CN115490067B - Film connecting equipment and film connecting method for IXPE aluminum film processing - Google Patents

Film connecting equipment and film connecting method for IXPE aluminum film processing Download PDF

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Publication number
CN115490067B
CN115490067B CN202211275370.7A CN202211275370A CN115490067B CN 115490067 B CN115490067 B CN 115490067B CN 202211275370 A CN202211275370 A CN 202211275370A CN 115490067 B CN115490067 B CN 115490067B
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Prior art keywords
film
shaft
driving
roller
sleeve
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CN202211275370.7A
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CN115490067A (en
Inventor
张小虎
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Changzhou Haichen Packing Materials Co ltd
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Changzhou Haichen Packing Materials Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H23/00Registering, tensioning, smoothing or guiding webs
    • B65H23/04Registering, tensioning, smoothing or guiding webs longitudinally
    • B65H23/18Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web
    • B65H23/188Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web in connection with running-web
    • B65H23/1888Registering, tensioning, smoothing or guiding webs longitudinally by controlling or regulating the web-advancing mechanism, e.g. mechanism acting on the running web in connection with running-web and controlling web tension
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H19/00Changing the web roll
    • B65H19/10Changing the web roll in unwinding mechanisms or in connection with unwinding operations
    • B65H19/18Attaching, e.g. pasting, the replacement web to the expiring web
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H20/00Advancing webs
    • B65H20/06Advancing webs by friction band
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00Handled material; Storage means
    • B65H2701/10Handled articles or webs
    • B65H2701/11Dimensional aspect of article or web
    • B65H2701/113Size
    • B65H2701/1133Size of webs
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A40/00Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
    • Y02A40/10Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in agriculture
    • Y02A40/25Greenhouse technology, e.g. cooling systems therefor

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  • Treatment Of Fiber Materials (AREA)
  • Unwinding Webs (AREA)

Abstract

The invention belongs to the technical field of film joining machines, and particularly relates to film joining equipment and a film joining method for processing an IXPE aluminum-added film, which are used for solving the technical problems that the tensioning of a production raw material film is not realized, and loosening is easy to occur when the production raw material film is consumed, and demolding is caused.

Description

Film connecting equipment and film connecting method for IXPE aluminum film processing
Technical Field
The invention belongs to the technical field of film joining machines, and particularly relates to film joining equipment and a film joining method for processing an IXPE aluminum-added film.
Background
The film splicing machine is a common device, is also called a film splicing machine and can be divided into two categories of intermittent plastic film splicing and continuous film splicing machines;
the automatic film receiving mechanism for film bag making comprises a film receiving mechanism and at least two film supplying mechanisms, whether film receiving is needed or not is judged by the tensioning state of an automatic sensing film of an infrared probe, a crankshaft is driven to press a rubber roller through a cylinder, a new film starting end is adhered to the tail end of a film in use, but the technical scheme has the defect that tensioning of a production raw material film is not realized, loosening is easy to occur along with consumption of the production raw material film, and demolding is caused.
Disclosure of Invention
The invention aims to provide film connecting equipment and a film connecting method for processing an IXPE aluminum-added film, so as to solve the technical problems that tensioning of a production raw material film is not realized, loosening is easy to occur along with consumption of the production raw material film, and demolding is caused.
In order to achieve the above purpose, the specific technical scheme of the film connecting device and the film connecting method for processing the IXPE aluminum-added film is as follows:
The film receiving equipment for processing the IXPE aluminum-added film comprises a frame component, a film roller component and a power component, wherein the film roller component and the power component are both arranged on the frame component.
Further, the frame assembly comprises a frame body, a driving roller shaft I, a driving roller shaft II, a driving roller II, a driven roller shaft I, a driven roller shaft II, a driven roller II and a carrying part, wherein the driving roller shaft I and the driving roller shaft II are rotatably arranged on the frame body, the driving roller I is arranged on the driving roller shaft I, the driving roller II is fixedly arranged on the driving roller shaft II, the driven roller shaft I is fixedly arranged on the frame body, the driven roller I is rotatably arranged on the driven roller shaft I, the driven roller shaft II is fixedly arranged on the frame body, the driven roller II is rotatably arranged on the driven roller shaft II, and the carrying part is also arranged on the frame body.
Further, the carrying part comprises a carrying driving shaft, a driving shaft matched roller, a carrying driven shaft, a driven shaft matched roller, a connecting plate, a first matched belt pulley, a second matched belt pulley, a first connecting belt and a carrying synchronous belt, wherein the carrying driving shaft is rotatably arranged on the frame body, the driving shaft matched roller is fixedly arranged on the carrying driving shaft, the carrying driven shaft is rotatably arranged on the frame body, the driven shaft matched roller is fixedly arranged on the carrying driven shaft, the carrying driving shaft and the carrying driven shaft are both arranged on the connecting plate, the connecting plate is fixedly connected with the frame body, the first matched belt pulley is arranged on the carrying driving shaft, the first matched belt pulley is connected with the second matched belt pulley through the first connecting belt, and the first matched belt pulley is connected with the second matched belt pulley through the carrying synchronous belt.
Further, a plurality of non-slip bumps are uniformly distributed on the carrying synchronous belt along the peripheral direction, so that the friction force of the non-slip bumps on the film-connecting cloth for producing the IXPE aluminum-added film is increased.
Further, the membrane roller assembly comprises a membrane roller tensioning part and an outer end clamping part, the membrane roller tensioning part is connected with the outer end clamping part in a matched mode, an arc-shaped matching boss is arranged on the frame body, and the outer end clamping part is fixedly arranged on the arc-shaped matching boss.
Further, film roller tensioning portion includes tensioning pivot, pivot limiting disc, sliding sleeve one, sliding sleeve two, articulated connecting rod one, articulated connecting rod two, tensioning push rod, stop collar one, stop collar positioning nut one, stop collar two, stop collar installation nut two, push spring one and push spring two, install the pivot limiting disc through the bolt in the tensioning pivot, slidable mounting has sliding sleeve one in the tensioning pivot, and articulated one end at articulated connecting rod one is installed to the sliding sleeve one, and articulated other end of articulated connecting rod is installed on tensioning push rod, and the tensioning pivot is provided with push spring one through stop collar positioning nut one between stop collar positioning nut one to push spring one suit is in tensioning pivot, still slidable mounting has sliding sleeve two in the tensioning pivot, and sliding sleeve two is articulated to be installed in the one end of articulated connecting rod two, and the other end of articulated connecting rod two is articulated to be installed in tensioning push rod, and the cover is equipped with stop collar two and locks the location through stop collar installation nut two in the tensioning pivot, and tensioning pivot rotates and installs in outer end clamping portion.
Further, a contact sensor is arranged on the tensioning push rod.
Further, the outer end clamping part comprises a fixed disc, a rotating disc, a fixed disc opening, a rotating disc arc opening, a sliding rod matched roller, a sliding rod limiting block, an inner end sliding rod and an inner end sliding rod sleeve spring, wherein the outer end clamping part comprises a fixed disc, a rotating disc, a fixed disc opening, a rotating disc arc opening, a sliding rod matched roller, a sliding rod limiting block, an inner end sliding rod and an inner end sliding rod sleeve springTensioning rotating shaftThe fixed disk is rotatably arranged on the fixed disk, a fixed disk opening is formed in the fixed disk, an inner end of the fixed disk opening is provided with an inner end sliding rod, an inner end sliding rod sleeve spring is sleeved on the inner end sliding rod, a sliding rod is slidably arranged on the inner end sliding rod, one end of the sliding rod is rotatably provided with a matched roller and is limited by the sliding rod limiting block on the matched roller, a rotating disk arc opening is formed in the rotating disk, the other end of the sliding rod is slidably arranged in the rotating disk arc opening, the inner end sliding rod sleeve spring is in contact with the sliding rod, and the fixed disk is fixedly arranged on the arc-shaped matched boss.
Further, power pack includes power shell, biax power motor, drive gear group, power take off portion one, power take off portion two and power switching portion, power shell fixed mounting is on the frame body, biax power motor fixed mounting is on the power shell, installs drive gear group on the one end output shaft of biax power motor, installs cooperation band pulley two on the other end output shaft of biax power motor, power take off portion one, power take off portion two all install on the power shell, power take off portion one, power take off portion two simultaneously with drive gear group meshing transmission, power switching portion installs on the power shell inner wall to power switching portion links to each other with power take off portion one and power take off portion two simultaneously.
Further, the first power output part comprises a first connecting gear, a first connecting gear shaft, a first polygonal slide bar, a first clutch sleeve, a second clutch sleeve, a first transmission straight tooth and a second transmission straight tooth, the first connecting gear shaft is fixedly arranged on the first connecting gear, the first connecting gear shaft is rotatably arranged on the power shell, the first polygonal slide bar is fixedly arranged on the first connecting gear shaft, the first clutch sleeve is connected with the first polygonal slide bar in a sliding fit manner, the first clutch sleeve can be connected with the second clutch sleeve in a matching manner, the second clutch sleeve is rotatably arranged on the power shell, the first transmission straight tooth is fixedly arranged on the second clutch sleeve, the second transmission straight tooth is meshed with the first transmission straight tooth for transmission and is rotatably arranged on the power shell, and the second transmission straight tooth is fixedly arranged on the first driving roller shaft.
Further, the second power output part comprises a second connecting gear, a second connecting gear shaft, a second polygonal sliding rod, a third clutch sleeve, a fourth clutch sleeve, a third transmission straight tooth and a fourth transmission straight tooth, the second connecting gear shaft is fixedly arranged on the second connecting gear, the second connecting gear shaft is rotatably arranged on a power shell, the second polygonal sliding rod is fixedly arranged on the second connecting gear shaft, the third clutch sleeve is connected with the second polygonal sliding rod in a sliding fit manner, the third clutch sleeve can be connected with the fourth clutch sleeve in a matching manner, the fourth clutch sleeve is rotatably arranged on the power shell, the third transmission straight tooth is fixedly arranged on the fourth clutch sleeve, the fourth transmission straight tooth is in meshed transmission with the third transmission straight tooth and is rotatably arranged on the power shell, and the fourth transmission straight tooth is fixedly arranged on the second driving roller shaft.
Further, the power switching part comprises an execution cylinder, a driving block grooving, a connecting rod, a matching bulge, ding Xinggan, a first driving sleeve, a second driving sleeve and a tension spring, wherein one end of the execution cylinder is installed on a power shell, the driving block is installed at the output end of the execution cylinder, the driving block is provided with a driving block grooving, the grooved inner end of the driving block is slidably provided with a matching bulge, the matching bulge is fixedly installed on the connecting rod, the connecting rod is hinged with Ding Xinggan, the first driving sleeve and the second driving sleeve are slidably installed on Ding Xinggan and are in rotary fit with a clutch sleeve, and the second driving sleeve is in rotary fit with the third clutch sleeve.
A film connecting method for processing an IXPE aluminum-added film comprises the following steps:
step one: the power output by the power assembly drives the matched belt pulley II to rotate, the matched belt pulley I is driven to move through the connecting belt, meanwhile, the matched belt pulley I drives the carrying driving shaft to rotate, the driving shaft matched with the roller drives the carrying synchronous belt to move, the film receiving cloth for IXPE aluminum film production is driven to move through the carrying synchronous belt, and the film receiving cloth for IXPE aluminum film production is carried;
Step two: the method comprises the steps of disassembling a lower rotating shaft limiting disc, sleeving a film receiving roller for IXPE aluminum film production on a tensioning push rod, pressing the tensioning push rod inwards when the film receiving roller for IXPE aluminum film production needs to be sleeved, enabling a first hinge connecting rod and a second hinge connecting rod to simultaneously drive a first sliding sleeve and a second sliding sleeve to move towards two sides along the axial direction of a tensioning rotating shaft under the driving of the tensioning push rod, compressing a first push spring and a second push spring simultaneously, and enabling the tensioning push rod to be in contact with the inner wall of the film receiving roller for IXPE aluminum film production under the action of elastic force of the first push spring and the second push spring when installation is completed, so that tensioning of the film receiving roller for IXPE aluminum film production from the inner side to the outer side is completed; meanwhile, with consumption of the film connecting piece for IXPE aluminum adding film production, the film connecting roller for IXPE aluminum adding film production can be in a loose state, relative rotation between the film connecting roller for IXPE aluminum adding film production and the tensioning rotating shaft is easy to occur, at the moment, the tensioning push rod is tightly attached to the inner wall of the film connecting roller for IXPE aluminum adding film production at the contact moment through the continuous action of the first elastic force and the second elastic force of the push spring, and further the film connecting roller for IXPE aluminum adding film production is tensioned from the inner side to the outer side, and the film connecting roller for IXPE aluminum adding film production is matched with the clamping of the outer end clamping part from the outer side to the inner side, so that the film connecting roller for IXPE aluminum adding film production is prevented from being in a loose state in the use process;
Step three: in the process of installing a film receiving roller for IXPE aluminum film production, manually rotating a rotating disc, driving the rotating disc to move through an arc opening of the rotating disc, and further enabling the sliding rod to move outwards along an inner end sliding rod through the arc opening of the rotating disc, and further driving a sliding rod matching roller to move through the sliding rod, so that the sliding rod matching roller is in contact with the outer edge of the film receiving roller for IXPE aluminum film production, and further under the action of spring elastic force of an inner end sliding rod sleeve spring, the sliding rod matching roller clamps the film receiving roller for IXPE aluminum film production inwards from the outer side, and further is matched with a tensioning push rod, and further loosening of the film receiving roller for IXPE aluminum film production is prevented; meanwhile, with consumption of the connecting film used for the IXPE aluminum film production, the tensioning push rod is finally contacted with the sliding rod matched roller, the contact sensor on the tensioning push rod is triggered by the sliding rod matched roller, and then a control signal is input to the power component through the contact sensor, and meanwhile, the power component switches and drives transmission power between the driving roller shaft I and the driving roller shaft II;
step four: simultaneously, the double-shaft power motor drives the matched belt pulley II to rotate, the connecting belt II is driven to move through the matched belt pulley II, the matched belt pulley I is driven to move, meanwhile, the carrying driving shaft is driven to rotate through the matched belt pulley I, the driving shaft is driven to move through the matched roller of the driving shaft, the film receiving cloth for IXPE aluminum film production is driven to move through the matched belt, and the film receiving cloth for IXPE aluminum film production is carried; meanwhile, the first power output part outputs power to drive the first driving roller shaft to rotate, the second power output part outputs power to drive the second driving roller shaft to rotate, the first driving roller shaft and the second driving roller shaft cannot rotate at the same time, and the power switching part controls the mode of outputting power by the first power output part and the second power output part;
Step five: the first connecting gear is driven to rotate through the driving gear set, the first connecting gear shaft and the first polygonal sliding rod are driven to rotate at the same time, the first clutch sleeve is driven to rotate through the power switching part, the first clutch sleeve is driven to be connected with the second clutch sleeve in a matched mode, the second clutch sleeve is driven to rotate, the first driving roller shaft is driven to rotate through the first driving roller shaft, the first driving roller is driven to rotate through the first driving roller shaft, the film roller assembly arranged on one side of the first driving roller shaft is driven to move, the film receiving cloth for IXPE aluminum film production in the film roller assembly arranged on one side of the first driving roller shaft is consumed at first, when the film receiving cloth for IXPE aluminum film production in the film roller assembly arranged on one side of the first driving roller shaft is consumed, the tensioning push rod is finally contacted with the sliding rod matched roller through the first clutch sleeve, the sliding rod matched roller is triggered, a control signal is input to the power switching part through the contact sensor, the film receiving cloth for enabling the film receiving cloth between the first clutch sleeve and the second clutch sleeve to move, and the film receiving cloth is driven by the contact sensor to lose the power switching part, and the film receiving cloth arranged on one side of the driving roller is driven by the driving roller shaft to move, and the film receiving cloth is driven by the film receiving cloth arranged on one side of the driving roller;
Step six: the driving gear set drives the connecting gear II to rotate, the connecting gear shaft II and the polygonal sliding rod II are driven to rotate at the same time, the clutch sleeve III is driven to rotate through the power switching part, the clutch sleeve III is driven to be connected with the clutch sleeve IV in a matched mode, the clutch sleeve IV is driven to rotate, the driving roller shaft II is driven to rotate through the driving roller shaft II, the driving roller II is driven to rotate, the film roller assembly arranged on one side of the driving roller shaft II moves, the film connecting film for IXPE aluminum adding film production in the film roller assembly arranged on one side of the driving roller shaft II is enabled to be consumed in a replacement mode, when the film connecting film for IXPE aluminum adding film production in the film roller assembly arranged on one side of the driving roller shaft II is consumed, the tensioning push rod is finally contacted with the sliding rod matched roller through the sliding rod matched roller, the contact sensor on the tensioning push rod is triggered through the sliding rod, the contact sensor inputs a control signal to the power switching part, the film roller assembly arranged on one side of the driving roller is enabled to be disconnected, the film connecting film is enabled to be consumed by the power switching part, and the film connecting film is enabled to be arranged on one side of the driving roller, and the driving roller is enabled to be driven to be disconnected, and the film is enabled to be used for the film connecting film production;
Step seven: the film roller assembly arranged on one side of the driving roller shaft I and the film roller assembly arranged on the other side of the driving roller shaft II are contacted with the sliding rod matched roller finally along with the consumption of the film cloth, the sliding rod matched roller triggers a contact sensor on the sliding rod, a control signal can be input to the power switching part through the contact sensor, the control signal controls the actuating cylinder to move, the actuating cylinder drives the driving block to conduct slotting movement, the driving block is driven to conduct slotting movement, the matching bulge is driven to conduct Ding Xinggan movement, the driving sleeve I and the driving sleeve II are driven to conduct movement through Ding Xinggan, the driving sleeve I is driven to conduct matching with the clutch sleeve II or not through the driving sleeve I, meanwhile, the driving sleeve II is driven to conduct matching with the clutch sleeve III or not through the driving sleeve II, and the driving roller shaft I or the driving roller shaft II is controlled to obtain power.
The invention has the advantages that:
according to the invention, the rotating shaft limiting disc is disassembled, the film receiving roller for IXPE aluminum film production is sleeved on the tensioning push rod, when the film receiving roller for IXPE aluminum film production needs to be sleeved, the tensioning push rod is pressed inwards, the first hinge connecting rod and the second hinge connecting rod are driven by the tensioning push rod to simultaneously drive the first sliding sleeve and the second sliding sleeve to move towards two sides along the axial direction of the tensioning rotating shaft, so that the first pushing spring and the second pushing spring are compressed at the same time, and simultaneously, when installation is completed, the tensioning push rod is contacted with the inner wall of the film receiving roller for IXPE aluminum film production under the action of the elastic force of the first pushing spring and the second pushing spring, so that the film receiving roller for IXPE aluminum film production is tensioned from the inner side to the outer side; meanwhile, with consumption of the film connecting piece for IXPE aluminum-added film production, the film connecting roller for IXPE aluminum-added film production can be in a loose state, relative rotation between the film connecting roller for IXPE aluminum-added film production and the tensioning rotating shaft is easy to occur, at the moment, the tensioning push rod is tightly attached to the inner wall contact time of the film connecting roller for IXPE aluminum-added film production through the continuous action of the first spring and the second spring, further the film connecting roller for IXPE aluminum-added film production is tightly tensioned from the inner side to the outer side, and the clamping part at the outer end is matched with the clamping part from the outer side to the inner side, so that the film connecting roller for IXPE aluminum-added film production is prevented from being in a loose state in the process of being used.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present invention;
FIG. 2 is a schematic view of the section line location of FIG. 1;
FIG. 3 is a cross-sectional view taken along section A-A of FIG. 2;
FIG. 4 is a schematic diagram of a frame assembly according to the present invention;
FIG. 5 is a schematic diagram of a rack assembly according to the present invention;
FIG. 6 is a schematic view of the cross-sectional line location of FIG. 4 in accordance with the present invention;
FIG. 7 is a cross-sectional view taken along section B-B of FIG. 6;
FIG. 8 is a cross-sectional view of FIG. 6 taken along section C-C;
FIG. 9 is a schematic view of a film roll assembly according to the present invention;
FIG. 10 is a schematic view of the cut line location of FIG. 9;
FIG. 11 is a cross-sectional view taken along section D-D of FIG. 10;
FIG. 12 is a schematic view of a rotating disc structure according to the present invention;
FIG. 13 is a schematic view of a power assembly of the present invention;
FIG. 14 is a schematic view of the section line position of FIG. 13;
FIG. 15 is a cross-sectional view taken along section E-E of FIG. 14;
FIG. 16 is a schematic view of the internal structure of the power module according to the present invention;
FIG. 17 is a schematic diagram of the internal structure of a power assembly according to the present invention;
the figure indicates:
a frame assembly 1; a frame body 1-1; arc-shaped matching bosses 1-1-1; 1-2 of driving roller shafts; 1-3 of driving roller I; 1-4 of a driving roller shaft II; 1-5 of driving roller II; driven roller shafts 1-6; driven roller 1-7; driven roller shafts II 1-8; driven rollers II 1-9; 1-10 parts of carrying parts; carrying a driving shaft 1-10-1; the driving shaft is matched with the rollers 1-10-2; carrying a driven shaft 1-10-3; the driven shaft is matched with the rollers 1-10-4; 1-10-5 parts of connecting plates; 1-10-6 of matched belt wheels; 1-10-7 of a matched belt pulley II; 1-10-8 of connecting band; carrying 1-10-9 of synchronous belt; a film roll assembly 2; a film roll tensioning part 2-1; tensioning a rotating shaft 2-1-1; 2-1-2 of a rotating shaft limiting disc; 2-1-3 of sliding sleeve I; 2-1-4 of sliding sleeve II; 2-1-5 of a hinged connecting rod I; 2-1-6 of a second hinged connecting rod; tensioning push rod 2-1-7; 2-1-8 of limiting sleeve I; 2-1-9 of a stop collar positioning nut; 2-1-10 of a second limiting sleeve; the limit sleeve is provided with a second nut 2-1-11; 2-1-12 of a push spring; 2-1-13 of a second push spring; an outer end clamping part 2-2; a fixed disk 2-2-1; 2-2-2 of rotating discs; 2-2-3 of fixed disc openings; 2-2-4 of arc-shaped openings of a rotating disc; 2-2-5 parts of sliding rod; the sliding rod is matched with the rollers 2-2-6; 2-2-7 of a sliding rod limiting block; 2-2-8 of inner end sliding bars; 2-2-9 of inner end sliding rod sleeve springs; a power assembly 3; a power housing 3-1; a double-shaft power motor 3-2; a driving gear set 3-3; 3-4 parts of power output part; 3-4-1 of connecting gears; 3-4-2 of connecting gear shafts; 3-4-3 parts of polygonal slide bars; 3-4-4 of clutch sleeve I; 3-4-5 of a clutch sleeve II; 3-4-6 of transmission straight teeth; 3-4-7 of transmission straight teeth; 3-5 parts of power output part II; 3-5-1 of a connecting gear II; 3-5-2 of connecting gear shafts II; 3-5-3 parts of a polygonal sliding rod II; 3-5-4 of clutch sleeve; fourth clutch sleeve 3-5-5; 3-5-6 of transmission straight teeth; driving straight teeth of 3-5-7; a power switching part 3-6; executing a cylinder 3-6-1; 3-6-2 of a driving block; the driving block is grooved 3-6-3; 3-6-4 of connecting rods; 3-6-5 of mating protrusions; ding Xinggan 3-6-6; 3-6-7 of a driving sleeve; 3-6-8 parts of a second driving sleeve; tension springs 3-6-9.
Detailed Description
The following description of the embodiments of the present invention will be made apparent and fully in view of the accompanying drawings, in which some, but not all embodiments of the invention are shown. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
In the description of the present invention, it should be noted that the directions or positional relationships indicated by the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present invention and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
The film receiving equipment for processing the IXPE aluminum-added film comprises a frame component 1, a film roller component 2 and a power component 3, wherein the film roller component 2 and the power component 3 are both arranged on the frame component 1.
As shown in fig. 1-17, the rack assembly 1 includes a rack body 1-1, a driving roller shaft 1-2, a driving roller 1-3, a driving roller shaft 1-4, a driving roller 1-5, a driven roller shaft 1-6, a driven roller 1-7, a driven roller shaft 1-8, a driven roller 1-9 and a carrying part 1-10, wherein the driving roller shaft 1-2 and the driving roller shaft 1-4 are both rotatably mounted on the rack body 1-1, the driving roller shaft 1-2 is provided with the driving roller 1-3, the driving roller shaft 1-4 is fixedly provided with the driving roller 1-5, the driven roller shaft 1-6 is fixedly mounted on the rack body 1-1, the driven roller 1-7 is rotatably mounted on the driven roller shaft 1-6, the driven roller shaft 1-8 is fixedly mounted on the rack body 1-1, the driven roller 1-9 is rotatably mounted on the driven roller shaft 1-8, and the rack body 1-10 is also mounted on the carrying part 1-10.
As shown in fig. 1-17, the carrying part 1-10 comprises a carrying driving shaft 1-10-1, a driving shaft matching roller 1-10-2, a carrying driven shaft 1-10-3, a driven shaft matching roller 1-10-4, a connecting plate 1-10-5, a matching belt wheel 1-10-6, a matching belt wheel two 1-10-7, a connecting belt 1-10-8 and a carrying synchronous belt 1-10-9, wherein the carrying driving shaft 1-10-1 is rotatably mounted on a frame body 1-1, the carrying driving shaft 1-10-1 is fixedly provided with a driving shaft matching roller 1-10-2, the carrying driven shaft 1-10-3 is rotatably mounted on the frame body 1-1, the carrying driven shaft 1-10-3 is fixedly provided with a driven shaft matching roller 1-10-4, the carrying driving shaft 1-10-1 and the carrying driven shaft 1-10-3 are both mounted on the connecting plate 1-10-5, the connecting plate 1-10-5 is fixedly connected with the frame body 1-1, the matching belt wheel 1-10-6 is mounted on the carrying shaft 1-10-1, the matching belt wheel 1-10-6 is fixedly connected with the driving shaft 1-10-1, the driving shaft 1-10-1 is fixedly provided with the driving belt wheel 1-10-1, the driving shaft 1-2 is fixedly connected with the driven shaft 1-10-3, the driving shaft 1-4 and the driving shaft 1-10-4 is connected with the driving shaft 1-10-2 through the driving shaft 1-10-4.
As shown in fig. 1-17, a plurality of anti-slip protrusions are uniformly distributed on the carrying synchronous belt 1-10-9 along the peripheral direction, and the friction force of the anti-slip protrusions on the film-connecting cloth for producing the IXPE aluminum-added film is increased.
As shown in fig. 1-17, the film roll assembly 2 includes a film roll tensioning portion 2-1 and an outer end clamping portion 2-2, the film roll tensioning portion 2-1 is connected with the outer end clamping portion 2-2 in a matched manner, an arc-shaped matching boss 1-1-1 is mounted on the frame body 1-1, and the outer end clamping portion 2-2 is fixedly mounted on the arc-shaped matching boss 1-1-1.
Wherein, as shown in fig. 1-17, the film roll tensioning part 2-1 comprises a tensioning rotating shaft 2-1-1, a rotating shaft limiting disc 2-1-2, a sliding sleeve I2-1-3, a sliding sleeve II 2-1-4, a hinged connecting rod I2-1-5, a hinged connecting rod II 2-1-6, a tensioning push rod 2-1-7, a limiting sleeve I2-1-8, a limiting sleeve positioning nut I2-1-9, a limiting sleeve II 2-1-10, a limiting sleeve mounting nut II 2-1-11, a pushing spring I2-1-12 and a pushing spring II 2-1-13, the rotating shaft limiting disc 2-1-2 is mounted on the tensioning rotating shaft 2-1-1 through bolts, the tensioning rotating shaft 2-1-1 is provided with a sliding sleeve I2-1-3 in a sliding manner, the sliding sleeve I2-1-3 is hinged at one end of a hinged connecting rod I2-1-5, the other end of the hinged connecting rod I2-1-5 is hinged at a tensioning push rod 2-1-7, the tensioning rotating shaft 2-1-1 is provided with a limiting sleeve I2-1-8 in a positioning manner through a limiting sleeve positioning nut I2-1-9, a pushing spring I2-1-12 is arranged between the limiting sleeve I2-1-8 and the sliding sleeve I2-1-3, the pushing spring I2-1-12 is sleeved on the tensioning rotating shaft 2-1-1, the tensioning rotating shaft 2-1 is also provided with a sliding sleeve II 2-1-4 in a sliding manner, the sliding sleeve II 2-1-4 is hinged at one end of the hinged connecting rod II 2-1-6, the other end of the hinged connecting rod II 2-1-6 is hinged on the tensioning push rod 2-1-7, the tensioning rotating shaft 2-1 is sleeved with the limiting sleeve II 2-1-10 and locked and positioned through the limiting sleeve mounting nut II 2-1-11, and the tensioning rotating shaft 2-1-1 is rotatably mounted on the outer end clamping part 2-2.
Wherein, as shown in fig. 1-17, the tensioning push rod 2-1-7 is provided with a contact sensor.
1-17, the outer end clamping portion 2-2 comprises a fixed disc 2-2-1, a rotating disc 2-2-2, a fixed disc opening 2-2-3, a rotating disc arc opening 2-2-4, a sliding rod 2-2-5, a sliding rod matching roller 2-2-6, a sliding rod limiting block 2-2-7, an inner end sliding rod 2-2-8 and an inner end sliding rod sleeve spring 2-2-9, whereinTensioning shaft 2-1The fixed disc is rotatably arranged on a fixed disc 2-2-1, a fixed disc opening 2-2-3 is formed in the fixed disc 2-2-1, an inner end sliding rod 2-2-8 is arranged at the inner end of the fixed disc opening 2-3, an inner end sliding rod sleeve spring 2-2-9 is sleeved on the inner end sliding rod 2-2-8, a sliding rod 2-2-5 is slidably arranged on the inner end sliding rod 2-2-8, one end of the sliding rod 2-2-5 is rotatably provided with a matched roller 2-2-6 and limits the matched roller 2-2-6 through a sliding rod limiting block 2-7, a rotating disc arc opening 2-2-4 is formed in the rotating disc 2-2, the other end of the sliding rod 2-2-5 is slidably arranged in the rotating disc arc opening 2-2-4, the inner end sliding rod sleeve spring 2-2-9 is in contact with the sliding rod 2-2-5, and the fixed disc 2-2-1 is fixedly arranged on an arc-shaped matched boss 1-1.
The power assembly 3 comprises a power shell 3-1, a double-shaft power motor 3-2, a driving gear set 3-3, a first power output part 3-4, a second power output part 3-5 and a power switching part 3-6, wherein the power shell 3-1 is fixedly arranged on the frame body 1-1, the double-shaft power motor 3-2 is fixedly arranged on the power shell 3-1, the driving gear set 3-3 is arranged on an output shaft at one end of the double-shaft power motor 3-2, a matching belt pulley II 1-10-7 is arranged on an output shaft at the other end of the double-shaft power motor 3-2, the first power output part 3-4 and the second power output part 3-5 are all arranged on the power shell 3-1, meanwhile, the first power output part 3-4 and the second power output part 3-5 are simultaneously meshed with the driving gear set 3-3 for transmission, the power switching part 3-6 is arranged on the inner wall of the power shell 3-1, and the power switching part 3-6 is simultaneously connected with the first power output part 3-4 and the second power output part 3-5.
As shown in fig. 1-17, the first power output part 3-4 comprises a first connecting gear 3-4-1, a first connecting gear shaft 3-4-2, a first polygonal slide bar 3-4-3, a first clutch sleeve 3-4-4, a second clutch sleeve 3-4-5, a first transmission straight tooth 3-4-6 and a second transmission straight tooth 3-4-7, the first connecting gear 3-4-1 is fixedly provided with the first connecting gear shaft 3-4-2, the first connecting gear shaft 3-4-2 is rotatably arranged on the power shell 3-1, the first polygonal slide bar 3-4-3 is fixedly arranged on the first connecting gear shaft 3-4-2, the first clutch sleeve 3-4-4 is in sliding fit connection with the first polygonal slide bar 3-4-3, the first clutch sleeve 3-4-5 can be in fit connection with the second clutch sleeve, the second clutch sleeve 3-4-5 is rotatably arranged on the power shell 3-1, the first transmission straight tooth 3-4-6 is fixedly arranged on the second clutch sleeve 3-4-5, the second transmission straight tooth 3-4-7 is fixedly arranged on the first transmission straight tooth 3-4-5, the first transmission straight tooth 3-4-7 is fixedly meshed with the first transmission straight tooth 3-4-6 and the first transmission straight tooth 3-4-7 is fixedly arranged on the first power shell 1.
As shown in fig. 1-17, the second power output part 3-5 comprises a second connecting gear 3-5-1, a second connecting gear shaft 3-5-2, a second polygonal slide bar 3-5-3, a third clutch sleeve 3-5-4, a fourth clutch sleeve 3-5-5, a third transmission straight tooth 3-5-6 and a fourth transmission straight tooth 3-5-7, the second connecting gear 3-5-1 is fixedly provided with the second connecting gear shaft 3-5-2, the second connecting gear shaft 3-5-2 is rotatably arranged on the power shell 3-1, the second polygonal slide bar 3-5-3 is fixedly arranged on the second connecting gear shaft 3-5-2, the third clutch sleeve 3-5-4 is in sliding fit connection with the second polygonal slide bar 3-5-3, the third clutch sleeve 3-5-4 can be in fit connection with the fourth clutch sleeve 3-5-5, the fourth clutch sleeve 3-5 is rotatably arranged on the power shell 3-1, the third transmission tooth 3-5-6 is fixedly arranged on the fourth clutch sleeve 3-5-5, the fourth transmission straight tooth 3-5-6 is fixedly arranged on the fourth clutch sleeve 3-5, the fourth transmission straight tooth 3-5-7 is fixedly arranged on the fourth clutch sleeve 3-5-5, the fourth transmission straight tooth 3-5-3-5 is fixedly arranged on the fourth clutch sleeve 3-5-5, and the fourth clutch straight tooth 3-5-3-5 is fixedly arranged on the fourth transmission straight tooth 3-5-5 is fixedly arranged on the fourth transmission straight tooth 3-5.
As shown in fig. 1-17, the power switching part 3-6 comprises an executing cylinder 3-6-1, a driving block 3-6-2, a driving block slot 3-6-3, a connecting rod 3-6-4, a matching bulge 3-6-5, ding Xinggan 3-6-6, a driving sleeve I3-6-7, a driving sleeve II 3-6-8 and a tension spring 3-6-9, one end of the executing cylinder 3-6-1 is arranged on a power shell 3-1, the driving block 3-6-2 is arranged at the output end of the executing cylinder 3-6-1, the driving block 3-6-2 is provided with the driving block slot 3-6-3, the inner end of the driving block slot 3-6-3 is slidably provided with a matching bulge 3-6-5, the matching bulge 3-6-5 is fixedly arranged on the connecting rod 3-6-4, the connecting rod 3-6-4 is hinged with the Ding Xinggan 3-6, the driving sleeve I3-6-7 and the driving sleeve II 3-8 are slidably arranged on the Ding Xinggan-6-6, the driving sleeve I3-6-8 and the driving sleeve II-6-8 are rotatably matched with the driving sleeve I3-6-4, and the driving sleeve I3-I4-II-4-4 are rotatably matched with the driving sleeve I4-II.
A film connecting method for processing an IXPE aluminum-added film comprises the following steps:
step one: the power output by the power component 3 drives the matched belt pulley II 1-10-7 to rotate, the matched belt pulley I1-10-6 is driven to move by the connecting belt I1-10-8, meanwhile, the matched belt pulley I1-10-6 drives the carrying driving shaft 1-10-1 to rotate, the driving shaft matched with the roller 1-10-2 drives the carrying synchronous belt 1-10-9 to move, the film connecting cloth for IXPE aluminum film production is driven to move by the carrying synchronous belt 1-10-9, and the film connecting cloth for IXPE aluminum film production is carried;
Step two: the lower rotating shaft limiting disc 2-1-2 is disassembled, meanwhile, a film receiving roller for IXPE aluminum film production is sleeved on the tensioning push rod 2-1-7, when the film receiving roller for IXPE aluminum film production needs to be sleeved, the tensioning push rod 2-1-7 is pressed inwards, under the driving of the tensioning push rod 2-1-7, the first hinged connecting rod 2-1-5 and the second hinged connecting rod 2-1-6 simultaneously drive the first sliding sleeve 2-1-3 and the second sliding sleeve 2-1-4 to move towards two sides along the axial direction of the tensioning rotating shaft 2-1-1, and then the first pushing spring 2-1-12 and the second pushing spring 2-1-13 are compressed, and meanwhile, when the installation is completed, under the action of the elasticity of the first pushing spring 2-1-12 and the second pushing spring 2-1-13, the tensioning push rod 2-1-7 is contacted with the inner wall of the film receiving roller for IXPE aluminum film production, and further tensioning the film receiving roller for IXPE aluminum film production from the inner side to the outer side is completed; meanwhile, with consumption of the film connecting piece for IXPE aluminum adding film production, the film connecting roller for IXPE aluminum adding film production can be in a loose state, relative rotation between the film connecting roller for IXPE aluminum adding film production and the tensioning rotating shaft 2-1-1 is easy to occur, at the moment, the tensioning push rod 2-1-7 is enabled to be close to the inner wall contact moment of the film connecting roller for IXPE aluminum adding film production through the continuous action of the elastic force of the push spring I2-1-12 and the elastic force of the push spring II 2-1-13, and further the fact that the film connecting roller for IXPE aluminum adding film production is tensioned from the inner side to the outer side and matched with the outer end clamping part 2-2 is clamped from the outer side to the inner side is achieved, and further the film connecting roller for IXPE aluminum adding film production is prevented from being in a loose state in the use process;
Step three: in the process of installing a film-receiving roller for IXPE aluminum film production, manually rotating a rotating disc 2-2, driving an arc-shaped opening 2-2-4 of the rotating disc to move by the rotating disc 2-2, enabling the rotating disc arc-shaped opening 2-2-4 to act on a sliding rod 2-2-5, enabling the sliding rod 2-2-5 to move outwards along an inner end sliding rod 2-2-8, driving a sliding rod matching roller 2-2-6 to move by the sliding rod 2-2-5, enabling the sliding rod matching roller 2-2-6 to contact with the outer edge of the film-receiving roller for IXPE aluminum film production, enabling the sliding rod matching roller 2-2-6 to clamp the film-receiving roller for IXPE aluminum film production inwards from the outer side under the action of elastic force of an inner end sliding rod sleeve spring 2-2-9, and further enabling the sliding rod matching roller 2-1-7 to be matched with a tensioning push rod 2-1-7, and further preventing loosening of the film-receiving roller for IXPE aluminum film production; simultaneously, with the consumption of the connecting film used for the production of the IXPE aluminum-added film, the tensioning push rod 2-1-7 is finally contacted with the sliding rod matched roller 2-2-6, and the contact sensor on the tensioning push rod 2-1-7 is triggered through the sliding rod matched roller 2-2-6, so that a control signal is input to the power component 3 through the contact sensor, and meanwhile, the power component 3 switches and drives the transmission power between the driving roller shaft I1-2 and the driving roller shaft II 1-4;
Step four: simultaneously, the double-shaft power motor 3-2 drives the matched belt pulley II 1-10-7 to rotate, then drives the connecting belt I1-10-8 to move through the matched belt pulley II 1-10-7, then drives the matched belt pulley I1-10-6 to move, and simultaneously drives the carrying driving shaft 1-10-1 to rotate through the matched belt pulley I1-10-6, then drives the carrying synchronous belt 1-10-9 to move through the driving shaft matched roller 1-10-2, and then drives the film connecting cloth for producing the IXPE aluminum adding film to move through the carrying synchronous belt 1-10-9, so that the carrying of the film connecting cloth for producing the IXPE aluminum adding film is realized; meanwhile, the first power output part 3-4 outputs power to drive the first driving roller shaft 1-2 to rotate, the second power output part 3-5 outputs power to drive the second driving roller shaft 1-4 to rotate, the first driving roller shaft 1-2 and the second driving roller shaft 1-4 cannot rotate at the same time, and the power switching part 3-6 controls the first power output part 3-4 and the second power output part 3-5 to output power;
step five: the driving gear set 3-3 drives the connecting gear I3-4-1 to rotate, and then drives the connecting gear shaft I3-4-2 and the polygonal slide bar I3-4-3 to rotate, and then drives the clutch sleeve I3-4-4 to rotate, and drives the clutch sleeve I3-4-4 to be connected with the clutch sleeve II 3-4-5 through the power switching part 3-6, and then drives the clutch sleeve II 3-4-5 to rotate, and then drives the driving roller shaft I1-2 to rotate through the driving roller shaft I3-4-6 and the driving straight gear II 3-4-7, and then drives the driving roller I1-3 to rotate through the driving roller shaft I1-2, and then enables the film roller component 2 arranged on one side of the driving roller shaft I1-2 to move, and further enables XP film-receiving cloth for IXPE aluminum film production in the film roller component 2 arranged on one side of the driving roller shaft I1-2 to be consumed first, and when the film receiving cloth for IXPE aluminum film production in the film roller component 2 arranged on one side of the driving roller shaft I1-2 is consumed by the film roller component is completely arranged on one side of the film roller component 2, and is in contact with the driving roller 2 through the driving roller shaft I-2 to be in contact with the driving roller 2, and then in contact with the driving roller component I2 through the driving roller I-2 to trigger signal tension part of the driving roller 2 through the driving roller 1-2 and the driving roller 2 to trigger the tension part and the sliding part, and the driving roller 2, and the driving roller component is in contact with the driving roller 2 and the driving roller 2 through the driving roller and the driving roller 3-2 and the driving roller 3-3 rotation drive device and the driving device. The power switching part 3-6 is used for disconnecting the transmission between the clutch sleeve I3-4-4 and the clutch sleeve II 3-4-5, so that the driving roller shaft I1-2 loses power, meanwhile, the driving roller shaft II 1-4 obtains power through the power switching part 3-6, and further, the film roller assembly 2 arranged on one side of the driving roller shaft II 1-4 is driven to move, so that the film receiving cloth for IXPE aluminum film production in the film roller assembly 2 arranged on one side of the driving roller shaft I1-2 is consumed, and the film receiving process is realized;
Step six: the driving gear set 3-3 drives the connecting gear II 3-5-1 to rotate, and then drives the connecting gear shaft II 3-5-2 and the polygonal slide bar II 3-5-3 to rotate, and then drives the clutch sleeve III 3-5-4 to rotate, and the clutch sleeve III 3-5-4 is driven by the power switching part 3-6 to be connected with the clutch sleeve IV 3-5-5 in a matched manner, and then drives the clutch sleeve IV 3-5-5 to rotate, and then drives the driving roller shaft II 1-4 to rotate through the driving roller shaft II 1-4 and then drives the driving roller II 1-5 to rotate, and then the film roller component 2 arranged on one side of the driving roller shaft II 1-4 moves, so that the film receiving cloth for IXPE aluminum film production in the film roller assembly 2 arranged on one side of the driving roller shaft II 1-4 is consumed, when the film receiving cloth for IXPE aluminum film production in the film roller assembly 2 arranged on one side of the driving roller shaft II 1-4 is consumed, the film roller assembly 2 arranged on one side of the driving roller shaft II 1-4 causes the tensioning push rod 2-1-7 to finally contact with the sliding rod matched roller 2-2-6, the contact sensor on the tensioning push rod 2-1-7 is triggered through the sliding rod matched roller 2-2-6, and then a control signal is input to the power switching part 3-6 through the contact sensor, the power switching part 3-6 is used for disconnecting the transmission between the clutch sleeve I3-4-4 and the clutch sleeve II 3-4-5, so that the driving roller shaft II 1-4 loses power, meanwhile, the driving roller shaft I1-2 is powered through the power switching part 3-6, and then the film roller assembly 2 arranged on one side of the driving roller shaft I1-2 is driven to move, so that the film receiving cloth for IXPE aluminum adding film production in the film roller assembly 2 arranged on one side of the driving roller shaft I1-2 is consumed, and the film receiving process is realized;
Step seven: the film roller assembly 2 arranged on one side of the driving roller shaft 1-2 and the film roller assembly 2 arranged on one side of the driving roller shaft 2-4 cause the tensioning push rod 2-1-7 to finally contact with the sliding rod matching roller 2-2-6 along with consumption of film cloth, the contact sensor on the tensioning push rod 2-1-7 is triggered by the sliding rod matching roller 2-2-6, control signals can be input to the power switching part 3-6 through the contact sensor, the control signals control the actuating cylinder 3-6-1 to move, the actuating cylinder 3-6-1 drives the driving block groove 3-6-3 to move, the matching bulge 3-6-5 is driven by the driving block groove 3-6-3, the matching bulge 3-6-5 drives the Ding Xinggan 3-6-6 to move, the driving sleeve one 3-6-7 and the driving sleeve two 3-6-8 to move through the Ding Xinggan, the clutch one 3-4-4 and the clutch sleeve two 3-4-5 are matched through the driving sleeve one 3-6-7, and simultaneously the clutch one roller is driven by the driving sleeve 3-4-4 and the clutch one or the clutch sleeve 2-5 is matched with the driving sleeve 2-4 or the other through the driving block groove 3-6-3-6-5, and whether the clutch one is matched with the driving sleeve 1 or not is matched with the driving sleeve 2-4 or not.
It will be understood that the invention has been described in terms of several embodiments, and that various changes and equivalents may be made to these features and embodiments by those skilled in the art without departing from the spirit and scope of the invention. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the invention without departing from the essential scope thereof. Therefore, it is intended that the invention not be limited to the particular embodiment disclosed, but that the invention will include all embodiments falling within the scope of the appended claims.

Claims (7)

1. The film receiving equipment for processing the IXPE aluminum-added film comprises a frame component (1) and is characterized by further comprising a film roller component (2) and a power component (3), wherein the film roller component (2) and the power component (3) are both arranged on the frame component (1);
the frame component (1) comprises a frame body (1-1), a driving roller shaft I (1-2), a driving roller I (1-3), a driving roller shaft II (1-4), a driving roller II (1-5), a driven roller shaft I (1-6), a driven roller I (1-7), a driven roller shaft II (1-8), a driven roller II (1-9) and a carrying part (1-10), wherein the driving roller shaft I (1-2) and the driving roller shaft II (1-4) are both rotatably mounted on the frame body (1-1), the driving roller shaft I (1-2) is provided with the driving roller I (1-3), the driving roller shaft II (1-4) is fixedly provided with the driving roller II (1-5), the driven roller shaft I (1-6) is fixedly mounted on the frame body (1-1), the driven roller I (1-7) is rotatably mounted on the driven roller shaft I (1-6), the driven roller shaft II (1-8) is fixedly mounted on the frame body (1-1), the driven roller II (1-9) is rotatably mounted on the driven roller II (1-8), the frame body (1-1) is also provided with a carrying part (1-10);
The film roll assembly (2) comprises a film roll tensioning part (2-1) and an outer end clamping part (2-2), the film roll tensioning part (2-1) is connected with the outer end clamping part (2-2) in a matched mode, an arc-shaped matching boss (1-1) is arranged on the frame body (1-1), and the outer end clamping part (2-2) is fixedly arranged on the arc-shaped matching boss (1-1);
the film roll tensioning part (2-1) comprises a tensioning rotating shaft (2-1-1), a rotating shaft limiting disc (2-1-2), a sliding sleeve I (2-1-3), a sliding sleeve II (2-1-4), a hinged connecting rod I (2-1-5), a hinged connecting rod II (2-1-6), a tensioning push rod (2-1-7), a limiting sleeve I (2-1-8), a limiting sleeve positioning nut I (2-1-9), a limiting sleeve II (2-1-10), a limiting sleeve mounting nut II (2-1-11), a pushing spring I (2-1-12) and a pushing spring II (2-1-13), wherein the rotating shaft limiting disc (2-1-2) is arranged on the tensioning rotating shaft (2-1-1) through bolts, the sliding sleeve I (2-1-3) is arranged on the sliding sleeve I (2-1-1), the sliding sleeve I (2-1-3) is hinged on one end of the hinged connecting rod I (2-1-5), the other end of the hinged connecting rod I (2-1-5) is hinged on the pushing rod II (2-1-13), the tensioning rotating shaft (2-1-1) is provided with a first limiting sleeve (2-1-8) in a positioning way through a first limiting sleeve positioning nut (2-1-9), a first pushing spring (2-1-12) is arranged between the first limiting sleeve (2-1-8) and a first sliding sleeve (2-1-3), the first pushing spring (2-1-12) is sleeved on the tensioning rotating shaft (2-1-1), a second sliding sleeve (2-1-4) is also slidably arranged on the tensioning rotating shaft (2-1-1), the second sliding sleeve (2-1-4) is hinged at one end of a second hinging connecting rod (2-1-6), the other end of the second hinging connecting rod (2-1-6) is hinged at a tensioning push rod (2-1-7), the second limiting sleeve (2-1-10) is sleeved on the tensioning rotating shaft (2-1-1) and locked and positioned through a second limiting sleeve mounting nut (2-1-11), and the tensioning rotating shaft (2-1-1) is rotatably arranged on an outer end clamping part (2-2);
The outer end clamping part (2-2) comprises a fixed disc (2-2-1), a rotating disc (2-2-2), a fixed disc opening (2-2-3), a rotating disc arc opening (2-2-4), a sliding rod (2-2-5), a sliding rod matched roller (2-2-6), a sliding rod limiting block (2-2-7), an inner end sliding rod (2-2-8) and an inner end sliding rod sleeve spring (2-2-9), the tensioning rotating shaft (2-1-1) is rotatably arranged on the fixed disc (2-2-1), the fixed disc (2-2-1) is provided with a fixed disc opening (2-2-3), the inner end of the fixed disc opening (2-2-3) is provided with an inner end sliding rod (2-2-8), the inner end sliding rod (2-2-8) is sleeved with the inner end sliding rod sleeve spring (2-2-9), the inner end sliding rod (2-2-5) is slidably arranged on the inner end sliding rod (2-2-5), one end of the sliding rod (2-2-5) is rotatably matched with the limiting rod (2-2-2-6) and is slidably matched with the inner end sliding rod (2-2-6) through the roller (2-2-6), the rotating disc (2-2-2) is provided with a rotating disc arc-shaped opening (2-2-4), the other end of the sliding rod (2-2-5) is slidably arranged in the rotating disc arc-shaped opening (2-2-4), the inner end sliding rod sleeve spring (2-2-9) is contacted with the sliding rod (2-2-5), and the fixed disc (2-2-1) is fixedly arranged on the arc-shaped matching boss (1-1).
2. The film receiving equipment for processing the IXPE aluminum-added film according to claim 1, wherein the carrying part (1-10) comprises a carrying driving shaft (1-10-1), a driving shaft matching roller (1-10-2), a carrying driven shaft (1-10-3), a driven shaft matching roller (1-10-4), a connecting plate (1-10-5), a matching belt wheel I (1-10-6), a matching belt wheel II (1-10-7), a connecting belt I (1-10-8) and a carrying synchronous belt (1-10-9), the carrying driving shaft (1-10-1) is rotatably mounted on a frame body (1-1), a driving shaft matching roller (1-10-2) is fixedly mounted on the carrying driving shaft (1-10-1), a driven shaft (1-10-3) is rotatably mounted on the frame body (1-1), a driven shaft matching roller (1-10-4) is fixedly mounted on the carrying driven shaft (1-10-3), the carrying driving shaft (1-10-1) and the carrying driven shaft (1-10-3) are both rotatably mounted on the connecting plate (1-10-5), the connecting plate (1-10-5) is fixedly connected with the frame body (1-1), the first matching belt wheel (1-10-6) is arranged on the carrying driving shaft (1-10-1), the first matching belt wheel (1-10-6) is connected with the second matching belt wheel (1-10-7) through the first connecting belt (1-10-8), and the driving shaft matching roller (1-10-2) is connected with the driven shaft matching roller (1-10-4) through the carrying synchronous belt (1-10-9).
3. The film receiving device for processing the IXPE aluminum film according to claim 1, wherein the power component (3) comprises a power shell (3-1), a double-shaft power motor (3-2), a driving gear set (3-3), a first power output part (3-4), a second power output part (3-5) and a power switching part (3-6), the power shell (3-1) is fixedly arranged on a frame body (1-1), the double-shaft power motor (3-2) is fixedly arranged on the power shell (3-1), a driving gear set (3-3) is arranged on an output shaft at one end of the double-shaft power motor (3-2), a second matched belt pulley (1-10-7) is arranged on an output shaft at the other end of the double-shaft power motor (3-2), the first power output part (3-4) and the second power output part (3-5) are respectively arranged on the power shell (3-1), meanwhile, the first power output part (3-4) and the second power output part (3-5) are simultaneously meshed with the driving gear set (3-3) to be in transmission, the power switching part (3-6) is arranged on the inner wall of the power shell (3-1), and the power switching part (3-6) is connected with the first power output part (3-4) and the second power output part (3-5) at the same time.
4. The film-receiving device for IXPE aluminum film processing according to claim 3, wherein the first power output part (3-4) comprises a first connecting gear (3-4-1), a first connecting gear shaft (3-4-2), a first polygonal sliding rod (3-4-3), a first clutch sleeve (3-4-4), a second clutch sleeve (3-4-5), a first transmission straight tooth (3-4-6) and a second transmission straight tooth (3-4-7), the first connecting gear (3-4-1) is fixedly provided with a first connecting gear shaft (3-4-2), the first connecting gear shaft (3-4-2) is rotatably arranged on a power shell (3-1), the first polygonal sliding rod (3-4-3) is fixedly arranged on the first connecting gear shaft (3-4-2), the first clutch sleeve (3-4-4) is connected with the first polygonal sliding sleeve (3-4-3), the first clutch sleeve (3-4-4) can be connected with the second clutch sleeve (3-4-5) in a sliding fit manner, the second clutch sleeve (3-4-4) is rotatably arranged on the power shell (3-5), the first transmission straight tooth (3-4-6) is fixedly arranged on the second clutch sleeve (3-4-5), the second transmission straight tooth (3-4-7) is meshed with the first transmission straight tooth (3-4-6) for transmission and is rotatably arranged on the power shell (3-1), and the second transmission straight tooth (3-4-7) is fixedly arranged on the first driving roller shaft (1-2).
5. The film receiving device for processing the IXPE aluminum film according to claim 3, wherein the second power output part (3-5) comprises a second connecting gear (3-5-1), a second connecting gear shaft (3-5-2), a second polygonal sliding rod (3-5-3), a third clutch sleeve (3-5-4), a fourth clutch sleeve (3-5-5), a third transmission straight tooth (3-5-6) and a fourth transmission straight tooth (3-5-7), the second connecting gear (3-5-1) is fixedly provided with a second connecting gear shaft (3-5-2), the second connecting gear shaft (3-5-2) is rotatably arranged on a power shell (3-1), the second polygonal sliding rod (3-5-3) is fixedly arranged on the second connecting gear shaft (3-5-2), the third clutch sleeve (3-5-4) is connected with the second polygonal sliding sleeve (3-5-3) in a sliding fit manner, the third clutch sleeve (3-5-4) can be connected with the fourth clutch sleeve (3-5-5) in a matching manner, the fourth clutch sleeve (3-5-4) is rotatably arranged on the power shell (3-5-5), the transmission straight tooth III (3-5-6) is fixedly arranged on the clutch sleeve IV (3-5-5), the transmission straight tooth IV (3-5-7) is meshed with the transmission straight tooth III (3-5-6) for transmission and is rotatably arranged on the power shell (3-1), and the transmission straight tooth IV (3-5-7) is fixedly arranged on the driving roller axle II (1-4).
6. The film receiving device for processing the IXPE aluminum-added film according to claim 3, wherein the power switching part (3-6) comprises an execution cylinder (3-6-1), a driving block (3-6-2), a driving block groove (3-6-3), a connecting rod (3-6-4), a matching bulge (3-6-5), ding Xinggan (3-6-6), a driving sleeve I (3-6-7), a driving sleeve II (3-6-8) and a tension spring (3-6-9), one end of the execution cylinder (3-6-1) is arranged on the power shell (3-1), the output end of the execution cylinder (3-6-1) is provided with a driving block (3-6-2), the driving block (3-6-2) is provided with a driving block groove (3-6-3), the inner end of the driving block groove (3-6-3) is provided with a matching bulge (3-6-5) in a sliding manner, the matching bulge (3-6-5) is fixedly arranged on the connecting rod (3-6-4), the connecting rod (3-6-35) is hinged with the connecting rod (3-6-35), ding Xinggan (3-6-6) is provided with a first driving sleeve (3-6-7) and a second driving sleeve (3-6-8) in a sliding manner, the first driving sleeve (3-6-7) is in rotary fit with the first clutch sleeve (3-4-4), and the second driving sleeve (3-6-8) is in rotary fit with the third clutch sleeve (3-5-4).
7. A film connecting method for processing an IXPE aluminum-added film is characterized in that: the method comprises the following steps:
Step one: the power output by the power assembly (3) drives the matched belt pulley II (1-10-7) to rotate, the matched belt pulley I (1-10-6) is driven to move by the connecting belt I (1-10-8), meanwhile, the matched belt pulley I (1-10-6) drives the carrying driving shaft (1-10-1) to rotate, the driving shaft matched roller (1-10-2) drives and carries the synchronous belt (1-10-9) to move, and the film connecting cloth for IXPE aluminum film production is driven by the synchronous belt (1-10-9) to move, so that the film connecting cloth for IXPE aluminum film production is carried;
step two: the lower rotating shaft limiting disc (2-1-2) is disassembled, meanwhile, a film receiving roller for IXPE aluminum film production is sleeved on the tensioning push rod (2-1-7), when the film receiving roller for IXPE aluminum film production needs to be sleeved, the tensioning push rod (2-1-7) is pressed inwards, under the driving of the tensioning push rod (2-1-7), the first hinged connecting rod (2-1-5) and the second hinged connecting rod (2-1-6) simultaneously drive the sliding sleeve (2-1-3) and the sliding sleeve (2-1-4) to move towards two sides along the axial direction of the tensioning rotating shaft (2-1-1), and then the first push spring (2-1-12) and the second push spring (2-1-13) are compressed, and meanwhile, under the elastic force of the first push spring (2-1-12) and the second push spring (2-1-13), the tensioning push rod (2-1-7) is contacted with the inner wall of the film receiving roller for IXPE aluminum film production, and the film receiving process for the aluminum film production of the outer side of IXPE film is completed; meanwhile, with consumption of the film connecting piece for IXPE aluminum adding film production, the film connecting roller for IXPE aluminum adding film production can be in a loose state, relative rotation between the film connecting roller for IXPE aluminum adding film production and the tensioning rotating shaft (2-1-1) is easy to occur, at the moment, the tension pushing rod (2-1-7) is enabled to be close to the contact moment of the inner wall of the film connecting roller for IXPE aluminum adding film production through the continuous action of the elastic force of the push spring I (2-1-12) and the elastic force of the push spring II (2-1-13), so that the film connecting roller for IXPE aluminum adding film production is tensioned from the inner side to the outer side, and the film connecting roller for IXPE aluminum adding film production is matched with the clamping part (2-2) from the outer side to the inner side, so that the film connecting roller for IXPE aluminum adding film production is prevented from being in a loose state in the process of being used;
Step three: in the process of installing a film-connecting roller for IXPE aluminum film production, a rotating disc (2-2-2) is manually rotated, the rotating disc (2-2-2) drives an arc-shaped opening (2-2-4) of the rotating disc to move, then the arc-shaped opening (2-2-4) of the rotating disc acts on a sliding rod (2-2-5) to enable the sliding rod (2-2-5) to move outwards along an inner end sliding rod (2-2-8), then the sliding rod matching roller (2-2-6) is driven to move through the sliding rod (2-2-5), so that the sliding rod matching roller (2-2-6) is in contact with the outer edge of the film-connecting roller for IXPE aluminum film production, and then the sliding rod matching roller (2-2-6) clamps the film-connecting roller for IXPE aluminum film production inwards from the outer side under the action of elasticity of an inner end sliding rod sleeve spring (2-2-9), and then the sliding rod matching tensioning push rod (2-1-7) is matched to prevent the loose film-connecting roller for IXPE aluminum film production; simultaneously, with the consumption of the connecting film used for the IXPE aluminum-added film production, the tensioning push rod (2-1-7) is finally contacted with the sliding rod matching roller (2-2-6), and a contact sensor on the tensioning push rod (2-1-7) is triggered through the sliding rod matching roller (2-2-6), so that a control signal is input to the power component (3) through the contact sensor, and meanwhile, the power component (3) switches and drives transmission power between the driving roller shaft I (1-2) and the driving roller shaft II (1-4);
Step four: meanwhile, the double-shaft power motor (3-2) drives the matched belt pulley II (1-10-7) to rotate, the matched belt pulley II (1-10-7) drives the connecting belt I (1-10-8) to move, the matched belt pulley I (1-10-6) is driven to move, meanwhile, the matched belt pulley I (1-10-6) drives the carrying driving shaft (1-10-1) to rotate, the driving shaft matched roller (1-10-2) drives the carrying synchronous belt (1-10-9) to move, and the film connecting cloth for IXPE aluminum film production is driven by the carrying synchronous belt (1-10-9) to move, so that the film connecting cloth for IXPE aluminum film production is carried; meanwhile, the first power output part (3-4) outputs power to drive the first driving roller shaft (1-2) to rotate, the second power output part (3-5) outputs power to drive the second driving roller shaft (1-4) to rotate, the first driving roller shaft (1-2) and the second driving roller shaft (1-4) cannot rotate at the same time, and the power switching part (3-6) controls the first power output part (3-4) and the second power output part (3-5) to output power;
step five: the first connecting gear (3-4-1) is driven to rotate through the driving gear set (3-3), the first connecting gear shaft (3-4-2) and the first polygonal sliding rod (3-4-3) are driven to rotate at the same time, the first clutch sleeve (3-4-4) is driven to rotate through the power switching part (3-6), the first clutch sleeve (3-4-4) is driven to be connected with the second clutch sleeve (3-4-5) in a matched mode, the second clutch sleeve (3-4-5) is driven to rotate, the first driving roller shaft (1-2) is driven to rotate through the first driving roller shaft (1-2) and the second driving roller shaft (3-4-7), the first film roller assembly (2) arranged on one side of the first driving roller shaft (1-2) is driven to move, the film-adding film-aluminum film-producing device for IXPE film-adding production in the first film-adding roller assembly (1-2) is driven to rotate through the first driving roller shaft (1-2) and the film-adding device for IXPE film-producing is completed on one side of the film-adding device, the film roll assembly (2) arranged on one side of the driving roll shaft I (1-2) is provided with a tensioning push rod (2-1-7) which is finally contacted with the sliding rod matched roll (2-2-6), a contact sensor arranged on the tensioning push rod (2-1-7) is triggered through the sliding rod matched roll (2-2-6), a control signal is input to the power switching part (3-6) through the contact sensor, the power switching part (3-6) enables transmission between the clutch sleeve I (3-4-4) and the clutch sleeve II (3-4-5) to be disconnected, the driving roll shaft I (1-2) is further enabled to lose power, meanwhile, the driving roll shaft II (1-4) is enabled to obtain power through the power switching part (3-6), and the film roll assembly (2) arranged on one side of the driving roll shaft II (1-4) is further driven to move, and film splicing and film coating for XPE (aluminum film adding production) in the film roll assembly (2) arranged on one side of the driving roll shaft I (1-2) is further enabled to be enabled to consume, and a film splicing process is realized;
Step six: the driving gear set (3-3) drives the connecting gear II (3-5-1) to rotate, the connecting gear shaft II (3-5-2) and the polygonal sliding rod II (3-5-3) are driven to rotate, the clutch sleeve III (3-5-4) is driven to rotate through the power switching part (3-6), the clutch sleeve III (3-5-4) is connected with the clutch sleeve IV (3-5-5) in a matched manner, the clutch sleeve IV (3-5-5) is driven to rotate, the driving roller axle II (1-4) is driven to rotate through the driving roller axle II (1-4) and the film roller assembly (2) arranged on one side of the driving roller axle II (1-4) is driven to move, the film-connecting film-coating for IXPE film-coating production in the film-coating roller assembly (2) arranged on one side of the driving roller axle II (1-4) is driven to rotate, and the film-coating assembly (2) is arranged on one side of the driving roller II (1-4) is consumed when the driving roller II (1-4) is used for producing the film coating film, the film roll assembly (2) arranged on one side of the driving roll shaft II (1-4) is caused to be in contact with the sliding rod matched roll (2-2-6) finally, the contact sensor on the tensioning push rod (2-1-7) is triggered through the sliding rod matched roll (2-2-6), and then a control signal is input to the power switching part (3-6) through the contact sensor, so that the transmission between the clutch sleeve I (3-4-4) and the clutch sleeve II (3-4-5) is disconnected by the power switching part (3-6), the driving roll shaft II (1-4) is further caused to lose power, meanwhile, the driving roll shaft I (1-2) is caused to obtain power through the power switching part (3-6), and the film roll assembly (2) arranged on one side of the driving roll shaft I (1-2) is further caused to move, and the film splicing process for XPE (aluminum adding) film production is further caused to be replaced, and the film splicing process is realized;
Step seven: the film roller component (2) arranged on one side of the driving roller shaft I (1-2) and the film roller component (2) arranged on one side of the driving roller shaft II (1-4) cause the tension push rod (2-1-7) to finally contact with the sliding rod matching roller (2-2-6) along with consumption of film cloth, the contact sensor on the tension push rod (2-1-7) is triggered by the sliding rod matching roller (2-2-6), a control signal can be input to the power switching part (3-6) through the contact sensor, the control signal controls the actuating cylinder (3-6-1) to move, the actuating cylinder (3-6-1) drives the driving block slot (3-6-3) to move, the matching bulge (3-6-5) is driven by the driving block slot (3-6-3), the matching bulge (3-6-5) drives the Ding Xinggan (3-6-6) to move, the driving sleeve I (3-6-7) and the driving sleeve II (3-8) to move through the Ding Xinggan (3-6-6) to drive the driving sleeve I (3-6-7) and then the driving sleeve I (3-4) to be matched with the driving sleeve II (4) or not, meanwhile, whether the clutch sleeve III (3-5-4) is matched with the clutch sleeve IV (3-5-5) or not is driven by the driving sleeve II (3-6-8), so that the driving roller shaft I (1-2) or the driving roller shaft II (1-4) is controlled to obtain power.
CN202211275370.7A 2022-10-18 2022-10-18 Film connecting equipment and film connecting method for IXPE aluminum film processing Active CN115490067B (en)

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