CN115564228A - Informatization system and method for inspection instruction inspection and total inspection acceptance - Google Patents
Informatization system and method for inspection instruction inspection and total inspection acceptance Download PDFInfo
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- CN115564228A CN115564228A CN202211205878.XA CN202211205878A CN115564228A CN 115564228 A CN115564228 A CN 115564228A CN 202211205878 A CN202211205878 A CN 202211205878A CN 115564228 A CN115564228 A CN 115564228A
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Abstract
The invention discloses an informatization system and a method for checking instruction checking and total checking acceptance. The method comprises the following steps: the inspection item library module is used for storing and managing general inspection item lists and instruction inspection item lists of various models, sections and professions; the annual inspection project library module is used for forming an annual inspection list according to the annual inspection projects; the inspection plan module is used for generating an acceptance card according to an annual inspection list formed by the annual inspection project library module; the mobile terminal PAD is used for receiving the acceptance card, carrying out physical acceptance on the aviation product according to the acceptance card and recording faults to obtain fault information; and the problem checking module is used for writing the data state of the fault information back to the manufacturing execution information system. The invention improves the checking and acceptance efficiency of the instruction checking and general checking work, reduces the acceptance cost and is beneficial to preventing and reducing the quality problem.
Description
Technical Field
The invention belongs to the technical field of aviation product inspection, and particularly relates to an inspection instruction inspection and total inspection acceptance informatization system and method.
Background
With the continuous development of the informatization technology, the quality management, particularly, various services in the product inspection and acceptance work also realize the control of an informatization system, but in the aspects of the development and acceptance of general inspection and instruction inspection work, the informatization construction work is slightly delayed due to the limitation of factors such as service development modes, technical conditions and the like. The invention has the patent publication No. CN113642907A, and the patent name is Chinese invention patent of a product quality inspection management system, and the method provides a product quality inspection management system, so that the intellectualization and the convenience of product quality management of enterprises are improved, and the method can be widely applied to different input mode requirements required by different sampling modes of different enterprises in the industry. Then, the patented method only mentions a method of improving product quality management data entry, and does not cover a method of data integration, transmission, supervision in a specific inspection and acceptance work.
In the current stage, quality inspection and acceptance work is mainly used for inspecting various related parts and components of the aviation products from five stages of external production, part assembly, partial assembly, final assembly and test flight to determine whether the parts and components are consistent with the process drawings and are qualified. In the aspect of instruction inspection, inspection personnel can fill inspection records and confirm the completion of the procedures after inspecting and accepting the product material object in the production field, and the requirements of timely looking up the inspection and acceptance standard and recording the inspection and acceptance conclusion of the product in the inspection and acceptance work can not be met. In the aspect of general inspection, an inspector develops inspection work on site by virtue of self knowledge storage and experience, records quality faults, delivers the quality faults to a production unit for troubleshooting, and submits inspection recheck sales numbers and records related information after troubleshooting is completed. General inspection work is carried out only by means of self experience and knowledge accumulation, operability and normalization are low, management filing cost is high, and working efficiency is low.
Disclosure of Invention
The purpose of the invention is: an informatization system and method for inspection instruction inspection and total inspection acceptance are provided. The invention improves the checking and acceptance efficiency of the instruction checking and general checking work, reduces the acceptance cost and is beneficial to preventing and reducing the quality problem.
The technical scheme of the invention is as follows: an informatization system for checking instruction and total check acceptance, comprising:
the inspection project library module is used for storing and managing general inspection project lists and instruction inspection project lists of all models, all sections/professions;
the annual inspection project library module is used for forming an annual inspection list according to the annual inspection projects;
the inspection plan module is used for generating an acceptance card according to an annual inspection list formed by the annual inspection project library module;
the mobile terminal PAD is used for receiving the acceptance card, carrying out physical acceptance on the aviation product according to the acceptance card and recording faults to obtain fault information;
and the problem checking module is used for writing the data state of the fault information back to the manufacturing execution information system.
The inspection instruction inspection and total inspection acceptance informatization system further comprises a total inspection general inspection item module which is used for compiling and maintaining specific inspection item contents of various types of aviation products during the total inspection work.
In the above information system for inspection instruction check and total inspection acceptance, the inspection project library module includes a total check sub-module and an instruction check sub-module, and the total check sub-module and the instruction check sub-module are respectively used for storing and managing a total check project list and an instruction check project list of each model, section/specialty.
In the above-mentioned information system for inspection instruction inspection and total inspection acceptance, the inspection plan module includes a total inspection plan sub-module and an instruction inspection plan sub-module; the general inspection plan sub-module and the instruction inspection plan sub-module are respectively used for generating a general inspection acceptance card and an instruction inspection acceptance card.
In the above-mentioned information system for checking the inspection instruction and total inspection acceptance, the management of the inspection item library module includes editing, updating or deleting operations.
The use method of the inspection instruction inspection and total inspection acceptance informatization system comprises an instruction inspection acceptance method, and comprises the following steps:
the instruction checking module extracts an instruction set to be checked and accepted from the manufacturing execution information system according to the annual checking project and outputs the instruction set to the annual checking project library module;
the annual inspection project library module generates an annual instruction inspection project list according to the instruction set and outputs the annual instruction inspection project list to the instruction inspection plan sub-module;
the instruction checking plan sub-module generates an instruction checking acceptance card according to the instruction checking project list and outputs the instruction checking acceptance card to the PAD of the mobile terminal;
the mobile terminal PAD conducts physical acceptance on the aviation product according to the instruction acceptance card and records the fault to obtain fault information;
the check problem module stores the fault information uploaded by the mobile terminal PAD and writes the data state of the fault information back to the manufacturing execution information system.
The use method of the inspection instruction inspection and total inspection acceptance informatization system comprises a total inspection and acceptance method, and comprises the following steps:
the annual inspection project library module extracts a total inspection project list in the total inspection sub-module according to the annual inspection project to generate an annual total inspection project list;
the general inspection plan submodule extracts specific inspection item contents from the general inspection item module according to the annual general inspection item list to generate a general inspection acceptance card and outputs the general inspection acceptance card to the mobile terminal PAD;
the mobile terminal PAD conducts physical acceptance on the aviation product according to the general acceptance card and records the fault to obtain fault information;
the check problem module stores the fault information uploaded by the mobile terminal PAD and writes the data state of the fault information back to the manufacturing execution information system.
In the use method of the information system for inspection instruction inspection and total inspection acceptance, the inspection problem module further uploads the fault information to the quality management system for archiving.
The invention has the advantages that: compared with the prior art, the method has the advantages that in the field of manufacturing quality control of aviation products, the informatization system is used for carrying out inspection and acceptance work for the first time, a paper inspection fault list is not used, inspection and acceptance and an inspection fault list are set through the informatization system tool, so that the filling of the inspection fault record list is more standard, the information elements are more comprehensive, and the phenomena of recording loss and incapability of tracing quality responsibility are avoided. The inspection task card is automatically generated in the system platform, the inspection is carried out item by item on the product according to the inspection item after being issued to the PAD, the subsequent PAD can also be held to carry out reexamination and sealing work on the quality problem proposed in the inspection and acceptance process, the inspection and acceptance work is closely carried out around the annual production plan, and the enterprise can conveniently and definitely determine whether the items and the quantity which need to be inspected and accepted in the year have errors and omissions and the like. The real-time and intelligent characteristics are embodied, the fault state is checked in real time and synchronously, and the supervision department can continuously track the fault troubleshooting condition.
The invention solves the problems of higher cost, lower efficiency and the like in all aspects of the existing inspection and acceptance work, provides an informatization system for automatically extracting process instruction detection elements, converting inspection forms, compiling and issuing a total inspection point inspection form to assist inspectors in carrying out the acceptance work in the product inspection and acceptance process, effectively improves the inspection and acceptance efficiency and normalization of the instruction inspection and the total inspection work, and is beneficial to preventing and reducing quality problems.
Drawings
FIG. 1 is a block diagram of a functional module of a check-acceptance informatization system;
FIG. 2 is a general review module intent for reviewing the project library;
FIG. 3 is a schematic diagram of an instruction check module for checking a library of items;
FIG. 4 is a schematic view of an annual inspection project library module;
FIG. 5 is a block diagram of a general checkup item;
FIG. 6 is a schematic view of an examination planning module;
FIG. 7 is a schematic diagram of an inspection plan new increase information filling interface module;
FIG. 8 is a schematic diagram of an inspection problem module.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail with reference to the following detailed description and accompanying drawings. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
Example 1. An information system for checking instruction and total check acceptance, referring to fig. 1-8, uses mobile terminal device PAD as an important auxiliary tool of product quality check service module, has functions of assigning, analyzing, recording, managing check acceptance task and data, and is the core of developing check acceptance work. The system comprises an inspection project library module, an annual inspection project library module, a general inspection project module, an inspection plan module and an inspection problem module.
The checking item library module is used for editing, updating and deleting information comprising all checking item lists in the current year and all previous historical years according to the product model and the stage. The inspection item library module stores and manages the general inspection item list and the instruction inspection item list of each model, each section/specialty.
The annual inspection item library module is used for inquiring, editing and maintaining the annual inspection items from the inspection item library module according to information such as product models, stages, years and the like so as to form an annual inspection list, and the system automatically defaults the data to be in an effective state. And when an inspection plan is added to the inspection plan module subsequently, the system automatically calls data in the annual inspection project library to generate a specific inspection plan and content.
The general inspection item module is used for compiling and maintaining specific inspection item contents of various types of aviation products in general inspection work and associating the inspection item contents with the aviation products. When the general inspection plan is issued, the inspection content is automatically called according to the selected model, specialty, section and other information and is transmitted to the mobile terminal PAD for inspection and development of inspection and acceptance work.
The instruction inspection data in the inspection planning module is from a manufacturing execution information system, and process instruction information is obtained from the manufacturing execution information system and converted, and an acceptance card is automatically generated. And the general inspection work automatically calls a general inspection project table of the general inspection according to the information of batch numbers, sections or specialities and the like to generate an acceptance card. And the inspector uses the pad to download an acceptance card for instruction inspection or general inspection and then operates the computer to carry out material object acceptance and raise faults, and after the acceptance is finished, an inspection record result is returned to the system. And then automatically writing the instruction checking conclusion information back to the corresponding process instruction of the manufacturing execution information system, thereby realizing the synchronization of the process checking conclusion information states of the system and the manufacturing execution information system.
The problem checking module returns the checking faults on the PAD, generates corresponding fault number and fault state, records the physical faults in the checking process, transmits related information such as fault classification and fault removing methods, personnel and time from the PAD to the system, and updates the completion state of the fault information in the system according to subsequent operations such as check, recheck, fault cancellation and the like. And finally, transmitting the fault troubleshooting information into a quality management system for filing.
Example 2. Referring to fig. 1, the embodiment provides an informatization system for inspection instruction inspection and total inspection acceptance, which includes an inspection project library module 10, an annual inspection project library module 20, a general inspection project module 30, an inspection plan module 40 and an inspection problem module 50;
the inspection item library module 10 is used for editing, updating and deleting information including all inspection item lists according to product models and stages, and specific information fields include: model, project name, number, description, status, phase.
The inspection item library total inspection sub-module 11 is used for a total inspection task of each section of a newly added aviation product, and can import a total inspection item list into the inspection item library in an EXECL form. If the general inspection task is temporarily added or modified, the inspection project library data can be separately edited and maintained, as shown in FIG. 2.
The inspection item library instruction inspection module 12 is configured to be integrated with a manufacturing execution information system (MES), extract process related information in the MES according to AO number/drawing number, and automatically generate an instruction inspection item in the patent information system, as shown in fig. 3.
The annual inspection project library module 20 is used for inquiring and selecting inspection projects to be inspected in the year from the inspection project library module according to product models, stages and the year, and forming a project list to be inspected in the year, and subsequently, when product inspection work is carried out, the system automatically calls data in the annual inspection project library to generate specific inspection plans and contents, as shown in fig. 4, specific information fields comprise: serial number, year, model, project name, AO number/product drawing number, stage, total inspection item quantity, etc.
The general inspection item module 30 is used for compiling specific inspection contents according to type information such as product models, sections/professions and the like, and then importing and maintaining inspection content data to the general inspection item module in batches. The module data is divided into an enabling state and a disabling state, and the system only calls the checking content of the enabling state during subsequent use. If the new version of the inspection content is changed, the operator imports the updated new version of the inspection content into the system and automatically changes the state of the previous version of the inspection content into forbidden state. Checking the content field information should include: serial number, state, model, stage, section/specialty, inspection item, inspection area, inspection category. The functional interface of the general checkup item module is shown in fig. 5.
The inspection plan module 40 calls and generates an inspection plan from the annual inspection project library module 20 according to information such as product model, shelf number and the like, and issues a task to the mobile terminal PAD according to the inspection plan, so that product inspection personnel can hold equipment to carry out product inspection and acceptance work. The examination planning module 40 information fields should include: serial number, model, batch number, AO number/drawing number/total inspection number, inspection type, inspection stage, etc.
And the instruction checking plan sub-module 41 is used for directly calling the instruction checking item information in the annual checking item library to be matched with a manufacturing execution information system (MES), extracting the process instructions (AO, FO and the like) of the corresponding rack products and automatically converting the process instructions into an instruction checking and accepting card.
The review plan submodule 42 may add new review plan information, and call a review project list of corresponding model, section/major from the review general-purpose review project module 30 by calling the review project information in the annual review project library, and automatically convert to generate a review acceptance card.
The instruction inspection and general inspection plan is required to be issued to a mobile terminal PAD to carry out inspection and acceptance work, and the traditional paper information recording mode is replaced. The functional interface of the examination plan module is shown in FIG. 7.
And the inspector uses the mobile terminal pad to download an acceptance card for instruction inspection or general inspection and then operates the machine to carry out physical acceptance work, record an acceptance conclusion and record fault information. After the acceptance is finished, PAD data of the mobile terminal is automatically returned to the system of the invention through the hardware equipment information interface, and the system of the invention automatically writes the instruction acceptance conclusion information back to the corresponding process instruction of the manufacturing execution information system, thereby realizing the synchronization of the process acceptance conclusion information states of the system of the invention and the manufacturing execution information system. The recorded fault information is passed to the check problem module 50.
The problem checking module 50 is used for recording the quality problem information of various product objects and software data proposed in the checking and accepting work. The problem checking module 50 supports technical operators to classify the quality problems and fill in a fault removing method by using the mobile terminal PAD, supports troubleshooting operators to fill in information such as relevant records, personnel and time for removing the quality problems by using a computer terminal or the mobile terminal PAD, and finally can transmit the quality problem information and troubleshooting process information to a quality management system for filing by clicking a 'submit' function button. The question checking module 50 information fields should include: model, batch number, AO number/drawing number, fault type, fault number, date proposed, person proposed, problem description, specialty, problem classification, problem mode, problem phenomenon, responsibility unit, and number cancellation condition. The functional interface of the check problem module is shown in FIG. 8.
Claims (8)
1. An informatization system for inspection instruction inspection and total inspection acceptance, comprising:
the inspection project library module is used for storing and managing general inspection project lists and instruction inspection project lists of all models, all sections/professions;
the annual inspection item library module is used for forming an annual inspection list according to the annual inspection item;
the inspection plan module is used for generating an acceptance card according to an annual inspection list formed by the annual inspection project library module;
the mobile terminal PAD is used for receiving the acceptance card, carrying out physical acceptance on the aviation product according to the acceptance card and recording the fault to obtain fault information;
and the problem checking module is used for writing the data state of the fault information back to the manufacturing execution information system.
2. The inspection order inspection and total inspection acceptance informatization system of claim 1, further comprising a total inspection general inspection item module, which is used for compiling and maintaining specific inspection item contents of various types of aviation products during the total inspection work.
3. The inspection instruction inspection and total inspection acceptance informatization system according to claim 1, characterized in that the inspection item library module comprises a total inspection sub-module and an instruction inspection sub-module, and the total inspection sub-module and the instruction inspection sub-module are respectively used for storing and managing a total inspection item list and an instruction inspection item list of each model, section/specialty.
4. The inspection order review and total inspection acceptance informatization system of claim 1, wherein said inspection plan module comprises a total inspection plan sub-module and an order inspection plan sub-module; the general inspection plan submodule and the instruction inspection plan submodule are respectively used for generating a general inspection acceptance card and an instruction inspection acceptance card.
5. An informatization system for the inspection and total inspection acceptance of inspection instructions according to claim 1, characterized in that the management of the inspection item library module includes editing, updating or deleting operations.
6. A method of using the information system for checking the inspection and total inspection acceptance according to any one of claims 1 to 5, comprising the steps of:
the instruction checking module extracts an instruction set to be checked and accepted from the manufacturing execution information system according to the annual checking project and outputs the instruction set to the annual checking project library module;
the annual inspection project library module generates an annual instruction inspection project list according to the instruction set and outputs the annual instruction inspection project list to the instruction inspection plan sub-module;
the instruction checking plan submodule generates an instruction checking acceptance card according to the instruction checking project list and outputs the instruction checking acceptance card to the PAD of the mobile terminal;
the mobile terminal PAD conducts physical acceptance on the aviation product according to the instruction acceptance card and records the fault to obtain fault information;
the check problem module stores the fault information uploaded by the mobile terminal PAD and writes the data state of the fault information back to the manufacturing execution information system.
7. The method of claim 6, comprising the steps of:
the annual inspection item library module extracts a total inspection item list in the total inspection sub-module according to the annual inspection item to generate an annual total inspection item list;
the general examination plan sub-module extracts specific examination item contents from the general examination item module according to the annual general examination item list to generate a general examination acceptance card and outputs the general examination acceptance card to the mobile terminal PAD;
the mobile terminal PAD conducts physical acceptance on the aviation product according to the general acceptance card and records the fault to obtain fault information;
the problem checking module stores the fault information uploaded by the mobile terminal PAD and writes the data state of the fault information back to the manufacturing execution information system.
8. The method as claimed in claim 6 or 7, wherein said problem detection module further uploads fault information to the quality management system for archiving.
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| CN202211205878.XA CN115564228A (en) | 2022-09-30 | 2022-09-30 | Informatization system and method for inspection instruction inspection and total inspection acceptance |
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| CN202211205878.XA CN115564228A (en) | 2022-09-30 | 2022-09-30 | Informatization system and method for inspection instruction inspection and total inspection acceptance |
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