CN115491784A - Preparation method of graphene/carbon fiber/polypropylene fiber with excellent conductivity - Google Patents

Preparation method of graphene/carbon fiber/polypropylene fiber with excellent conductivity Download PDF

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Publication number
CN115491784A
CN115491784A CN202211017697.4A CN202211017697A CN115491784A CN 115491784 A CN115491784 A CN 115491784A CN 202211017697 A CN202211017697 A CN 202211017697A CN 115491784 A CN115491784 A CN 115491784A
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graphene
carbon fiber
preparation
fiber
polypropylene
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Inventor
任东风
文贵强
高微
李玉峰
刘海东
陈涛
李新雨
王文齐
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Triumph Graphite Carbon Materials Co ltd
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Triumph Graphite Carbon Materials Co ltd
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    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F6/00Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
    • D01F6/44Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from mixtures of polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds as major constituent with other polymers or low-molecular-weight compounds
    • D01F6/46Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from mixtures of polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds as major constituent with other polymers or low-molecular-weight compounds of polyolefins
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01DMECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
    • D01D5/00Formation of filaments, threads, or the like
    • D01D5/08Melt spinning methods
    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01FCHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
    • D01F1/00General methods for the manufacture of artificial filaments or the like
    • D01F1/02Addition of substances to the spinning solution or to the melt
    • D01F1/09Addition of substances to the spinning solution or to the melt for making electroconductive or anti-static filaments

Abstract

The invention relates to a preparation method of graphene/carbon fiber/polypropylene fiber with excellent conductivity, which is characterized by comprising the following steps: (1) mixing an ethanol solution and a silane coupling agent to form a mixed solution; adding water into carbon fibers to prepare a suspension; mixing the mixed solution and the suspension, adding foamed nickel, performing ultrasonic treatment, centrifuging and drying to obtain a composite material; (2) Depositing a layer of graphene oxide on the surface of the composite material by taking the composite material as an anode, a platinum electrode as a cathode and the graphene oxide dispersion liquid as electrolyte to obtain a composite electrode; changing the electrolyte into a sodium chloride solution, carrying out electrolytic etching by taking the composite electrode as an anode to remove foamed nickel, and soaking in a hydrochloric acid solution to obtain a three-dimensional composite structure body; (3) Dispersing the three-dimensional composite structure in a dispersing agent, uniformly mixing with polypropylene, melting and blending to prepare a master batch, uniformly mixing the master batch with the polypropylene, melting and blending, and spinning. The invention has the advantages that: the process is simple, easy to control, safe and pollution-free, and the raw materials are easy to obtain; the product has excellent conductivity and can be used in the fields of static electricity and conductivity.

Description

Preparation method of graphene/carbon fiber/polypropylene fiber with excellent conductivity
Technical Field
The invention belongs to the technical field of composite materials, and relates to a preparation method of graphene/carbon fiber/polypropylene fiber with excellent conductivity.
Background
With the rapid development of the plastic industry, polypropylene materials have been widely used in the fields of packaging, medical treatment, aerospace, machinery, electronics, construction, agriculture, and the like. The single polypropylene material can not meet the requirement of rapid development in the field of plastics, particularly has excellent insulating property, can be used in the field of insulating materials, but is easy to gather static charges to cause major accidents, and limits the application field of polypropylene.
The graphene is represented by sp 2 The graphene is a conductive nano material with a symmetrical hexagonal honeycomb lattice structure, the tensile strength of the graphene is as high as 130GPa, and the Young modulus is as high as 1TPa. The graphene is regarded as a semi-metal with zero band gap, the surface of the graphene has free electrons, the capability of conducting the electrons is strong, and the conductivity is 6000S/cm. Due to the excellent electrical and mechanical properties of graphene, the graphene becomes an ideal filler of insulating polymers, and mainly solves the problem of charge aggregation of the insulating polymers. However, the single graphene filler cannot meet the requirement of high-tech development, because the agglomeration phenomenon becomes more obvious after the concentration of the single graphene is increased, and the improvement space of the conductivity of the high polymer material is influenced.
The carbon fiber as one of carbon family members has the characteristics of low density, large length-diameter ratio, good flexibility, excellent conductivity and the like, and is one of excellent fillers for improving the conductivity and mechanical property of a high polymer material.
However, a composite material of polypropylene fiber, graphene and carbon fiber has not been disclosed.
Disclosure of Invention
The invention aims to make up for the defects of the existing material and provides a preparation method of graphene/carbon fiber/polypropylene fiber with excellent conductivity. According to the invention, the graphene/carbon fiber three-dimensional composite structure is prepared, and then the graphene/carbon fiber/polypropylene fiber with excellent conductivity is prepared by a melt blending technology. The three-dimensional composite structure body is beneficial to the uniform dispersion of the filler in the high polymer material, the diffusion of charges and the improvement of the conductivity of the material.
In order to achieve the purpose, the technical scheme adopted by the invention is as follows:
a preparation method of graphene/carbon fiber/polypropylene fiber with excellent conductivity is characterized by comprising the following steps:
(1) Preparation of carbon fiber/foamed nickel composite material
Mixing an ethanol aqueous solution with the mass concentration of 50-90% and a silane coupling agent according to the mass ratio of 100:2-5, mixing uniformly to form a mixed solution; adding carbon fibers into water, and ultrasonically stirring to prepare suspension with the concentration of 1-3 mol/L; mixing the mixed solution and the suspension according to a volume ratio of 1-1; centrifuging and drying (drying at 58-63 ℃ for 12-24 h) to obtain the carbon fiber/foamed nickel composite material;
(2) Preparation of graphene/carbon fiber three-dimensional composite structure
Depositing a layer of reduced graphene oxide on the surface of the carbon fiber/foamed nickel composite material by using an electrochemical deposition method by using carbon fiber/foamed nickel as an anode, a platinum electrode as a cathode and a graphene oxide dispersion liquid as an electrolyte to obtain a graphene/carbon fiber/foamed nickel composite electrode; changing the electrolyte into a sodium chloride solution, carrying out electrolytic etching by taking the graphene/carbon fiber/foamed nickel as an anode to remove the foamed nickel, and then soaking in a hydrochloric acid solution for 12 hours to obtain a graphene/carbon fiber three-dimensional composite structure;
(3) Preparation of graphene/carbon fiber/polypropylene fiber
According to the graphene/carbon fiber three-dimensional composite structure: dispersing the graphene/carbon fiber three-dimensional composite structure in a dispersing agent according to a mass ratio of 3: and (2) carrying out melt blending to prepare a master batch with the mass ratio of polypropylene being 1.
Further, in the step (1), the silane coupling agent is KH550, KH560, KH570 or KH792.
Further, the concentration of the graphene oxide dispersion liquid in the step (2) is 0.5-2mol/L.
Further, the concentration of the sodium chloride solution in the step (2) is 1.0-1.5mol/L.
Further, the concentration of the hydrochloric acid solution in the step (2) is 3.0-5.0mol/L.
Further, the dispersing agent in the step (3) is a mixture of N-methylpyrrolidone and polyethylene wax, wherein the weight ratio of N-methylpyrrolidone: the mass ratio of the polyethylene wax is 7.
Further, the device for melt blending in the step (3) is a twin-screw extruder, and the temperatures of the twin-screw extruder are respectively set to be 265 ℃,270 ℃,268 ℃ and 260 ℃.
Further, the spinning process conditions in the step (3) are as follows: the spinning temperature is 260-265 ℃, the air cooling temperature is 16-18 ℃, the humidity is 60-65%, and the spinning speed is 800-1000 m/min.
Further, the content of the graphene/carbon fiber three-dimensional composite structure in the graphene/carbon fiber/polypropylene fiber is 0.5% -3%.
According to the invention, foam nickel is used as a substrate, a layer of carbon fiber is coated by the foam nickel by using an impregnation technology to obtain a carbon fiber/foam nickel composite material, and a layer of reduced graphene oxide is deposited on the surface of the carbon fiber/foam nickel composite material by using an electrochemical deposition technology to obtain a graphene/carbon fiber/foam nickel composite electrode. And removing the foamed nickel by an electrolytic etching method to obtain the graphene/carbon fiber three-dimensional composite structure. And finally, preparing the graphene/carbon fiber/polypropylene fiber by a melt blending technology, wherein the preparation process is safe, simple and feasible, and the raw materials are easy to obtain. The graphene/carbon fiber/polypropylene fiber with excellent conductivity is obtained by manufacturing a master batch, adding a dispersing agent and constructing a graphene/carbon fiber three-dimensional composite structure so that the filler is uniformly dispersed in a polypropylene system. The falling-off of the filler can be prevented by a melt blending technology, and the graphene/carbon fiber/polypropylene fiber with more durable conductivity can be obtained. In addition, in the process of preparing the graphene/carbon fiber/foamed nickel composite material by electrochemical deposition, part of residual oxygen-containing functional groups of graphene can be used as a good dispersing agent for carbon fibers, and the graphene/carbon fiber three-dimensional composite structure keeps good dispersibility in a polypropylene system due to intercalation and isolation effects of the graphene and the carbon fibers.
The invention has the advantages that:
1. the invention has simple process, easy control, safety, no pollution and easy acquisition of raw materials;
2. when the mass fraction of the graphene/carbon fiber three-dimensional composite structure is 1% (the silane coupling agent is KH 550), the electrical conductivity of the graphene/carbon fiber/polypropylene fiber is 4.8 multiplied by 10 -7 S m -1 Conductivity 4.08X 10 compared to Polypropylene -13 S m -1 Improved by 6 orders of magnitude. After standing at room temperature for 10 days, the conductivity was 5.2X 10 -7 S m -1 After standing at room temperature for 20 days, the conductivity was 5.4X 10 -7 S m -1 After 30 days at room temperature, the conductivity was 5.4X 10 -7 S m -1
3. The graphene/carbon fiber/polypropylene fiber prepared by the method disclosed by the invention is excellent in conductivity and can be applied to the fields of static electricity and conductivity.
Detailed Description
The present invention will be described in detail with reference to examples. It will be apparent to those skilled in the art that various modifications and improvements can be made without departing from the spirit of the invention. All falling within the scope of the present invention.
A preparation method of graphene/carbon fiber/polypropylene fiber with excellent conductivity comprises the following specific steps:
example 1
(1) Preparation of carbon fiber/foamed nickel composite material
Uniformly mixing 200mL of 60% ethanol aqueous solution with 4g of silane coupling agent KH560 to form a mixed solution; adding 3g of carbon fiber into 100mL of deionized water, and ultrasonically stirring for 1h to prepare a suspension; mixing the mixed solution and the suspension, adding 1.5mm multiplied by 2cm foamed nickel with porosity of 50-98% and pore diameter of 0.1mm-10mm, and carrying out ultrasonic treatment for 1h at 70 ℃; centrifuging and drying (drying at 60 ℃ for 12 hours) to obtain the carbon fiber/foamed nickel composite material;
(2) Preparation of graphene/carbon fiber three-dimensional composite structure
Taking carbon fiber/foamed nickel as an anode, a platinum electrode as a cathode, taking 1mol/L graphene oxide dispersion liquid as electrolyte, adjusting the pH of the solution to 11 by using 1mol/L NaOH, and depositing a layer of reduced graphene oxide on the surface of the carbon fiber/foamed nickel composite material by adopting an electrochemical deposition method to obtain a graphene/carbon fiber/foamed nickel composite electrode; changing the electrolyte into 1.0mol/L sodium chloride solution, carrying out electrolytic etching by taking graphene/carbon fiber/foamed nickel as an anode to remove foamed nickel, and then soaking in 5mol/L hydrochloric acid solution for 12 hours to obtain a graphene/carbon fiber three-dimensional composite structure;
(3) Preparation of graphene/carbon fiber/polypropylene fiber
Dispersing 120g of graphene/carbon fiber three-dimensional composite structure body in 40g of dispersing agent, wherein the dispersing agent is composed of N-methyl pyrrolidone and polyethylene wax according to a mass ratio of 7. And then uniformly mixing the master batch and polypropylene according to the mass ratio of 1.
In the graphene/carbon fiber/polypropylene fiber prepared in the embodiment 1 of the invention, the content of the graphene/carbon fiber is 1.00%; the moisture regain of the fiber is 12%, the moisture absorption and air permeability are good, and the electrical conductivity of the fiber reaches 5.0 multiplied by 10 -7 S/cm, tensile strength of 65.2MPa, bending strength of 78.4MPa, ammonia adsorption rate of 92.6%, and acetic acid adsorption rate of 90.3%.
Example 2
(1) Preparation of carbon fiber/foamed nickel composite material
Uniformly mixing 200mL of 70% ethanol water solution with mass concentration and 6g of silane coupling agent KH792 to form a mixed solution; adding 3g of carbon fiber into 100mL of deionized water, and ultrasonically stirring for 1h to prepare a suspension; mixing the mixed solution and the suspension, adding 1.5mm multiplied by 2cm foamed nickel with porosity of 50-98% and pore diameter of 0.1mm-10mm, and carrying out ultrasonic treatment for 1h at 70 ℃; centrifuging and drying (drying at 60 ℃ for 15 hours) to obtain the carbon fiber/foamed nickel composite material;
(2) Preparation of graphene/carbon fiber three-dimensional composite structure
Taking carbon fiber/foamed nickel as an anode, a platinum electrode as a cathode, taking 1.5mol/L graphene oxide dispersion liquid as electrolyte, adjusting the pH of the solution to 11 by using 1mol/L NaOH, and depositing a layer of reduced graphene oxide on the surface of the carbon fiber/foamed nickel composite material by adopting an electrochemical deposition method to obtain a graphene/carbon fiber/foamed nickel composite electrode; changing the electrolyte into 1.5mol/L sodium chloride solution, carrying out electrolytic etching by taking graphene/carbon fiber/foamed nickel as an anode to remove foamed nickel, and then soaking in 4mol/L hydrochloric acid solution for 12 hours to obtain a graphene/carbon fiber three-dimensional composite structure;
(3) Preparation of graphene/carbon fiber/polypropylene fiber
Dispersing 120g of a graphene/carbon fiber three-dimensional composite structure in 40g of a dispersing agent, wherein the dispersing agent is composed of N-methyl pyrrolidone and polyethylene wax according to a mass ratio of 7. And then uniformly mixing the master batch and polypropylene according to the mass ratio of 1.
According to the graphene/carbon fiber/polypropylene fiber prepared in the embodiment 2, the content of the graphene/carbon fiber is 1.25%; the moisture regain of the fiber is 13%, the moisture absorption and air permeability are good, and the electrical conductivity of the fiber reaches 4.3 multiplied by 10 -7 S/cm, tensile strength of 66.9MPa, bending strength of 80.6MPa, ammonia adsorption rate of 93.4%, acetic acid adsorption rate of 91.5%.
Example 3
(1) Preparation of carbon fiber/foamed nickel composite material
Uniformly mixing 200mL of 80% ethanol aqueous solution with 8g of silane coupling agent KH570 to form a mixed solution; adding 3g of carbon fiber into 100mL of deionized water, and ultrasonically stirring for 1h to prepare a suspension; mixing the mixed solution and the suspension, adding 1.5mm multiplied by 2cm foamed nickel with porosity of 50-98% and pore diameter of 0.1mm-10mm, and carrying out ultrasonic treatment for 1h at 70 ℃; centrifuging and drying (drying at 60 ℃ for 18 h) to obtain the carbon fiber/foamed nickel composite material;
(2) Preparation of graphene/carbon fiber three-dimensional composite structure
Taking carbon fiber/foamed nickel as an anode, a platinum electrode as a cathode, taking 2mol/L graphene oxide dispersion liquid as electrolyte, adjusting the pH of the solution to 11 by using 1mol/L NaOH, and depositing a layer of reduced graphene oxide on the surface of the carbon fiber/foamed nickel composite material by adopting an electrochemical deposition method to obtain a graphene/carbon fiber/foamed nickel composite electrode; changing the electrolyte into 1.5mol/L sodium chloride solution, carrying out electrolytic etching by taking graphene/carbon fiber/foamed nickel as an anode to remove foamed nickel, and then soaking in 3mol/L hydrochloric acid solution for 12 hours to obtain a graphene/carbon fiber three-dimensional composite structure;
(3) Preparation of graphene/carbon fiber/polypropylene fiber
Dispersing 120g of graphene/carbon fiber three-dimensional composite structure body in 40g of dispersing agent, wherein the dispersing agent is composed of N-methyl pyrrolidone and polyethylene wax according to a mass ratio of 7. And then uniformly mixing the master batch and polypropylene according to the mass ratio of 1.
Graphene/carbon fiber/polypropylene fiber and stone prepared in embodiment 3 of the invention1.43% graphene/carbon fiber content; the moisture regain of the fiber is 14%, the moisture absorption and air permeability are good, and the electrical conductivity of the fiber reaches 4.0 multiplied by 10 -7 S/cm, tensile strength of 67.3MPa, bending strength of 81.5MPa, ammonia adsorption rate of 93.9%, and acetic acid adsorption rate of 91.8%.
Finally, the following is explained: the contents mentioned in the invention are mass percentages except for special specifications. Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the principle of the present invention shall fall within the protection scope of the present invention.

Claims (10)

1. A preparation method of graphene/carbon fiber/polypropylene fiber with excellent conductivity is characterized by comprising the following steps:
(1) Preparation of carbon fiber/foamed nickel composite material
Mixing an ethanol aqueous solution with the mass concentration of 50-90% and a silane coupling agent according to the mass ratio of 100:2-5, mixing uniformly to form a mixed solution; adding carbon fibers into water, and ultrasonically stirring to prepare suspension with the concentration of 1-3 mol/L; mixing the mixed solution and the suspension according to a volume ratio of 1-1; centrifuging and drying to obtain the carbon fiber/foamed nickel composite material;
(2) Preparation of graphene/carbon fiber three-dimensional composite structure
Depositing a layer of reduced graphene oxide on the surface of the carbon fiber/foamed nickel composite material by using an electrochemical deposition method by using carbon fiber/foamed nickel as an anode, a platinum electrode as a cathode and a graphene oxide dispersion liquid as an electrolyte to obtain a graphene/carbon fiber/foamed nickel composite electrode; changing the electrolyte into a sodium chloride solution, carrying out electrolytic etching by taking the graphene/carbon fiber/foamed nickel as an anode to remove the foamed nickel, and then soaking in a hydrochloric acid solution for 12 hours to obtain a graphene/carbon fiber three-dimensional composite structure;
(3) Preparation of graphene/carbon fiber/polypropylene fiber
According to the graphene/carbon fiber three-dimensional composite structure: dispersing the graphene/carbon fiber three-dimensional composite structure in a dispersing agent according to a mass ratio of 3: and (2) carrying out melt blending to prepare a master batch with the mass ratio of polypropylene being 1.
2. The preparation method of the graphene/carbon fiber/polypropylene fiber with excellent conductivity as claimed in claim 1, wherein the preparation method comprises the following steps: in the step (1), the silane coupling agent is KH550, KH560, KH570 or KH792.
3. The preparation method of the graphene/carbon fiber/polypropylene fiber with excellent conductivity as claimed in claim 1, wherein the preparation method comprises the following steps: the drying condition in the step (1) is drying for 12-24h at 58-63 ℃.
4. The preparation method of the graphene/carbon fiber/polypropylene fiber with excellent conductivity as claimed in claim 1, wherein the preparation method comprises the following steps: the concentration of the graphene oxide dispersion liquid in the step (2) is 0.5-2mol/L.
5. The preparation method of the graphene/carbon fiber/polypropylene fiber with excellent conductivity as claimed in claim 1, wherein the preparation method comprises the following steps: the concentration of the sodium chloride solution in the step (2) is 1.0-1.5mol/L.
6. The preparation method of the graphene/carbon fiber/polypropylene fiber with excellent conductivity as claimed in claim 1, wherein the preparation method comprises the following steps: the concentration of the hydrochloric acid solution in the step (2) is 3.0-5.0mol/L.
7. The preparation method of the graphene/carbon fiber/polypropylene fiber with excellent conductivity as claimed in claim 1, wherein the preparation method comprises the following steps: the dispersing agent in the step (3) is a mixture of N-methylpyrrolidone and polyethylene wax, wherein the weight ratio of N-methylpyrrolidone: the mass ratio of the polyethylene wax is 7.
8. The preparation method of the graphene/carbon fiber/polypropylene fiber with excellent conductivity as claimed in claim 1, wherein the preparation method comprises the following steps: the device for melt blending in the step (3) is a double-screw extruder, and the temperatures of the device are respectively set to be 265 ℃,270 ℃,268 ℃ and 260 ℃.
9. The preparation method of the graphene/carbon fiber/polypropylene fiber with excellent conductivity as claimed in claim 1, wherein the preparation method comprises the following steps: the spinning process conditions in the step (3) are as follows: the spinning temperature is 260-265 ℃, the air cooling temperature is 16-18 ℃, the humidity is 60-65%, and the spinning speed is 800-1000 m/min.
10. The preparation method of the graphene/carbon fiber/polypropylene fiber with excellent conductivity as claimed in claim 1, wherein the preparation method comprises the following steps: the content of the graphene/carbon fiber/polypropylene fiber three-dimensional composite structure body is 0.5% -3%.
CN202211017697.4A 2022-08-24 2022-08-24 Preparation method of graphene/carbon fiber/polypropylene fiber with excellent conductivity Pending CN115491784A (en)

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