CN115538035A - Electrostatic hot air cotton for mask - Google Patents
Electrostatic hot air cotton for mask Download PDFInfo
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- CN115538035A CN115538035A CN202211273264.5A CN202211273264A CN115538035A CN 115538035 A CN115538035 A CN 115538035A CN 202211273264 A CN202211273264 A CN 202211273264A CN 115538035 A CN115538035 A CN 115538035A
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- mask
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- 229920000742 Cotton Polymers 0.000 title claims abstract description 83
- 239000000835 fiber Substances 0.000 claims abstract description 72
- 239000002994 raw material Substances 0.000 claims abstract description 25
- 229920000728 polyester Polymers 0.000 claims abstract description 22
- 229920002994 synthetic fiber Polymers 0.000 claims abstract description 22
- 239000012209 synthetic fiber Substances 0.000 claims abstract description 22
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 claims abstract description 18
- 239000003063 flame retardant Substances 0.000 claims abstract description 18
- 239000012510 hollow fiber Substances 0.000 claims abstract description 17
- 230000003068 static effect Effects 0.000 claims abstract description 16
- 239000004594 Masterbatch (MB) Substances 0.000 claims abstract description 14
- 239000002086 nanomaterial Substances 0.000 claims abstract description 8
- 239000004743 Polypropylene Substances 0.000 claims abstract description 7
- 230000005611 electricity Effects 0.000 claims abstract description 7
- -1 polypropylene Polymers 0.000 claims abstract description 7
- 229920001155 polypropylene Polymers 0.000 claims abstract description 7
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 6
- 229910021389 graphene Inorganic materials 0.000 claims abstract description 6
- 229920002239 polyacrylonitrile Polymers 0.000 claims abstract description 6
- 238000009960 carding Methods 0.000 claims description 26
- 238000002156 mixing Methods 0.000 claims description 12
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 10
- 238000005520 cutting process Methods 0.000 claims description 10
- 238000007731 hot pressing Methods 0.000 claims description 10
- 238000002360 preparation method Methods 0.000 claims description 8
- 238000003825 pressing Methods 0.000 claims description 6
- 230000001954 sterilising effect Effects 0.000 claims description 6
- 239000005543 nano-size silicon particle Substances 0.000 claims description 5
- 238000004806 packaging method and process Methods 0.000 claims description 5
- 239000000843 powder Substances 0.000 claims description 5
- 238000005096 rolling process Methods 0.000 claims description 5
- 238000007493 shaping process Methods 0.000 claims description 5
- 235000012239 silicon dioxide Nutrition 0.000 claims description 5
- 238000003892 spreading Methods 0.000 claims description 5
- 230000007480 spreading Effects 0.000 claims description 5
- 229940070527 tourmaline Drugs 0.000 claims description 5
- 229910052613 tourmaline Inorganic materials 0.000 claims description 5
- 239000011032 tourmaline Substances 0.000 claims description 5
- 238000009966 trimming Methods 0.000 claims description 5
- 238000004659 sterilization and disinfection Methods 0.000 claims description 3
- 238000001035 drying Methods 0.000 claims description 2
- 230000000694 effects Effects 0.000 abstract description 7
- 238000010438 heat treatment Methods 0.000 abstract description 3
- 238000003860 storage Methods 0.000 abstract description 3
- 238000001914 filtration Methods 0.000 abstract description 2
- 239000004745 nonwoven fabric Substances 0.000 description 10
- 239000010410 layer Substances 0.000 description 7
- 238000005485 electric heating Methods 0.000 description 3
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 2
- 229920004933 Terylene® Polymers 0.000 description 2
- 230000000844 anti-bacterial effect Effects 0.000 description 2
- 239000002216 antistatic agent Substances 0.000 description 2
- 201000010099 disease Diseases 0.000 description 2
- 208000037265 diseases, disorders, signs and symptoms Diseases 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 239000004744 fabric Substances 0.000 description 2
- 230000036541 health Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000005020 polyethylene terephthalate Substances 0.000 description 2
- 230000001681 protective effect Effects 0.000 description 2
- IIZPXYDJLKNOIY-JXPKJXOSSA-N 1-palmitoyl-2-arachidonoyl-sn-glycero-3-phosphocholine Chemical compound CCCCCCCCCCCCCCCC(=O)OC[C@H](COP([O-])(=O)OCC[N+](C)(C)C)OC(=O)CCC\C=C/C\C=C/C\C=C/C\C=C/CCCCC IIZPXYDJLKNOIY-JXPKJXOSSA-N 0.000 description 1
- 208000035473 Communicable disease Diseases 0.000 description 1
- 241000282414 Homo sapiens Species 0.000 description 1
- 208000002979 Influenza in Birds Diseases 0.000 description 1
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 230000003078 antioxidant effect Effects 0.000 description 1
- 206010064097 avian influenza Diseases 0.000 description 1
- 244000052616 bacterial pathogen Species 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 239000012792 core layer Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 239000012770 industrial material Substances 0.000 description 1
- 230000009545 invasion Effects 0.000 description 1
- 239000000787 lecithin Substances 0.000 description 1
- 229940067606 lecithin Drugs 0.000 description 1
- 235000010445 lecithin Nutrition 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 210000000214 mouth Anatomy 0.000 description 1
- 210000003928 nasal cavity Anatomy 0.000 description 1
- 229920000747 poly(lactic acid) Polymers 0.000 description 1
- 239000004626 polylactic acid Substances 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000000241 respiratory effect Effects 0.000 description 1
- 230000028327 secretion Effects 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 238000009987 spinning Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/54—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving
- D04H1/541—Composite fibres, e.g. sheath-core, sea-island or side-by-side; Mixed fibres
- D04H1/5418—Mixed fibres, e.g. at least two chemically different fibres or fibre blends
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/413—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties containing granules other than absorbent substances
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/54—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving
- D04H1/559—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving the fibres being within layered webs
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C7/00—Heating or cooling textile fabrics
- D06C7/02—Setting
Abstract
The invention discloses a piece of static-electricity-carrying hot air cotton for a mask, which is prepared from synthetic fibers, black flame-retardant polyester three-dimensional hollow fibers and black low-melting-point fibers, wherein the mass ratio of the synthetic fibers to the black flame-retardant polyester three-dimensional hollow fibers to the black low-melting-point fibers is (15-20): 8-15: 12, 10-20 parts by mass of electret master batch is added, and the synthetic fiber comprises one or more of polyacrylonitrile pre-oxidized fiber, polyester fiber and ES fiber. The electret master batch is prepared from the following raw materials in parts by mass: 40-50 parts of polypropylene, 5-10 parts of graphene and 5-10 parts of inorganic nano material. According to the electrostatic heating air cotton prepared by the invention, the storage effect on static electricity can be improved by using the electret master batch added in the air cotton, so that the charge can be kept and stored, and the prepared mask has a longer filtering effect by using the stored charge.
Description
Technical Field
The invention relates to the technical field of hot air cotton preparation, in particular to a piece of static electric hot air cotton for a mask.
Background
The mask is a health care product commonly used in daily life of people, most of the masks which are commonly used at first are sewn by gauze, fine cloth or common non-woven cloth, and the masks only have the function of isolating dust, impurities and fiber substances in the air from entering the oral cavity and the nasal cavity.
In recent years, the widespread spread of avian influenza and various respiratory infectious diseases and the global spread of A H1N1 in a short time bring serious threats to the health of human beings, the diseases are all spread by air spray or contact with secretion of patients, and an important protective measure for preventing the diseases is to take a mask. However, the common dust mask cannot meet the requirements, and people are vigorously researching and developing novel masks.
For example, patent No. CN103757825B discloses a non-woven fabric for a mask and a production process thereof, the antistatic antibacterial non-woven fabric comprises the following components: 12-18 parts of silver-loaded phosphoric acid, 3500.6-1 part of antistatic agent, HD-2000.6-1 part of antistatic agent, 10100.5-1.5 parts of antioxidant, 204060-70 parts of polypropylene, 0.8-12 parts of lecithin and 2-4 parts of polylactic acid, and the raw materials are made into the antistatic antibacterial non-woven fabric through a non-woven fabric process. The mask body is compounded by the non-woven fabric, so that the mask can prevent the invasion of pathogenic bacteria and the generation of static electricity, can improve the use comfort, and is convenient for electronic industry workers to use. However, the non-woven fabric for a mask of the present invention has a good antistatic effect, and thus does not have a good adsorption effect and thus does not have a good protective effect.
The invention discloses an electrostatic fiber hot air non-woven fabric filter screen and a preparation method and application thereof, belonging to the technical field of novel industrial materials, wherein electrostatic fibers with a composite spinning skin core layer structure are used as raw materials, a hot air non-woven fabric production process is adopted, and the preparation method is used for processing the electrostatic fiber hot air non-woven fabric filter screen by fiber unpacking and mixing, rough opening, fine opening, large-bin cotton mixing, quantitative cotton feeding, carding, web forming, hot air bonding and cooling treatment. However, the electrostatic storage of the electrostatic fiber hot air non-woven fabric filter screen prepared by the invention needs to be further improved.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides a static electric heating wind cotton for a mask.
(II) technical scheme
In order to achieve the purpose, the invention provides the following technical scheme: the static electricity-carrying hot air cotton for the mask is prepared from synthetic fibers, black flame-retardant polyester three-dimensional hollow fibers and black low-melting-point fibers, wherein the mass ratio of the synthetic fibers to the black flame-retardant polyester three-dimensional hollow fibers to the black low-melting-point fibers is (15-20): 8-15: 12, and 10-20 parts by mass of electret master batch is added.
Preferably, the synthetic fibers include one or more of polyacrylonitrile pre-oxidized fibers, polyester fibers, and ES fibers.
Preferably, the electret master batch is prepared from the following raw materials in parts by mass: 40-50 parts of polypropylene, 5-10 parts of graphene and 5-10 parts of inorganic nano material.
Preferably, the inorganic nano material is nano tourmaline powder or nano silicon dioxide.
Preferably, the preparation of the electrostatically charged hot air cotton comprises the following steps:
s1: cotton mixing: one or more of the synthetic fibers are matched with the black flame-retardant polyester three-dimensional hollow fiber and the black low-melting-point fiber;
s2: initial opening: conveying the mixed raw materials in the step S1 into a pre-opener for preliminary loosening and opening, and simultaneously adding electret master batches into the mixed cotton for fully mixing;
s3: fine opening: finely opening the fiber raw material loosened by the pre-opener again to ensure that all crimped fibers are unfolded so as to be convenient for carding;
s4: cotton collection: conveying the finely opened raw materials to a cotton collector by using an air pipe, wherein the opened raw materials are fluffy and soft;
s5: carding: sending the mixed cotton after the fine opening into a carding machine by using a cotton collecting machine, and carding and paving the fibers into a net shape by using the carding machine;
s6: lapping: laying the combed cotton on a machine tool according to parameters, wherein the combed cotton has preset width and thickness;
s7: hot pressing: spreading and pressing meshed cotton, simultaneously carrying out primary setting on fibers, and then sending the fibers into an oven;
s8: shaping: the hot-pressed fiber is sterilized at high temperature according to specified parameters and then pressed into a specified thickness;
s9: trimming: and (4) cutting the hot air cotton according to the required cutting size, and then rolling and packaging the cut hot air surface.
Preferably, in the step S8, sterilization and hot pressing are performed at a high temperature of 140-150 ℃.
Preferably, the synthetic fiber has a length of 55 to 65mm and a fineness of 2 to 3D.
Preferably, in S6, the number of layers of lapping is 3 to 6, and the lapping is performed in a reciprocating manner.
(III) advantageous effects
Compared with the prior art, the invention provides the static electricity-carrying hot air cotton for the mask, which has the following beneficial effects:
1. according to the static electricity-carrying hot air cotton for the mask, the static electricity-carrying hot air cotton prepared by the invention can improve the storage effect on static electricity by using the electret master batch added in the static electricity-carrying hot air cotton, so that the charge can be kept and stored favorably, and the prepared mask has a longer filtering effect by using the stored charge.
2. According to the static electric heating air cotton for the mask, the static electric heating air cotton is layered by the multilayer lapping mode prepared by the invention, and then is mixed by mixing multiple fibers, so that the prepared air cotton has excellent resilience and fluffiness, and the aim of reducing gram weight is fulfilled.
3. This gauze mask is with taking static electricity hot-blast cotton mixes through using multiple fibre, and the cooperation is opened continuously, and the collection is cotton and is combed for fluffy performance is changeed to this hot-blast cotton, thereby can further reduce the mesh of gram weight.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The first embodiment is as follows:
the electrostatic heating air cotton for the mask is prepared from synthetic fibers consisting of one or more of polyacrylonitrile preoxidized fibers, polyester fibers and ES fibers, black flame-retardant polyester three-dimensional hollow fibers and black low-melting-point fibers, wherein the mass ratio of the synthetic fibers to the black flame-retardant polyester three-dimensional hollow fibers to the black low-melting-point fibers is 15:8:12, 10 parts by mass of electret master batch is added, wherein the electret master batch comprises 40 parts by mass of polypropylene, 5 parts by mass of graphene and 5 parts by mass of inorganic nano material consisting of nano tourmaline powder or nano silicon dioxide.
The preparation method of the electrostatic hot air cotton comprises the following steps:
s1: cotton mixing: one or more of synthetic fibers with the length of 55-65mm and the fineness of 2-3D are matched with the black flame-retardant polyester three-dimensional hollow fibers and the black low-melting-point fibers;
s2: initial opening: conveying the mixed raw materials in the step S1 into a pre-loosening machine, preliminarily loosening and loosening, and meanwhile, adding electret master batches into the mixed cotton to fully mix;
s3: fine opening: finely opening the fiber raw material scattered by the pre-opener again to ensure that all curled fibers are unfolded so as to be convenient for carding;
s4: cotton collection: conveying the finely opened raw materials to a cotton collector by using an air pipe, wherein the opened raw materials are fluffy and soft;
s5: carding: sending the mixed cotton subjected to fine opening into a carding machine by using a cotton collecting machine, and carding and paving the fibers into a net shape by using the carding machine;
s6: lapping: laying the combed cotton on a machine tool according to parameters, wherein the number of lapping layers is 3-6, and the lapping layers are laid in a reciprocating manner and become a preset width and a preset thickness;
s7: hot pressing: spreading and pressing meshed cotton, simultaneously carrying out primary setting on fibers, and then sending the fibers into an oven;
s8: shaping: sterilizing and hot-pressing at the high temperature of 140-150 ℃, and pressing the hot-pressed fiber into a specified thickness after high-temperature sterilization according to specified parameters;
s9: trimming: and (4) cutting the hot air cotton according to the required cutting size, and then rolling and packaging the cut hot air surface.
The second embodiment:
a static electricity hot air cotton for a mask is prepared from synthetic fibers consisting of one or more of polyacrylonitrile pre-oxidized fibers, polyester fibers and ES fibers, black flame-retardant terylene three-dimensional hollow fibers and black low-melting-point fibers, wherein the mass ratio of the synthetic fibers to the black flame-retardant terylene three-dimensional hollow fibers to the black low-melting-point fibers is 17:11:12, 15 parts by mass of electret master batch is added, wherein the electret master batch comprises 45 parts by mass of polypropylene, 7 parts by mass of graphene and 7 parts by mass of inorganic nano material consisting of nano tourmaline powder or nano silicon dioxide.
The preparation method of the cotton with the electrostatic hot air comprises the following steps:
s1: cotton mixing: one or more of synthetic fibers with the length of 55-65mm and the fineness of 2-3D are matched with the black flame-retardant polyester three-dimensional hollow fibers and the black low-melting-point fibers;
s2: initial opening: conveying the mixed raw materials in the step S1 into a pre-opener for preliminary loosening and opening, and simultaneously adding electret master batches into the mixed cotton for fully mixing;
s3: fine opening: finely opening the fiber raw material scattered by the pre-opener again to ensure that all curled fibers are unfolded so as to be convenient for carding;
s4: cotton collection: conveying the finely opened raw materials to a cotton collector by using an air pipe, wherein the opened raw materials are fluffy and soft;
s5: carding: sending the mixed cotton subjected to fine opening into a carding machine by using a cotton collecting machine, and carding and paving the fibers into a net shape by using the carding machine;
s6: lapping: laying the combed cotton on a machine tool according to parameters, wherein the number of lapping layers is 3-6, and the lapping layers are laid in a reciprocating manner and become a preset width and a preset thickness;
s7: hot pressing: spreading old reticular cotton, pressing, primarily setting the fiber, and then conveying into a drying oven;
s8: shaping: sterilizing at 140-150 deg.C, hot pressing to obtain fiber with specified thickness;
s9: trimming: and cutting the hot-air cotton according to the required cutting size, and then rolling and packaging the cut hot-air surface.
Example three:
the electrostatic heating air cotton for the mask is prepared from synthetic fibers consisting of one or more of polyacrylonitrile preoxidized fibers, polyester fibers and ES fibers, black flame-retardant polyester three-dimensional hollow fibers and black low-melting-point fibers, wherein the mass ratio of the synthetic fibers to the black flame-retardant polyester three-dimensional hollow fibers to the black low-melting-point fibers is 20:15:12, 20 parts by mass of electret master batch is added, wherein the electret master batch comprises 50 parts by mass of polypropylene, 10 parts by mass of graphene and 10 parts by mass of inorganic nano material consisting of nano tourmaline powder or nano silicon dioxide.
The preparation method of the cotton with the electrostatic hot air comprises the following steps:
s1: cotton mixing: one or more of synthetic fibers with the length of 55-65mm and the fineness of 2-3D are matched with the black flame-retardant polyester three-dimensional hollow fibers and the black low-melting-point fibers;
s2: initial opening: conveying the mixed raw materials in the step S1 into a pre-opener for preliminary loosening and opening, and simultaneously adding electret master batches into the mixed cotton for fully mixing;
s3: fine opening: finely opening the fiber raw material loosened by the pre-opener again to ensure that all crimped fibers are unfolded so as to be convenient for carding;
s4: cotton collection: conveying the finely opened raw materials to a cotton collecting machine by using an air pipe, wherein the opened raw materials are fluffy and soft;
s5: carding: sending the mixed cotton after the fine opening into a carding machine by using a cotton collecting machine, and carding and paving the fibers into a net shape by using the carding machine;
s6: lapping: laying the combed cotton on a machine tool according to parameters, wherein the number of lapping layers is 3-6, and the lapping layers are laid in a reciprocating manner and become a preset width and a preset thickness;
s7: hot pressing: spreading and pressing meshed cotton, simultaneously carrying out primary setting on fibers, and then sending the fibers into an oven;
s8: shaping: sterilizing at 140-150 deg.C, hot pressing to obtain fiber with specified thickness;
s9: trimming: and (4) cutting the hot air cotton according to the required cutting size, and then rolling and packaging the cut hot air surface.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (8)
1. The utility model provides a gauze mask is with taking static electricity heat wind cotton which characterized in that: the flame-retardant polyester fiber is prepared from synthetic fibers, black flame-retardant polyester three-dimensional hollow fibers and black low-melting-point fibers, wherein the mass ratio of the synthetic fibers to the black flame-retardant polyester three-dimensional hollow fibers to the black low-melting-point fibers is 15-20: 8-15: 12, and 10-20 parts by mass of electret master batch is added.
2. The antistatic wind cotton for a mask as claimed in claim 1, wherein the synthetic fiber comprises one or more of polyacrylonitrile pre-oxidized fiber, polyester fiber and ES fiber.
3. The antistatic wind cotton with the static electricity for the mask according to claim 2, wherein the electret master batch is composed of the following raw materials in parts by mass: 40-50 parts of polypropylene, 5-10 parts of graphene and 5-10 parts of inorganic nano material.
4. The electrostatic hot air cotton for a mask according to claim 3, wherein the inorganic nano material is nano tourmaline powder or nano silicon dioxide.
5. The electrostatically charged hot air cotton for masks according to claim 4, the preparation method of the electrostatically charged hot air cotton comprises the following steps:
s1: cotton mixing: one or more of the synthetic fibers are matched with the black flame-retardant polyester three-dimensional hollow fiber and the black low-melting-point fiber;
s2: initial opening: conveying the mixed raw materials in the step S1 into a pre-opener for preliminary loosening and opening, and simultaneously adding electret master batches into the mixed cotton for fully mixing;
s3: fine opening: finely opening the fiber raw material scattered by the pre-opener again to ensure that all curled fibers are unfolded so as to be convenient for carding;
s4: cotton collection: conveying the finely opened raw materials to a cotton collector by using an air pipe, wherein the opened raw materials are fluffy and soft;
s5: carding: sending the mixed cotton subjected to fine opening into a carding machine by using a cotton collecting machine, and carding and paving the fibers into a net shape by using the carding machine;
s6: lapping: laying the combed cotton on a machine tool according to parameters to form a preset width and a preset thickness;
s7: hot pressing: spreading old reticular cotton, pressing, primarily setting the fiber, and then conveying into a drying oven;
s8: shaping: the hot-pressed fiber is pressed into a specified thickness after being sterilized at high temperature according to specified parameters;
s9: trimming: and (4) cutting the hot air cotton according to the required cutting size, and then rolling and packaging the cut hot air surface.
6. The antistatic wind cotton for a mask as claimed in claim 1, wherein in the step S8, sterilization and hot pressing are performed at a high temperature of 140-150 ℃.
7. The electrostatically charged hot air cotton for a mask as claimed in claim 1, wherein the synthetic fiber has a length of 55-65mm and a fineness of 2-3D.
8. The electrostatic hot air cotton for a mask according to claim 1, wherein in S6, the number of layers of lapping is 3-6, and the lapping is performed in a reciprocating manner.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211273264.5A CN115538035A (en) | 2022-10-18 | 2022-10-18 | Electrostatic hot air cotton for mask |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211273264.5A CN115538035A (en) | 2022-10-18 | 2022-10-18 | Electrostatic hot air cotton for mask |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN115538035A true CN115538035A (en) | 2022-12-30 |
Family
ID=84734939
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202211273264.5A Pending CN115538035A (en) | 2022-10-18 | 2022-10-18 | Electrostatic hot air cotton for mask |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN115538035A (en) |
Cited By (1)
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