CN115558099A - Hyperbranched polyphenyl ether epoxy plastic packaging material - Google Patents

Hyperbranched polyphenyl ether epoxy plastic packaging material Download PDF

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Publication number
CN115558099A
CN115558099A CN202211307650.1A CN202211307650A CN115558099A CN 115558099 A CN115558099 A CN 115558099A CN 202211307650 A CN202211307650 A CN 202211307650A CN 115558099 A CN115558099 A CN 115558099A
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Prior art keywords
epoxy resin
hyperbranched
ether epoxy
polyphenyl ether
epoxy
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Inventor
班鑫鑫
曹清鹏
张文浩
王元初
王佳仪
徐慧
李兰侠
谭伟
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Jiangsu Ocean University
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Jiangsu Ocean University
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G65/00Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule
    • C08G65/34Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from hydroxy compounds or their metallic derivatives
    • C08G65/48Polymers modified by chemical after-treatment
    • C08G65/485Polyphenylene oxides
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G65/00Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule
    • C08G65/34Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from hydroxy compounds or their metallic derivatives
    • C08G65/38Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from hydroxy compounds or their metallic derivatives derived from phenols
    • C08G65/40Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from hydroxy compounds or their metallic derivatives derived from phenols from phenols (I) and other compounds (II), e.g. OH-Ar-OH + X-Ar-X, where X is halogen atom, i.e. leaving group
    • C08G65/4006(I) or (II) containing elements other than carbon, oxygen, hydrogen or halogen as leaving group (X)

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Epoxy Resins (AREA)

Abstract

The hyperbranched polyphenyl ether epoxy resin material can realize high dispersibility, improve internal stress and packaging stability, and has a good packaging effect on electronic devices such as LED chips and the like. Meanwhile, the synthesis method is disclosed, the process is simple, the raw materials are easy to obtain, and the method is suitable for large-scale popularization. The material has high glass transition temperature and high thermal decomposition temperature, and can be used in the field of packaging of chips, memories, circuit boards and the like.

Description

Hyperbranched polyphenyl ether epoxy plastic package material
Technical Field
The invention belongs to the technical field of structural adhesives, and particularly relates to a hyperbranched polyphenyl ether epoxy plastic packaging material.
Background
In 1938, epoxy resins were cured by Pierre Castan, switzerland and s.o.greenlee using amine curing agents, showing good mechanical properties. After the second war, developed countries including the united states have vigorously studied new technologies for epoxy resins. Nowadays, epoxy resins have hundreds of different structures, more than 100 curing agents and modifiers are matched with the epoxy resins, and the epoxy resins have been developed into one of essential basic raw materials for the economic development of the world.
Epoxy resins are generally a class of high molecular polymers with two epoxy groups in organic molecules, and can be classified into viscous state and solid state according to molecular weight. The cured resin has good mechanical property and higher weather resistance compared with other resins. The epoxy resin is not only widely applied to high-end fields of aerospace, chip packaging and the like, but also plays an important role in daily necessities of people such as coatings, adhesives and the like. Because of low price, simple curing and forming process and good weather resistance, the research on synthesis and modification of the modified polycarbonate is more and more important. Since the application of epoxy resin in a large quantity, new varieties and corresponding curing agents thereof emerge endlessly, and the processing technology is continuously innovated, so that the epoxy resin is developed rapidly. The epoxy resin and different curing agents can present different properties after curing, the curing temperature is divided into low, medium and high, and the curing time can be instant or slow. Thus, epoxy resins provide strong coverage for applications. The epoxy resin with excellent performance has the advantages of small epoxy value change, concentrated molecular weight distribution, light color, low impurity content and low organic chlorine content.
Epoxy resins have been developed to date, and their types are still on the verge. The classification method has a room temperature state and a molecular structure. The state of room temperature can be divided into viscous state and solid state. According to the molecular structure, the epoxy resin is divided into glycidyl ether, glycidyl ester, glycidyl amine, linear aliphatic and alicyclic epoxy resin.
As electronic devices are developed to have high integration and small volume, the requirements for packaging are higher and higher. The epoxy resin material has good water resistance and heat resistance, but the internal stress formed by the shrinkage of the epoxy resin material cannot be solved well all the time, so that the toughness of the epoxy resin material is improved in the modification process, and the enhancement of the toughness can reduce the internal stress caused by the shrinkage of the epoxy resin after the epoxy resin is cured and reduce the probability of damage of the encapsulated material.
In view of the above, there is a need for an improved epoxy resin in the prior art to solve the above problems.
Disclosure of Invention
The invention aims to disclose a preparation method of a bisphenol A type epoxy resin modified material, so that a product has excellent mechanical property and low stress property. The main body resin of the general electronic plastic packaging material is mainly epoxy resin, can be applied to civil electronic products, and has the defects of large internal stress and poor heat resistance in the packaging of high-performance circuit boards. The unique molecular structure of the hyperbranched polymer can increase the compatibility with the epoxy resin when the molecular weight is not large. Based on the point, the project designs the micromolecular hyperbranched material as the internal stress modifier to be added into the epoxy resin. The epoxy resin is crosslinked with an epoxy resin system, so that the high thermal stability and low stress of an epoxy resin condensate are realized, and the epoxy molding compound is effectively modified.
The invention designs reasonable hyperbranched modifier molecules from a synthesis angle based on the existing medicines in a laboratory. And a factory-type process is tried to be synthesized and optimized, a purer product is finally obtained, and the mechanical, thermal and optical properties of the material and the influence on the device after packaging are tested. The main technical breakthrough of the project is that the hyperbranched polymer end group has a plurality of epoxy structures, the unique molecular structure of the hyperbranched polymer can be utilized to improve the thermal stability and the stress shrinkage performance of the epoxy plastic package material after being copolymerized with the epoxy resin, and other excellent performances of the epoxy resin are reserved.
The invention leads the polyhydric alcohol and ECH to be in the same system and catalyzed by phase transfer catalyst, the ring opening addition is an intermediate with hydroxyl and chlorine at the end group, and then the dehydrochlorination is carried out under the alkaline aqueous solution to form epoxy group by ring closure. The method has less by-products, but has complex flow and high cost. The molecular design is carried out by adopting common medicines, and a finished product is prepared after two-step synthesis. The molecules designed in the method contain ether bonds, the flexibility of the chains can assist in reducing internal stress, the rigidity of the benzene rings provides high hardness for the packaging material, and the hyperbranched structure can increase the degree of crosslinking of the molecules to form a latticed structure so as to increase the free volume of the molecules and reduce the internal stress of the molecules. The first step is as follows: pentafluorobenzonitrile and BPA are subjected to 5 substitution under an alkaline condition at 60 ℃ to obtain a one-step product. The second step is that: the method comprises the steps of using a two-step method, firstly adding ECH as a solvent into a phase transfer catalyst for reaction for 6 hours to obtain chlorohydrin ether, adding 30 wt% of NaOH solution into a mixture of BPA and ECH, heating to 90 ℃, installing a water division reflux device, enabling a mixed solution to reach azeotropy at 112 ℃, keeping boiling, carrying out condensation and reflux on water, continuously reacting the evaporated ECH through condensation and reflux, and controlling the water content in the whole system to be 0.2-1%. And finally, washing the resin with water, and distilling the obtained organic phase under reduced pressure to remove redundant ECH and moisture to obtain a product. Adding 30% sodium hydroxide solution into BPA, heating to 80 ℃, adding ECH once, continuously heating to 90 ℃ for dehydration under normal pressure, then decompressing to 86 kPa, heating to 140 ℃ for polymerization, removing alkali liquor, extracting resin by using a solvent, and washing by using water to obtain the product, wherein the transparency of the extracted resin is higher.
Detailed Description
In the following, embodiments of the present invention will be described clearly and completely, and it is obvious that the described embodiments are only a part of the present invention, not all embodiments. All other examples, which can be obtained by a person skilled in the art without making any creative effort based on the embodiments of the present invention, belong to the protection scope of the present invention.
The branched polyphenyl ether modified epoxy plastic packaging material has the advantages of common use of synthetic drugs, small molecular internal stress, few byproducts and the like, and is a material which has great development prospect and can toughen and modify epoxy resin.
The branched polyphenylene ether C1 is a compound having the following structure:
examples synthesis of molecule C1:
Figure 19467DEST_PATH_IMAGE002
Figure 202186DEST_PATH_IMAGE004
reacting pentafluorophenylnitrile and BPA with K under nitrogen atmosphere 2 CO 3 Dissolved in acetone, N 2 The gas was vented for 15 min and reacted at 60 ℃ for 36 h. After cooling to room temperature, adopting a two-step method, adding excess ECH, taking the ECH as a solvent, adding a phase transfer catalyst, and reacting for 6 hours to obtain chlorohydrin ether, wherein the solution is semitransparent. After 6 h of reaction, 30 wt% NaOH solution was added dropwise, and the system rapidly turned yellow and white crystals appeared. And after the dropwise addition is finished, the aqueous solution becomes small droplets under the action of shearing force and is dispersed in the solution, the reaction is carried out for 3 hours, and the final modifier is obtained through a ring-closure reaction.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims (2)

1. A hyperbranched polyphenyl ether epoxy plastic package material is characterized in that: the hyperbranched polymer is modified, cannot be separated under the condition of small molecular weight, can obviously improve the toughness and Tg of the epoxy resin, and has the structural general formula:
Figure DEST_PATH_IMAGE001
wherein, R is an electron acceptor, including cyano, triphenyl triazine, benzophenone, and diphenyl sulfone.
2. The hyperbranched polyphenylene ether epoxy plastic package material of claim 1, wherein: the independent structure of R is any one of the following:
Figure 57868DEST_PATH_IMAGE002
Figure 316811DEST_PATH_IMAGE003
Figure 274402DEST_PATH_IMAGE004
Figure 480256DEST_PATH_IMAGE005
CN202211307650.1A 2022-10-25 2022-10-25 Hyperbranched polyphenyl ether epoxy plastic packaging material Pending CN115558099A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202211307650.1A CN115558099A (en) 2022-10-25 2022-10-25 Hyperbranched polyphenyl ether epoxy plastic packaging material

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Application Number Priority Date Filing Date Title
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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20060116492A1 (en) * 2004-12-01 2006-06-01 3M Innovative Properties Company Branched polymer
CN101570592A (en) * 2008-04-30 2009-11-04 北京化工大学 Polyether type hyperbranched epoxy resin and preparation method thereof
CN102924690A (en) * 2012-11-07 2013-02-13 北京化工大学 Epoxy resin material used for toughening and reinforcing of hyperbranched polyether type epoxy resin and preparation method thereof
CN105600773A (en) * 2015-12-18 2016-05-25 上海交通大学 Preparation method of graphene quantum point by using graphite nanoparticle liquid phase stripping

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20060116492A1 (en) * 2004-12-01 2006-06-01 3M Innovative Properties Company Branched polymer
CN101570592A (en) * 2008-04-30 2009-11-04 北京化工大学 Polyether type hyperbranched epoxy resin and preparation method thereof
CN102924690A (en) * 2012-11-07 2013-02-13 北京化工大学 Epoxy resin material used for toughening and reinforcing of hyperbranched polyether type epoxy resin and preparation method thereof
CN105600773A (en) * 2015-12-18 2016-05-25 上海交通大学 Preparation method of graphene quantum point by using graphite nanoparticle liquid phase stripping

Non-Patent Citations (2)

* Cited by examiner, † Cited by third party
Title
LAIHUI XIAO等: "Diphenolic Acid-Derived Hyperbranched Epoxy Thermosets with High Mechanical Strength and Toughness", 《ACS OMEGA》, vol. 6, pages 34142 *
吕健勇等: "超支化聚苯醚对双酚A 型环氧树脂的低介电改性", 《北京化工大学学报(自然科学版)》, vol. 40, no. 4, pages 41 - 45 *

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