CN115491128A - Formula of JJY-1 graphene modified high-temperature-resistant abrasion-resistant heavy-duty anticorrosive nano ceramic coating - Google Patents
Formula of JJY-1 graphene modified high-temperature-resistant abrasion-resistant heavy-duty anticorrosive nano ceramic coating Download PDFInfo
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- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
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- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
- C09D5/08—Anti-corrosive paints
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- C09D5/18—Fireproof paints including high temperature resistant paints
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- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
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- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
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- C09D7/00—Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
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- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/20—Oxides; Hydroxides
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- C08K2003/2244—Oxides; Hydroxides of metals of zirconium
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- C08L2201/00—Properties
- C08L2201/08—Stabilised against heat, light or radiation or oxydation
Abstract
The invention relates to the technical field of anticorrosive nano ceramic coatings, in particular to a formula of a JJY-1 graphene modified high-temperature-resistant abrasion-resistant heavy-duty anticorrosive nano ceramic coating, which comprises the following raw materials in parts by weight: 80-95 parts of HFY-G special resin, 6-10 parts of silicon dioxide, 5-7 parts of zirconium oxide, 1-3 parts of white carbon black, 5-7 parts of mica powder, 2-3 parts of barium sulfate, 1.5-2.5 parts of zinc molybdate, 1-2 parts of aluminum phosphate, 0.5-1 part of graphene, 0.3-0.8 part of anti-sagging agent, 0.3-0.8 part of dispersant, 0.1-0.4 part of defoaming agent, 2-10 parts of curing agent and 4-5 parts of accelerator. Therefore, the invention can prepare the anticorrosive nano ceramic coating which has the advantages of high temperature resistance, oil resistance, strong acid and alkali resistance, excellent heat conductivity, excellent wear resistance, impact resistance, antistatic property and self-cleaning property.
Description
Technical Field
The invention relates to the technical field of anticorrosive nano ceramic coatings, in particular to a formula of a JJY-1 graphene modified high-temperature-resistant abrasion-resistant heavy-duty anticorrosive nano ceramic coating.
Background
The innovative level and the manufacturing technology of modern industrialized equipment are continuously improved, the requirements for some special coatings with high temperature resistance and the like are increased day by day, some new materials are continuously emerged along with the development of science and technology, people utilize nano ceramic materials developed by the nano technology to enhance and improve the functionality of the materials, greatly improve the strength, toughness and superplasticity of the materials, overcome many defects of the traditional ceramics and have important influence on the performances of the materials, such as mechanics, electricity, hot blood, magnetism, optics, energy conservation, protection and the like. The nano material is represented by nano ceramic paint, and has excellent film forming property and flexibility.
At present, a high-temperature-resistant and wear-resistant long-acting anticorrosive coating is not available in China, and some oil extraction facilities, particularly oil well rods and well pipes which are used in underground high-temperature high-humidity high-hydrogen sulfide and strong-wear environments for a long time, are only lined with imported rubber sheets (the thickness of the rubber sheets reaches 1.5 mm), so that the pipe diameter of an oil production well is reduced, the oil output is reduced, the service life of each time is only three months, and the production efficiency is greatly reduced; the marine facility anticorrosive paint is imported from foreign countries, and is thicker in coating, so that the weight of marine facilities is increased, and the cost is increased.
How to prepare the anti-corrosion nano ceramic coating which has the advantages of high temperature resistance, oil resistance, strong acid and alkali resistance, excellent heat conductivity, excellent wear resistance, impact resistance, antistatic property and self-cleaning property becomes a technical problem needing to be broken through.
In view of the foregoing, it is apparent that the prior art has inconvenience and disadvantages in practical use, and thus, needs to be improved.
Disclosure of Invention
Aiming at the defects, the invention aims to provide a formula of a JJY-1 graphene modified high-temperature-resistant abrasion-resistant heavy-duty anticorrosive nano ceramic coating, which can be used for preparing an anticorrosive nano ceramic coating with high-temperature resistance, oil resistance, strong acid and alkali resistance, excellent heat conductivity, excellent wear resistance, impact resistance, antistatic property and self-cleaning property.
In order to achieve the aim, the invention provides a formula of a JJY-1 graphene modified high-temperature-resistant abrasion-resistant heavy-duty nano ceramic coating, which comprises the following raw materials in parts by weight:
80-95 parts of HFY-G special resin, 6-10 parts of silicon dioxide, 5-7 parts of zirconium oxide, 1-3 parts of white carbon black, 5-7 parts of mica powder, 2-3 parts of barium sulfate, 1.5-2.5 parts of zinc molybdate, 1-2 parts of aluminum phosphate, 0.5-1 part of graphene, 0.3-0.8 part of anti-sagging agent, 0.3-0.8 part of dispersant, 0.1-0.4 part of defoaming agent, 2-10 parts of curing agent and 4-5 parts of accelerator.
According to the formula of the JJY-1 graphene modified high-temperature-resistant abrasion-resistant heavy-duty anticorrosive nano ceramic coating, silicon dioxide, zirconium oxide, mica powder and barium sulfate are all nano-scale materials.
According to the formula of the JJY-1 graphene modified high-temperature-resistant abrasion-resistant heavy-duty anticorrosive nano ceramic coating, the specification of the white carbon black is 2000 meshes.
According to the formula of the JJY-1 graphene modified high-temperature-resistant abrasion-resistant heavy-duty anticorrosive nano-ceramic coating, the preparation method of the JJY-1 graphene modified high-temperature-resistant abrasion-resistant heavy-duty anticorrosive nano-ceramic coating comprises the following steps:
step one mixing of the coating
Adding HFY-G special resin into a reaction kettle, mechanically stirring for 8-15 minutes, sequentially adding silicon dioxide, zirconium oxide, white carbon black, mica powder and barium sulfate into the reaction kettle, uniformly mixing, mechanically stirring for 45-55 minutes, adding zinc molybdate and aluminum phosphate, stirring at a high speed for 15-25 minutes, adding graphene, an anti-sagging agent, a dispersing agent and an antifoaming agent, stirring at a high speed for 10-20 minutes, and obtaining a first mixture.
Step two coating refining
Standing the first mixture for 5-10 minutes, and adding the mixture into a nano-grade grinder to grind for a plurality of times to obtain a second mixture; and adding the second mixture, a curing agent and an accelerant into a reaction kettle, and mechanically stirring for 8-15 minutes to obtain the JJY-1 graphene modified high-temperature-resistant abrasion-resistant heavy-duty anticorrosive nano ceramic coating.
According to the formula of the JJY-1 graphene modified high-temperature-resistant abrasion-resistant heavy-duty anticorrosive nano ceramic coating, the rotation speed of mechanical stirring is 600-800 r/min.
According to the formula of the JJY-1 graphene modified high-temperature-resistant abrasion-resistant heavy-duty anticorrosive nano ceramic coating, the high-speed stirring speed is 1100-1300 r/min.
According to the formula of the JJY-1 graphene modified high-temperature-resistant abrasion-resistant heavy-duty anticorrosive nano-ceramic coating, the grinding times of the nano-grade grinding machine are 2-3.
The invention aims to provide a formula of a JJY-1 graphene modified high-temperature-resistant abrasion-resistant heavy-duty nano ceramic coating, which is characterized in that HFY-G special resin and a plurality of compounds are added into a reaction kettle to be stirred to obtain a first mixture, the first mixture is stood and then added into a nano grinder to be ground to obtain a second mixture, and the second mixture, a curing agent and an accelerating agent are added into the reaction kettle to be stirred again to obtain the JJY-1 graphene modified high-temperature-resistant abrasion-resistant heavy-duty nano ceramic coating. In conclusion, the beneficial effects of the invention are as follows: the anticorrosive nano ceramic coating not only can resist high temperature, oil and strong acid and alkali, but also has excellent heat conductivity, excellent wear resistance, excellent impact resistance, excellent antistatic property and excellent self-cleaning property.
Detailed Description
The present invention will be described in further detail in order to make the objects, technical solutions and advantages of the present invention more apparent. It should be understood that the specific embodiments described herein are merely illustrative of the invention and do not limit the invention.
The invention provides a formula of a JJY-1 graphene modified high-temperature-resistant wear-resistant heavy-duty anticorrosive nano ceramic coating, which not only has high temperature resistance, oil resistance and strong acid and alkali resistance, but also has excellent heat conductivity, wear resistance, impact resistance, antistatic property and self-cleaning property, and comprises the following raw materials in parts by weight (the parts of the coating are in parts by weight):
80-95 parts of HFY-G special resin, 6-10 parts of silicon dioxide (nano), 5-7 parts of zirconium oxide (nano), 1-3 parts of white carbon black (2000 meshes), 5-7 parts of mica powder (nano), 2-3 parts of barium sulfate (nano), 1.5-2.5 parts of zinc molybdate, 1-2 parts of aluminum phosphate, 0.5-1 part of graphene, 0.3-0.8 part of anti-sagging agent, 0.3-0.8 part of dispersing agent, 0.1-0.4 part of defoaming agent, 2-10 parts of curing agent and 4-5 parts of accelerating agent.
According to the formula, the preparation method of the JJY-1 graphene modified high-temperature-resistant abrasion-resistant heavy-duty nano ceramic coating comprises the following steps:
step one mixing of the coating
Adding HFY-G special resin into a reaction kettle, mechanically stirring for 8-15 minutes (the rotating speed is 600-800 r/min), then sequentially adding silicon dioxide, zirconium oxide, white carbon black, mica powder and barium sulfate into the reaction kettle, mechanically stirring for 45-55 minutes (the rotating speed is 600-800 r/min) after uniformly mixing, then adding zinc molybdate and aluminum phosphate, stirring for 15-25 minutes at a high speed (the rotating speed is 1100-1300 r/min), and finally adding graphene, an anti-sagging agent, a dispersing agent and an antifoaming agent, stirring for 10-20 minutes at a high speed (the rotating speed is 1100-1300 r/min), thus obtaining a first mixture.
Step two coating refinement
Standing the first mixture for 5-10 minutes, and adding the mixture into a nano-grade grinder to grind for 2-3 times to obtain a second mixture; and adding the second mixture, a curing agent and an accelerant into a reaction kettle, and mechanically stirring for 8-15 minutes (the rotating speed is 600-800 r/min) to obtain the JJY-1 graphene modified high-temperature-resistant abrasion-resistant heavy-duty anticorrosive nano ceramic coating.
In order to verify the JJY-1 graphene modified high-temperature-resistant abrasion-resistant heavy-duty nano ceramic coating, the invention is provided with a plurality of embodiments.
Example 1
Adding 80 parts of HFY-G special resin into a reaction kettle, mechanically stirring for 8 minutes (the rotating speed is 700 r/min), then sequentially adding 6 parts of silicon dioxide, 5 parts of zirconium oxide, 1 part of white carbon black, 5 parts of mica powder and 2 parts of barium sulfate into the reaction kettle, uniformly mixing, mechanically stirring for 45 minutes (the rotating speed is 600 r/min), then adding 1.5 parts of zinc molybdate and 1 part of aluminum phosphate, stirring for 15 minutes at a high speed (the rotating speed is 1100 r/min), finally adding 0.5 part of graphene, 0.3 part of anti-sagging agent, 0.3 part of dispersing agent and 0.1 part of defoaming agent, stirring for 10 minutes at a high speed (the rotating speed is 1100 r/min), and obtaining a first mixture.
Standing the first mixture for 5 minutes, and adding the first mixture into a nano-scale grinding machine to grind for 2 times to obtain a second mixture; and adding the second mixture, 2 parts of curing agent and 4 parts of accelerator into a reaction kettle, and mechanically stirring for 8 minutes (rotating speed of 600 r/min) to obtain the JJY-1 graphene modified high-temperature-resistant abrasion-resistant heavy-duty anticorrosive nano-ceramic coating.
Example 2
Adding 90 parts of HFY-G special resin into a reaction kettle, mechanically stirring for 10 minutes (at the rotating speed of 700 r/min), then sequentially adding 8 parts of silicon dioxide, 6 parts of zirconium oxide, 1.5 parts of white carbon black, 7 parts of mica powder and 2.5 parts of barium sulfate into the reaction kettle, uniformly mixing, mechanically stirring for 50 minutes (at the rotating speed of 700 r/min), then adding 2 parts of zinc molybdate and 1.5 parts of aluminum phosphate, stirring for 20 minutes at a high speed (at the rotating speed of 1200 r/min), finally adding 0.8 part of graphene, 0.5 part of anti-sagging agent, 0.5 part of dispersing agent and 0.2 part of defoaming agent, stirring for 15 minutes at a high speed (at the rotating speed of 1200 r/min), and obtaining a first mixture.
Standing the first mixture for 8 minutes, and adding the mixture into a nano-scale grinding machine to grind for 3 times to obtain a second mixture; and adding the second mixture, 5 parts of curing agent and 4.5 parts of accelerant into a reaction kettle, and mechanically stirring for 10 minutes (the rotating speed is 700 r/min) to obtain the JJY-1 graphene modified high-temperature-resistant abrasion-resistant heavy-duty anticorrosive nano ceramic coating.
Example 3
Adding 95 parts of HFY-G special resin into a reaction kettle, mechanically stirring for 15 minutes (at the rotating speed of 700 r/min), then sequentially adding 10 parts of silicon dioxide, 7 parts of zirconium oxide, 3 parts of white carbon black, 7 parts of mica powder and 3 parts of barium sulfate into the reaction kettle, mechanically stirring for 55 minutes (at the rotating speed of 800 r/min) after uniform mixing, then adding 2.5 parts of zinc molybdate and 2 parts of aluminum phosphate, stirring for 25 minutes (at the rotating speed of 1300 r/min) at a high speed, finally adding 1 part of graphene, 0.8 part of anti-sagging agent, 0.8 part of dispersing agent and 0.4 part of defoaming agent, stirring for 20 minutes (at the rotating speed of 1300 r/min) at a high speed, and obtaining a first mixture.
Standing the first mixture for 10 minutes, and adding the first mixture into a nano-scale grinding machine to grind for 3 times to obtain a second mixture; and adding the second mixture, 10 parts of curing agent and 5 parts of accelerant into a reaction kettle, and mechanically stirring for 15 minutes (rotating speed of 800 r/min) to obtain the JJY-1 graphene modified high-temperature-resistant abrasion-resistant heavy-duty anticorrosive nano ceramic coating.
Example 4
Adding 90 parts of HFY-G special resin into a reaction kettle, mechanically stirring for 15 minutes (at the rotating speed of 700 r/min), then sequentially adding 8 parts of silicon dioxide, 6 parts of zirconium oxide, 2 parts of white carbon black, 5 parts of mica powder and 2 parts of barium sulfate into the reaction kettle, mechanically stirring for 55 minutes (at the rotating speed of 700 r/min) after uniform mixing, then adding 1.9 parts of zinc molybdate and 1 part of aluminum phosphate, stirring for 25 minutes at a high speed (at the rotating speed of 1200 r/min), finally adding 0.8 part of graphene, 0.6 part of anti-sagging agent, 0.6 part of dispersant and 0.4 part of defoaming agent, stirring for 20 minutes at a high speed (at the rotating speed of 1300 r/min), and obtaining a first mixture.
Standing the first mixture for 8 minutes, and adding the mixture into a nano-scale grinding machine to grind for 3 times to obtain a second mixture; and adding the second mixture, 5 parts of curing agent and 4.5 parts of accelerator into a reaction kettle, and mechanically stirring for 10 minutes (at the rotation speed of 700 r/min) to obtain the JJY-1 graphene modified high-temperature-resistant wear-resistant heavy-duty anticorrosive nano ceramic coating.
Example 5
Adding 90 parts of HFY-G special resin into a reaction kettle, mechanically stirring for 15 minutes (at the rotating speed of 700 r/min), then sequentially adding 6 parts of silicon dioxide, 5 parts of zirconium oxide, 3 parts of white carbon black, 5 parts of mica powder and 3 parts of barium sulfate into the reaction kettle, mechanically stirring for 45 minutes (at the rotating speed of 700 r/min) after uniform mixing, then adding 2.1 parts of zinc molybdate and 1.7 parts of aluminum phosphate, stirring for 15 minutes at a high speed (at the rotating speed of 1200 r/min), finally adding 0.8 part of graphene, 0.6 part of anti-sagging agent, 0.6 part of dispersing agent and 0.4 part of defoaming agent, stirring at a high speed for 20 minutes (at the rotating speed of 1300 r/min), and obtaining a first mixture.
Standing the first mixture for 8 minutes, and adding the first mixture into a nano-scale grinding machine to grind for 3 times to obtain a second mixture; and adding the second mixture, 5 parts of curing agent and 4.5 parts of accelerant into a reaction kettle, and mechanically stirring for 10 minutes (the rotating speed is 700 r/min) to obtain the JJY-1 graphene modified high-temperature-resistant abrasion-resistant heavy-duty anticorrosive nano ceramic coating.
The invention provides a formula of a JJY-1 graphene modified high-temperature-resistant abrasion-resistant heavy-duty anticorrosive nano-ceramic coating, which is characterized in that HFY-G special resin and a plurality of compounds are added into a reaction kettle and stirred to obtain a first mixture, the first mixture is stood and then added into a nano-grade grinder to be ground to obtain a second mixture, and the second mixture, a curing agent and an accelerating agent are added into the reaction kettle and stirred again to obtain the JJY-1 graphene modified high-temperature-resistant abrasion-resistant heavy-duty anticorrosive nano-ceramic coating. In conclusion, the beneficial effects of the invention are as follows: the anticorrosive nano ceramic coating which is high temperature resistant, oil resistant, strong acid and alkali resistant, excellent in thermal conductivity, excellent in wear resistance, impact resistance, antistatic property and self-cleaning property can be prepared.
The present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof, and it should be understood that various changes and modifications can be effected therein by one skilled in the art without departing from the spirit and scope of the invention as defined in the appended claims.
Claims (7)
1. The formula of the JJY-1 graphene modified high-temperature-resistant abrasion-resistant heavy-duty anticorrosive nano ceramic coating is characterized by comprising the following raw materials in parts by weight:
80-95 parts of HFY-G special resin, 6-10 parts of silicon dioxide, 5-7 parts of zirconium oxide, 1-3 parts of white carbon black, 5-7 parts of mica powder, 2-3 parts of barium sulfate, 1.5-2.5 parts of zinc molybdate, 1-2 parts of aluminum phosphate, 0.5-1 part of graphene, 0.3-0.8 part of anti-sagging agent, 0.3-0.8 part of dispersing agent, 0.1-0.4 part of defoaming agent, 2-10 parts of curing agent and 4-5 parts of accelerator.
2. The formula of the JJY-1 graphene modified high-temperature resistant abrasion-resistant heavy-duty nano ceramic coating as claimed in claim 1, wherein the silica, the zirconia, the mica powder and the barium sulfate are all nano-scale materials.
3. The formula of the JJY-1 graphene modified high-temperature-resistant abrasion-resistant heavy-duty nano ceramic coating as claimed in claim 1, wherein the specification of the white carbon black is 2000 mesh.
4. The formula of the JJY-1 graphene modified high-temperature resistant abrasion-resistant heavy-duty nano ceramic coating as claimed in claim 1, wherein the preparation method of the JJY-1 graphene modified high-temperature resistant abrasion-resistant heavy-duty nano ceramic coating comprises the following steps:
step one mixing of the coating
Adding HFY-G special resin into a reaction kettle, mechanically stirring for 8-15 minutes, sequentially adding silicon dioxide, zirconium oxide, white carbon black, mica powder and barium sulfate into the reaction kettle, uniformly mixing, mechanically stirring for 45-55 minutes, adding zinc molybdate and aluminum phosphate, stirring at a high speed for 15-25 minutes, adding graphene, an anti-sagging agent, a dispersing agent and a defoaming agent, stirring at a high speed for 10-20 minutes, and obtaining a first mixture;
step two coating refining
Standing the first mixture for 5-10 minutes, and adding the mixture into a nano-grade grinder to grind for a plurality of times to obtain a second mixture; and adding the second mixture, a curing agent and an accelerant into a reaction kettle, and mechanically stirring for 8-15 minutes to obtain the JJY-1 graphene modified high-temperature-resistant abrasion-resistant heavy-duty anticorrosive nano ceramic coating.
5. The formula of the JJY-1 graphene modified high-temperature resistant abrasion-resistant heavy-duty nano ceramic coating as claimed in claim 4, wherein the rotation speed of the mechanical stirring is 600-800 r/min.
6. The formula of the JJY-1 graphene modified high-temperature resistant abrasion-resistant heavy-duty nano ceramic coating as claimed in claim 4, wherein the rotation speed of the high-speed stirring is 1100-1300 r/min.
7. The formula of the JJY-1 graphene modified high-temperature resistant abrasion-resistant heavy-duty nano ceramic coating according to claim 4, wherein the grinding times of the nano grinder are 2-3 times.
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| CN112694815A (en) * | 2020-12-03 | 2021-04-23 | 湖南格仑新材股份有限公司 | Graphene heat dissipation coating, preparation method and application thereof |
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| WO2017035916A1 (en) * | 2015-08-28 | 2017-03-09 | 南通高欣耐磨科技股份有限公司 | Enhanced cermet wear-resistant composite material and method for fabrication thereof |
| WO2018036422A1 (en) * | 2016-08-22 | 2018-03-01 | 广东纳路纳米科技有限公司 | Modified white graphene composite anti-corrosion coating and preparation thereof |
| CN112358773A (en) * | 2020-10-23 | 2021-02-12 | 湖南圣人防水材料有限公司 | Novel anticorrosive waterproof environment-friendly coating and preparation method thereof |
| CN112694815A (en) * | 2020-12-03 | 2021-04-23 | 湖南格仑新材股份有限公司 | Graphene heat dissipation coating, preparation method and application thereof |
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