CN115488973A - Intelligent tunnel waterproof engineering hot-melt gasket construction equipment and use method - Google Patents
Intelligent tunnel waterproof engineering hot-melt gasket construction equipment and use method Download PDFInfo
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- CN115488973A CN115488973A CN202211286712.5A CN202211286712A CN115488973A CN 115488973 A CN115488973 A CN 115488973A CN 202211286712 A CN202211286712 A CN 202211286712A CN 115488973 A CN115488973 A CN 115488973A
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- hot
- melt gasket
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- 239000012943 hotmelt Substances 0.000 title claims abstract description 114
- 238000010276 construction Methods 0.000 title claims abstract description 34
- 238000000034 method Methods 0.000 title claims abstract description 17
- 239000004744 fabric Substances 0.000 claims abstract description 9
- 238000002844 melting Methods 0.000 claims description 13
- 238000009434 installation Methods 0.000 claims description 10
- 230000008018 melting Effects 0.000 claims description 10
- 239000004746 geotextile Substances 0.000 claims description 4
- 241000405070 Percophidae Species 0.000 claims description 3
- 238000004078 waterproofing Methods 0.000 claims 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27F—DOVETAILED WORK; TENONS; SLOTTING MACHINES FOR WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES
- B27F7/00—Nailing or stapling; Nailed or stapled work
- B27F7/02—Nailing machines
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Conveying And Assembling Of Building Elements In Situ (AREA)
Abstract
The invention discloses intelligent tunnel waterproof engineering hot-melt gasket construction equipment and a use method thereof, wherein the equipment comprises a first slide rail fixedly arranged on a tunnel waterproof cloth hanging trolley, a first slide groove is arranged on the first slide rail in a matching way, a first motor for driving walking is arranged on one side of the first slide groove, and the first motor is controlled by a PLC (programmable logic controller) control cabinet; a first hydraulic rod is arranged on the upper end face of the first sliding groove and connected with a rotary table; and a second sliding rail is arranged on the rotary table, a hot-melt gasket mounting device is arranged on the second sliding rail, and the hot-melt gasket mounting device comprises a second sliding groove, a second motor, a hot-melt gasket box, a second hydraulic rod, a third hydraulic rod, a nail gun and a hot-melt gasket mounting groove. The automatic hot-melt gasket mounting device has the advantages that the automatic operation of hot-melt gasket mounting is realized, the use is convenient and quick, the human error is avoided, the accuracy is high, the construction quality of waterproof engineering is ensured, and the safety risk in construction is reduced; meanwhile, labor force is liberated, manpower resources are saved, and cost is saved.
Description
Technical Field
The invention relates to the technical field of tunnel waterproof engineering, in particular to intelligent tunnel waterproof engineering hot-melt gasket construction equipment and a use method thereof.
Background
At present, in the field of hot-melt gasket construction of tunnel waterproof engineering, a manual method is generally adopted. The manual method 1 is that the distance between the hot-melt gaskets is controlled by a person, and the hot-melt gaskets are installed by manually operating a nail gun, so that the manual error is large, the accuracy of the positions of the hot-melt gaskets is poor, the laying quality of the geotextile and the waterproof board is poor, and the method deviates from the standardized construction; the manual method 2 is to control the interval between the hot melt gaskets by some simple instruments or devices, but still to perform the installation of the hot melt gaskets by manually operating a nail gun. The two manual methods both need manual cooperation, can not liberate labor force, have higher danger (operating the nail gun), and are deviated from manpower resources saved and protected in 'five sections and one environment protection' green construction.
Disclosure of Invention
The invention aims to provide the construction equipment and the use method of the hot-melt gasket for the intelligent tunnel waterproof engineering, which are convenient and practical to use and high in accuracy, and not only ensure the construction quality and the operation safety of the hot-melt gasket for the tunnel waterproof engineering; meanwhile, labor cost and cost are saved, and the problems in the background technology are solved.
In order to achieve the purpose, the invention provides the following technical scheme:
an intelligent tunnel waterproof engineering hot-melt gasket construction device comprises a first slide rail fixedly mounted on a tunnel waterproof cloth hanging trolley, wherein a first slide groove is mounted on the first slide rail in a matched manner, a first motor for driving walking is arranged on one side of the first slide groove, and the first motor is controlled by a PLC (programmable logic controller) control cabinet; a first hydraulic rod is arranged on the upper end face of the first sliding groove and connected with a rotary table; a second sliding rail is arranged on the turntable, and a hot-melt gasket mounting device is arranged on the second sliding rail;
the hot-melt gasket mounting device comprises a second sliding groove, and the second sliding groove is matched with the second sliding rail; a second motor for driving walking is arranged on one side of the second sliding groove, a hot melting gasket box is arranged above the second sliding groove, the hot melting gasket box is connected with a hot melting gasket box cover through a duckbill hasp, a second hydraulic rod is arranged in the center of the hot melting gasket box cover, and the end part of the second hydraulic rod is connected with a first baffle; a third hydraulic rod is arranged on one side of the bottom of the hot-melting gasket box, and a second baffle is arranged at the end part of the third hydraulic rod; and a nail gun is arranged on one side of the hot melting gasket box and is fixed on a hot melting gasket mounting groove which is integrally formed with the second chute.
Furthermore, the PLC control cabinet drives the auxiliary wheel to enable the second slide rail to move on the first slide rail by controlling the first motor.
Furthermore, the hot melt gasket mounting device drives the auxiliary wheel to move along the second sliding rail through the second motor.
Still further, the maximum extension of the second hydraulic rod is: depth of hot melt gasket box-thickness of hot melt gasket.
Further, the center of the nail gun coincides with the center of the hot melt washer installation groove.
The invention provides another technical scheme: a use method of intelligent tunnel waterproof engineering hot-melt gasket construction equipment comprises the following steps:
s1: when the hot-melt gasket is installed, the hot-melt gasket is filled into the hot-melt gasket box, the nail gun is filled with nails, and the circumferential distance and the longitudinal distance are input into the PLC control cabinet;
s2: the PLC control cabinet is used for controlling the first motor to be started, so that the intelligent tunnel waterproof engineering hot-melt gasket construction equipment can move on the waterproof cloth hanging trolley;
s3: the PLC control cabinet automatically adjusts the angle of the rotary table according to the stopping position, so that the hot-melt gasket mounting device is perpendicular to the primary support profile surface of the tunnel, and the first hydraulic rod stretches according to the stopping position, so that the distance between the hot-melt gasket mounting device and the geotextile is larger than the thickness of the hot-melt gasket;
s4: the second motor is started, the hot-melt gasket mounting device stays at the first position according to the input longitudinal distance, the third hydraulic rod drives the second baffle to extend, and the bottom hot-melt gasket is pushed into the hot-melt gasket mounting groove;
s5: the nail gun works, and the hot-melt gasket is fixedly installed by the nail gun; the third hydraulic rod drives the second baffle to retract to the original minimum position, and the second hydraulic rod drives the first baffle to extend, so that the bottom layer hot melting gasket can be stopped after being attached to the bottom of the hot melting gasket box;
s6: and repeating S4-S5 until all the hot-melt gaskets on the section are installed and fixed, starting the first motor, moving to the next section along the first sliding rail according to the input circumferential distance, and repeating the work until all the hot-melt gaskets on the sections are installed and fixed.
Compared with the prior art, the invention has the beneficial effects that:
according to the intelligent tunnel waterproof engineering hot-melt gasket construction equipment and the use method, the placement of the hot-melt gasket and the input of related data need manual cooperation in the installation construction of the tunnel waterproof engineering hot-melt gasket, the automatic operation of the installation of the hot-melt gasket is realized, the use is convenient and rapid, the human error is avoided, the accuracy is high, the construction quality of waterproof engineering is ensured, and the safety risk in construction is reduced; meanwhile, labor force is liberated, manpower resources are saved, and cost is saved.
Drawings
FIG. 1 is an elevational view of the overall construction of the present invention;
fig. 2 is a structural view of a hot melt washer installation apparatus of the present invention.
In the figure: 1. a first slide rail; 2. a first chute; 3. a first motor; 4. a PLC control cabinet; 5. a first hydraulic lever; 6. a turntable; 7. a second slide rail; 8. a hot melt gasket mounting device; 9. a second chute; 10. a second motor; 11. a hot melt gasket box; 12. duckbill hasp; 13. a hot melt gasket box cover; 14. a second hydraulic rod; 15. a first baffle; 16. a third hydraulic lever; 17. a second baffle; 18. a nail gun; 19. and a hot melt gasket mounting groove.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-2, an embodiment of the present invention provides an intelligent construction apparatus for a tunnel waterproof engineering hot-melt gasket, including a first slide rail 1 fixedly installed on a tunnel waterproof cloth hanging trolley, wherein the first slide rail 1 may also use a slide rail on the tunnel waterproof cloth hanging trolley; a first sliding groove 2 is installed on the first sliding rail 1 in a matching mode, a first motor 3 used for driving to walk is arranged on one side of the first sliding groove 2, the first motor 3 is controlled by a PLC (programmable logic controller) cabinet 4, and the PLC cabinet 4 drives an auxiliary wheel to enable a second sliding rail 7 to move on the first sliding rail 1 by controlling the first motor 3; the upper end face of the first sliding groove 2 is provided with a first hydraulic rod 5, and the first hydraulic rod 5 stretches so as to meet the requirement that the distance between the device and the geotechnical cloth cover of the tunnel waterproof engineering is slightly larger than the thickness of the hot-melt gasket; the first hydraulic rod 5 is connected with a rotary table 6, a second slide rail 7 is arranged on the rotary table 6, and a hot melt gasket mounting device 8 is arranged on the second slide rail 7; the hot-melt gasket mounting device 8 can be vertical to the primary tunnel supporting contour surface through the automatic adjusting turntable 6 of the control center PLC control cabinet 4.
The hot-melt gasket mounting device 8 comprises a second sliding chute 9, and the second sliding chute 9 is matched with the second sliding rail 7; a second motor 10 for driving to walk is arranged on one side of the second sliding chute 9, and the hot-melt gasket mounting device 8 drives the auxiliary wheel through the second motor 10 to move on the second sliding rail 7; be equipped with hot melt gasket box 11 in the top of second spout 9, hot melt gasket box 11's top is passed through duckbilled hasp 12 and is connected hot melt gasket lid 13, and hot melt gasket lid 13's center department is equipped with second hydraulic stem 14, and second hydraulic stem 14's end connection first baffle 15, the biggest extension of second hydraulic stem 14 is: the depth of the hot-melt gasket box 11-the thickness of the hot-melt gasket can realize alarm reminding when the hot-melt gasket is stretched to the secondary length; a third hydraulic rod 16 is arranged on one side of the bottom of the hot-melting gasket box 11, and a second baffle 17 is arranged at the end part of the third hydraulic rod 16; one side of the hot melt gasket box 11 is provided with a nail gun 18, the nail gun 18 is fixed on a hot melt gasket mounting groove 19 which is integrally formed with the second chute 9, and the center of the nail gun 18 coincides with the center of the hot melt gasket mounting groove 19.
In order to better explain the embodiment of the invention, the invention also provides a use method of the intelligent tunnel waterproof engineering hot melt gasket construction equipment, which comprises the following steps:
s1: when the hot-melt gasket is installed, the hot-melt gasket is arranged in the hot-melt gasket box 11, the nail gun 18 is internally provided with a nail, and the circumferential distance (which can be set in a partition mode, the circumferential distance of the arch part is 50cm, the circumferential distance of the arch waist part is 50cm, the circumferential distance of the side wall is 50 cm) and the longitudinal distance are input into the PLC control cabinet 4;
s2: the control center PLC control cabinet 4 controls the first motor 3 to be started, so that the intelligent tunnel waterproof engineering hot-melt gasket construction equipment can move on the waterproof cloth hanging trolley;
s3: the PLC control cabinet 4 automatically adjusts the angle of the rotary disc 6 according to the stopping position, so that the hot-melt gasket installation device 8 is perpendicular to the profile surface of the primary tunnel support, the first hydraulic rod 5 stretches and retracts according to the stopping position, and the distance between the hot-melt gasket installation device 8 and the geotextile is larger than the thickness of the hot-melt gasket;
s4: when the second motor 10 is started, the hot-melt gasket mounting device 8 stays at the first position according to the input longitudinal distance, the third hydraulic rod 16 drives the second baffle 17 to extend, and the bottom hot-melt gasket is pushed into the hot-melt gasket mounting groove 19;
s5: the nail gun 18 works, and the hot-melt gasket is installed and fixed by the nail; the third hydraulic rod 16 drives the second baffle 17 to retract to the original minimum position, and the second hydraulic rod 14 drives the first baffle 15 to extend, so that the bottom layer hot melt gasket can be stopped after being attached to the bottom of the hot melt gasket box 11;
s6: and repeating the step S4-S5.. Until the hot-melt gaskets on the section are completely installed and fixed, starting the first motor 3, moving to the next section along the first slide rail 1 according to the input annular distance, and repeating the operation until all the hot-melt gaskets on the sections are completely installed and fixed.
Furthermore, according to the method of the embodiment, the intelligent tunnel waterproof engineering hot-melt gasket construction equipment and the use method are applied to the actual construction process, and the fact proves that the hot-melt gasket placement and the related data input need manual cooperation in the tunnel waterproof engineering hot-melt gasket installation construction, so that the automatic hole cutting operation is realized, the use is convenient and rapid, the human error is avoided, the accuracy is high, and the construction quality of waterproof engineering is ensured; the safety risk in construction is reduced; meanwhile, labor force is liberated, manpower resources are saved, and cost is saved.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be able to cover the technical solutions and the inventive concepts of the present invention within the technical scope of the present invention.
Claims (6)
1. The intelligent construction equipment for the hot-melt gaskets for the tunnel waterproof engineering is characterized by comprising a first slide rail (1) fixedly mounted on a tunnel waterproof cloth hanging trolley, wherein a first slide groove (2) is mounted on the first slide rail (1) in a matched manner, a first motor (3) for driving to walk is arranged on one side of the first slide groove (2), and the first motor (3) is controlled by a PLC (programmable logic controller) cabinet (4); a first hydraulic rod (5) is arranged on the upper end face of the first sliding chute (2), and the first hydraulic rod (5) is connected with a turntable (6); a second sliding rail (7) is arranged on the turntable (6), and a hot-melt gasket mounting device (8) is arranged on the second sliding rail (7);
the hot-melt gasket mounting device (8) comprises a second sliding groove (9), and the second sliding groove (9) is matched with the second sliding rail (7); a second motor (10) for driving walking is arranged on one side of the second sliding groove (9), a hot-melt gasket box (11) is arranged above the second sliding groove (9), the upper part of the hot-melt gasket box (11) is connected with a hot-melt gasket box cover (13) through a duckbill hasp (12), a second hydraulic rod (14) is arranged at the center of the hot-melt gasket box cover (13), and the end part of the second hydraulic rod (14) is connected with a first baffle (15); a third hydraulic rod (16) is arranged on one side of the bottom of the hot-melting gasket box (11), and a second baffle plate (17) is arranged at the end part of the third hydraulic rod (16); one side of the hot melt gasket box (11) is provided with a nail gun (18), and the nail gun (18) is fixed on a hot melt gasket mounting groove (19) which is integrally formed with the second sliding groove (9).
2. The intelligent tunnel waterproof engineering hot melt gasket construction equipment of claim 1, characterized in that: the PLC control cabinet (4) drives the auxiliary wheel to enable the second sliding rail (7) to move on the first sliding rail (1) by controlling the first motor (3).
3. The intelligent tunnel waterproof engineering hot melt gasket construction equipment of claim 1, characterized in that: and the hot melt gasket mounting device (8) drives the auxiliary wheel to move along the second sliding rail (7) through the second motor (10).
4. The intelligent tunnel waterproof engineering hot melt gasket construction equipment of claim 1, characterized in that: the maximum extension of the second hydraulic rod (14) is: depth of the hot melt gasket box (11) -thickness of the hot melt gasket.
5. The intelligent tunnel waterproof engineering hot melt gasket construction equipment of claim 1, characterized in that: the center of the nail gun (18) is superposed with the center of the hot melt gasket mounting groove (19).
6. The use method of the intelligent tunnel waterproofing engineering hot melt gasket construction equipment according to claim 1, characterized by comprising the following steps:
s1: when the hot-melt gasket is installed, the hot-melt gasket box (11) is filled with the hot-melt gasket, a nail gun (18) is filled with nails, and the circumferential distance and the longitudinal distance are input into the PLC control cabinet (4);
s2: the PLC control cabinet (4) is used for controlling the first motor (3) to be started, so that the intelligent tunnel waterproof engineering hot-melt gasket construction equipment can move on the waterproof cloth hanging trolley;
s3: the PLC control cabinet (4) automatically adjusts the angle of the turntable (6) according to the stop position, so that the hot-melt gasket installation device (8) is perpendicular to the profile surface of the primary tunnel support, the first hydraulic rod (5) stretches according to the stop position, and the distance between the hot-melt gasket installation device (8) and the geotextile is larger than the thickness of the hot-melt gasket;
s4: the second motor (10) is started, the hot-melt gasket mounting device (8) stays at the first position according to the input longitudinal distance, the third hydraulic rod (16) drives the second baffle (17) to extend, and the bottom hot-melt gasket is pushed into the hot-melt gasket mounting groove (19);
s5: the nail gun (18) works, and the hot melt gasket is installed and fixed by the nail; the third hydraulic rod (16) drives the second baffle (17) to retract to the original minimum position, and the second hydraulic rod (14) drives the first baffle (15) to extend, so that the bottom layer hot melting gasket can be stopped after being adhered to the bottom of the hot melting gasket box (11);
s6: and repeating S4-S5 until all the hot-melt gaskets on the section are completely installed and fixed, starting the first motor (3), moving to the next section along the first sliding rail (1) according to the input circumferential distance, and repeating the work until all the hot-melt gaskets on the sections are completely installed and fixed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211286712.5A CN115488973A (en) | 2022-10-20 | 2022-10-20 | Intelligent tunnel waterproof engineering hot-melt gasket construction equipment and use method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211286712.5A CN115488973A (en) | 2022-10-20 | 2022-10-20 | Intelligent tunnel waterproof engineering hot-melt gasket construction equipment and use method |
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| Publication Number | Publication Date |
|---|---|
| CN115488973A true CN115488973A (en) | 2022-12-20 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202211286712.5A Pending CN115488973A (en) | 2022-10-20 | 2022-10-20 | Intelligent tunnel waterproof engineering hot-melt gasket construction equipment and use method |
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| CN (1) | CN115488973A (en) |
Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2000314297A (en) * | 1999-04-30 | 2000-11-14 | Bridgestone Corp | Method for fitting waterproof sheet to peripheral surface of tunnel |
| CN204327123U (en) * | 2014-11-29 | 2015-05-13 | 中铁十九局集团有限公司 | Waterproof board hot melt welding mechanism |
| CN207144969U (en) * | 2017-08-11 | 2018-03-27 | 龚岗 | Splash guard hot melt pad positioning arrangement apparatus |
| CN108032060A (en) * | 2017-12-30 | 2018-05-15 | 俞祖林 | A kind of feed device in assembly production chain |
| CN207598264U (en) * | 2017-07-30 | 2018-07-10 | 焦作市新矿机械有限公司 | A kind of anchor bar of waterproof plate in tunnels is laid with trolley automatically |
| CN210530878U (en) * | 2019-08-19 | 2020-05-15 | 中铁十二局集团第二工程有限公司 | Tunnel waterproof board hot melt packing ring lays controlling means |
| CN211202009U (en) * | 2019-11-05 | 2020-08-07 | 杨均尧 | Automatic laying device for waterproof material in tunnel construction |
| CN212600133U (en) * | 2020-05-26 | 2021-02-26 | 台州市颂迪洁具有限公司 | Multifunctional bidirectional gasket assembling mechanism for copper joint of water tank of shower terrace |
| CN216523666U (en) * | 2021-12-09 | 2022-05-13 | 中交一航局第五工程有限公司 | Tunnel waterproof board hot melt gasket positioner |
| CN216990749U (en) * | 2022-04-21 | 2022-07-19 | 中交第二公路工程局有限公司 | Hot melt gasket installation device |
-
2022
- 2022-10-20 CN CN202211286712.5A patent/CN115488973A/en active Pending
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2000314297A (en) * | 1999-04-30 | 2000-11-14 | Bridgestone Corp | Method for fitting waterproof sheet to peripheral surface of tunnel |
| CN204327123U (en) * | 2014-11-29 | 2015-05-13 | 中铁十九局集团有限公司 | Waterproof board hot melt welding mechanism |
| CN207598264U (en) * | 2017-07-30 | 2018-07-10 | 焦作市新矿机械有限公司 | A kind of anchor bar of waterproof plate in tunnels is laid with trolley automatically |
| CN207144969U (en) * | 2017-08-11 | 2018-03-27 | 龚岗 | Splash guard hot melt pad positioning arrangement apparatus |
| CN108032060A (en) * | 2017-12-30 | 2018-05-15 | 俞祖林 | A kind of feed device in assembly production chain |
| CN210530878U (en) * | 2019-08-19 | 2020-05-15 | 中铁十二局集团第二工程有限公司 | Tunnel waterproof board hot melt packing ring lays controlling means |
| CN211202009U (en) * | 2019-11-05 | 2020-08-07 | 杨均尧 | Automatic laying device for waterproof material in tunnel construction |
| CN212600133U (en) * | 2020-05-26 | 2021-02-26 | 台州市颂迪洁具有限公司 | Multifunctional bidirectional gasket assembling mechanism for copper joint of water tank of shower terrace |
| CN216523666U (en) * | 2021-12-09 | 2022-05-13 | 中交一航局第五工程有限公司 | Tunnel waterproof board hot melt gasket positioner |
| CN216990749U (en) * | 2022-04-21 | 2022-07-19 | 中交第二公路工程局有限公司 | Hot melt gasket installation device |
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Application publication date: 20221220 |