product batch information, wherein each piece of product batch information is used for being arranged corresponding to one product batch; the product batch comprises a plurality of product train numbers, each product train number corresponds to one train number, and the train numbers of the product batches are sequentially arranged according to the production sequence; each product batch information comprises the train number ranges of a plurality of product trains of the corresponding product batch, the product weight information of the corresponding product batch and the product type information of the corresponding product batch; the product batches comprise a plurality of independent product batches respectively output from the plurality of product output stations; the product weight information includes a preset weight for each individual product batch; step S200: respectively intercepting a plurality of independent product batches from a plurality of product output stations according to preset product batch information so that the error of the intercepted actual product weight of each independent product batch relative to the preset weight is within a preset error range, and recording the actual product weight of each independent product batch of the product batch; step S300: and generating a main batch bar code of the corresponding product batch according to the product batch information, and respectively adding a plurality of independent batch identifiers in the main batch bar code to form a plurality of independent batch bar codes, so that the independent batch bar codes identify the independent product batches one by one.
Further, the bar codes of all the independent batches are scanned to obtain the production information of the independent product batches corresponding to the independent batch; the production information of the independent product batch comprises the train number range, the product type information, the actual product weight of the independent product batch and the product validity period.
Further, the method for generating the product batch further comprises the following steps: cards with individual batch barcodes are printed.
Further, in step S300, a plurality of independent batch identifications are respectively added at the end of the master batch barcode to form a plurality of independent batch barcodes.
Further, the method for generating the product batch further comprises the following steps: when the product of the independent product batch is consumed, the deduction information of the product weight of the independent product batch is recorded into the production information of the independent product batch.
Further, the production information of the corresponding product batch is obtained through the bar codes of each main batch; the production information of the product batch comprises the train number range, the product type information, the actual product total weight of the product batch, the actual product weight of each independent product batch of the product batch and the product validity period; when the product of the independent product batch is consumed, the deduction information of the product weight of the independent product batch is recorded into the production information of the product batch to which the independent product batch belongs.
Further, the method for generating the product batch further comprises the following steps: when the products of the independent product batch are consumed, the train number of the consumed products and the subsequent processing information of the consumed products are recorded into the production information of the independent product batch.
Further, the method for generating the product batch further comprises the following steps: when the products of the independent product batch are consumed, recording the train number of the consumed products and the subsequent processing information of the consumed products into the production information of the product batch to which the independent product batch belongs.
Further, the method for generating the product batch further comprises the following steps: performing performance detection on the product batch before the product batch is divided into a plurality of independent product batches; and recording the performance detection result of the product batch into the production information of each independent product batch of the product batch.
According to another aspect of the present invention, there is provided an internal mixer suitable for use in the above-described method for producing a product batch, the internal mixer comprising: the storage module is used for storing the product batch information; the intercepting modules are arranged in one-to-one correspondence with the product output stations of the internal mixer, and each intercepting module is used for intercepting a corresponding independent product batch from a corresponding product output station; and the identification module is in communication connection with the storage module and is used for generating the bar code.
By applying the technical scheme of the invention, the method for generating the product batch comprises the following steps:
step S100: presetting one or more pieces of product batch information, wherein each piece of product batch information is used for being arranged corresponding to one product batch; the product batch comprises a plurality of product train numbers, each product train number corresponds to one train number, and the train numbers of the product batches are sequentially arranged according to the production sequence; each product batch information comprises a plurality of product train number ranges of the product train of the corresponding product batch, product weight information of the corresponding product batch and product type information of the corresponding product batch; the product batches comprise a plurality of independent product batches respectively output from a plurality of product output stations; the product weight information includes a preset weight for each individual product batch.
Step S200: according to preset product batch information, a plurality of independent product batches are respectively intercepted from a plurality of product output stations, so that the error of the intercepted actual product weight of each independent product batch relative to the preset weight is within a preset error range, and the actual product weight of each independent product batch of the product batch is recorded.
Step S300: and generating a main batch bar code of the corresponding product batch according to the product batch information, and respectively adding a plurality of independent batch identifiers in the main batch bar code to form a plurality of independent batch bar codes, so that the independent batch bar codes identify the independent product batches one by one.
Scanning each independent batch bar code to obtain the production information of the corresponding independent product batch; the production information of the independent product batch comprises the train number range, the product type information, the actual product weight of the independent product batch and the product validity period. By using the product batch generation method, the problem that an internal mixer in the prior art cannot record, update and acquire production information of rubber materials of each independent rubber disc is solved.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this application, are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification, illustrate embodiment(s) of the invention and together with the description serve to explain the invention and not to limit the invention. In the drawings:
fig. 1 shows a schematic flow diagram of a method for producing a batch of products in an internal mixer according to the invention.
Detailed Description
It should be noted that the embodiments and features of the embodiments in the present application may be combined with each other without conflict. The present invention will be described in detail below with reference to the accompanying drawings in conjunction with embodiments.
It should be noted that the following detailed description is exemplary and is intended to provide further explanation of the disclosure. Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs.
It is noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of exemplary embodiments according to the present application. As used herein, the singular forms "a", "an", and "the" are intended to include the plural forms as well, and it should be understood that when the terms "comprises" and/or "comprising" are used in this specification, they specify the presence of stated features, steps, operations, devices, components, and/or combinations thereof, unless the context clearly indicates otherwise.
The invention provides a method for generating product batches of an internal mixer, which refers to fig. 1, wherein the internal mixer is provided with a plurality of product output stations; the method for generating the product batch comprises the following steps:
step S100: presetting one or more pieces of product batch information, wherein each piece of product batch information is used for being arranged corresponding to one product batch; the product batch comprises a plurality of product train numbers, each product train number corresponds to one train number, and the train numbers of the product batches are sequentially arranged according to the production sequence; each product batch information comprises the train number ranges of a plurality of product trains of the corresponding product batch, the product weight information of the corresponding product batch and the product type information of the corresponding product batch; the product batches comprise a plurality of independent product batches respectively output from a plurality of product output stations; the product weight information includes a preset weight for each individual product batch.
It should be noted that, when a product batch is preset, the product batch corresponds to a product batch; when a plurality of product lot information is set in advance, the plurality of product lot information is used for being set in one-to-one correspondence with a plurality of product lots.
Specifically, the product referred to in the application is film, that is, the film is output from the product output station of the internal mixer.
When the formulations of the materials for producing the films are different, the types of the formed films are different; that is, the above-mentioned product category information includes a production recipe of the film.
Step S200: and respectively intercepting a plurality of independent product batches from a plurality of product output stations according to preset product batch information, so that the error of the intercepted actual product weight of each independent product batch relative to the preset weight is within a preset error range, and recording the actual product weight of each independent product batch of the product batch.
It should be noted that a product batch refers to a batch of products; one product train number refers to a product produced by the lathe once, a plurality of product train numbers of one product batch refer to products produced by a plurality of continuous train numbers of the batch of products produced by the lathe, and the train number is used for identifying the product produced by the lathe for the second time. The train number range of the plurality of product trains of the product batch refers to the number from the initial train number to the last train number of the plurality of product trains of the product batch. For example, a product batch includes three product runs, which are the products produced by the lathe for the first time, the second time and the third time, respectively, and the product batch includes the products produced by the lathe for the first time to the third time; when the number of the lathe for the first time is 001, the number of the lathe for the second time is 002, and the number of the lathe for the third time is 003, the number of the lathe for the batch of products ranges from 001 to 003.
Optionally, the preset weights of the individual product batches of a product batch are all equal.
Specifically, the product weight information of a product batch further includes a preset total product weight of the product batch, and the preset total product weight of a product batch is equal to the sum of the preset weights of a plurality of independent product batches of the product batch.
It should be noted that the error of the actual product weight of each independent product batch relative to the preset weight thereof refers to a difference value obtained by subtracting the preset weight from the actual product weight of each independent product batch.
Step S300: and generating a main batch bar code of the corresponding product batch according to the product batch information, and respectively adding a plurality of independent batch identifiers in the main batch bar code to form a plurality of independent batch bar codes so as to enable the independent batch bar codes to identify the independent product batches one by one.
For example, the internal mixer has two product output stations, one product batch comprises two independent product batches respectively output from the two product output stations, and two independent batch identifications are respectively added to the main batch bar codes to form two independent batch bar codes; the two independent batch identifiers are respectively a first identifier or a second identifier, and the independent batch bar code with the first identifier and the independent batch bar code with the second identifier are respectively arranged in one-to-one correspondence with the two independent product batches of the corresponding product batch.
Specifically, the production information of the independent product batch corresponding to each independent batch is obtained by scanning the bar code of each independent batch; the production information of the independent product batch comprises the train number range, the product type information, the actual product weight of the independent product batch and the product validity period. By using the product batch generation method, the problem that an internal mixer in the prior art cannot record, update and acquire production information of rubber materials of each independent rubber disc is solved.
Further, the method for generating the product batch further comprises the following steps: the cards with the individual batch barcodes are printed to facilitate scanning of the individual batch barcodes on the cards.
Further, the individual lot barcodes on the cards were scanned using a bluetooth scanning gun.
In this embodiment, in step S300, a plurality of independent lot identifications are respectively added at the end of the master lot barcode to form a plurality of independent lot barcodes.
For example, a first mark or a second mark is added at the end of the master batch barcode, respectively, to form two independent batch barcodes. Optionally, the two product output stations of the internal mixer are a left product output station and a right product output station, respectively, the first identifier is "L", and the second identifier is "R". Further, when the master batch barcode is 220436JX2N14004006, the two independent batch barcodes are 220436JX2N14004006L and 220436JX2N14004006R, respectively.
In this embodiment, the method for generating a product batch further includes: when the product of the independent product batch is consumed, the deduction information of the product weight of the independent product batch is recorded into the production information of the independent product batch.
Further, the production information of the corresponding product batch is obtained through the bar codes of each main batch; the production information of the product batch comprises the train number range, the product type information, the actual product total weight of the product batch, the actual product weight of each independent product batch of the product batch and the product validity period; when the independent product batch consumes, recording the deduction information of the product weight of the independent product batch into the production information of the product batch to which the independent product batch belongs so as to realize the synchronization of the deduction information of the independent product batch and the product batch to which the independent product batch belongs.
It should be noted that the total actual product weight of a product batch is the sum of the actual product weights of the individual product batches it comprises.
In this embodiment, the method for generating a product batch further includes: when the products of the independent product batch are consumed, recording the train number of the consumed products and the subsequent processing information of the consumed products into the production information of the independent product batch so as to establish the traceability relation of the independent product batch; the subsequent processing information includes, among other things, where the product is subsequently processed, what processing is performed, what model of tire half is processed, etc.
Further, the method for generating the product batch further comprises the following steps: when the products of the independent product batch are consumed, the train number of the consumed products and the subsequent processing information of the consumed products are recorded into the production information of the product batch to which the independent product batch belongs, so that the information synchronization of the independent product batch and the product batch to which the independent product batch belongs is realized.
In this embodiment, the method for generating a product batch further includes: performing performance detection on a product batch before the product batch is divided into a plurality of independent product batches; and recording the performance detection result of the product batch into the production information of each independent product batch of the product batch. In this way, performance testing of individual product batches is no longer required, so that performance testing is simplified. Among other things, performance testing includes some of the performance requirements that a film needs to meet in order to be used to make a tire half.
The invention also provides an internal mixer which is suitable for the product batch generation method. Alternatively, the internal mixer is a 620 internal mixer.
Specifically, the internal mixer comprises a storage module, and the storage module is used for storing product batch information, production information of independent product batches and production information of the product batches.
Specifically, the internal mixer comprises a plurality of intercepting modules, the intercepting modules are arranged in one-to-one correspondence with a plurality of product output stations of the internal mixer, and each intercepting module is used for intercepting a corresponding independent product batch from a corresponding product output station.
Specifically, the internal mixer comprises an identification module which is in communication connection with the storage module and used for generating the bar code. The identification module is used for generating a main batch bar code of the corresponding product batch according to the product batch information and generating a plurality of independent batch bar codes.
Specifically, the internal mixer comprises a printing module, and the printing module is in communication connection with the identification module and is used for printing cards with the bar codes of the independent batches.
From the above description, it can be seen that the above-described embodiments of the present invention achieve the following technical effects:
in the method for generating the product batches of the internal mixer, the internal mixer is provided with a plurality of product output stations; the product batch generation method comprises the following steps:
step S100: presetting one or more pieces of product batch information, wherein each piece of product batch information is used for being arranged corresponding to one product batch; the product batch comprises a plurality of product train numbers, each product train number corresponds to one train number, and the train numbers of the product batches are sequentially arranged according to the production sequence; each product batch information comprises a plurality of product train number ranges of the product train of the corresponding product batch, product weight information of the corresponding product batch and product type information of the corresponding product batch; the product batches comprise a plurality of independent product batches respectively output from a plurality of product output stations; the product weight information includes a preset weight for each individual product batch.
Step S200: and respectively intercepting a plurality of independent product batches from a plurality of product output stations according to preset product batch information, so that the error of the intercepted actual product weight of each independent product batch relative to the preset weight is within a preset error range, and recording the actual product weight of each independent product batch of the product batch.
Step S300: and generating a main batch bar code of the corresponding product batch according to the product batch information, and respectively adding a plurality of independent batch identifiers in the main batch bar code to form a plurality of independent batch bar codes, so that the independent batch bar codes identify the independent product batches one by one.
Scanning the bar codes of the independent batches to acquire the production information of the independent product batches corresponding to the independent batches; the production information of the independent product batch comprises the train number range, the product type information, the actual product weight of the independent product batch and the product validity period. By using the product batch generation method, the problem that the internal mixer in the prior art cannot record, update and acquire the production information of the rubber material of each independent rubber disc is solved.
It should be noted that the terms "first," "second," and the like in the description and claims of this application and in the accompanying drawings are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order. It is to be understood that the data so used may be interchanged under appropriate circumstances such that, for example, embodiments of the application described herein may be implemented in sequences other than those illustrated or described herein. Furthermore, the terms "comprises," "comprising," and "having," and any variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, system, article, or apparatus that comprises a list of steps or elements is not necessarily limited to those steps or elements expressly listed, but may include other steps or elements not expressly listed or inherent to such process, method, article, or apparatus.
For ease of description, spatially relative terms such as "over 8230," "upper surface," "above," and the like may be used herein to describe the spatial positional relationship of one device or feature to other devices or features as illustrated in the figures. It will be understood that the spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if a device in the figures is turned over, devices described as "above" or "on" other devices or configurations would then be oriented "below" or "under" the other devices or configurations. Thus, the exemplary terms "at 8230; \8230; above" may include both orientations "at 8230; \8230; above" and "at 8230; \8230; below". The device may be otherwise variously oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (10)

1. A method for generating product batches of an internal mixer is characterized in that the internal mixer is provided with a plurality of product output stations; the product batch generation method comprises the following steps:
step S100: presetting one or more pieces of product batch information, wherein each piece of product batch information is used for being arranged corresponding to one product batch; the product batch comprises a plurality of product vehicle numbers, each product vehicle number corresponds to one vehicle number, and the vehicle numbers of the product batch are sequentially arranged according to the production sequence; each piece of product batch information comprises the train number ranges of a plurality of product trains of the corresponding product batch, the product weight information of the corresponding product batch and the product type information of the corresponding product batch; said product batches comprising a plurality of individual product batches respectively output from a plurality of said product output stations; the product weight information comprises a preset weight of each independent product batch;
step S200: respectively intercepting a plurality of independent product batches from a plurality of product output stations according to preset product batch information so as to enable the error of the intercepted actual product weight of each independent product batch relative to the preset weight of each independent product batch to be within a preset error range, and recording the actual product weight of each independent product batch of the product batches;
step S300: and generating a main batch bar code of the corresponding product batch according to the product batch information, and respectively adding a plurality of independent batch identifiers in the main batch bar code to form a plurality of independent batch bar codes so as to enable the independent batch bar codes to identify the independent product batches one by one.
2. The method for generating the product batch of the internal mixer according to claim 1, wherein the production information of the independent product batch corresponding to each independent batch is obtained by scanning the bar code of each independent batch; the production information of the independent product batch comprises the train number range, the product type information, the actual product weight of the independent product batch and the product validity period.
3. The method for producing a product batch of an internal mixer according to claim 2, further comprising: printing cards with the individual batch barcodes.
4. The method for generating the batch of internal mixer products according to claim 1, wherein in step S300, a plurality of independent batch identifications are respectively added at the end of the master batch barcode to form a plurality of independent batch barcodes.
5. The method for producing a product batch of an internal mixer according to claim 2, further comprising:
when the product of the independent product batch is consumed, recording the deduction information of the product weight of the independent product batch into the production information of the independent product batch.
6. The method for generating the product batch of the internal mixer according to claim 5, wherein the production information of the corresponding product batch is obtained through each master batch bar code; the production information of the product batch comprises a train number range, product type information, actual product total weight of the product batch, actual product weight of each independent product batch of the product batch and product validity period;
when the independent product batch consumes the products, recording the deduction information of the weight of the independent product batch into the production information of the product batch to which the independent product batch belongs.
7. The method for producing a product batch of an internal mixer according to claim 5, further comprising:
when the products of the independent product batch are consumed, recording the train number of the consumed products and the subsequent processing information of the consumed products into the production information of the independent product batch.
8. The method for producing a product batch of an internal mixer according to claim 6, further comprising:
when the products of the independent product batch are consumed, recording the train number of the consumed products and the subsequent processing information of the consumed products into the production information of the product batch to which the independent product batch belongs.
9. The method of producing a product batch in an internal mixer of claim 2, wherein the method further comprises:
performing a performance test on the product lot prior to the product lot being divided into a plurality of individual product lots;
and recording the performance detection result of the product batch into the production information of each independent product batch of the product batch.
10. An internal mixer suitable for use in the method for batch production of a product according to any one of claims 1 to 9, comprising:
the storage module is used for storing product batch information;
the intercepting modules are arranged in one-to-one correspondence with the product output stations of the internal mixer, and each intercepting module is used for intercepting a corresponding independent product batch from the corresponding product output station;
and the identification module is in communication connection with the storage module and is used for generating a bar code.
CN202211350549.4A 2022-10-31 2022-10-31 Banbury mixer and batch production method thereof Pending CN115619175A (en)

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Application Number Priority Date Filing Date Title
CN202211350549.4A CN115619175A (en) 2022-10-31 2022-10-31 Banbury mixer and batch production method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202211350549.4A CN115619175A (en) 2022-10-31 2022-10-31 Banbury mixer and batch production method thereof

Publications (1)

Publication Number Publication Date
CN115619175A true CN115619175A (en) 2023-01-17

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202211350549.4A Pending CN115619175A (en) 2022-10-31 2022-10-31 Banbury mixer and batch production method thereof

Country Status (1)

Country Link
CN (1) CN115619175A (en)

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