Disclosure of Invention
The present invention has been made to solve the above problems, and an object of the present invention is to provide a recycling system of spray coating wastes, which can recycle the spray coating wastes generated from a powder spray coating apparatus and facilitate the separation of impurities from sludge and wastewater.
The technical purpose of the invention is realized by the following technical scheme: a circulation collection system for spraying waste materials comprises a water tank, wherein the middle layer position in the water tank separates the water tank from top to bottom through a water blocking module, the upper layer of the water blocking module is a clear water cavity, and the lower layer of the water blocking module is a sedimentation cavity; one side in clear water chamber sets up the extension case of intercommunication, and the bottom of extending the case sets up the slope bottom surface towards clear water chamber one side downward sloping, and the delivery port is seted up to one side that the clear water chamber was kept away from to the extension case.
The invention is further provided with a plurality of inclined water retaining sheets arranged on the inclined bottom surface, the lower ends of the water retaining sheets are fixed on the inclined bottom surface, and the upper ends of the water retaining sheets incline towards one side of the clean water cavity.
The invention is further provided that the other side of the clean water cavity is provided with a spiral water pusher, and the spiral water pusher is used for pushing water towards one side of the extension box.
The invention is further provided with a water inlet tank arranged outside the water tank, and the bottom of the water inlet tank is communicated with the sedimentation cavity in the water tank.
The invention is further arranged in such a way that the bottom of the settling chamber is provided with a plurality of conical grooves, the bottoms of the conical grooves are connected with slag discharge pipes, the lower ends of the slag discharge pipes are connected with a slag discharge main pipe, and the slag discharge main pipe is used for collecting and gathering flocculent spraying paint slag.
The invention is further set up in that a piston is arranged in the slag discharging pipe, the piston is driven up and down by a lifting rod, the uppermost end of the stroke of the piston can reach the conical groove, and the lowermost end of the stroke extends into the middle lower part of the slag discharging pipe; the piston can push paint slag gathered near the upper ends of the slag discharge pipes downwards to the slag discharge main pipe.
The invention is further provided that the upper end of the slag discharging pipe is fixedly connected with an extension pipe, and the extension pipe and the slag discharging pipe are coaxially arranged and extend into the conical groove; a slag leakage opening is formed in the outer side of the lower end of the extension pipe; the lower end edge of the slag leaking port extends to the inner wall of the conical groove; the piston can extend into the extension pipe and move to the upper side position of the slag leakage opening.
The invention is further arranged in such a way that a slag gathering device is arranged on the periphery of the extension pipe corresponding to the position of the slag leakage opening, the slag gathering device comprises an upper guide wheel, a lower guide wheel, a side guide wheel and an annular converging belt, the upper guide wheel is rotatably connected to the upper end of the extension pipe, the lower guide wheel is rotatably connected to the inner side of the slag leakage opening, the side guide wheel is rotatably connected with the outer side of the extension pipe, and the converging belt surrounds the upper guide wheel, the lower guide wheel and the side guide wheel to form a belt connecting structure; the confluence belt is used for driving flocculent slag near the surface of the confluence belt to flow in the process of circular motion.
The invention is further provided that the upper end of the piston is fixedly connected with a guide rod, the guide rod extends upwards into the extension pipe, and the guide rod is fixedly connected with the bus bar at the inner side of the extension pipe through a connecting block.
The invention is further provided that one side of the confluence belt facing outwards is provided with the slag poking sheets which are uniformly distributed on the confluence belt and used for driving the precipitation on the periphery of the confluence belt.
The invention is further provided that one end of the slag poking sheet extends outwards and is suspended, and the other end of the slag poking sheet is hinged with the bus bar; the slag poking piece is fixed with a hinged end, the confluence belt is fixed with a hinged seat, and the hinged seat and the hinged end are hinged with each other.
The invention is further provided that a movable stop block is fixedly connected to the periphery of the hinged end, a fixed stop block is fixedly connected to the hinged seat, and the fixed stop block and the movable stop block are mutually matched and used for limiting the upward swinging angle of the slag pulling sheet; in the downward surrounding movement process of the bus bar on the outer side, the slag poking sheet is opened under the resistance of water flow and is pressed against the movable stop block for limiting through the fixed stop block; and in the process that the bus bar on the outer side moves upwards in a surrounding manner, the slag poking sheet is folded towards the bus bar under the resistance of water flow.
The invention is further arranged in such a way that the confluence belt bypasses the position between the side guide wheel and the lower guide wheel to form an inclined section, a gap is formed between the inclined section and the side wall of the tapered groove, and the confluence belt is used for driving the sediment in the gap to enter the slag leakage port in the rotating process.
The invention is further provided that the gap is gradually reduced towards the slag leakage opening.
The invention is further provided that the distance of the side guide wheel relative to the extension pipe is adjustable, and the gap between the inclined section at the lower side of the side guide wheel and the bottom of the conical groove is adjustable.
The invention is further arranged in such a way that the side guide wheels are connected with the extension pipe through a telescopic rod, the fixed end of the telescopic rod is fixed outside the extension pipe, and the movable end rotatably supports the side guide wheels.
The invention is further provided that the upper guide wheel is rotationally connected with the adjusting seat, and the lower side of the adjusting seat and the extension pipe are elastically supported by a spring; the lower side of the adjusting seat is fixedly connected with a sliding rod, the upper end face of the extension pipe is provided with a telescopic hole matched with the sliding rod in a sliding mode, and the lower end of the sliding rod is inserted into the telescopic hole to form an up-and-down sliding connection structure.
The invention also provides a powder coating spraying device which comprises the spraying waste recycling and collecting system, and powder coating residues generated by spraying can be recycled through the spraying waste recycling and collecting system.
In conclusion, the invention has the following beneficial effects:
through adopting the module that blocks water, through the separation of the module that blocks water, can be with flocculent precipitate restriction in the middle of the lower floor, clear water relatively then can upwards circulate, enters into the upper strata, then can collect the clear water on upper strata, makes the precipitate in the middle of the lower floor can gather, need not to adopt filterable condition, can avoid the jam to the filter, improves the treatment effeciency.
Through set up on the water tank upper strata and push away hydrophone and extend the case, can with the clear water of water tank upside, the propelling movement is to the slope bottom surface that extends the case, can carry out further separation to the impurity in the clear water through the slope bottom surface, plays the further separation effect of impurity.
The slag discharge pipe is connected at the bottom of the conical groove, the extension pipe is connected at the upper end of the slag discharge pipe, and a backflow structure is formed at the bottom of the conical groove. And a piston is arranged in the slag discharging pipe, and a pumping state can be formed in the slag discharging pipe through the lifting action of the piston, the combination of the confluence device can improve the conveying power in the slag discharge pipe, and is favorable for the slag discharge effect of the sediment slag.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The embodiment discloses a circulation collecting system of spraying waste material can collect the waste material of spraying through this collecting system, and then realizes the recovery to the waste material, but the pollution of on the one hand greatly reduced waste water, and secondary operation can be carried out to the waste material that on the other hand was retrieved, carries out recycle to waste resources.
Through adding the flocculating agent in the middle of the solid-liquid mixture of waste material, can be with spraying powder particle flocculation, then through the layering separation, with the deposit gathering after the flocculation, form the gathering of spraying powder particle in lower floor bottom, can realize concentrating the collection to the waste material. And drying the collected powder waste in a drying device of a reheating belt to obtain the recovered and collected spraying powder particles. And the subsequent processing is carried out according to the required product, so that the recycling of the spraying powder particles can be realized.
The collecting system comprises a water tank 1, wherein the water tank 1 is used as a carrier, two to three layers of water-blocking modules 2 are arranged in the water tank 1, and the water-blocking modules 2 are made of honeycomb polyester materials or have an inclined plate-shaped structure; a partition can be formed in the middle of the water tank 1 by the water blocking module 2. The upper layer of the water blocking module 2 is a clear water cavity 4, and the lower layer is a sedimentation cavity 3. When intaking, waste water is directly let in the middle of the lower floor, through the separation of the module 2 that blocks water, can be with the restriction of flocculent precipitate in the middle of the lower floor, and clear water then can upwards circulate relatively, enters into the upper strata, then can collect the clear water on upper strata, makes the precipitate in the middle of the lower floor can gather.
As shown in fig. 1, an extension box 6 is arranged at one side of the clean water chamber 4, the extension box 6 is communicated with the clean water chamber 4 of the water tank 1, and clean water in the upper clean water chamber 4 can flow into the extension box 6. The bottom of the extension box 6 is provided with an inclined bottom surface 7, and the inclined bottom surface 7 inclines downwards towards the clean water cavity 4 side, as shown in the state of figure 1. A water outlet 9 is arranged on one side of the extension box 6 far away from the clean water cavity 4, water flowing through the extension box 6 can flow out from the water outlet 9, relatively clean reclaimed water is obtained, and spraying powder impurities contained in the reclaimed water are less and can be recycled through simple subsequent treatment.
In order to form a stable water flow on the upper layer of the clean water cavity 4, a spiral water pusher 5 can be installed at the other side position of the clean water cavity 4 corresponding to the extension box 6. The motor drives the spiral water pusher 5 to act, and the spiral water pusher 5 pushes water flow to push water towards one side of the extension box 6 to form water flow towards the clear water cavity 4.
In the extension box 6, the inclined bottom surface 7 can block the sediment impurities mixed in the extension box, and the water flow and the particle impurities near the inclined bottom surface 7 in the extension box 6 are reduced, so that a further cleaning effect is achieved. Can set up the water blocking piece 8 of a plurality of slopes on slope bottom surface 7, the lower extreme of water blocking piece 8 is fixed in slope bottom surface 7, and the upper end is towards one side slope of clear water cavity 4, can form bigger separation effect in the surface position of slope bottom surface 7, limits the impurity that probably sneakes into, makes its separation in slope bottom surface 7 position, obtains cleaner recovered water.
The outside at water tank 1 is installed into water tank 101, and the bottom of water tank 101 communicates with precipitation chamber 3 in the water tank 1, and the waste water of inputing in the middle of the water tank 101 can be discharged into precipitation chamber 3. And water tank 1 and the general lateral wall of intaking between the case 101 have reduced the pipeline between the two, and the accessible is intake the inclined plane of case 101 bottom and directly inclines water leading-in to water tank 1 in the middle of, and then realizes intaking to water tank 1.
In order to facilitate the aggregation of flocculent precipitate impurities at the bottom, a plurality of conical grooves 10 can be arranged at the bottom of the precipitation cavity 3, and the conical grooves 10 are distributed in an even state according to the area of the bottom. The bottom of the conical groove 10 is connected with a slag discharge pipe 11, the lower end of each slag discharge pipe 11 is connected with a slag discharge main pipe 12, flocculent spraying paint slag at the bottom of the conical groove 10 can be collected and gathered through the slag discharge main pipe 12, and impurities can be discharged in a concentrated manner through the slag discharge main pipe 12.
Further, a piston 13 can be installed inside the slag discharging pipe 11, the piston 13 is driven up and down through a lifting rod 14, the lower portion of the piston 13 is connected with the lifting rod 14, the lifting rod 14 penetrates through the slag discharging main pipe 12 downwards, a supporting sleeve 15 sealed at the joint is used for supporting and guiding, sliding sealing is achieved, and the bottom position of the lifting rod 14 is connected with a power end to achieve lifting power input.
The piston 13 has an up-down moving stroke in the lifting process, the uppermost end of the stroke can reach the tapered groove 10, and the lowermost end of the stroke extends into the middle lower part of the slag discharge pipe 11. Through the continuous sizing adjustment of the piston 13, the sediment at the upper end of the sediment discharge pipe 11 can be pumped downwards, and further the sediment can be pumped. After the piston 13 moves upwards, the slag discharge pipe 11 can be opened, the gathered flocculent precipitated slag flows downwards to enter the slag discharge pipe 11, then the precipitated slag descends through the piston 13 and can be pressed downwards to be pumped, impurities in the slag discharge pipe 11 are discharged into the slag discharge main pipe 12, the gathered precipitated slag is discharged, the gathered precipitated slag is facilitated to be discharged, and the gathered precipitated slag is introduced into the slag discharge main pipe 12 and can be discharged.
An extension pipe 16 is fixedly connected to the upper end of the slag discharging pipe 11, the extension pipe 16 and the slag discharging pipe 11 are coaxially arranged, the pipe diameters are consistent, and the slag discharging pipe 11 extends upwards into the conical groove 10 to form an upwards extending structure of the slag discharging pipe 11. A plurality of slag leaking ports 17 are formed in the outer side of the lower end of the extension pipe 16, and generally, two slag leaking ports 17 can be symmetrically formed, or three to four slag leaking ports 17 are circumferentially distributed. The slag leakage port 17 is a long strip-shaped structure which runs up and down and penetrates through the inner wall and the outer wall of the extension pipe 16, and the lower end edge of the slag leakage port extends to the inner wall of the conical groove 10, so that impurities sliding down from the side wall of the conical groove 10 can directly enter the slag discharge pipe 11 along the slag leakage port 17.
During the upward movement, the piston 13 can extend into the extension pipe 16 and move to the upper side position of the slag leakage opening 17, and a guiding effect can be formed on the piston 13 along the pipe. And after the piston 13 enters the upper position of the extension pipe 16, an inward suction force is formed at the position of the slag leakage opening 17, so that the effect of gasket slag accumulation at the bottom position of the conical groove 10 can be increased to a certain extent.
Further, can be in the periphery of extension 16 and correspond to the position installation of hourglass sediment mouth 17 and converge the sediment device, can form the effect of converging downwards at hourglass sediment mouth 17 through converging the sediment device, do benefit to and converge the flocculent impurity in the precipitation chamber 3 downwards, and then in the middle of converging row sediment pipe 11, increase the emission efficiency of sediment.
As shown in FIG. 2, the confluence device has several groups, and corresponds to the slag leakage opening 17 on the periphery of the slag discharge pipe 11. Specifically, the slag converging device comprises an upper guide wheel 19, a lower guide wheel 18, a side guide wheel 20 and an annular converging belt 21, wherein the upper guide wheel 19 is rotatably installed at the upper end position of the extension pipe 16, the lower guide wheel 18 is rotatably installed at the inner side of the slag leakage opening 17, the side guide wheel 20 is rotatably connected with the outer side position of the extension pipe 16, and three guide wheels form a three-point-shaped supporting structure. The converging belt 21 surrounds the upper guide wheel 19, the lower guide wheel 18 and the side guide wheel 20 to form a belt connecting structure, the converging belt 21 forms a triangular distribution structure after installation, and when the converging belt 21 moves around, flocculent slag near the surface of the converging belt 21 is driven to flow, so that water flow and precipitated slag can be promoted to be gathered towards the center of the bottom of the conical groove 10, and the precipitated slag can conveniently enter the slag leakage opening 17.
The slag collecting device can be driven by a single motor or a mode of linkage with the piston 13, and further, a collecting belt 21 outside the slag collecting device is driven. For example, when the motor is used for driving, the output shaft of the motor is connected with one of the guide wheels, the motor can drive the confluence belt to rotate, the confluence belt 21 at the peripheral position of the extension pipe 16 moves downwards, and then the confluence belt 21 can be driven to form a downward pushing promoting effect on water flow in the tapered groove 10, so that the sedimentation slag is intensified to be converged.
As shown in fig. 3, in order to increase the propelling movement effect of the confluence belt 21 to water flow, the outward side of the confluence belt 21 is provided with the slag removing sheet 26, the slag removing sheet 26 is uniformly distributed on the confluence belt 21 to form a surrounding paddle-shaped structure, and in the operation process of the confluence belt 21, the water flow on the periphery of the confluence belt 21 can be aggravated to be gathered towards the middle position, so that the gathering effect on the precipitated slag is promoted.
The slag collecting device can also be in linkage fit with the piston 13, specifically, as shown in fig. 2, a guide rod 22 is fixedly connected to the upper end of the piston 13, the guide rod 22 extends upwards into the extension pipe 16, and the guide rod 22 and the collecting belt 21 at the inner side of the extension pipe 16 are fixedly connected through a connecting block 23. In the process of adjusting the elevation of the piston 13, the connecting block 23 can drive the reflux belt at the connecting position to move up and down, and further drive the whole converging belt 21 to move circularly.
When the piston 13 moves upwards, the guide rod 22 at the upper end of the piston 13 drives the confluence belt 21 to rotate, the confluence belt 21 extending out of the periphery of the extension pipe 16 moves downwards, and at the moment, the confluence belt 21 drives nearby sediments to be gathered near the slag leakage opening 17; the piston 13 continuously moves up and down, enters the extension pipe 16 and moves to the upper side of the slag leakage opening 17, at the moment, the opening of the slag discharging pipe 11 is opened, and impurities in the slag leakage opening 17 can flow downwards towards the slag discharging pipe 11 and enter the slag discharging pipe 11; then the piston 13 will move downwards and enter the slag discharge pipe 11, and the piston 13 forms a pump pressure form in the slag discharge pipe 11 to extrude the precipitated slag into the slag discharge main pipe 12, so as to realize the function of auxiliary discharge of the precipitated slag.
Further, the slag removing pieces 26 on the periphery of the bus bar 21 can be redesigned, the slag removing effect is improved, and adverse effects caused in the reversing process of the bus bar 21 are avoided. Specifically, this group's cinder strip 26 one end extends to the outside and hangs in the air, and articulated connection between the other end and the confluence belt 21 forms wobbling articulated state between the two, and when confluence belt 21 forward encircles the in-process, group's cinder strip 26 will be opened, then stirs downwards through can be to the sediment near confluence belt 21. When the confluence belt 21 rotates reversely, the confluence belt 21 moves upwards outside the extension pipe 16, and the slag-removing pieces 26 are folded towards the confluence belt 21, so that the contact efficiency with the external environment is reduced, and the stirring of water flow and sediment is reduced.
As shown in fig. 4, a hinge end 261 is fixed on the slag removing sheet 26, a hinge seat 262 is fixed on the bus bar 21, the hinge seat 262 and the hinge end 261 are hinged to each other, and a structure capable of being adjusted in a swinging mode is formed between the hinge seat 262 and the hinge end 261. A movable stop 263 is fixedly connected to the periphery of the hinged end 261, and the movable stop can swing and swing along with the swinging of the hinged end 261; the fixed stop 264 is fixedly connected to the corresponding position of the hinged seat 262, the fixed stop 264 and the movable stop 263 are mutually matched, and the upward swinging angle of the slag removing sheet 26 can be limited by the limit of the abutting resistance of the fixed stop 264 and the movable stop 263 in the rotating process.
In the downward surrounding movement process of the bus bar 21 at the outer side, the slag poking sheet 26 is opened by the resistance of water flow and is pressed and limited by the fixed stop 264 and the movable stop 263; during the upward circulating movement of the bus bar 21 on the outer side, the slag removing pieces 26 are folded toward the bus bar 21 by the water flow resistance. If the position shown in fig. 4 is the maximum opening angle of the slag-removing piece 26, the downward swing can realize the furling.
As shown in FIG. 2, the bus bar 21 passes around the position between the side guide wheel 20 and the lower guide wheel 18 to form an inclined section 24, a gap 25 is formed between the inclined section 24 and the side wall of the conical groove 10, and during the rotation of the bus bar 21, the sediment in the gap 25 is mainly driven into the slag leakage opening 17.
The gap 25 is gradually reduced towards the slag leakage opening 17 because the inclined direction of the inclined section 24 is inclined at a larger angle, and the inclination of the bottom of the conical groove 10 is larger and smaller. The clearance 25 gradually reduces, so that the sediment inside the clearance 25 is continuously converged to form a good polymerization effect, and in the process of converging the sediment, the mixed water correspondingly flows out from the gap, and the solid-liquid ratio of the sediment is improved.
Furthermore, the inclined state of the inclined section 24 can be set to be in an adjustable structure, the distance between the side guide wheel 20 and the extension pipe 16 can be adjusted, and the size and the taper of the gap 25 can be adjusted by adjusting the position of the side guide wheel 20 and further changing the gap 25 between the inclined section 24 on the lower side of the side guide wheel 20 and the bottom of the conical groove 10.
Specifically, as shown in fig. 5, the side guide wheel 20 is connected with the extension pipe 16 through a telescopic rod 27, a fixed end of the telescopic rod 27 is fixed outside the extension pipe 16, and the telescopic rod 27 can be a cylinder, a hydraulic cylinder or an electric push rod and has a telescopic movable end, and the telescopic movable end can be extended and retracted in the horizontal direction through adjustment. The side guide wheel 20 is rotatably mounted on the movable end of the telescopic rod 27, and the position of the confluence belt 21 can be adjusted through adjustment. By moving the side guide 20 outward, the upper opening of the gap 25 can be reduced, and the bus bar 21 of the inclined segment 24 can be brought closer to the side wall of the tapered groove 10, thereby improving the effect of guiding the impurities in the gap 25. By moving the side guide 20 inward, the opening on the upper side of the gap 25 can be enlarged, so that the upper side position of the inclined section 24 has a larger space, the sediment can flow into the gap 25 more easily, and the amount of the sediment entering the gap 25 is increased. During use, the side guide wheel 20 can move and adjust towards the outer side during the upward movement of the piston 13; and during the descending process of the piston 13, the side guide wheel 20 moves towards the inner side direction, so as to improve the accumulation and confluence effect of the sediment in the space of the gap 25.
The upper guide wheel 19 is rotatably connected to an adjusting seat 31, and the adjusting seat 31 can adopt a structure of up-and-down floating adjustment so as to be suitable for adjusting the confluence belt 21. The lower side of the adjusting seat 31 and the extension pipe 16 are elastically supported by a spring 30, and a slide rod 29 is fixedly connected to the lower side of the adjusting seat 31, and the slide rod 29 is in a vertical state and plays a role of guiding. A telescopic hole 28 is formed on the upper end surface of the extension pipe 16, and the lower end of a slide rod 29 is inserted into the telescopic hole 28 and is provided with a vertical sliding connection structure. And the transverse position adjustment of the side guide wheel 20 is adapted through the elastic up-and-down floating of the upper guide wheel 19, so that the total length and the tension of the backflow belt are maintained in a relatively stable state.
The embodiment also discloses a powder coating spraying device, which is provided with the spraying waste recycling and collecting system in the embodiment, and powder coating residues generated by spraying can be recycled through the spraying waste recycling and collecting system.
The above description is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiments, and all technical solutions belonging to the idea of the present invention belong to the protection scope of the present invention. It should be noted that modifications and embellishments within the scope of the invention may occur to those skilled in the art without departing from the principle of the invention, and are considered to be within the scope of the invention.