CN115595748A - Continuous weighing and cake-making dyeing process - Google Patents
Continuous weighing and cake-making dyeing process Download PDFInfo
- Publication number
- CN115595748A CN115595748A CN202211192959.0A CN202211192959A CN115595748A CN 115595748 A CN115595748 A CN 115595748A CN 202211192959 A CN202211192959 A CN 202211192959A CN 115595748 A CN115595748 A CN 115595748A
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- Prior art keywords
- cotton
- cake
- dyeing
- weighing
- dyeing process
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 238000004043 dyeing Methods 0.000 title claims abstract description 47
- 238000005303 weighing Methods 0.000 title claims abstract description 34
- 238000000034 method Methods 0.000 title claims abstract description 20
- 230000008569 process Effects 0.000 title claims abstract description 20
- 229920000742 Cotton Polymers 0.000 claims abstract description 62
- 239000000835 fiber Substances 0.000 claims abstract description 22
- 238000009960 carding Methods 0.000 claims abstract description 19
- 238000010009 beating Methods 0.000 claims abstract description 14
- 238000011282 treatment Methods 0.000 claims abstract description 14
- 239000012535 impurity Substances 0.000 claims abstract description 4
- 238000005096 rolling process Methods 0.000 claims description 7
- 230000008901 benefit Effects 0.000 claims description 3
- 238000001035 drying Methods 0.000 claims description 3
- 230000008719 thickening Effects 0.000 claims description 3
- 238000009833 condensation Methods 0.000 claims description 2
- 230000005494 condensation Effects 0.000 claims description 2
- 238000011221 initial treatment Methods 0.000 claims description 2
- 230000018044 dehydration Effects 0.000 claims 1
- 238000006297 dehydration reaction Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 11
- 229910052709 silver Inorganic materials 0.000 abstract description 5
- 239000004332 silver Substances 0.000 abstract description 5
- 230000015572 biosynthetic process Effects 0.000 abstract description 3
- 238000013461 design Methods 0.000 abstract description 3
- 239000000463 material Substances 0.000 abstract description 3
- 238000012545 processing Methods 0.000 description 3
- 230000007613 environmental effect Effects 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000001737 promoting effect Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 238000009967 direct dyeing Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/02—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fibres, slivers or rovings
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G21/00—Combinations of machines, apparatus, or processes, e.g. for continuous processing
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Preliminary Treatment Of Fibers (AREA)
Abstract
The invention discloses a continuous weighing, cake making and dyeing process which comprises the following steps: s1, cotton carding: carding and impurity removing treatment are carried out on cotton through a carding machine; s2, condensing cotton; condensing the combed cotton by a net suction device to form cotton slivers; s3, continuously weighing; continuously weighing cotton sliver by a belt weigher; s4, cake making treatment; automatically beating the cotton strips conveyed by the cake beating machine; s5, dyeing: and dyeing the fiber cake formed by cake beating. This continuous weighing cake dyeing process reasonable in design, through preceding carding machine and inhale the net device with the cotton formation thick silver, the automatic continuous weighing of production line is realized through the belt weigher to thick silver, need not to weigh the material loading alone, and is easy and simple to handle, has improved production efficiency by a wide margin.
Description
Technical Field
The invention relates to the technical field of dyeing, in particular to a continuous weighing and cake-making dyeing process.
Background
People pay more and more attention to environmental protection and health at present, the cotton fiber is dyed directly and then is spun relatively yarn and dyed more environmental protection and safer, and cotton fiber direct dyeing products are more and more liked and paid attention to by people.
The weight of cotton fibers needs to be controlled during cotton fiber dyeing, and most of the existing loose fiber dyeing production lines are fed after intermittent or independent weighing, so that the operation is complicated, and the production efficiency is influenced; for example, chinese patent CN101629365A discloses an automatic processing system for loose fiber dyeing, which comprises a dry opener, a cake making machine, a dyeing machine, a dewatering machine, a wet opener, a dryer and an automatic packing machine which are connected in sequence, wherein a pre-opener is further connected between the dewatering machine and the wet opener, the pre-opener comprises a rotatable disc, the disc is mounted on a lifting frame, and a rotatable cotton stripping roller is arranged above the disc; before the dry opener is fed, cotton needs to be weighed independently, and after the cotton is weighed, the cotton is fed, so that the operation is complex, and the production efficiency is low.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide a continuous weighing, cake making and dyeing process to achieve the purposes of simple and convenient operation and high production efficiency.
In order to solve the technical problems, the technical scheme adopted by the invention is as follows:
the continuous weighing, cake making and dyeing process comprises the following steps:
s1, cotton carding: carding and impurity removing treatment are carried out on the cotton by a carding machine;
s2, condensing cotton; condensing the combed cotton by a net suction device to form cotton slivers;
s3, continuously weighing; continuously weighing cotton sliver by a belt weigher;
s4, cake making treatment; automatically beating the cotton strips conveyed by the cake beating machine;
s5, dyeing: and dyeing the fiber cake formed by cake beating.
Wherein,
and before the step S1, performing primary treatment on the cotton by using a scutcher.
In the step S2, the net suction device can be a condenser, and the cotton carding is processed by a negative pressure air pipe to form cotton slivers.
And a condenser is arranged between the steps S3 and S4, and the weighed cotton strips are subjected to secondary condensing and thickening treatment.
The dyeing is carried out through a dyeing cylinder, and a lifting frame is arranged in the dyeing cylinder, so that the fiber cake can be conveniently placed in and ejected out.
And after the step S5, dehydrating and drying the dyed fiber cake through a dehydrator and a dryer respectively.
And before dyeing, slitting the outer edge of the fiber cake.
Be equipped with the rolling disc on the cake machine, correspond the rolling disc and be equipped with the propelling movement structure, do benefit to the propelling movement structure and push away the fibre cake on the rolling disc to the crane.
Compared with the prior art, the invention has the following advantages:
this continuous weighing cake dyeing process reasonable in design, through preceding carding machine and inhale the net device with the cotton formation thick silver, the automatic continuous weighing of production line is realized through the belt weigher to thick silver, need not to weigh the material loading alone, and is easy and simple to handle, has improved production efficiency by a wide margin.
Drawings
The contents of the description and the references in the drawings are briefly described as follows:
FIG. 1 is a schematic view of the process of the present invention.
Detailed Description
The following description of the embodiments of the present invention will explain the present invention in further detail by referring to the accompanying drawings.
As shown in fig. 1, the continuous weighing, cake making and dyeing process comprises the following steps:
s1, cotton carding: carding and impurity removing treatment are carried out on the cotton by a carding machine;
s2, condensing cotton; condensing the combed cotton by a net suction device to form a coarse cotton sliver;
s3, continuously weighing; continuously weighing the coarse cotton sliver by a belt weigher;
s4, cake making treatment; automatically beating the cotton strips conveyed by the cake beating machine;
s5, dyeing: and dyeing the fiber cake formed by cake beating.
In a further aspect of the present invention,
before the step S1, the cotton is primarily treated by an opening scutcher, other parts except cotton fibers are removed, and the opening scutcher is butted with a cotton carding machine.
In the step S2, the net suction device can be a condenser, and the cotton carding is processed by a negative pressure air pipe to form cotton slivers; the coarse cotton sliver is formed by the rotary treatment in the negative pressure air pipe, and the existing device can be adopted as the cotton condenser.
The thick silver of formation is carried through the belt weigher, carries through the belt weigher and realizes weighing on line simultaneously, need not the material loading of weighing alone, has improved production efficiency by a wide margin.
Setting a condenser between the steps S3 and S4, and performing secondary condensing and thickening treatment on the weighed cotton strips; the cotton sliver is subjected to secondary cotton condensation treatment by the cotton condenser at the back to form a thicker fiber cotton sliver, so that the fiber cotton sliver is prevented from being disconnected during cake beating rotation operation, and automatic processing is realized.
Dyeing is carried out through a dyeing cylinder, a lifting frame is arranged in the dyeing cylinder, the fiber cake can be conveniently put in and ejected out, and the dyeing operation is simple and convenient.
The cake making machine is provided with a rotating disc, and a pushing structure is arranged corresponding to the rotating disc, so that the pushing structure is favorable for pushing the fiber cake on the rotating disc to the lifting frame; the propelling movement structure can be for promoting the jar, and the top surface of crane aligns with the top surface of rolling disc, pushes away the fibre cake to the crane of dyeing jar through promoting the jar in, realizes automatic continuous processing and handles, and machining efficiency is high.
After the step S5, dewatering and drying the dyed fiber cake through a dewaterer and a dryer respectively; furthermore, the outer edge of the fiber cake is cut before dyeing, a dividing cutter can be arranged on the cake making machine, and the edge of the fiber cake is opened through the dividing cutter, so that the dyeing effect can be provided.
The continuous weighing, cake beating and dyeing process is reasonable in design, the cotton is formed into the coarse cotton sliver through the carding machine and the net sucking device, the automatic continuous weighing of the production line is realized through the coarse cotton sliver through the belt weigher, the independent weighing and feeding are not needed, the operation is simple and convenient, and the production efficiency is greatly improved.
The invention is described above with reference to the accompanying drawings, it is obvious that the specific implementation of the invention is not limited by the above-mentioned manner, and it is within the scope of the invention to adopt various insubstantial modifications of the inventive concept and solution, or to apply the inventive concept and solution directly to other applications without modification.
Claims (8)
1. A continuous weighing, cake making and dyeing process is characterized in that: the continuous weighing, cake making and dyeing process comprises the following steps:
s1, cotton carding: carding and impurity removing treatment are carried out on cotton through a carding machine;
s2, condensing cotton; condensing the combed cotton by a net suction device to form cotton slivers;
s3, continuously weighing; continuously weighing cotton sliver by a belt weigher;
s4, cake making treatment; automatically beating the cotton strips conveyed by the cake beating machine;
s5, dyeing: and dyeing the fiber cake formed by cake beating.
2. The continuous weighing, cake making and dyeing process according to claim 1, characterized in that: and before the step S1, performing primary treatment on the cotton by using a scutcher.
3. The continuous weighing, cake making and dyeing process according to claim 1, characterized in that: in the step S2, the net suction device can be a condenser, and the cotton carding is processed by a negative pressure air pipe to form cotton slivers.
4. The continuous weighing, cake making and dyeing process as claimed in claim 1, wherein: and a condenser is arranged between the step S3 and the step S4, and the weighed cotton strips are subjected to secondary condensation and thickening treatment.
5. The continuous weighing, cake making and dyeing process as claimed in claim 1, wherein: the dyeing is carried out through a dyeing cylinder, and a lifting frame is arranged in the dyeing cylinder, so that the fiber cake can be conveniently placed in and ejected out.
6. The continuous weighing, cake making and dyeing process according to claim 1, characterized in that: and after the step S5, respectively carrying out dehydration and drying treatment on the dyed fiber cake through a dehydrator and a dryer.
7. The continuous weighing, cake making and dyeing process according to claim 1, characterized in that: and before dyeing, slitting the outer edge of the fiber cake.
8. The continuous weighing, cake making and dyeing process as claimed in claim 5, wherein: be equipped with the rolling disc on the cake machine, correspond the rolling disc and be equipped with the propelling movement structure, do benefit to the propelling movement structure and push away the fibre cake on the rolling disc to the crane.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211192959.0A CN115595748A (en) | 2022-09-28 | 2022-09-28 | Continuous weighing and cake-making dyeing process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211192959.0A CN115595748A (en) | 2022-09-28 | 2022-09-28 | Continuous weighing and cake-making dyeing process |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN115595748A true CN115595748A (en) | 2023-01-13 |
Family
ID=84845473
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202211192959.0A Pending CN115595748A (en) | 2022-09-28 | 2022-09-28 | Continuous weighing and cake-making dyeing process |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN115595748A (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20030000054A1 (en) * | 1999-12-24 | 2003-01-02 | Tiberio Lonati | Apparatus and method for controlling the weight of fabric produced by a textile machine, in particular by a circular knitting machine |
| CN101629365A (en) * | 2009-08-13 | 2010-01-20 | 浙江华孚色纺有限公司 | Automatic Processing System for Loose Fiber Dyeing |
| CN202849835U (en) * | 2012-10-24 | 2013-04-03 | 绍兴市嘉宝节能新技术有限公司 | Intelligent cloth inspecting and rolling system |
| CN205258701U (en) * | 2015-12-30 | 2016-05-25 | 恒天重工股份有限公司 | Continuous weighing device suitable for in all kinds of scattered fiber blends technology production lines |
| CN111364142A (en) * | 2020-02-28 | 2020-07-03 | 骏隆翔(厦门)纤维科技有限公司 | Antibacterial breathable composite yarn and manufacturing method thereof |
-
2022
- 2022-09-28 CN CN202211192959.0A patent/CN115595748A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20030000054A1 (en) * | 1999-12-24 | 2003-01-02 | Tiberio Lonati | Apparatus and method for controlling the weight of fabric produced by a textile machine, in particular by a circular knitting machine |
| CN101629365A (en) * | 2009-08-13 | 2010-01-20 | 浙江华孚色纺有限公司 | Automatic Processing System for Loose Fiber Dyeing |
| CN202849835U (en) * | 2012-10-24 | 2013-04-03 | 绍兴市嘉宝节能新技术有限公司 | Intelligent cloth inspecting and rolling system |
| CN205258701U (en) * | 2015-12-30 | 2016-05-25 | 恒天重工股份有限公司 | Continuous weighing device suitable for in all kinds of scattered fiber blends technology production lines |
| CN111364142A (en) * | 2020-02-28 | 2020-07-03 | 骏隆翔(厦门)纤维科技有限公司 | Antibacterial breathable composite yarn and manufacturing method thereof |
Non-Patent Citations (1)
| Title |
|---|
| 上海纺织工学院棉纺教研室等: "《棉纺学（上册）》", vol. 1, 30 September 1980, 纺织工业出版社, pages: 97 - 98 * |
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