CN115532675A - Conductor cleaning equipment and cleaning process for cable manufacturing - Google Patents
Conductor cleaning equipment and cleaning process for cable manufacturing Download PDFInfo
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- CN115532675A CN115532675A CN202211244050.5A CN202211244050A CN115532675A CN 115532675 A CN115532675 A CN 115532675A CN 202211244050 A CN202211244050 A CN 202211244050A CN 115532675 A CN115532675 A CN 115532675A
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- 239000004020 conductor Substances 0.000 title claims abstract description 78
- 238000004140 cleaning Methods 0.000 title claims abstract description 67
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 30
- 238000000034 method Methods 0.000 title claims abstract description 16
- 230000008569 process Effects 0.000 title claims abstract description 15
- 230000007246 mechanism Effects 0.000 claims abstract description 60
- 230000005540 biological transmission Effects 0.000 claims description 85
- 238000003825 pressing Methods 0.000 claims description 21
- 230000002093 peripheral effect Effects 0.000 claims description 17
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims description 15
- 235000017491 Bambusa tulda Nutrition 0.000 claims description 15
- 241001330002 Bambuseae Species 0.000 claims description 15
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims description 15
- 239000011425 bamboo Substances 0.000 claims description 15
- 239000000428 dust Substances 0.000 claims description 15
- 238000005498 polishing Methods 0.000 claims description 14
- 239000004744 fabric Substances 0.000 claims description 9
- 229910000831 Steel Inorganic materials 0.000 claims description 6
- 239000010959 steel Substances 0.000 claims description 6
- 230000002457 bidirectional effect Effects 0.000 claims description 4
- 239000002699 waste material Substances 0.000 claims description 2
- 208000032370 Secondary transmission Diseases 0.000 claims 2
- 230000009286 beneficial effect Effects 0.000 abstract description 6
- 230000009977 dual effect Effects 0.000 abstract description 3
- 230000000694 effects Effects 0.000 description 11
- 239000012535 impurity Substances 0.000 description 7
- 238000013016 damping Methods 0.000 description 4
- 230000001360 synchronised effect Effects 0.000 description 4
- 230000008859 change Effects 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
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- 238000010521 absorption reaction Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
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- 230000007547 defect Effects 0.000 description 1
- 229920006351 engineering plastic Polymers 0.000 description 1
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- 239000002184 metal Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/20—Cleaning of moving articles, e.g. of moving webs or of objects on a conveyor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/12—Brushes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B15/00—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area
- B08B15/04—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area from a small area, e.g. a tool
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/033—Other grinding machines or devices for grinding a surface for cleaning purposes, e.g. for descaling or for grinding off flaws in the surface
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/04—Headstocks; Working-spindles; Features relating thereto
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/10—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces
- B24B47/12—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces by mechanical gearing or electric power
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/06—Dust extraction equipment on grinding or polishing machines
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cleaning In General (AREA)
Abstract
The invention relates to the technical field of cable manufacturing, in particular to conductor cleaning equipment and a conductor cleaning process for cable manufacturing. The invention has the beneficial effects that: through the setting of spiral brush mechanism and dish brush mechanism, make this device can high-efficiently accomplish cable conductor's in the cable manufacturing process cleaning operation, and this device when cleaning operation, become traditional cleaning device's single brush clean mode and be spiral brush clean and dish brush dual mode.
Description
Technical Field
The invention relates to the technical field of cable manufacturing, in particular to conductor cleaning equipment and a conductor cleaning process for cable manufacturing.
Background
Cable is a generic term for optical cables, electrical cables, and the like. The cable has many purposes, is mainly used for controlling installation, connecting equipment, transmitting power and other multiple functions, and is a common and indispensable object in daily life.
In the manufacturing process of the cable, the conductor of the cable is inevitably stained with impurities no matter processed or transported, so that the impurities on the surface of the conductor are removed by a traditional cleaning device in a mode of two pieces of felts to clean the impurities, and the conductor penetrates through the two pieces of felts. However, the defect is that the felt falls off due to friction between the conductor and the felt in the production process, so that the cable is stained with new impurities, and the felt needs to be frequently replaced in the production process to avoid the situation, and frequent replacement of the felt not only affects the production efficiency, but also improves the production cost.
Disclosure of Invention
Aiming at the technical problems in the prior art, the invention provides a conductor cleaning device and a cleaning process for cable manufacturing, which are used for solving the problems that the cleaning effect and the cleaning strength of the existing cleaning device on the surface of a conductor are poor, and the cleaning mode of the existing cleaning structure is single, so that the residue of dirt is easily caused.
The technical scheme for solving the technical problems is as follows: the utility model provides a conductor cleaning equipment for cable manufacturing, includes the frame respectively and treats clean conductor, the surface mounting of frame has two symmetries to set up and with treat clean conductor complex conveying mechanism, the inner wall fixed mounting of frame has decides the ring gear, the inner wall of frame rotates and is connected with a section of thick bamboo soon, the frame bottom is installed the drive and is revolved a section of thick bamboo pivoted servo motor, the dish brush mechanism that spiral brush mechanism and two bisymmetries that the bisymmetry set up were installed respectively to the inner wall of revolving a section of thick bamboo, the week side of spiral brush mechanism and dish brush mechanism all is connected with deciding the ring gear transmission, the surperficial still fixed mounting of frame has the negative pressure module, two the port of spiral brush mechanism all rotates the intercommunication with the negative pressure module.
The invention has the beneficial effects that:
1) Through the setting of spiral brush mechanism and dish brush mechanism, make this device can accomplish cable conductor's in the cable manufacturing process clean operation high-efficiently, and this device is when clean operation, become the clean mode of traditional cleaning device's single brush and be the spiral brush clean and dish brush dual mode, realization through two clean modes of the aforesaid, thereby effectively guarantee this device to conductor surface's clean effect and clean intensity, and this device is when clean operation, through the setting of spiral brush mechanism and dish brush mechanism, become traditional cleaning device's one-way clean mode and be the vertical clean multi-mode of axial cleaning frame, through the realization of the clean effect of the aforesaid multidirectional, thereby further improve this device and brush the efficiency to conductor surface's clear brush.
2) Helical structure through forward spiral brush and reverse spiral brush sets up, can play when clean layer upon layer and relapse clean purpose, through the realization of layer upon layer and relapse clean purpose, can effectively guarantee the clean effect of this device on the one hand, on the other hand can effectively reduce relevant dirt and impurity at the adhesion and the residual rate on conductor surface, and the setting through the negative pressure shaft section of thick bamboo, can carry out real-time negative pressure to the filth of clearing up and inhale the removal, inhale the realization of removal effect through the online negative pressure of above-mentioned filth, thereby effectively improve this cleaning device's feature of environmental protection.
On the basis of the technical scheme, the invention can be improved as follows.
Further, spiral brush mechanism connects in the transmission main shaft who revolves a section of thick bamboo inner wall including initiative guide frame and the driven guide frame, the rotation that is fixed in and revolves a section of thick bamboo surface respectively, the tail end fixed mounting of transmission main shaft has first driven gear, first driven gear's week side and fixed gear ring meshing, the inner wall sliding connection of initiative guide frame has main slide, the inner wall fixed mounting of initiative guide frame has drive push rod, drive push rod's bottom and main slide fixed connection, the inner wall sliding connection of driven guide frame has vice slide, fixed mounting has elasticity tensile piece between the relative surface of vice slide and driven guide frame, the inner wall rotation of main slide is connected with the brush piece subassembly, the inner wall rotation of vice slide is connected with the driven shaft, the week side of transmission main shaft passes through drive chain and is connected with brush piece subassembly and driven shaft transmission respectively.
The beneficial effects of adopting above-mentioned further scheme are that, in the time of the use, when servo motor drive revolves the section of thick bamboo and carries out revolution motion, because first driven gear is connected the setting with the meshing of deciding the ring gear, the rotation motion takes place for the transmission main shaft at the in-process of revolution, before the use, when the laying position of main slide needs to be adjusted, the work of drive push rod, when the work of drive push rod, elasticity tensile member driven motion, vice slide takes place the change of position then, through the synchronous motion formula structure setting of vice slide, thereby make transmission chain can keep being the tensioning state in the use, through the maintenance of transmission chain tensioning state, thereby make the transmission main shaft can carry out effective transmission to driven shaft and brush piece subassembly, the equal fixed mounting in all sides of driven shaft and transmission main shaft has the sprocket of being connected with the transmission chain transmission.
Further, the brush piece subassembly includes a negative pressure beam barrel, the week side of a negative pressure beam barrel rotates with main slide to be connected, just the week side of a negative pressure beam barrel is connected with the drive chain transmission, the port and the negative pressure module of a negative pressure beam barrel rotate the intercommunication, the week side of a negative pressure beam barrel is seted up a plurality of groups and is the negative pressure suction hole that circumference array distributes, one week side fixed mounting of a negative pressure beam barrel has forward spiral brush, another in the spiral brush mechanism week side fixed mounting of a negative pressure beam barrel has reverse spiral brush.
Adopt the beneficial effect of above-mentioned further scheme to be, during the use, a section of thick bamboo drive negative pressure axle section of thick bamboo takes place rotation and revolution motion in step soon, negative pressure axle section of thick bamboo rotates the back, then drive forward spiral brush and reverse spiral brush treat that clear conductor surface carries out two-way physics cleanness, and the heliciform structure through forward spiral brush and reverse spiral brush sets up, can play layer upon layer and the clean purpose of relapse when clean, then improve the clean effect of this device, and through the aforesaid layer upon layer and the realization of the clean purpose of relapse, can effectively reduce relevant dirt and impurity adhesion and the residual rate on conductor surface.
Further, the spiral directions of the forward spiral brush and the reverse spiral brush are opposite, the forward spiral brush and the reverse spiral brush respectively comprise lining spiral frameworks, and steel wire brush edges are wrapped on the peripheral sides of the lining spiral frameworks.
Further, the axis of the negative pressure shaft cylinder is parallel to the axis of the conductor to be cleaned, and the axis of the negative pressure suction hole is perpendicular to the axis of the negative pressure shaft cylinder.
Further, the conveying mechanism comprises a conveying frame, a plurality of groups of elastic pressing parts distributed in a circumferential array mode are installed on the inner wall of the conveying frame, elastic pressing seats are fixedly installed at the bottom ends of the elastic pressing parts of each group, a group of conveying wheels are rotatably connected to the inner wall of each elastic pressing seat, a transmission motor is fixedly installed on the side face of each elastic pressing seat, and the output shaft end of each transmission motor is fixedly connected with one conveying wheel.
The beneficial effect who adopts above-mentioned further scheme is that, during the use, the constant speed work of the transmission motor in two carriage, and transmission motor work back will wait that the conductor of cleaning is carried forward with the speed of settlement then.
Further, the disc brush mechanism respectively comprises a support fixed on the surface of the rotary cylinder and a transmission auxiliary shaft rotatably connected with the rotary cylinder, a second driven gear is fixedly mounted at the tail end of the transmission auxiliary shaft, the circumferential side surface of the second driven gear is meshed with the fixed gear ring, the inner wall of the support is rotatably connected with the rotary brush shaft, a driven bevel gear is fixedly mounted at the tail end of the rotary brush shaft, a transmission bevel gear is fixedly mounted on the circumferential side surface of the transmission auxiliary shaft, the circumferential side surface of the transmission bevel gear is meshed with the driven bevel gear, and a plurality of polishing soft strips which are regularly distributed are fixedly mounted on the end surface of the rotary brush shaft.
The beneficial effect of adopting above-mentioned further scheme is that, when revolving the section of thick bamboo and rotating, because the meshing of second driven gear and fixed ring gear is connected the setting, the transmission countershaft rotates, after the transmission countershaft rotates, because driven bevel gear is connected the setting with the meshing of transmission bevel gear, the brush axle that revolves rotates, after the brush axle that revolves rotates, polish and the physical cleaning operation through polishing soft strip conductor surface of treating the cleanness then, the soft strip of polishing is woven for the steel brush and forms.
Further, the axis of the transmission auxiliary shaft is parallel to the axis of the conductor to be cleaned, and the axis of the rotary brush shaft is perpendicular to the axis of the transmission auxiliary shaft.
Furthermore, the negative pressure module comprises a negative pressure ring pipe, a group of air holes distributed in a circumferential array mode are formed in the circumferential side face of the negative pressure ring pipe, the side face of the negative pressure ring pipe is communicated with the negative pressure shaft cylinder in a rotating mode, a cloth pressure ring pipe is communicated with the circumferential side face of the negative pressure ring pipe in a rotating mode, the surface of the cloth pressure ring pipe is communicated with a negative pressure dust collector through a pipeline, and the circumferential side face of the negative pressure dust collector and the circumferential side face of the cloth pressure ring pipe are fixedly connected with the rack.
Further, a cleaning process of the conductor cleaning equipment for manufacturing the cable comprises the following steps:
SS001, preassembling, wherein before operation, the end part of the conductor to be cleaned is preassembled between the two conveying mechanisms, and after the preassembling is finished, the forward spiral brush and the reverse spiral brush are fully attached to the surface of the conductor to be cleaned by adjusting the driving push rod;
SS002, cleaning operation, during cleaning operation, the servo motor outputs the rotating speed in a set state, after the servo motor outputs the rotating speed, the rotary cylinder is driven to rotate at the set speed, after the rotary cylinder rotates, the spiral brush mechanism and the disc brush mechanism are driven to perform revolution motion, when the spiral brush mechanism and the disc brush mechanism perform revolution motion, the transmission main shaft rotates due to the fact that the first driven gear is meshed with the fixed gear ring and is arranged, after the transmission main shaft is driven to rotate, the forward spiral brush and the reverse spiral brush are driven to perform bidirectional physical cleaning on the surface of a conductor to be cleaned, meanwhile, due to the fact that the second driven gear is meshed with the fixed gear ring and is arranged, the transmission auxiliary shaft rotates, after the transmission auxiliary shaft rotates, the polishing soft strip is driven to perform polishing operation on the surface of the conductor to be cleaned, when the servo motor operates, the two conveying mechanisms synchronously operate, then the conductor to be cleaned is conveyed forwards at the set speed, in the whole cleaning process, the negative pressure dust collector is normally opened, and then waste scraps and raised dust generated in the cleaning process are sucked and removed.
Drawings
FIG. 1 is a schematic view of the overall structure of a conductor cleaning apparatus for cable manufacturing according to the present invention;
FIG. 2 is a schematic front view of the structure of FIG. 1 according to the present invention;
FIG. 3 is a schematic view of the structure of the fixed gear ring and the pressure distribution ring pipe of the present invention;
FIG. 4 is an enlarged view of a portion of FIG. 3;
FIG. 5 is a schematic structural view of a rotary cylinder and a negative pressure shaft cylinder according to the present invention;
FIG. 6 is a schematic view of the construction of the drive bevel gear and the drive countershaft of the present invention;
FIG. 7 is an enlarged view of a portion of FIG. 6 at B;
FIG. 8 is a schematic structural view of the driving guide frame and the first driven gear of the present invention;
fig. 9 is a schematic view of a part of an enlarged structure at C in fig. 8 according to the present invention.
In the drawings, the reference numbers indicate the following list of parts:
1. the cleaning machine comprises a machine frame, 2, a conductor to be cleaned, 3, a fixed gear ring, 4, a conveying mechanism, 5, a rotary cylinder, 6, a servo motor, 7, a driving guide frame, 8, a driven guide frame, 9, a transmission main shaft, 10, a first driven gear, 11, a main sliding seat, 12, an auxiliary sliding seat, 13, an elastic tensile piece, 14, a driven shaft, 15, a transmission chain, 16, a negative pressure shaft cylinder, 17, a negative pressure suction hole, 18, a forward spiral brush, 19, a reverse spiral brush, 20, an elastic pressing piece, 21, an elastic pressing seat, 22, a conveying wheel, 23, a transmission motor, 24, a support, 25, a transmission auxiliary shaft, 26, a second driven gear, 27, a rotary brush shaft, 28, a driven bevel gear, 29, a transmission bevel gear, 30, a polishing soft strip, 31, a negative pressure ring, 32, a pressure distribution ring pipe, 33, a negative pressure dust collector, 34 and a driving push rod.
Detailed Description
The principles and features of this invention are described below in conjunction with the following drawings, which are set forth by way of illustration only and are not intended to limit the scope of the invention.
The invention provides the following preferred embodiments
As shown in fig. 1-9, a conductor cleaning device for cable manufacturing includes a rack 1 and conductors 2 to be cleaned, the surface of the rack 1 is provided with two conveying mechanisms 4 which are symmetrically arranged and matched with the conductors 2 to be cleaned, the inner wall of the rack 1 is fixedly provided with a fixed gear ring 3, the inner wall of the rack 1 is rotatably connected with a rotary drum 5, the bottom of the rack 1 is provided with a servo motor 6 for driving the rotary drum 5 to rotate, the inner wall of the rotary drum 5 is provided with two symmetrically arranged spiral brush mechanisms and two symmetrically arranged disc brush mechanisms, the circumferential side surfaces of the spiral brush mechanisms and the disc brush mechanisms are in transmission connection with the fixed gear ring 3, the surface of the rack 1 is also fixedly provided with a negative pressure module, and ports of the two spiral brush mechanisms are rotatably communicated with the negative pressure module.
The spiral brush mechanism comprises a driving guide frame 7 and a driven guide frame 8 which are fixed on the surface of the rotary drum 5 and a transmission main shaft 9 which is rotatably connected with the inner wall of the rotary drum 5, wherein the tail end of the transmission main shaft 9 is fixedly provided with a first driven gear 10, the peripheral side surface of the first driven gear 10 is meshed with the fixed gear ring 3, and when the spiral brush mechanism is used, when the rotary drum 5 is driven by the servo motor 6 to perform revolution motion, the transmission main shaft 9 performs rotation motion in the revolution process due to the meshed connection of the first driven gear 10 and the fixed gear ring 3;
the inner wall of the driving guide frame 7 is connected with a main sliding seat 11 in a sliding manner, and the inner wall of the driving guide frame 7 is provided with two first guide grooves which are symmetrically arranged and are in sliding fit with the main sliding seat 11;
the inner wall of the driving guide frame 7 is fixedly provided with a driving push rod 34, the bottom end of the driving push rod 34 is fixedly connected with the main slide seat 11,
the inner wall of the driven guide frame 8 is connected with an auxiliary sliding seat 12 in a sliding manner, and the inner wall of the driven guide frame 8 is provided with two second guide grooves which are symmetrically arranged and matched with the auxiliary sliding seat 12;
an elastic tensile part 13 is fixedly arranged between the opposite surfaces of the auxiliary sliding seat 12 and the driven guide frame 8, the elastic tensile part 13 comprises a damping telescopic pipe, and a tensile spring is sleeved on the peripheral side surface of the damping telescopic pipe;
the inner wall of the main sliding seat 11 is rotatably connected with a brush component, the inner wall of the auxiliary sliding seat 12 is rotatably connected with a driven shaft 14, and the peripheral side surface of the transmission main shaft 9 is respectively in transmission connection with the brush component and the driven shaft 14 through a transmission chain 15.
Before using, when the position of laying of main slide 11 needs to be adjusted, drive push rod 34 work, when drive push rod 34 work, elasticity tensile piece 13 driven motion, vice slide 12 takes place the change of position then, synchronous motion formula structure setting through vice slide 12, thereby make drive chain 15 keep for the tensioning state in the use, through the maintenance of drive chain 15 tensioning state, thereby make drive spindle 9 can carry out effective transmission to driven shaft 14 and brush piece subassembly, the equal fixed mounting in all sides of driven shaft 14 and drive spindle 9 has the sprocket of being connected with drive chain 15 transmission, through the setting of sprocket, thereby guarantee that drive chain 15 can carry out effective transmission to driven shaft 14 and drive spindle 9.
The brush piece assembly comprises a negative pressure shaft barrel 16, the peripheral side surface of the negative pressure shaft barrel 16 is rotatably connected with the main sliding seat 11, the peripheral side surface of the negative pressure shaft barrel 16 is in transmission connection with a transmission chain 15, the port of the negative pressure shaft barrel 16 is rotatably communicated with a negative pressure module, a plurality of groups of negative pressure suction holes 17 distributed in a circumferential array mode are formed in the peripheral side surface of the negative pressure shaft barrel 16, the axis of the negative pressure shaft barrel 16 is parallel to the axis of the conductor 2 to be cleaned, the axis of the negative pressure suction hole 17 is perpendicular to the axis of the negative pressure shaft barrel 16, and the negative pressure suction hole 17 is a circular hole;
the negative pressure shaft barrel 16 is a hollow cylindrical structure, a forward spiral brush 18 is fixedly arranged on the peripheral side face of the negative pressure shaft barrel 16 in one spiral brush mechanism, and a reverse spiral brush 19 is fixedly arranged on the peripheral side face of the negative pressure shaft barrel 16 in the other spiral brush mechanism.
During the use, a section of thick bamboo 5 drives the synchronous rotation and the revolution motion of taking place of negative pressure bobbin 16, negative pressure bobbin 16 rotates the back, then drive forward spiral brush 18 and reverse spiral brush 19 treat that the clear conductor surface carries out two-way physics cleanness, and the heliciform structure setting through forward spiral brush 18 and reverse spiral brush 19, can play when clean layer upon layer and the clean purpose of repetition, improve the clean effect of this device then, and through the aforesaid layer upon layer with the realization of the clean purpose of repetition, can effectively reduce relevant dirt and impurity adhesion and the residual rate on the conductor surface.
The spiral opposite direction of forward spiral brush 18 and reverse spiral brush 19, forward spiral brush 18 and reverse spiral brush 19 all include inside lining spiral skeleton, and the all side parcel of inside lining spiral skeleton has the steel brush limit, and inside lining spiral skeleton is metal or engineering plastics material, through the setting on steel brush limit to effectively guarantee forward spiral brush 18 and reverse spiral brush 19's wear resistance.
The conveying mechanism 4 comprises a conveying frame 19, a plurality of groups of elastic pressing pieces 20 distributed in a circumferential array are arranged on the inner wall of the conveying frame 19, the bottom end of each group of elastic pressing pieces 20 is fixedly provided with an elastic pressing seat 21, each elastic pressing piece comprises a damping telescopic pipe, and compression springs are sleeved on the peripheral side surface of each damping telescopic pipe;
through the arrangement of the elastic pressing piece 20, the conveying wheel 22 can be ensured to be fully attached to the conductor 2 to be cleaned, and then the conductor 2 to be cleaned is effectively transmitted;
the inner wall of the elastic pressing seat 21 is rotatably connected with a group of conveying wheels 22, the side surface of the elastic pressing seat 21 is fixedly provided with a transmission motor 23, and the output shaft end of the transmission motor 23 is fixedly connected with one conveying wheel 22.
In use, the drive motors 23 in the two carriages 19 are operated at a constant speed, and after the drive motors 23 are operated, the conductor to be cleaned is then conveyed forward at a set speed.
The disc brush mechanism comprises a support 24 fixed on the surface of the rotary drum 5 and a transmission auxiliary shaft 25 rotatably connected with the rotary drum 5, a second driven gear 26 is fixedly mounted at the tail end of the transmission auxiliary shaft 25, the peripheral side surface of the second driven gear 26 is meshed with the fixed gear ring 3, a rotary brush shaft 27 is rotatably connected to the inner wall of the support 24, a driven bevel gear 28 is fixedly mounted at the tail end of the rotary brush shaft 27, a transmission bevel gear 29 is fixedly mounted on the peripheral side surface of the transmission auxiliary shaft 25, the peripheral side surface of the transmission bevel gear 29 is meshed with the driven bevel gear 28, a plurality of polishing soft strips 30 which are regularly distributed are fixedly mounted on the end surface of the rotary brush shaft 27, and the polishing soft strips 30 are woven and formed by steel wire brushes.
When the rotary drum 5 rotates, the second driven gear 26 is meshed with the fixed gear ring 3, the transmission auxiliary shaft 25 rotates, after the transmission auxiliary shaft 25 rotates, the driven bevel gear 28 is meshed with the transmission bevel gear 29, the rotary brush shaft 27 rotates, and after the rotary brush shaft 27 rotates, the conductor surface to be cleaned is polished and physically cleaned through the polishing soft strip 30.
The axis of the transmission auxiliary shaft 25 is parallel to the axis of the conductor 2 to be cleaned, and the axis of the rotary brush shaft 27 is perpendicular to the axis of the transmission auxiliary shaft 25.
The negative pressure module includes negative pressure ring pipe 31, and a set of bleeder vent that is the circumference array and distributes is seted up to the week side of negative pressure ring pipe 31, and negative pressure ring pipe 31's side rotates the intercommunication with negative pressure beam barrel 16, and negative pressure ring pipe 31's week side rotates the intercommunication and has cloth clamping pipe 32, and cloth clamping ring pipe 32's surface has negative pressure cleaner 33 through the pipe intercommunication, negative pressure cleaner 33 and cloth clamping pipe 32's week side all with frame 1 fixed connection.
A cleaning process of conductor cleaning equipment for manufacturing cables comprises the following steps:
SS001, preassembling, wherein before operation, the end part of a conductor to be cleaned is preassembled between the two conveying mechanisms 4, after the preassembling is finished, the forward spiral brush 18 and the reverse spiral brush 19 are fully attached to the surface of the conductor 2 to be cleaned through adjustment of the driving push rod 34, and the forward spiral brush 18 and the reverse spiral brush 19 are fully attached to the surface of the conductor 2 to be cleaned, so that the cleaning strength of the conductor 2 to be cleaned by the forward spiral brush 18 and the reverse spiral brush 19 is effectively ensured, when the driving push rod 34 adjusts the positions of the forward spiral brush 18 and the reverse spiral brush 19, the stretching amplitude of the elastic tensile member 12 is changed in a driven manner, and then the transmission chain 15 is kept in a tensioning state;
SS002, cleaning operation, in the cleaning operation, the servo motor 6 outputs rotating speed in a set state, after the servo motor 6 outputs rotating speed, the rotary cylinder 5 is driven to rotate at the set speed, after the rotary cylinder 5 rotates, the spiral brush mechanism and the disc brush mechanism are driven to perform revolution motion, when the spiral brush mechanism and the disc brush mechanism perform revolution motion, due to the meshing connection arrangement of the first driven gear 10 and the fixed gear ring 3, the transmission main shaft 9 rotates, after the transmission main shaft 9 drives, the forward spiral brush 18 and the reverse spiral brush 19 are driven to perform bidirectional physical cleaning on the surface of the conductor to be cleaned, and when the forward spiral brush 18 and the reverse spiral brush 19 perform bidirectional physical cleaning operation, due to the revolution structure arrangement of the rotary cylinder 5, the surface of the conductor 2 to be cleaned can be cleaned in an all-directional manner, after the forward spiral brush 18 and the reverse spiral brush 19 operate, the forward spiral brush 18 and the reverse brush 19 act on the axial direction of the conductor 2 to be cleaned, and then the conductor 2 to be cleaned has an axial cleaning effect;
meanwhile, the second driven gear 26 is meshed with the fixed gear ring 3, the transmission auxiliary shaft 25 rotates, the transmission auxiliary shaft 25 drives the polishing soft strip 30 to polish the surface of the conductor to be cleaned after rotating, the polishing soft strip 30 acts on the longitudinal direction of the conductor 2 to be cleaned after working, then the conductor 2 to be cleaned has a longitudinal cleaning effect, and the cleaning strength of the cleaning device is effectively improved by realizing the longitudinal and axial cleaning effects;
and 6 during operations of servo motor, two conveying mechanism 4 synchronous working, then will treat that clear conductor carries forward with the speed of settlement, and in the whole clean process, negative pressure dust catcher 33 normally opens, carries out the negative pressure to sweeps and the raise dust that produces then in the clean process and inhales, through the realization of above-mentioned negative pressure dust absorption effect to effectively improve the feature of environmental protection of this device.
To sum up: the invention has the advantages that
Through the setting of spiral brush mechanism and dish brush mechanism, make this device can high-efficiently accomplish cable conductor's in the cable manufacturing process cleaning operation, and this device when cleaning operation, become traditional cleaning device's single brush clean mode and be spiral brush clean and dish brush dual mode.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.
Claims (10)
1. A conductor cleaning device for cable manufacturing comprises a frame (1) and a conductor (2) to be cleaned respectively, and is characterized in that,
the utility model discloses a cleaning device, including frame (1), inner wall fixed mounting of frame (1), two symmetries set up and with treat that clean conductor (2) complex conveying mechanism (4), the inner wall fixed mounting of frame (1) decides ring gear (3), the inner wall of frame (1) rotates and is connected with a section of thick bamboo (5) soon, frame (1) bottom is installed the drive and is revolved a section of thick bamboo (5) pivoted servo motor (6), revolve the dish brush mechanism that the spiral brush mechanism that the bisymmetry set up and the bisymmetry set up respectively installed the inner wall of a section of thick bamboo (5), the week side of spiral brush mechanism and dish brush mechanism all is connected with deciding ring gear (3) transmission, the surperficial still fixed mounting of frame (1) has the negative pressure module, two the port of spiral brush mechanism all rotates the intercommunication with the negative pressure module.
2. The conductor cleaning device for cable manufacturing according to claim 1, wherein the spiral brush mechanism comprises a driving guide frame (7) and a driven guide frame (8) fixed on the surface of the rotary cylinder (5) and a transmission main shaft (9) rotatably connected to the inner wall of the rotary cylinder (5).
3. The conductor cleaning device for cable manufacturing according to claim 2, wherein a first driven gear (10) is fixedly installed at the tail end of the transmission spindle (9), the circumferential side of the first driven gear (10) is engaged with the fixed gear ring (3), a main slide seat (11) is slidably connected to the inner wall of the driving guide frame (7), a driving push rod (34) is fixedly installed on the inner wall of the driving guide frame (7), the bottom end of the driving push rod (34) is fixedly connected with the main slide seat (11), an auxiliary slide seat (12) is slidably connected to the inner wall of the driven guide frame (8), an elastic tensile member (13) is fixedly installed between the opposite surfaces of the auxiliary slide seat (12) and the driven guide frame (8), a brush piece assembly is connected to the inner wall of the main slide seat (11) in a rotating manner, a driven shaft (14) is connected to the inner wall of the auxiliary circumferential side (12) in a rotating manner, the surface of the transmission spindle (9) is respectively connected with the brush piece assembly and the driven shaft (14) through a transmission chain (15), the brush piece assembly comprises a negative pressure shaft barrel (16), the negative pressure shaft (17) is connected with the transmission barrel (16), and the negative pressure port (17) is connected with the transmission barrel (16) and is connected with the transmission barrel (17), one side face of the periphery of the negative pressure shaft barrel (16) in the spiral brush mechanism is fixedly provided with a forward spiral brush (18), and the other side face of the periphery of the negative pressure shaft barrel (16) in the spiral brush mechanism is fixedly provided with a reverse spiral brush (19).
4. The conductor cleaning device for manufacturing cables as recited in claim 3, wherein the forward spiral brush (18) and the reverse spiral brush (19) are opposite in spiral direction, and the forward spiral brush (18) and the reverse spiral brush (19) each comprise a lining spiral skeleton, and the periphery side of the lining spiral skeleton is wrapped with a steel wire brush edge.
5. Conductor cleaning device for cable manufacturing according to claim 3, characterized in that the axis of the negative pressure shaft (16) is parallel to the axis of the conductor (2) to be cleaned, and the axis of the negative pressure suction hole (17) is perpendicular to the axis of the negative pressure shaft (16).
6. The conductor cleaning apparatus for cable manufacturing according to claim 2, the conveying mechanism (4) comprises a conveying frame (19), a plurality of groups of elastic pressing pieces (20) distributed in a circumferential array are arranged on the inner wall of the conveying frame (19), an elastic pressing seat (21) is fixedly arranged at the bottom end of each group of elastic pressing pieces (20), the inner wall of the elastic pressing seat (21) is rotationally connected with a group of conveying wheels (22), a transmission motor (23) is fixedly arranged on the side surface of the elastic pressure seat (21), the output shaft end of the transmission motor (23) is fixedly connected with a conveying wheel (22), the disc brush mechanism respectively comprises a bracket (24) fixed on the surface of the rotary cylinder (5) and a transmission auxiliary shaft (25) rotationally connected with the rotary cylinder (5), a second driven gear (26) is fixedly arranged at the tail end of the transmission auxiliary shaft (25), the peripheral side surface of the second driven gear (26) is meshed with the fixed gear ring (3), the inner wall of the bracket (24) is rotationally connected with a rotary brush shaft (27), a driven bevel gear (28) is fixedly arranged at the tail end of the rotary brush shaft (27), a transmission bevel gear (29) is fixedly arranged on the peripheral side surface of the transmission auxiliary shaft (25), the peripheral side surface of the transmission bevel gear (29) is meshed with the driven bevel gear (28), the end face of the rotary brush shaft (27) is fixedly provided with a plurality of polishing soft strips (30) which are regularly distributed.
7. Conductor cleaning apparatus for cable manufacturing according to claim 6, characterised in that the axis of the secondary transmission shaft (25) is parallel to the axis of the conductor (2) to be cleaned, and the axis of the brush-rotating shaft (27) is perpendicular to the axis of the secondary transmission shaft (25).
8. The conductor cleaning device for cable manufacturing according to claim 1, wherein the negative pressure module comprises a negative pressure ring pipe (31), and a set of air holes distributed in a circumferential array are formed on the peripheral side surface of the negative pressure ring pipe (31).
9. The conductor cleaning equipment for manufacturing the cable according to claim 8, wherein the side surface of the negative pressure ring pipe (31) is rotatably communicated with the negative pressure shaft barrel (16), the circumferential side surface of the negative pressure ring pipe (31) is rotatably communicated with a cloth pressing ring pipe (32), the surface of the cloth pressing ring pipe (32) is communicated with a negative pressure dust collector (33) through a pipeline, and the circumferential side surfaces of the negative pressure dust collector (33) and the cloth pressing ring pipe (32) are fixedly connected with the frame (1).
10. A process for cleaning a conductor for cable manufacture according to any one of claims 2 to 9, comprising the steps of:
SS001, preassembling, wherein before operation, the end part of the conductor to be cleaned is preassembled between the two conveying mechanisms (4), and after preassembling is finished, the forward spiral brush (18) and the reverse spiral brush (19) are fully attached to the surface of the conductor (2) to be cleaned through adjustment of the driving push rod (34);
SS002, cleaning operation, in the cleaning operation, the servo motor (6) outputs rotating speed in a set state, after the servo motor (6) outputs rotating speed, the rotary cylinder (5) is driven to rotate at a set speed, after the rotary cylinder (5) rotates, the spiral brush mechanism and the disc brush mechanism are driven to do revolution motion, when the spiral brush mechanism and the disc brush mechanism do revolution motion, due to the meshing connection arrangement of the first driven gear (10) and the fixed gear ring (3), the transmission main shaft (9) rotates, after the transmission main shaft (9) drives the forward spiral brush (18) and the reverse spiral brush (19) to do bidirectional physical cleaning on the conductor surface to be cleaned, meanwhile, due to the meshing connection arrangement of the second driven gear (26) and the fixed gear ring (3), the transmission auxiliary shaft (25) rotates, after the transmission auxiliary shaft (25) rotates, the polishing operation is carried out on the conductor surface to be cleaned of the polishing soft strip (30), and when the servo motor (6) works, the two conveying mechanisms (4) synchronously work, the conductor to be cleaned is conveyed forward at a set speed, then the whole waste dust is conveyed, negative pressure dust is removed, and dust is removed in the whole cleaning process, and dust is removed by negative pressure and dust suction device (33) is generated in the whole cleaning process.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211244050.5A CN115532675A (en) | 2022-10-12 | 2022-10-12 | Conductor cleaning equipment and cleaning process for cable manufacturing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211244050.5A CN115532675A (en) | 2022-10-12 | 2022-10-12 | Conductor cleaning equipment and cleaning process for cable manufacturing |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN115532675A true CN115532675A (en) | 2022-12-30 |
Family
ID=84734095
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202211244050.5A Withdrawn CN115532675A (en) | 2022-10-12 | 2022-10-12 | Conductor cleaning equipment and cleaning process for cable manufacturing |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN115532675A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116689357A (en) * | 2023-08-03 | 2023-09-05 | 杭州恒胜电子科技有限公司 | Submarine cable overhauling attachment cleaner |
-
2022
- 2022-10-12 CN CN202211244050.5A patent/CN115532675A/en not_active Withdrawn
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116689357A (en) * | 2023-08-03 | 2023-09-05 | 杭州恒胜电子科技有限公司 | Submarine cable overhauling attachment cleaner |
| CN116689357B (en) * | 2023-08-03 | 2023-11-28 | 浙江启明海洋电力工程有限公司 | Submarine cable overhauling attachment cleaner |
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Application publication date: 20221230 |
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