CN115534401A - Intelligent paper tray forming assembly, equipment and process - Google Patents
Intelligent paper tray forming assembly, equipment and process Download PDFInfo
- Publication number
- CN115534401A CN115534401A CN202211174143.5A CN202211174143A CN115534401A CN 115534401 A CN115534401 A CN 115534401A CN 202211174143 A CN202211174143 A CN 202211174143A CN 115534401 A CN115534401 A CN 115534401A
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- station
- side baffle
- baffle
- strip
- feeding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B50/00—Making rigid or semi-rigid containers, e.g. boxes or cartons
- B31B50/60—Uniting opposed surfaces or edges; Taping
- B31B50/62—Uniting opposed surfaces or edges; Taping by adhesives
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B50/00—Making rigid or semi-rigid containers, e.g. boxes or cartons
- B31B50/02—Feeding or positioning sheets, blanks or webs
- B31B50/04—Feeding sheets or blanks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B50/00—Making rigid or semi-rigid containers, e.g. boxes or cartons
- B31B50/60—Uniting opposed surfaces or edges; Taping
- B31B50/68—Uniting opposed surfaces or edges; Taping by stitching, stapling or riveting
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- Folding Of Thin Sheet-Like Materials, Special Discharging Devices, And Others (AREA)
Abstract
The invention relates to an intelligent paper disc forming assembly, equipment and a process, wherein the intelligent paper disc forming assembly comprises a feeding device assembly of a side baffle part, and is used for feeding the baffle part to a first baffle I feeding station; the baffle part comprises a first side baffle part and/or a second side baffle part; the gluing device is used for gluing a central drawing ring on the inner side wall of the first side baffle part; the spacer assembling component is used for assembling the middle spacer to the inner side wall of the first side baffle part; and/or is matched with a strip assembly component for coiling the supporting strip on the inner side wall of the first side baffle plate part. The invention has reasonable design, compact structure and convenient use.
Description
Technical Field
The invention relates to an intelligent paper tray forming assembly, equipment and a process.
Background
Currently, finished paper refills 5, which are paper trays, are used to coil light strips, such as glue strips, paper strips, plastic strips, and the like. The baffle plate comprises a middle spacing ring 2, a first side baffle plate part 1 and a second side baffle plate part 4 which are concentrically fixed on two sides of the middle spacing ring 2 and have the same structure.
According to understanding, in the production process of the finished paper charger 5, each part is manually assembled by adopting manual feeding and manual gluing in the prior art, so that the efficiency is low, the manual gluing is realized, and the cost is high. When the empty tray is conveyed, the outer edge of the tray is easily damaged and bent.
The current charger is when the transport, and the side baffle portion is bent easily, and current charger assembles inconveniently, uses manual assembly in a large number, and its inefficiency, the location is accurate, and its side baffle portion material loading is inconvenient, and the location is inaccurate, and it is inconvenient that the space ring exists the material loading equally, and the location is inaccurate, and the rubber coating exists inconveniently in the interval clearance, produces the drying easily and blocks up.
In order to avoid bending, the applicant adopts the supporting strip 3 to realize auxiliary supporting and simultaneously match with corresponding assembly components, so that the automation is improved.
Disclosure of Invention
The invention aims to solve the technical problem of providing an intelligent paper tray forming assembly, equipment and process.
In order to solve the problems, the technical scheme adopted by the invention is as follows:
intelligence paper tray shaping subassembly, the subassembly includes
The feeding device assembly of the side baffle part is used for feeding the baffle part to a first baffle I feeding station; the baffle part comprises a first side baffle part and/or a second side baffle part;
the gluing device is used for drawing a circle on the inner side wall of the first side baffle part for gluing;
the spacer assembling component is used for assembling the middle spacer to the inner side wall of the first side baffle part;
and/or is matched with a strip assembly component for coiling the supporting strip on the inner side wall of the first side baffle plate part.
An intelligent paper tray forming device comprises a machine frame assembly; a first baffle I feeding station, a second gluing station, a third baffle feeding station, a fourth reinforcing station, a fifth strip feeding station, a sixth baffle II feeding station, a seventh binding station and/or an eighth output station are/is arranged on the frame assembly; the first baffle I feeding station, the second gluing station, the third separating ring feeding station, the fourth reinforcing station, the fifth strip feeding station, the sixth baffle II feeding station, the seventh binding station and/or the eighth output station are connected through a conveyor belt process; wherein the content of the first and second substances,
a feeding device assembly matched with a side baffle part is arranged at a feeding station of the first baffle I and used for feeding the first side baffle part;
a glue coating device is matched at the second glue coating station;
a spacer assembling component is matched with the third spacer feeding station;
a heater and a pressing machine head are matched at the fourth reinforcing station and used for pressurizing and fixing the middle spacing ring and the first side baffle plate part;
a strip assembly component is matched at a fifth strip feeding station,
a feeding device assembly of the side baffle part is matched at a feeding station of the sixth baffle II and is used for feeding the second side baffle part;
at the seventh binding station, a companion binder,
the eighth output station is provided with a vacuum adsorption manipulator, an output positioning baffle arranged at the terminal of the conveyor belt and an output sucker manipulator; the output sucker manipulator is used for adsorption.
An intelligent paper tray forming process is characterized in that by means of an intelligent paper tray forming device, a component moves forwards through a conveying part; the process includes performing at least one of the following steps;
s1, at a feeding station of a first baffle I, by means of a feeding device assembly, firstly, feeding a first side baffle part;
s2, at a second gluing station, drawing a circle at the center on the inner side wall of the first side baffle plate part through a gluing device for gluing; firstly, adjusting the height of a gluing head from a side baffle part, rotating a center frame, drawing a circle on the side baffle part, and adjusting the gluing head to glue;
s3, placing the middle spacer ring at the central gluing position of the first side baffle plate part at a third spacer ring feeding station;
s4, heating and fixing the middle spacing ring and the first side baffle plate part at a fourth reinforcing station;
s5, at a fifth strip feeding station, coiling the support strips into a ring through the strip assembling assembly, placing the ring on the first side baffle part, and sleeving the support strips on the outer ring side of the middle spacing ring;
s6, at a feeding station of the sixth baffle II, feeding the second side baffle through a feeding device assembly, a manual or mechanical arm, and placing the second side baffle on the middle spacer ring;
s7, at a seventh binding station, binding the first side baffle part and/or the second side baffle part with the corresponding end face of the middle spacing ring respectively through a binding machine;
and/or the presence of a gas in the gas,
s8, at an eighth output station, the finished paper on the conveying belt is prevented from being filled and moving forward through an output positioning baffle, and the finished paper is adsorbed by an output sucker manipulator;
the output sucker manipulator is used for adsorbing the upper surface of the second side baffle part to suck finished paper to the next working procedure.
When the invention is used, the following can be realized: second side baffle portion, the automatic positioning of first side baffle portion, the material loading, the automatic identification direction avoids the adhesion, and the centre spacer ring realizes the graduation material loading, and the interval from top to bottom supports the strip and realizes supporting, avoids the no-load to bend, and finished product paper fills the son and has realized fixedly. The frame assembly is called roughly, can be components of a whole that can function independently or overall structure, baffle walking dolly realizes that the process is connected, first baffle I material loading station, the second rubber coating station, third baffle material loading station, spacer ring walking dolly, the fourth consolidates the station, the fifth strip material loading station, sixth baffle II material loading station, the seventh binds the station, the eighth export station, each station installation has been realized, can artifical or manipulator realize the equipment, export the location baffle and realize terminal positioning, the walking frame is not controlled in the drawing, the sucking disc manipulator realizes adsorbing, improve flexibility through articulated pedestal, sucking disc portion realizes adsorbing, it is the apolegamy to insert the lift layer board on, be fit for the spacer ring of neutral down. The automatic feeding and discharging device comprises a material drawing mechanism, a glue spraying liquid mechanism, a strip conveying mechanism, a material strip coiling mechanism, a hot melt adhesive machine, a strip six-axis manipulator, a charging jig, a charging machine, a gluing mechanism, a paper roll coiling mechanism, a stripping mechanism, a movable gluing head, an external support machine head, bendable fingers, downward pressing fingers, a shearing machine, a clamping and material drawing clamp, a binding host machine, an upper binding part and a lower binding part, wherein the lower binding part is used for binding the charging machine, the strength is improved, and the removal is realized by outputting a sucker manipulator; the V-shaped side bracket is improved, the spacer ring is opened at the lower part of the spacer ring process after the V-shaped side bracket is inserted into the neutral position, and the arc-shaped elastic sheet realizes the isolation of the spacer ring.
Drawings
FIG. 1 is a schematic structural diagram of the main apparatus of the present invention.
Fig. 2 is a schematic structural diagram of the device after the interruption of the invention.
Fig. 3 is a schematic structural view of the T-shaped spring plate of the present invention.
FIG. 4 is a schematic structural view of the baffle traveling trolley of the invention.
FIG. 5 is a schematic structural diagram of a loading station of the first baffle plate I.
Fig. 6 is a schematic view of the third spacer loading station of the present invention.
Fig. 7 is a schematic view of the gluing robot of the present invention.
Fig. 8 is a schematic structural view of the spacer side stand body of the present invention.
Fig. 9 is a schematic view of the construction of the ribbon six-axis robot of the present invention.
Fig. 10 is a schematic perspective view of a ribbon six-axis robot according to the present invention.
Fig. 11 is a schematic view of the structure of the upper binding part of the present invention.
FIG. 12 is a schematic view of the lower stationary bezel of the present invention.
FIG. 13 is a schematic view of a dual ramp seat according to the present invention.
Fig. 14 is a schematic view of the construction of the gluing head according to the invention.
Fig. 15 is a schematic view of the structure of the V-shaped side bracket of the present invention.
Wherein: 1. a first side baffle part; 2. a middle spacing ring; 3. a support strip; 4. a second side baffle part; 5. filling finished paper; 6. a frame assembly; 7. the baffle plate walking trolley; 8. a first baffle plate I feeding station; 9. a second gluing station; 10. a third spacer ring loading station; 11. a space ring walking trolley; 12. a fourth reinforcement station; 13. a fifth tape loading station; 14. a sixth baffle II feeding station; 15. a seventh binding station; 16. an eighth output station; 17. an output positioning baffle; 18. a traveling frame; 19. the upper frame body is walked; 20. a traveling guide rail; 21. side clamping frame body; 22. a lower top seat; 23. a baffle plate is jacked up; 24. a central plunger portion; 25. a T-shaped elastic sheet; 26. a guide frame body; 27. a sucker manipulator; 28. a hinged base body; 29. a chuck section; 30. a first lower support plate; 31. a gluing manipulator; 32. rotating the tray frame; 33. the spacer ring side stand body; 34. a lifting supporting plate is inserted upwards; 35. a material pulling mechanism; 36. a glue spraying mechanism; 37. a tape feeding mechanism; 38. a material belt coiling mechanism; 39. a hot melt adhesive machine; 40. a strip six-axis robot; 41. a charger fixture; 42. a movable gluing head; 43. an external support machine head; 44. the fingers can be bent; 45. pressing down the finger; 46. a shearing machine; 47. clamping a pulling clamp; 48. binding the host machine; 49. an upper binding part; 50. a lower binding part; 51. an output suction cup manipulator; 52. a lower fixed bevel seat; 53. a middle double-bevel seat; 54. rotating the bevel seat upwards; 55. an array type lower jacking air nozzle; 56. a lifting side base; 57. a side guide plate; 58. rotating the positioning column; 59. a contact feedback member; 60. connecting the frame body; 61. rotating the center frame; 62. a telescopic lengthening arm; 63. fixing the hanging arm; 64. rotating the bevel machine head; 65. a gluing head; 66. a cleaning and washing part; 67. a washing section; 68. a V-shaped side bracket; 69. waiting to be inserted into a neutral position; 70. a lower opening of the spacer ring process is formed; 71. an arc-shaped elastic sheet.
Detailed Description
Referring to fig. 1-15, an intelligent paper tray forming assembly comprises
As a modification, the feeding device assembly of the side baffle part is used for feeding the baffle part to a first baffle I feeding station 8; the baffle portion comprises a first side baffle portion 1 and/or a second side baffle portion 4; the structures thereof are preferably the same.
The gluing device is used for drawing a circle on the inner side wall of the first side baffle plate part 1 and gluing the glue; thereby realizing the bonding fixation.
The spacer assembling component is used for assembling the middle spacer 2 on the inner side wall of the first side baffle plate part 1; thereby realizing fixed support.
And/or is provided with a strip assembly for winding the support strip 3 onto the inner side wall of the first side panel 1. Therefore, the side baffle is prevented from being broken and damaged in the carrying process, the support is played in the no-load process, and the side baffle is extruded, deformed and disassembled when needing to be used.
The feeding device component of the side baffle part comprises a baffle walking trolley 7 used for transferring the baffle part; thereby realizing the operation of the working procedure.
The gluing device comprises a gluing manipulator 31; thereby realizing the gluing operation.
The space ring assembly component comprises a space ring walking trolley 11 used for conveying the middle space ring 2 to be assembled; a rotary tray frame body 32 is arranged on the spacer ring walking trolley 11, a plurality of spacer ring side vertical frame bodies 33 are distributed on the rotary tray frame body 32, so that stacking support is achieved, the rotary tray frame body 32 is provided with a spacer ring feeding station, and one side of the spacer ring feeding station is provided with a manipulator for inserting the lifting support plate 34 upwards and taking the lifting support plate;
a strip assembly comprising a strip coiling mechanism 38 for coiling the support strip 3; a strip feeding mechanism 37 is arranged on the output side of the strip coiling mechanism 38, a glue spraying mechanism 36 is arranged at the output end of the strip feeding mechanism 37, and the strip feeding mechanism 37 is used for drawing the support strip 3 out of the strip coiling mechanism 38 and sending the support strip into the glue spraying mechanism 36; the device realizes coiling, traction and bonding of the strip,
the output end of the glue spraying mechanism 36 is provided with a material pulling mechanism 35, and the glue spraying mechanism 36 is connected with a hot melt glue machine 39; the material pulling mechanism 35 is used for pulling the support strip 3 out of the glue solution spraying mechanism 36; a strip six-axis manipulator 40 is arranged at the stroke end of the material pulling mechanism 35; the arm end of the strip six-axis manipulator 40 is provided with a charging jig 41 for winding the support strip 3 to form a ring;
the glue-spraying mechanism 36 has a movable glue-applying head 42 for applying glue to the upper surface of the support strip 3;
the inflation jig 41 is provided with an outward-opened external support machine head 43, the lower end of the external support machine head 43 is provided with a bendable finger 44 for supporting the support strip 3, the upper end of the external support machine head 43 is provided with a downward pressing finger 45, and the downward pressing finger 45 peels the support strip 3 from the bendable finger 44; the coil is coiled by hooking the support through bending fingers, a circle is formed through bonding, then, the fingers are pressed downwards to simulate two fingers to realize coil release, and the fingers are bent vertically.
A shearing machine 46 is arranged at the outlet of the glue spraying mechanism 36 and is used for shearing the support strip 3; the end part of the material pulling mechanism 35 is provided with a clamping material pulling clamping hand 47 for pulling the end of the support strip 3, thereby realizing the pulling.
The baffle plate walking trolley 7 comprises a walking frame 18; a walking upper frame body 19 moves on the walking frame 18; a walking guide rail 20 is arranged on the walking upper frame body 19, and a side clamping frame body 21 moves oppositely on the walking guide rail 20; a baffle plate jacking station 23 and a baffle plate stacking station are arranged on the walking path of the baffle plate walking trolley 7; a lower top seat 22 is lifted and swung at a baffle plate upper top station 23, and a central plug rod part 24 is arranged at a central hole of the lower top seat 22; the outer diameter of the central shank portion 24 is smaller than the central hole of the side skirt portion; each technical characteristic can be reasonably or combinatively used, the gap between the central hole and the central rod is large, the central hole can be a large hole, the lateral tendency is convenient, and certainly, the lateral tendency is not needed.
T-shaped elastic sheets 25 are arranged on the inner side walls of the two side clamping frame bodies 21 in a staggered manner; which achieves a differential slope for the tending side dams. The side baffle plates are prevented from being adhered by poking through the elastic sheets, and if the side baffle plates are not laminated to cause adhesion, the invention point can be omitted.
A guide frame body 26 is arranged at the baffle stacking station, and the guide frame body 26 is provided with an upper opening which is arranged in a profiling way; thereby ensuring that the side baffle part is always in the direction.
The lower top seat 22 is arranged in a swinging and lifting way; the push rod is lifted, and the inclined push rod is pulled to realize conventional mechanisms such as inclination and the like.
A sucker manipulator 27 is arranged on one side of the walking frame 18, the sucker manipulator 27 is provided with a hinged base body 28, and a sucker part 29 is arranged on the lower part of the hinged base body 28 and used for sucking a side baffle part to a corresponding first baffle I feeding station 8; thereby realizing the feeding.
A first bottom plate 30 is arranged below the first baffle I feeding station 8 and used for bearing the side baffle part.
As a further improvement, a lower fixed inclined seat 52 is arranged below the first lower supporting plate 30, a middle double-inclined seat 53 is obliquely hinged on the upper inclined surface of the lower fixed inclined seat 52, and an upper rotating inclined seat 54 is obliquely hinged on the upper inclined surface of the middle double-inclined seat 53;
the first lower supporting plate 30 is arranged on the upper plane of the upper rotating inclined plane seat 54, the array type lower jacking air nozzles 55 are distributed on the upper surface of the first lower supporting plate 30, and the upper surface and the lower surface of the middle double inclined plane seat 53 are arranged in parallel; a lifting side base 56 is arranged on the frame body of the middle double-inclined-surface seat 53; the air nozzle is provided with air injection to enable the side baffle to obliquely move, and can also realize adsorption and fixation through air suction.
Two rotary positioning columns 58 are rotatably distributed on the lifting side base 56, a contact type feedback piece 59 which can be a pressure sensor, a photoelectric sensor and the like is rotatably arranged on the lifting side base 56, and a side guide plate 57 is arranged on one side of the lifting side base 56, so that the compatibility is good, and the side baffle plate part can be conveniently positioned;
the side baffle part is provided with a central hole, and flat parts are uniformly distributed on the periphery of the side baffle part; when the side shutter portions fall onto the array-type lower top air nozzles 55, the upper rotary inclined plane seat 54 rotates to be in a downward tilting state, and the two rotary positioning cylinders 58 rotate to drive the side shutter portions to rotate through the contact-type feedback member 59; when the flat part is contacted with the contact-type feedback piece 59, the arc part is simultaneously contacted with the two rotary positioning columns 58 in a rotating way, so that the positioning is realized; the middle double-inclined seat 53 is rotated so that the positioned side baffle portion becomes horizontal and the two rotational positioning cylinders 58 are separated from the output side.
In the gluing device, the gluing manipulator 31 has a central frame 61 to which a connecting frame body 60 is connected; a telescopic lengthening arm 62 is arranged on the rotary central frame 61, a fixed drooping arm 63 is arranged at the cantilever end of the telescopic lengthening arm 62, a rotary inclined plane machine head 64 is arranged at the lower end of the lifted fixed drooping arm 63, a gluing head 65 is arranged at the end part of the rotary inclined plane machine head 64, a cleaning and washing part 66 is arranged at one side of the connecting frame body 60, and a washing part 67 is connected at the tail part of the cleaning and washing part 66; it can realize swinging down and draw circles, can get into the washing portion, avoids dry condensation.
Adjusting the height of the gluing head 65 from the side baffle part, rotating the central frame 61, drawing a circle on the side baffle part and adjusting the gluing head 65 to glue;
when the glue head 65 is adjusted to be dry, the rotary ramp head 64 is rotated to enable the glue head 65 to be in a horizontal state, the length of the fixed hanging-down arm 63 is adjusted, the center frame 61 is rotated to enable the glue head 65 to enter the cleaning and washing part 66, and the washing part 67 is filled with cleaning liquid to clean the glue head 65.
The spacer side stand body 33 includes a V-shaped side stand 68 of the subject to form a vertical space 69 to be inserted;
four spacer process lower openings 70 are uniformly distributed at the lower part of the periphery of the middle spacer 2, and an upward oblique arc-shaped elastic sheet 71 is arranged on the inner side wall of the V-shaped side bracket 68 along a height linear array and is used for adapting to a pair of opposite to-be-inserted neutral positions 69, and the other pair of opposite to-be-inserted lifting supporting plates 34 is inserted into the uppermost layer. It makes things convenient for the spacer station rotatory, realizes the spacer material loading through the lift. The ascending of the spacer ring on the uppermost layer is realized through the supporting plate, and adhesion is avoided.
Other components may be used as one or more of the above components, with conventional robotic or human assistance, etc. An intelligent paper disc forming device comprises a machine frame assembly 6; a first baffle I feeding station 8, a second gluing station 9, a third separating ring feeding station 10, a fourth reinforcing station 12, a fifth strip feeding station 13, a sixth baffle II feeding station 14, a seventh binding station 15 and/or an eighth output station 16 are/is arranged on the frame assembly 6; the first baffle I feeding station 8, the second gluing station 9, the third baffle loading station 10, the fourth reinforcing station 12, the fifth strip loading station 13, the sixth baffle II feeding station 14, the seventh binding station 15 and/or the eighth output station 16 are connected through a conveyor belt process; wherein, the first and the second end of the pipe are connected with each other,
a feeding device assembly of a side baffle part is matched at a feeding station 8 of the first baffle I and is used for feeding the first side baffle part 1;
a glue coating device is matched with the second glue coating station 9;
a spacer assembling assembly is matched with the third spacer feeding station 10;
a heater and a pressing machine head are matched with the fourth reinforcing station 12 and are used for pressurizing and fixing the middle spacing ring 2 and the first side baffle part 1;
a strip assembly component is matched at a fifth strip feeding station 13,
a feeding device assembly of a side baffle part is matched at a feeding station 14 of the sixth baffle II and is used for feeding the second side baffle part 4;
at the seventh binding station 15, a companion binder, which is a purchased or home-made part, is provided.
The eighth output station 16 is provided with a vacuum adsorption manipulator, an output positioning baffle 17 arranged at the terminal of the conveyor belt and an output sucker manipulator 51; the output chuck robot 51 is used for suction.
The components are matched on the frame assembly 6;
a binding main body 48, the binding main body 48 having an upper binding part 49 and a lower binding part 50;
the upper binding part 49 binds the middle spacing ring 2 and the second side baffle part 4 together;
the lower binding part 50 binds the middle spacing ring 2 and the first side fence part 1 together, thereby forming a finished paper charger 5;
the first side baffle 1 has four circumferential arrays of cut edges.
An intelligent paper tray forming process is characterized in that by means of intelligent paper tray forming equipment and an intelligent paper tray forming assembly, a component moves forwards through a conveying part; the process includes performing at least one of the following steps;
s1, at a feeding station 8 of a first baffle I, by means of a feeding device assembly, firstly, feeding a first side baffle part 1;
s2, at a second gluing station 9, gluing a central drawing ring on the inner side wall of the first side baffle plate part 1 through a gluing device; firstly, adjusting the height of the gluing head 65 from the side baffle part, rotating the central frame 61, drawing a circle on the side baffle part, and adjusting the gluing head 65 to glue;
s3, at a third spacer feeding station 10, the middle spacer 2 is placed at the central gluing position of the first side baffle part 1;
s4, heating and fixing the middle spacing ring 2 and the first side baffle part 1 at a fourth reinforcing station 12;
s5, at a fifth strip feeding station 13, the support strip 3 is coiled into a ring through the strip assembling assembly, placed on the first side baffle part 1 and sleeved on the outer ring side of the middle spacing ring 2;
s6, at a feeding station 14 of the sixth baffle plate II, feeding the second side baffle plate part 4 through a feeding device assembly, a manual worker or a mechanical arm, and placing the second side baffle plate part on the middle spacing ring 2;
s7, at a seventh binding station 15, binding the first side baffle part 1 and/or the second side baffle part 4 with the corresponding end face of the middle spacing ring 2 respectively through a binding machine; and/or the presence of a gas in the gas,
s8, in an eighth output station 16, the finished paper charger 5 on the conveyor belt is stopped from moving forward through an output positioning baffle 17, and the finished paper charger is adsorbed by an output sucker manipulator 51;
the output suction cup robot 51 sucks the upper surface of the second side fence portion 4 to take the finished paper refill 5 to the next process.
In S1 and/or S6, first, in the baffle stacking station, the manipulator drops the first side baffle portion 1 and/or the second side baffle portion 4 into the side holder body 21 through the profiling upper opening of the guide holder body 26, and the first side baffle portion 1 and/or the second side baffle portion 4 are inserted into the central hole of the central insert rod portion 24 for stacking; then, the baffle plate walking trolley 7 walks to a baffle plate upper jacking station 23; secondly, the sucking disc part 29 sucks the side baffle part on the uppermost layer to a corresponding first baffle I feeding station 8; thirdly, the lower top seat 22 is changed into an inclined state and drives the side baffle parts to ascend obliquely along the central plug rod part 24, and the last side baffle part overcomes the T-shaped elastic sheet 25 and reaches the top layer; thereafter, the lower header 22 becomes the horizontal state; then, in the loading state, the array type lower top air nozzle 55 receives the side baffle part, the upper rotating inclined seat 54 rotates, so that the side baffle part becomes an inclined state and falls obliquely to be in rolling contact with the two lower rotating positioning columns 58, and when the contact type feedback piece 59 senses the side baffle part, the direction adjustment of the side baffle part is determined to be finished; thereafter, the medium double-bevel seat 53 rotates to reach the output station to wait for the robot to be sent onto the conveyor belt;
in S2, when the gluing head 65 is adjusted to be dry, the rotary bevel head 64 is rotated to enable the gluing head 65 to be in a horizontal state, the length of the fixed hanging arm 63 is adjusted, the center frame 61 is rotated to enable the gluing head 65 to enter the cleaning and washing part 66, and cleaning liquid is introduced into the washing part 67 to clean the gluing head 65, so that the end head is prevented from being blocked;
in S3, firstly, the middle spacer ring 2 to be assembled is conveyed in place through the spacer ring walking trolley 11; the corresponding station where the spacer side stand body 33 is placed is replaced by rotating the tray frame body 32, and the middle spacer ring 2 to be inserted into the neutral position 69 is vertically spaced through the arc-shaped elastic sheet 71; then, the upper insert lifting pallet 34 is inserted below the uppermost intermediate spacer 2 to take out the intermediate spacer 2 upward for robot gripping;
in S5, first, the output end of the tape feeding mechanism 37 pulls the support tape 3 out of the tape coiling mechanism 38 and feeds the support tape into the glue spraying mechanism 36; then, the movable gluing head 42 glues the upper surface of the support strip 3; secondly, the clamping and pulling hand clamp 47 of the pulling mechanism 35 pulls the support strip 3 which is coated with the glue by the strip feeding mechanism 37 to move forward; thirdly, the strip six-axis manipulator 40 controls the filling jig 41 to be positioned between the material pulling mechanism 35 and the glue spraying mechanism 36; then, the bendable fingers 44 are bent, the support strip 3 is coiled into a loop, and the support strip 3 is cut by the cutter 46; thereafter, the coiled support strip 3 is placed on the first side baffle portion 1 by the strip six-axis robot 40, the bendable finger 44 is straightened, the finger 45 is pressed downward, and the support strip 3 is peeled from the bendable finger 44 from above by pressing the finger 45 downward. Before outputting, marking is carried out on the side baffle, and a name group laser, MZ-FP30c-DC, is adopted, and can be arranged at a first baffle I feeding station 8, a second gluing station 9, a third spacer ring feeding station 10, a fourth reinforcing station 12, a fifth strip feeding station 13, a sixth baffle II feeding station 14, a seventh binding station 15 or an eighth outputting station 16, or at each station or among the stations.
The present invention has been fully described for a clear disclosure and is not to be considered as an exemplification of the prior art.
Finally, it should be noted that: the above examples are only intended to illustrate the technical solution of the present invention, but not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; it is obvious as a person skilled in the art to combine several aspects of the invention. And such modifications or substitutions do not depart from the spirit and scope of the corresponding technical solutions of the embodiments of the present invention.
Claims (10)
1. The utility model provides an intelligence paper disc forming assembly which characterized in that: the assembly comprises
The feeding device assembly of the side baffle part is used for feeding the baffle part to a first baffle I feeding station (8); the baffle part comprises a first side baffle part (1) and/or a second side baffle part (4);
the gluing device is used for drawing a circle on the inner side wall of the first side baffle part (1) for gluing;
the space ring assembly is used for assembling the middle space ring (2) on the inner side wall of the first side baffle part (1);
and/or is matched with a strip assembly component for winding the support strip (3) on the inner side wall of the first side baffle plate part (1).
2. The intelligent paper tray forming assembly as claimed in claim 1, wherein the feeding device assembly of the side baffle part comprises a baffle walking trolley (7) for transporting the baffle part;
the gluing device comprises a gluing manipulator (31);
the spacer assembling component comprises a spacer walking trolley (11) used for conveying the middle spacer (2) to be assembled; a rotary tray frame body (32) is arranged on the spacer ring walking trolley (11), a plurality of spacer ring side vertical frame bodies (33) are distributed on the rotary tray frame body (32), the rotary tray frame body (32) is provided with a spacer ring feeding station, and an upper insertion lifting support plate (34) is arranged on one side of the spacer ring feeding station;
a strip assembly comprising a strip coiling mechanism (38) for coiling the support strip (3); a strip conveying mechanism (37) is arranged on the output side of the strip coiling mechanism (38), a glue spraying mechanism (36) is arranged at the output end of the strip conveying mechanism (37), and the strip conveying mechanism (37) is used for drawing out the support strip (3) from the strip coiling mechanism (38) and conveying the support strip into the glue spraying mechanism (36);
the output end of the glue spraying mechanism (36) is provided with a material pulling mechanism (35), and the glue spraying mechanism (36) is connected with a hot melt glue machine (39); the pulling mechanism (35) is used for pulling the support strip (3) out of the glue spraying mechanism (36); a strip six-axis manipulator (40) is arranged at the stroke end of the material pulling mechanism (35); a charger jig (41) is arranged at the arm end of the strip six-axis manipulator (40) and is used for winding the support strip (3) to form a ring;
the glue spraying mechanism (36) is provided with a movable gluing head (42) for gluing the upper surface of the support strip (3);
the inflation jig (41) is provided with an outward-opened external support machine head (43), the lower end of the external support machine head (43) is provided with a bendable finger (44) for supporting the support strip (3), the upper end of the external support machine head (43) is provided with a downward pressing finger (45), and the downward pressing finger (45) peels the support strip (3) from the bendable finger (44);
a shearing machine (46) is arranged at the outlet of the glue spraying mechanism (36) and is used for shearing the support strip (3); the end part of the material pulling mechanism (35) is provided with a clamping material pulling clamping hand (47) for pulling the end of the support strip (3).
3. The intelligent paper tray forming assembly according to claim 2, wherein the baffle plate walking trolley (7) comprises a walking frame (18); a walking upper frame body (19) moves on the walking frame (18); a walking guide rail (20) is arranged on the walking upper frame body (19), and a side clamping frame body (21) moves oppositely on the walking guide rail (20); a baffle plate upper jacking station (23) and a baffle plate stacking station are arranged on the walking route of the baffle plate walking trolley (7); a lower top seat (22) is lifted and swung at a baffle plate upper top station (23), and a central plug rod part (24) is arranged at a central hole of the lower top seat (22); the outer diameter of the central plug-in rod part (24) is smaller than the central hole of the side baffle part;
t-shaped elastic sheets (25) are arranged on the inner side walls of the two side clamping frame bodies (21) in a staggered manner;
a guide frame body (26) is arranged at the baffle stacking station, and the guide frame body (26) is provided with an upper opening which is arranged in a profiling way;
the lower top seat (22) is arranged in a swinging and lifting way;
a sucker manipulator (27) is arranged on one side of the traveling rack (18), the sucker manipulator (27) is provided with a hinged seat body (28), and a sucker part (29) is arranged on the lower part of the hinged seat body (28) and used for sucking the side baffle part to a corresponding first baffle I feeding station (8);
a first lower supporting plate (30) is arranged below the first baffle I feeding station (8) and used for bearing the side baffle part.
4. The intelligent paper tray forming assembly according to claim 3, wherein a lower fixed inclined plane seat (52) is arranged below the first lower supporting plate (30), a middle double-inclined plane seat (53) is obliquely hinged on the upper inclined plane of the lower fixed inclined plane seat (52), and an upper rotating inclined plane seat (54) is obliquely hinged on the upper inclined plane of the middle double-inclined plane seat (53);
the first lower supporting plate (30) is arranged on the upper plane of the upper rotating inclined-plane seat (54), array-type lower jacking air nozzles (55) are distributed on the upper surface of the first lower supporting plate (30), and the upper surface and the lower surface of the middle double-inclined-plane seat (53) are arranged in parallel; a lifting side base (56) is arranged on the frame body of the middle double-inclined-surface seat (53);
two rotary positioning cylinders (58) are rotatably distributed on the lifting side base (56), a contact type feedback piece (59) is rotatably arranged on the lifting side base (56), and a side guide plate (57) is arranged on one side of the lifting side base (56);
the side baffle part is provided with a central hole, and flat parts are uniformly distributed on the periphery of the side baffle part; when the side baffle part falls onto the array type lower jacking air nozzle (55), the upper rotating inclined plane seat (54) rotates to be in a downward tilting state, the two rotating positioning cylinders (58) rotate to drive the side baffle part and rotate through the contact type feedback part (59); when the flat part is contacted with the contact-type feedback part (59), the circular arc part is simultaneously in rotary contact with the two rotary positioning columns (58) so as to realize positioning; the middle double-bevel seat (53) rotates, so that the positioned side baffle part becomes a horizontal state, and the two rotary positioning cylinders (58) leave the output side.
5. The intelligent tray forming assembly according to claim 2, wherein in the gluing device, the gluing manipulator (31) has a center frame (61) to which the connection frame body (60) is connected; a telescopic lengthened arm (62) is arranged on a rotary center frame (61), a fixed drooping arm (63) is arranged at the cantilever end of the telescopic lengthened arm (62), a rotary inclined plane machine head (64) is arranged at the lower end of the lifting fixed drooping arm (63), a gluing head (65) is arranged at the end part of the rotary inclined plane machine head (64), a cleaning and washing part (66) is arranged on one side of a connecting frame body (60), and a washing part (67) is connected to the tail part of the cleaning and washing part (66);
adjusting the height of the gluing head (65) from the side baffle part, rotating the central frame (61), drawing a circle on the side baffle part, and adjusting the gluing head (65) to glue;
when the gluing head (65) is adjusted to be dry, the rotary bevel machine head (64) is rotated to enable the gluing head (65) to be in a horizontal state, the length of the fixed droop arm (63) is adjusted, the center frame (61) rotates to enable the gluing head (65) to enter the cleaning and washing part (66), and cleaning liquid is introduced into the washing part (67) to clean the gluing head (65).
6. A smart paper tray forming assembly according to claim 2 characterised in that the spacer side stand body (33) includes a V-shaped side stand (68) of the object forming a vertical space (69) to be inserted;
four spacer process lower openings (70) are uniformly distributed at the lower part of the periphery of the middle spacer (2), and arc-shaped elastic sheets (71) which are inclined upwards are arranged on the inner side wall of the V-shaped side bracket (68) along a height linear array and are used for adapting to a pair of opposite to-be-inserted neutral positions (69), and the other pair of upper to-be-inserted lifting supporting plates (34) which are inserted into the uppermost layer.
7. An intelligent paper disc forming device is characterized by comprising a machine frame assembly (6); a first baffle I feeding station (8), a second gluing station (9), a third baffle feeding station (10), a fourth reinforcing station (12), a fifth strip feeding station (13), a sixth baffle II feeding station (14), a seventh binding station (15) and/or an eighth output station (16) are/is arranged on the rack assembly (6); a first baffle I feeding station (8), a second gluing station (9), a third baffle feeding station (10), a fourth reinforcing station (12), a fifth strip feeding station (13), a sixth baffle II feeding station (14), a seventh binding station (15) and/or an eighth output station (16) are connected through a conveyor belt process; wherein, the first and the second end of the pipe are connected with each other,
a feeding station (8) of the first baffle I is matched with a feeding device assembly of a side baffle part and is used for feeding the first side baffle part (1);
a glue coating device is matched with the second glue coating station (9);
a spacer assembling component is matched at a third spacer feeding station (10);
a heater and a pressing machine head are matched with the fourth reinforcing station (12) and are used for pressurizing and fixing the middle spacing ring (2) and the first side baffle plate part (1);
a strip assembly component is matched at a fifth strip feeding station (13),
a feeding device assembly matched with the side baffle part is arranged at a feeding station (14) of the sixth baffle II and is used for feeding the second side baffle part (4);
in a seventh binding station (15), a companion binder,
the eighth output station (16) is provided with a vacuum adsorption manipulator, an output positioning baffle (17) arranged at the terminal of the conveyor belt and an output sucker manipulator (51); the output sucker manipulator (51) is used for adsorption.
8. The intelligent tray forming apparatus according to claim 7, wherein the components of claim 1 are provided on the frame assembly (6);
a binding main body (48), wherein the binding main body (48) is provided with an upper binding part (49) and a lower binding part (50);
an upper binding part (49) binds the middle spacer ring (2) and the second side baffle part (4) together;
the lower binding part (50) binds the middle spacing ring (2) and the first side baffle part (1) together, thereby forming a finished paper filling device (5);
the first side baffle part (1) is provided with four circumferential arrays of cut edges;
a laser marking machine is arranged on the frame assembly (6).
9. An intelligent paper disc forming process is characterized in that a component is moved forwards through a conveying part by means of intelligent paper disc forming equipment; the process includes performing at least one of the following steps;
s1, at a first baffle plate I feeding station (8), by means of a feeding device assembly, firstly, feeding a first side baffle plate part (1);
s2, at a second gluing station (9), gluing a central drawing ring on the inner side wall of the first side baffle part (1) through a gluing device; firstly, adjusting the height of a gluing head (65) from a side baffle part, rotating a center frame (61), drawing a circle on the side baffle part, and adjusting the gluing head (65) to glue;
s3, placing the middle spacing ring (2) at the central gluing position of the first side baffle part (1) at a third spacing ring feeding station (10);
s4, heating and fixing the middle spacing ring (2) and the first side baffle part (1) at a fourth reinforcing station (12);
s5, at a fifth strip feeding station (13), the support strip (3) is coiled into a ring through the strip assembling assembly, placed on the first side baffle part (1) and sleeved on the outer ring side of the middle spacing ring (2);
s6, at a feeding station (14) of a sixth baffle II, feeding the second side baffle (4) through a feeding device assembly, a manual worker or a mechanical arm, and placing the second side baffle on the middle spacing ring (2);
s7, in a seventh binding station (15), the first side baffle part (1) and/or the second side baffle part (4) are/is bound with the corresponding end face of the middle spacing ring (2) through a binding machine;
and/or the presence of a gas in the atmosphere,
s8, in an eighth output station (16), the finished paper filler (5) on the conveying belt is stopped to move forward through an output positioning baffle (17), and the finished paper filler is adsorbed by an output sucker manipulator (51);
the output sucker manipulator (51) is used for sucking the upper surface of the second side baffle part (4) to suck the finished paper filler (5) to the next working procedure.
10. The intelligent paper tray forming process according to the claim 9, wherein in S1 and/or S6, firstly, in the baffle stacking station, the manipulator drops the first side baffle part (1) and/or the second side baffle part (4) into the side clamping frame body (21) through the profiling upper opening of the guide frame body (26), and the first side baffle part (1) and/or the second side baffle part (4) is inserted into the central hole of the central inserting rod part (24) for stacking; then, the baffle plate walking trolley (7) walks to a baffle plate upper jacking station (23); secondly, the sucking disc part (29) adsorbs the side baffle part on the uppermost layer to a corresponding first baffle I feeding station (8); thirdly, the lower top seat (22) is changed into an inclined state and drives the side baffle parts to obliquely rise along the central plug rod part (24), and the side baffle part which is the last time overcomes the T-shaped elastic sheet (25) to reach the topmost layer; then, the lower top seat (22) is changed into a horizontal state; then, in a loading state, the array type lower top air nozzle (55) receives the side baffle part, the upper rotating inclined plane seat (54) rotates to enable the side baffle part to be in an inclined state and obliquely falls to be in rolling contact with two lower rotating positioning columns (58), and after the contact type feedback part (59) senses the side baffle part, the direction of the side baffle part is determined to be completely adjusted; then, the middle double-bevel seat (53) rotates to reach an output station to wait for the manipulator to be sent to the conveyor belt;
in S2, when the gluing head (65) is adjusted to be dry, the rotary inclined plane head (64) is rotated to enable the gluing head (65) to be in a horizontal state, the length of the fixed hanging arm (63) is adjusted, the center frame (61) rotates to enable the gluing head (65) to enter the cleaning and washing part (66), and cleaning liquid is introduced into the washing part (67) to clean the gluing head (65) so as to prevent the end head from being blocked;
in S3, firstly, the middle spacer ring (2) to be assembled is conveyed in place through the spacer ring walking trolley (11); the corresponding station where the spacer side stand body (33) is placed is replaced by rotating the tray frame body (32), and the middle spacer ring (2) to be inserted into the neutral position (69) is vertically spaced by the arc-shaped elastic sheet (71); then, an upper insertion lifting supporting plate (34) is inserted below the middle spacing ring (2) on the uppermost layer, so that the middle spacing ring (2) is taken out upwards for clamping by a manipulator;
in S5, firstly, the output end of the strip feeding mechanism (37) pulls the support strip (3) out of the strip coiling mechanism (38) and feeds the support strip into the glue spraying mechanism (36); then, the movable gluing head (42) glues the upper surface of the support strip (3); secondly, a clamping and pulling clamping hand (47) of the pulling mechanism (35) pulls the support strip (3) which is coated with the glue by the strip feeding mechanism (37) to move forwards; thirdly, the strip six-axis manipulator (40) controls the filling jig (41) to be positioned between the material pulling mechanism (35) and the glue spraying mechanism (36); then, the bendable fingers (44) are bent, the support strip (3) is coiled into a circle, and the support strip (3) is cut by a cutting machine (46); then, the coiled support strip (3) is placed on the first side baffle part (1) by the strip six-axis manipulator (40), the bendable finger (44) is straightened, the finger (45) is pressed downwards, and the support strip (3) is peeled from the bendable finger (44) from the upper part by downwards pressing the finger (45);
s8, marking the first side baffle part (1) and/or the second side baffle part (4) by a laser marking machine before the eighth output station (16).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211174143.5A CN115534401A (en) | 2022-09-26 | 2022-09-26 | Intelligent paper tray forming assembly, equipment and process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211174143.5A CN115534401A (en) | 2022-09-26 | 2022-09-26 | Intelligent paper tray forming assembly, equipment and process |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN115534401A true CN115534401A (en) | 2022-12-30 |
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ID=84729409
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202211174143.5A Pending CN115534401A (en) | 2022-09-26 | 2022-09-26 | Intelligent paper tray forming assembly, equipment and process |
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| Country | Link |
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| CN (1) | CN115534401A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116532985A (en) * | 2023-07-05 | 2023-08-04 | 中建材(合肥)钢构科技有限公司 | Steel pipe end part and conical head connection pairing device with conical head marking function |
-
2022
- 2022-09-26 CN CN202211174143.5A patent/CN115534401A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116532985A (en) * | 2023-07-05 | 2023-08-04 | 中建材(合肥)钢构科技有限公司 | Steel pipe end part and conical head connection pairing device with conical head marking function |
| CN116532985B (en) * | 2023-07-05 | 2023-09-12 | 中建材(合肥)钢构科技有限公司 | Steel pipe end part and conical head connection pairing device with conical head marking function |
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