CN115549428A - Linear motor - Google Patents
Linear motor Download PDFInfo
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- CN115549428A CN115549428A CN202211302944.5A CN202211302944A CN115549428A CN 115549428 A CN115549428 A CN 115549428A CN 202211302944 A CN202211302944 A CN 202211302944A CN 115549428 A CN115549428 A CN 115549428A
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- linear motor
- energy storage
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K33/00—Motors with reciprocating, oscillating or vibrating magnet, armature or coil system
- H02K33/02—Motors with reciprocating, oscillating or vibrating magnet, armature or coil system with armatures moved one way by energisation of a single coil system and returned by mechanical force, e.g. by springs
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- Reciprocating, Oscillating Or Vibrating Motors (AREA)
Abstract
The application discloses a linear motor, which comprises a motion unit, a driving unit and an elastic supporting unit, wherein the elastic supporting unit is connected with the motion unit and the driving unit; the driving unit comprises a base and a stator assembly, the stator assembly comprises an iron core and a plurality of coil windings, the iron core comprises a connecting part fixedly connected with the base and a plurality of mandrels extending upwards from the connecting part, and the mandrels are arranged at intervals in the left-right direction; the coil windings are sleeved on the mandrels in a one-to-one correspondence manner; the elastic support unit comprises an elastic arm extending along the up-down direction, the elastic arm is positioned on the front side and/or the rear side of the stator assembly, the upper end of the elastic arm is connected with the top seat, and the lower end of the elastic arm is connected with the base seat. The elastic arm of the linear motor of the present invention is disposed at the front side and/or the rear side of the stator assembly, so that the linear motor can be suitable for a narrower installation space in the arrangement direction of the coil windings.
Description
Technical Field
The present application relates to the field of linear motors for achieving reciprocating, oscillating or vibrating motion, and more particularly to a linear motor.
Background
Portable care appliances often employ a linear motor to drive an implement, such as a shaving head of an electric shaver or a brushhead of an electric toothbrush. The linear motor includes a moving unit (permanent magnet) and a driving unit (iron core coil). A certain gap is formed between the permanent magnet of the moving unit and the stator assembly of the driving unit, and the permanent magnet of the reciprocating linear motor reciprocates back and forth at a certain frequency relative to the stator assembly, so that at this time, one structural unit is required to provide support to ensure the gap between the permanent magnet and the iron core, and the other structural unit provides elastic force for reciprocating back and forth, and the structural unit which realizes the two functions can be called as an elastic support unit. In the conventional elastic support unit arranged in the arrangement direction of the plurality of coil windings, for example, the plurality of coil windings are arranged in the left-right direction, one elastic support unit is provided at the left end of the linear motor, and the other elastic support unit is provided at the right end of the linear motor. Since the elastic support unit also requires a movement space on both sides in the left-right direction, the linear motor has a large outer dimension in the left-right direction, and the required installation space is correspondingly large, so that it cannot be adapted to a narrower installation space in the left-right direction.
Disclosure of Invention
The utility model provides a linear motor aims at solving current linear motor and is great in the range direction size of coil winding, can't adapt to the technical problem in narrower and small installation space.
In order to achieve the above object, the present application provides a linear motor including a moving unit, a driving unit, and an elastic supporting unit connecting the moving unit and the driving unit,
the motion unit comprises a top seat and a magnet fixedly connected to the top seat;
the driving unit is arranged below the moving unit and a gap is formed between the driving unit and the moving unit; the driving unit comprises a base and a stator assembly, the stator assembly comprises an iron core and a plurality of coil windings, the iron core comprises a connecting part fixedly connected with the base and a plurality of mandrels extending upwards from the connecting part, and the mandrels are arranged at intervals in the left-right direction; the coil windings are sleeved on the mandrels in a one-to-one correspondence manner;
the elastic support unit comprises an elastic arm extending along the up-down direction, the elastic arm is positioned on the front side and/or the rear side of the stator assembly, the upper end of the elastic arm is connected with the top seat, and the lower end of the elastic arm is connected with the base.
Preferably, the elastic support unit further comprises an energy storage reset part, the elastic arm is fixedly connected with the energy storage reset part, and the energy storage reset part is fixedly installed on the base and located below the base.
Preferably, the energy storage reset part is a spiral spring structure spirally extending around the front and back direction, and the elastic arm is in a rod shape led out from one end of the energy storage reset part;
the elastic support unit further comprises an upper torsion arm and a lower torsion arm, the upper torsion arm extends from the upper end of the elastic arm to a position close to the central plane in the front-back direction, and the upper torsion arm is fixedly connected with the top seat; the lower torque arm is led out from the other end of the energy storage reset part and fixedly installed on the base.
Preferably, the elastic support unit includes two the energy storage portion that resets, two the energy storage portion that resets sets up at the front and back direction interval, two the both ends that the energy storage portion that resets deviates from each other respectively are connected with one the elastic arm, two the both ends that the energy storage portion that resets are close to each other respectively are connected with one the swing arm down, every the upper end of elastic arm all is connected with one and goes up the swing arm, and two go up the swing arm and connect into the body structure that extends along the front and back direction.
Preferably, the top seat comprises a top plate and a top cover fixedly covered on the upper surface of the top plate, a first half groove is formed in the lower surface of the top cover, a second half groove is formed in the upper surface of the top plate corresponding to the first half groove, and an upper fixing hole matched with the upper torsion arm is formed by the first half groove and the second half groove in a surrounding mode at the splicing position of the top plate and the top cover; the magnet is fixedly connected with the lower surface of the top plate.
Preferably, the top cover is detachably covered on the upper surface of the top plate, the top cover is provided with a first through hole, and the top plate is provided with a first screw hole corresponding to the first through hole; the top seat further comprises a first screw, and the first screw penetrates through the first through hole and is in threaded connection with the first screw hole.
Preferably, the base comprises a bottom plate and a bottom cover fixedly covered on the lower surface of the bottom plate, and the lower torque arm extends adjacent to the lower surface of the bottom plate; the lower surface of the bottom plate is provided with a third half groove, the upper surface of the bottom cover is provided with a fourth half groove corresponding to the third half groove, and the third half groove and the fourth half groove are encircled at the splicing position of the bottom plate and the bottom cover to form a lower fixing hole matched with the lower torsion arm; the iron core is fixedly connected with the bottom plate.
Preferably, the number of coil windings and the number of mandrels are both two;
the number of the elastic supporting units is two, and the energy storage resetting parts of the two elastic supporting units are arranged at intervals in the left-right direction; the bottom is equipped with two, two the elastic support unit the direction of drawing forth of torsion arm deviates from each other down, two the elastic support unit two the energy storage reset portion is located two between the bottom.
Preferably, the lower surface of bottom plate corresponds the energy storage portion that resets is equipped with keeps away a recess, the third half groove with keep away a recess intercommunication.
Preferably, the two bottom covers can be detachably covered on the lower surfaces of the left end and the right end of the bottom plate respectively; the bottom cover is provided with a second through hole, the bottom plate is provided with a second screw hole corresponding to the second through hole, the base further comprises a second screw, and the second screw penetrates through the second through hole and is in threaded connection with the second screw hole;
the linear motor further comprises a housing and two flexible connectors, the housing having an interior cavity and a top opening in communication with the interior cavity;
the motion unit, the driving unit and the elastic supporting unit are all positioned in the inner cavity, and the joints of the left side wall and the right side wall of the shell and the bottom wall of the shell are respectively chamfered to form a first avoiding hole communicated with the inner cavity;
the two flexible connecting pieces are respectively positioned at the left side and the right side of the stator assembly, the upper ends of the flexible connecting pieces are fixedly connected with the edge part of the top opening, and the lower ends of the flexible connecting pieces are fixedly connected with the base; the middle lower part of the flexible connecting piece and the base are exposed out of the first avoiding hole.
Preferably, the base comprises a bottom plate, a positioning column and two fixing plates, the two fixing plates extend downwards from the bottom plate and are oppositely arranged in the front-back direction, the positioning column extends in the front-back direction, and two ends of the positioning column are respectively fixedly connected with the two fixing plates; the energy storage resetting part is sleeved on the positioning column.
Preferably, the number of the coil windings and the number of the mandrels are both two;
the two elastic supporting units are arranged, and the energy storage reset parts of the two elastic supporting units are arranged at intervals in the left-right direction;
the energy storage resetting part of one elastic supporting unit is sleeved on one positioning column, and the energy storage resetting part of the other elastic supporting unit is sleeved on the other positioning column;
the fixing plate comprises a transverse extension part and a longitudinal extension part which extends upwards from the upper edge of the transverse extension part; the longitudinal extension part and the bottom plate are detachably fixed; the left end and the right end of the transverse extending part are respectively fixedly connected with the two positioning columns.
Preferably, the edge portion of the bottom plate is provided with a position-avoiding notch corresponding to the elastic arm, a convex plate is formed between two adjacent position-avoiding notches on the same side of the bottom plate, and the fixed plate is detachably fixed to the outer end face of the adjacent convex plate;
the longitudinal extension part is provided with a third through hole, the outer end face of the convex plate is provided with a third screw hole corresponding to the third through hole, the base further comprises a third screw, and the third screw penetrates through the third through hole and is in threaded connection with the third screw hole;
the linear motor further comprises a housing and two flexible connectors, the housing having an internal cavity and a top opening in communication with the internal cavity;
the motion unit, the driving unit and the elastic supporting unit are all positioned in the inner cavity, and second avoiding holes are formed in the front side wall and the rear side wall of the shell, corresponding to the adjacent fixing plates;
the two flexible connecting pieces are respectively positioned at the left side and the right side of the stator assembly, the upper ends of the flexible connecting pieces are fixedly connected with the edge part of the top opening, and the lower ends of the flexible connecting pieces are fixedly connected with the base.
Preferably, the positioning column comprises a fixing shaft and a buffer sleeve sleeved on the fixing shaft, and two ends of the fixing shaft are respectively fixedly connected with the two fixing plates.
Preferably, the number of the coil windings and the number of the mandrels are both two;
the two elastic supporting units are arranged, and the energy storage reset parts of the two elastic supporting units are arranged at intervals in the left-right direction;
the linear motor further comprises a housing and two flexible connectors, the housing having an internal cavity and a top opening in communication with the internal cavity;
the moving unit, the driving unit and the elastic supporting unit are all located in the inner cavity, the two flexible connecting pieces are respectively located on the left side and the right side of the stator assembly, the upper ends of the flexible connecting pieces are fixedly connected with the edge portion of the top opening, and the lower ends of the flexible connecting pieces are fixedly connected with the base.
According to the linear motor, the elastic arm is arranged on the front side and/or the rear side of the stator assembly to be connected with the top seat of the movement unit and the base of the driving unit, so that the moving space of the elastic arm is also positioned on the front side and/or the rear side of the stator assembly, the space in the arrangement direction of the coil windings is saved, the installation adaptability of the linear motor is higher, and the linear motor is suitable for the installation space in the narrower arrangement direction of the coil windings.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings needed to be used in the description of the embodiments are briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present application, and it is obvious for those skilled in the art to obtain other drawings based on these drawings without creative efforts.
FIG. 1 is a schematic top-up perspective view of a linear motor according to the present invention;
fig. 2 is a schematic view of a bottom-up perspective view of the linear motor of fig. 1;
FIG. 3 is an exploded view of the linear motor of FIG. 1;
FIG. 4 is a schematic top view of the linear motor of FIG. 1;
FIG. 5 is a schematic cross-sectional view taken along line V-V of FIG. 4;
FIG. 6 is a schematic cross-sectional view taken along line VI-VI in FIG. 4;
FIG. 7 is a schematic view of another exploded structure of the motion unit of FIG. 3;
FIG. 8 is a schematic perspective view of the base of FIG. 3 at another angle;
FIG. 9 is a schematic exploded view of the base of FIG. 8;
fig. 10 is a schematic view of an exploded structure of the flexible connector of fig. 3.
The reference numbers indicate:
Detailed Description
The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are only a part of the embodiments of the present application, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.
Referring to fig. 1 to 6, in one embodiment, the linear motor 100 provided by the present application includes a moving unit 10, a driving unit 25, and an elastic supporting unit 55 connecting the moving unit 10 and the driving unit 25,
the moving unit 10 comprises a top seat 11 and a magnet 20 fixedly connected to the top seat 11;
the driving unit 25 is arranged below the moving unit 10 and forms a gap 60 with the moving unit 10; the driving unit 25 comprises a base 26 and a stator assembly 45, the stator assembly 45 comprises an iron core 46 and a plurality of coil windings 49, the iron core 46 comprises a connecting part 47 fixedly connected with the base 26 and a plurality of mandrels 48 extending upwards from the connecting part 47, and the mandrels 48 are arranged at intervals in the left-right direction; the coil windings 49 are sleeved on the mandrels 48 in a one-to-one correspondence manner;
the elastic support unit 55 includes an elastic arm 56 extending in an up-down direction, the elastic arm 56 is located at a front side and/or a rear side of the stator assembly 45, an upper end of the elastic arm 56 is connected to the top base 11, and a lower end thereof is connected to the base 26.
In this embodiment, the moving unit 10 reciprocates under the driving of magnetic force, and for the convenience of connecting with an actuating element, such as a shaver head or a brush head of an electric toothbrush, the moving unit 10 may further include an output shaft fixedly connected with the top base 11. In order to achieve sufficient strength with a small volume, the top base 11 and the bottom base 26 are preferably made of steel. The stator assembly 45 of the driving unit 25 serves to generate an electromagnetic field to drive the moving unit 10 in the power-on state. The stator assembly 45 typically includes two coil windings 49, but more, e.g., 3, 4, etc., may be provided as desired. The coil windings 49 include bobbins made of an insulating material and coils wound around the bobbins, and the bobbins between the different coil windings 49 may be integrally or separately disposed. The elastic arm 56 may accumulate elastic potential energy when bent, thereby driving the moving unit 10 to be reset when the electromagnetic force is weakened.
The linear motor 100 of the present invention is configured such that the elastic arm 56 is disposed at the front side and/or the rear side of the stator assembly 45 to connect the top base 11 of the moving unit 10 and the base 26 of the driving unit 25, and thus the moving space of the elastic arm 56 is also located at the front side and/or the rear side of the stator assembly 45, thereby saving space in the arrangement direction of the coil windings 49, and further enabling the linear motor 100 to have higher installation adaptability, and being suitable for a narrower installation space in the arrangement direction of the coil windings 49.
Further, in order to further improve the compactness of the structure, the elastic supporting unit 55 further comprises an energy storage resetting part 57, the elastic arm 56 is fixedly connected with the energy storage resetting part 57, so that the elastic arm 56 can accumulate larger potential energy in a relatively small moving space by energy storage through the energy storage resetting part 57, and the energy storage resetting part 57 is fixedly installed on the base 26 and located below the base 26, so that the space below the base 26 can be better utilized.
Further, the energy storage reset part 57 is a spiral spring structure spirally extending around the front-rear direction, and the elastic arm 56 is a rod shape led out from one end of the energy storage reset part 57;
the elastic support unit 55 further includes an upper torsion arm 58 and a lower torsion arm 59, the upper torsion arm 58 is formed by extending from the upper end of the elastic arm 56 to a central plane near the front-rear direction, and the upper torsion arm 58 is fixedly connected with the top seat 11; a lower torsion arm 59 is led out from the other end of the energy storage reset part 57, and the lower torsion arm 59 is fixedly installed on the base 26.
In this embodiment, the energy storage and restoring portion 57 of the elastic supporting unit 55 is a spiral spring structure, so that the elastic arm 56, the upper torsion arm 58, and the lower torsion arm 59 can be directly led out from the spiral spring structure, and the elastic supporting unit 55 can be formed by integrally bending a rod-shaped material. The upper end and the lower end of the elastic arm 56 are fixedly connected with the top seat 11 and the base seat 26 through an upper torsion arm 58 and a lower torsion arm 59 respectively, so that on one hand, the assembly is convenient, and on the other hand, the connection strength is easier to ensure.
Further, the elastic support unit 55 includes two energy storage reset portions 57, the two energy storage reset portions 57 are disposed at intervals in the front-rear direction, two ends of the two energy storage reset portions 57 departing from each other are respectively connected with one elastic arm 56, two ends of the two energy storage reset portions 57 approaching each other are respectively connected with one lower torsion arm 59, the upper end of each elastic arm 56 is connected with one upper torsion arm 58, and the two upper torsion arms 58 are connected into an integral structure extending in the front-rear direction.
In this embodiment, the strength of the energy storage can be further increased by providing two energy storage resetting parts 57, so as to reduce the moving space required by the elastic arm 56, and each energy storage resetting part 57 is connected with one elastic arm 56, so that the elastic support unit 55 can form more balanced elastic support and resetting effects on both sides of the front and rear direction central plane.
Further, referring to fig. 7, in an embodiment, the top base 11 includes a top plate 12 and a top cover 15 fixedly covering an upper surface of the top plate 12, a first half groove 13 is disposed on a lower surface of the top cover 15, a second half groove 16 is disposed on an upper surface of the top plate 12 corresponding to the first half groove 13, and the first half groove 13 and the second half groove 16 enclose an upper fixing hole 18 adapted to the upper torsion arm 58 at a joint of the top plate 12 and the top cover 15; the magnet 20 is fixedly coupled to the lower surface of the top plate 12.
In this embodiment, the top seat 11 clamps and fixes the upper torque arm 58 through the top plate 12 and the top cover 15, so that the upper torque arm 58 is easier to assemble, and the upper torque arm 58 penetrates through the upper fixing hole 18, so that a good limiting effect can be achieved. In some embodiments, upper torque arm 58 may also rotate within upper mounting aperture 18.
Furthermore, a top cover 15 can be detachably covered on the upper surface of the top plate 12, the top cover 15 is provided with a first through hole 17, and the top plate 12 is provided with a first screw hole 14 corresponding to the first through hole 17; the top base 11 further comprises a first screw 19, and the first screw 19 passes through the first through hole 17 and is in threaded connection with the first screw hole 14.
In this embodiment, it can be fixed to go up torque arm 58 and can realize dismantling, and roof 12 is the pure iron material for reducing the magnetic loss, and top cap 15 is the steel material.
Further, referring to fig. 1-6, 8 and 9, in one embodiment, base 26 includes a bottom plate 27 and a bottom cover 33 fixedly covering a lower surface of bottom plate 27, and a lower torsion arm 59 extending adjacent to the lower surface of bottom plate 27; the lower surface of the bottom plate 27 is provided with a third half groove 28, the upper surface of the bottom cover 33 is provided with a fourth half groove 34 corresponding to the third half groove 28, and the third half groove 28 and the fourth half groove 34 are encircled at the splicing position of the bottom plate 27 and the bottom cover 33 to form a lower fixing hole 36 matched with the lower torsion arm 59; the core 46 is fixedly connected to the base plate 27.
In this embodiment, similar to the fixing of the upper torque arm 58, the lower torque arm 59 is clamped and fixed by the bottom plate 27 and the bottom cover 33, so that the lower torque arm 59 is easier to assemble, and the lower fixing hole 36 can also play a good limiting role for the lower torque arm 59.
Further, the number of the coil windings 49 and the number of the mandrels 48 are both two;
the number of the elastic supporting units 55 is two, and the energy storage resetting parts 57 of the two elastic supporting units 55 are arranged at intervals in the left-right direction; the bottom covers 33 are provided with two, the leading-out directions of the lower torsion arms 59 of the two elastic supporting units 55 are deviated from each other, and the two energy storage reset parts 57 of the two elastic supporting units 55 are positioned between the two bottom covers 33.
In this embodiment, two elastic support units 55 are provided to form more balanced elastic support and return actions on both sides of the front-rear direction center plane. Through two bottom covers 33 of rational overall arrangement to and the spatial position of two energy storage reset portions 57, both guaranteed the fixed strength of lower torque arm 59 and the equilibrium of energy storage reset portion 57, realized the compactedness of structure again.
Further, in order to also save the installation space in the up-down direction and reduce the height dimension of the linear motor 100, the lower surface of the base plate 27 is provided with a clearance groove 29 corresponding to the energy accumulation returning part 57, and the third half groove 28 communicates with the clearance groove 29, so that the lower torsion arm 59 may directly extend in the left-right direction.
Further, in order to detachably mount the lower torque arm 59, two bottom covers 33 are detachably covered on the lower surfaces of the left and right ends of the bottom plate 27, respectively; the bottom cover 33 is provided with a second through hole 35, the bottom plate 27 is provided with a second screw hole 30 corresponding to the second through hole 35, the base 26 further comprises a second screw 37, and the second screw 37 penetrates through the second through hole 35 and is in threaded connection with the second screw hole 30;
the linear motor 100 further comprises a housing 65 and two flexible connections 75, the housing 65 having an internal cavity 66 and a top opening 67 communicating with the internal cavity 66;
the movement unit 10, the driving unit 25 and the elastic supporting unit 55 are located in the inner cavity 66. In order to further reduce the external dimension of the linear motor 100, the joints of the left and right side walls of the housing 65 and the bottom wall of the housing 65 are respectively chamfered to form first clearance holes 68 communicated with the inner cavity 66;
the two flexible connecting pieces 75 are respectively positioned at the left side and the right side of the stator assembly 45, the upper ends of the flexible connecting pieces 75 are fixedly connected with the edge part of the top opening 67, and the lower ends of the flexible connecting pieces 75 are fixedly connected with the base 26; the middle and lower portions of the flexible connecting member 75 and the base 26 are exposed to the first avoiding hole 68.
In this embodiment, the housing 65 and the driving unit 25 are connected by providing the flexible connection member 75, so that a part of the vibration of the driving unit 25 can be buffered, thereby reducing the noise of the linear motor 100.
Further, the base 26 includes a bottom plate 27, a positioning column 38 and two fixing plates 41, the two fixing plates 41 extend downward from the bottom plate 27 and are oppositely disposed in the front-rear direction, the positioning column 38 extends in the front-rear direction, and two ends of the positioning column are fixedly connected to the two fixing plates 41 respectively; positioning column 38 is located to energy storage reset portion 57 cover, so can avoid energy storage reset portion 57 to take place the pine to take place to guarantee that energy storage reset portion 57 produces deformation according to the direction of predetermineeing, and then guarantee reciprocating motion's stationarity.
Further, the number of the coil windings 49 and the number of the mandrels 48 are both two;
the number of the elastic supporting units 55 is two, and the energy storage resetting parts 57 of the two elastic supporting units 55 are arranged at intervals in the left-right direction;
two positioning columns 38 are provided, the energy storage resetting part 57 of one elastic supporting unit 55 is sleeved on one positioning column 38, and the energy storage resetting part 57 of the other elastic supporting unit 55 is sleeved on the other positioning column 38;
the fixing plate 41 includes a lateral extension 41 and a longitudinal extension 42 extending upward from an upper edge of the lateral extension 41; the longitudinal extension 42 is removably secured to the base plate 27; the left and right ends of the lateral extension 41 are respectively fixedly connected with the two positioning columns 38.
In this embodiment, two elastic support units 55 are provided to form more balanced elastic support and return actions on both sides of the front-rear direction center plane. The number of parts can be reduced by connecting one fixing plate 41 to two positioning posts 38, and the fixing plate 41 is configured to include the transverse extending portion 41 and the longitudinal extending portion 42, which also reduces the external size of the fixing plate 41, thereby reducing the weight of the fixing plate 41 and thus the overall weight of the linear motor 100.
Furthermore, the edge portion of the bottom plate 27 is provided with a clearance gap 31 corresponding to the elastic arm 56, a convex plate 32 is formed between two adjacent clearance gaps 31 on the same side of the bottom plate 27, and the fixed plate 41 is detachably fixed to the outer end surface of the adjacent convex plate 32;
the longitudinal extending portion 42 is provided with a third through hole 421, the outer end surface of the protruding plate 32 is provided with a third screw hole 321 corresponding to the third through hole 421, the base 26 further includes a third screw 43, and the third screw 43 passes through the third through hole 421 and is in threaded connection with the third screw hole 321;
the linear motor 100 further comprises a housing 65 and two flexible connections 75, the housing 65 having an internal cavity 66 and a top opening 67 communicating with the internal cavity 66;
the moving unit 10, the driving unit 25 and the elastic supporting unit 55 are all located in the inner cavity 66, and the front and rear side walls of the housing 65 are provided with second clearance holes 69 corresponding to the adjacent fixing plates 41;
the two flexible connectors 75 are respectively located at the left side and the right side of the stator assembly 45, the upper ends of the flexible connectors 75 are fixedly connected with the edge part of the top opening 67, and the lower ends of the flexible connectors are fixedly connected with the base 26.
In this embodiment, the elastic arm 56 is located in the avoiding gap 31, which not only makes the structure more compact, but also does not affect the swing of the elastic arm 56 itself. In order to ensure sufficient structural strength and reduce the volume, the fixing plate 41 is preferably made of steel.
Furthermore, the positioning column 38 includes a fixing shaft 39 and a buffering sleeve 40 sleeved on the fixing shaft 39, and two ends of the fixing shaft 39 are respectively fixedly connected with two fixing plates 41.
In this embodiment, the energy storage resetting part 57 is in contact with the cushion sleeve 40, so that a part of energy of the energy storage resetting part 57 can be buffered by the cushion sleeve 40.
Further, the number of the coil windings 49 and the number of the mandrels 48 are both two;
the number of the elastic supporting units 55 is two, and the energy storage resetting parts 57 of the two elastic supporting units 55 are arranged at intervals in the left-right direction;
the linear motor 100 further comprises a housing 65 and two flexible connections 75, the housing 65 having an internal cavity 66 and a top opening 67 communicating with the internal cavity 66;
the moving unit 10, the driving unit 25 and the elastic supporting unit 55 are all located in the inner cavity 66, the two flexible connectors 75 are respectively located at the left side and the right side of the stator assembly 45, the upper ends of the flexible connectors 75 are fixedly connected with the edge portion of the top opening 67, and the lower ends of the flexible connectors are fixedly connected with the base 26.
In this embodiment, two elastic support units 55 are provided to form more balanced elastic support and return actions on both sides of the front-rear direction center plane. By providing the flexible coupling 75 to connect the housing 65 and the driving unit 25, a part of the vibration of the driving unit 25 can be buffered, thereby reducing the noise of the linear motor 100.
Further, referring to fig. 1 to 6, and fig. 10, in an embodiment, in order to fix the linear motor 100 to the main structure of the home appliance, the outer side surfaces of the left and right side walls of the housing 65 are provided with fixing lugs 70, and the fixing lugs 70 are provided with through holes 71; the securing lugs 70 are adjacent the upper edge of the first clearance hole 68. In this manner, the fixing of the linear motor 100 can be achieved by the fastening member passing through the through hole 71 of the fixing lug 70 and then connecting the fixing hole of the main body structure.
Further, the flexible connecting member 75 includes a spring 76 and two clips 81, the spring 76 is "21274;" and includes a fixing plate 77 and two swinging plates 79 respectively extending upward from two ends of the fixing plate 77, the two clips 81 are attached to the inner and outer sides of the fixing plate 77 and fixedly connected to the fixing plate 77;
the flexible connecting piece 75 is provided with a positioning hole 83 penetrating through the middle part of the fixing piece 77 and the two clamping pieces 81, the base 26 is provided with a positioning boss 44 embedded in the positioning hole 83, and the positioning boss 44 is welded and fixed with the positioning hole 83; the upper end of the swing piece 79 is fixedly connected to the edge of the top opening 67.
In this embodiment, the lower end of the elastic sheet 76 is fixedly connected with the two clamping sheets 81 in advance, so that the thickness of the flexible connecting piece 75 is locally increased, and the depth of the positioning hole 83 is increased, so that the positioning hole 83 can be sleeved on the positioning boss 44 to achieve accurate pre-installation, and the connecting position has enough strength after welding.
Further, in order to achieve faster assembly, the fixing plate 77 is riveted to the two clamping plates 81, two ends of the fixing plate 77 are respectively provided with a first connecting hole 78, the clamping plate 81 is provided with a first riveting hole 82 corresponding to the first connecting hole 78, and the flexible connecting member 75 further includes a first rivet 84 penetrating through the first riveting hole 82 and the first connecting hole 78 to fixedly connect the fixing plate 77 and the clamping plate 81.
Further, in order to facilitate the connection of the flexible connecting member 75 with the housing 65 and reduce the stress concentration at the connection, the upper end of the swinging piece 79 is provided with a second connection hole 80; the linear motor 100 further includes a spacer 85, the spacer 85 is in a long strip shape and is arranged along the front-back direction, two ends of the spacer 85 are respectively provided with a second riveting hole 86, the edge of the top opening 67 is provided with a third riveting hole 72, the flexible connection member 75 further includes a second rivet, and the second rivet is fixedly inserted into the second riveting hole 86, the second connection hole 80 and the second connection hole 80 to fixedly connect the upper end of the swinging piece 79 and the edge of the top opening 67.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present application, and not to limit the same; although the present application has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art will understand that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; such modifications and substitutions do not necessarily depart from the spirit and scope of the corresponding technical solutions in the embodiments of the present application.
Claims (15)
1. A linear motor includes a motion unit, a driving unit, and an elastic supporting unit connecting the motion unit and the driving unit,
the motion unit comprises a top seat and a magnet fixedly connected to the top seat;
the driving unit is arranged below the moving unit and a gap is formed between the driving unit and the moving unit; the driving unit comprises a base and a stator assembly, the stator assembly comprises an iron core and a plurality of coil windings, the iron core comprises a connecting part fixedly connected with the base and a plurality of mandrels extending upwards from the connecting part, and the mandrels are arranged at intervals in the left-right direction; the coil windings are sleeved on the mandrels in a one-to-one correspondence manner;
the elastic support unit comprises an elastic arm extending along the up-down direction, the elastic arm is positioned on the front side and/or the rear side of the stator assembly, the upper end of the elastic arm is connected with the top seat, and the lower end of the elastic arm is connected with the base.
2. The linear motor according to claim 1, wherein the elastic support unit further comprises an energy storage reset portion, the elastic arm is fixedly connected with the energy storage reset portion, and the energy storage reset portion is fixedly installed on the base and located below the base.
3. The linear motor of claim 2,
the energy storage reset part is of a spiral spring structure spirally extending around the front and back direction, and the elastic arm is in a rod shape led out from one end of the energy storage reset part;
the elastic support unit further comprises an upper torsion arm and a lower torsion arm, the upper torsion arm extends from the upper end of the elastic arm to a central plane close to the front-back direction, and the upper torsion arm is fixedly connected with the top seat; the lower torque arm is led out from the other end of the energy storage reset part and fixedly installed on the base.
4. The linear motor of claim 3,
the elastic support unit includes two the energy storage portion that resets, two the energy storage portion that resets sets up at the front and back direction interval, two the both ends that the energy storage portion that resets deviates from each other respectively are connected with one the elastic arm, two the both ends that the energy storage portion that resets is close to each other respectively are connected with one the torque arm, every down the upper end of elastic arm all is connected with one and goes up the torque arm, and two it connects into the body structure that extends along the fore-and-aft direction to go up the torque arm.
5. The linear motor of claim 3,
the top seat comprises a top plate and a top cover fixedly covered on the upper surface of the top plate, a first half groove is formed in the lower surface of the top cover, a second half groove is formed in the upper surface of the top plate corresponding to the first half groove, and the first half groove and the second half groove are encircled at the splicing position of the top plate and the top cover to form an upper fixing hole matched with the upper torsion arm; the magnet is fixedly connected with the lower surface of the top plate.
6. The linear motor according to claim 5, wherein the top cover is detachably covered on the upper surface of the top plate, the top cover is provided with a first through hole, and the top plate is provided with a first screw hole corresponding to the first through hole; the top seat further comprises a first screw, and the first screw penetrates through the first through hole and is in threaded connection with the first screw hole.
7. The linear motor of any one of claims 3 to 5, wherein the base includes a base plate and a bottom cover fixedly secured to a lower surface of the base plate, the lower torque arm extending adjacent the lower surface of the base plate; the lower surface of the bottom plate is provided with a third half groove, the upper surface of the bottom cover is provided with a fourth half groove corresponding to the third half groove, and the third half groove and the fourth half groove are encircled at the splicing part of the bottom plate and the bottom cover to form a lower fixing hole matched with the lower torsion arm; the iron core is fixedly connected with the bottom plate.
8. The linear motor of claim 7,
the number of the coil windings and the number of the mandrels are two;
the two elastic supporting units are arranged, and the energy storage reset parts of the two elastic supporting units are arranged at intervals in the left-right direction; the bottom is equipped with two, two the elastic support unit the direction of drawing forth of torsion arm deviates from each other down, two the elastic support unit two the energy storage portion that resets is located two between the bottom.
9. The linear motor of claim 8,
the lower surface of bottom plate corresponds the energy storage portion that resets is equipped with keeps away a recess, the third half groove with keep away a recess intercommunication.
10. The linear motor of claim 8,
the two bottom covers are respectively detachably covered on the lower surfaces of the left end and the right end of the bottom plate; the bottom cover is provided with a second through hole, the bottom plate is provided with a second screw hole corresponding to the second through hole, the base further comprises a second screw, and the second screw penetrates through the second through hole and is in threaded connection with the second screw hole;
the linear motor further comprises a housing and two flexible connectors, the housing having an internal cavity and a top opening in communication with the internal cavity;
the motion unit, the driving unit and the elastic supporting unit are all positioned in the inner cavity, and the joints of the left side wall and the right side wall of the shell and the bottom wall of the shell are respectively chamfered to form a first avoiding hole communicated with the inner cavity;
the two flexible connecting pieces are respectively positioned at the left side and the right side of the stator assembly, the upper ends of the flexible connecting pieces are fixedly connected with the edge part of the top opening, and the lower ends of the flexible connecting pieces are fixedly connected with the base; the middle lower part of the flexible connecting piece and the base are exposed out of the first avoiding hole.
11. The linear motor according to any one of claims 3 to 5, wherein the base includes a bottom plate, a positioning post, and two fixing plates, the two fixing plates extend downward from the bottom plate and are disposed opposite to each other in a front-rear direction, the positioning post extends in the front-rear direction, and both ends of the positioning post are fixedly connected to the two fixing plates respectively; the energy storage resetting part is sleeved on the positioning column.
12. The linear motor of claim 11,
the number of the coil windings and the number of the mandrels are two;
the two elastic supporting units are arranged, and the energy storage reset parts of the two elastic supporting units are arranged at intervals in the left-right direction;
the energy storage resetting part of one elastic supporting unit is sleeved on one positioning column, and the energy storage resetting part of the other elastic supporting unit is sleeved on the other positioning column;
the fixing plate comprises a transverse extension part and a longitudinal extension part which extends upwards from the upper edge of the transverse extension part; the longitudinal extension part and the bottom plate are detachably fixed; the left end and the right end of the transverse extending part are respectively fixedly connected with the two positioning columns.
13. The linear motor of claim 12,
the edge part of the bottom plate is provided with avoidance notches corresponding to the elastic arms, a convex plate is formed between two adjacent avoidance notches on the same side of the bottom plate, and the fixed plate is detachably fixed with the outer end surface of the adjacent convex plate;
the longitudinal extension part is provided with a third through hole, the outer end face of the convex plate is provided with a third screw hole corresponding to the third through hole, the base further comprises a third screw, and the third screw penetrates through the third through hole and is in threaded connection with the third screw hole;
the linear motor further comprises a housing and two flexible connectors, the housing having an interior cavity and a top opening in communication with the interior cavity;
the motion unit, the driving unit and the elastic supporting unit are all positioned in the inner cavity, and second avoiding holes are formed in the front side wall and the rear side wall of the shell, corresponding to the adjacent fixing plates;
the two flexible connecting pieces are respectively positioned at the left side and the right side of the stator assembly, the upper ends of the flexible connecting pieces are fixedly connected with the edge part of the top opening, and the lower ends of the flexible connecting pieces are fixedly connected with the base.
14. The linear motor according to claim 11, wherein the positioning post comprises a fixing shaft and a buffering sleeve sleeved on the fixing shaft, and two ends of the fixing shaft are respectively fixedly connected to the two fixing plates.
15. Linear motor according to any one of claims 2 to 5,
the number of the coil windings and the number of the mandrels are two;
the two elastic supporting units are arranged, and the energy storage reset parts of the two elastic supporting units are arranged at intervals in the left-right direction;
the linear motor further comprises a housing and two flexible connectors, the housing having an internal cavity and a top opening in communication with the internal cavity;
the moving unit, the driving unit and the elastic supporting unit are all located in the inner cavity, the two flexible connecting pieces are respectively located on the left side and the right side of the stator assembly, the upper ends of the flexible connecting pieces are fixedly connected with the edge portion of the top opening, and the lower ends of the flexible connecting pieces are fixedly connected with the base.
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CN202211302944.5A CN115549428A (en) | 2022-10-24 | 2022-10-24 | Linear motor |
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WO2024087542A1 (en) * | 2022-10-24 | 2024-05-02 | 深圳术叶创新科技有限公司 | Linear motor |
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WO2024087542A1 (en) * | 2022-10-24 | 2024-05-02 | 深圳术叶创新科技有限公司 | Linear motor |
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