CN115488034B - Intelligent nut shell breaking and sorting device - Google Patents
Intelligent nut shell breaking and sorting device Download PDFInfo
- Publication number
- CN115488034B CN115488034B CN202211343241.7A CN202211343241A CN115488034B CN 115488034 B CN115488034 B CN 115488034B CN 202211343241 A CN202211343241 A CN 202211343241A CN 115488034 B CN115488034 B CN 115488034B
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- guide rail
- fixedly connected
- gear
- sliding block
- spiral blade
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- 230000007246 mechanism Effects 0.000 claims abstract description 23
- 230000033001 locomotion Effects 0.000 claims abstract description 18
- 238000004898 kneading Methods 0.000 claims abstract description 16
- 238000001125 extrusion Methods 0.000 claims abstract description 11
- 238000005096 rolling process Methods 0.000 claims abstract description 4
- 238000003860 storage Methods 0.000 claims description 10
- 238000005336 cracking Methods 0.000 claims description 9
- 235000010676 Ocimum basilicum Nutrition 0.000 claims description 3
- 240000007926 Ocimum gratissimum Species 0.000 claims 1
- 235000014571 nuts Nutrition 0.000 description 38
- 238000007873 sieving Methods 0.000 description 15
- 238000000034 method Methods 0.000 description 13
- 230000008569 process Effects 0.000 description 11
- 238000000926 separation method Methods 0.000 description 7
- 238000012216 screening Methods 0.000 description 6
- 238000004891 communication Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 235000013305 food Nutrition 0.000 description 4
- 238000012545 processing Methods 0.000 description 3
- 241001529734 Ocimum Species 0.000 description 2
- 244000144725 Amygdalus communis Species 0.000 description 1
- 235000011437 Amygdalus communis Nutrition 0.000 description 1
- 241001070941 Castanea Species 0.000 description 1
- 235000014036 Castanea Nutrition 0.000 description 1
- 241001391944 Commicarpus scandens Species 0.000 description 1
- 241000196324 Embryophyta Species 0.000 description 1
- 241000557624 Nucifraga Species 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 235000020224 almond Nutrition 0.000 description 1
- 210000004556 brain Anatomy 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000006806 disease prevention Effects 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
- 230000004438 eyesight Effects 0.000 description 1
- 239000004519 grease Substances 0.000 description 1
- 208000019622 heart disease Diseases 0.000 description 1
- 208000024348 heart neoplasm Diseases 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 235000016709 nutrition Nutrition 0.000 description 1
- 230000035764 nutrition Effects 0.000 description 1
- 102000004169 proteins and genes Human genes 0.000 description 1
- 108090000623 proteins and genes Proteins 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 208000019553 vascular disease Diseases 0.000 description 1
- 239000011782 vitamin Substances 0.000 description 1
- 229940088594 vitamin Drugs 0.000 description 1
- 229930003231 vitamin Natural products 0.000 description 1
- 235000013343 vitamin Nutrition 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/28—Moving screens not otherwise provided for, e.g. swinging, reciprocating, rocking, tilting or wobbling screens
- B07B1/36—Moving screens not otherwise provided for, e.g. swinging, reciprocating, rocking, tilting or wobbling screens jigging or moving to-and-fro in more than one direction
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N5/00—Machines for hulling, husking or cracking nuts
- A23N5/002—Machines for hulling, husking or cracking nuts for skinning nut kernels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/42—Drive mechanisms, regulating or controlling devices, or balancing devices, specially adapted for screens
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/46—Constructional details of screens in general; Cleaning or heating of screens
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Crushing And Pulverization Processes (AREA)
Abstract
The intelligent nut shell breaking and sorting device comprises a bottom plate (101), a breaking box (108), a first screw (104) and a second screw (107), wherein extrusion breaking of nuts can be completed through relative rolling of the first screw (104) and the second screw (107), a kneading mechanism (300) can be achieved, and the kneading mechanism (300) can drive a reciprocating mechanism through a second motor (201) to achieve relative reciprocating motion of a second sliding block (311) and a third sliding block (320), so that kneading of extruded nuts is achieved.
Description
Technical Field
The invention relates to the field of food processing, in particular to a shell breaking and sorting device for nuts.
Background
Nuts, which are a classification of closed fruits, have a hard peel and contain one or more seeds, such as chestnut, almond, etc. The nuts are essence parts of plants, are rich in nutrition, contain high protein, grease, mineral substances and vitamins, and have excellent effects on human growth and development, physical fitness enhancement and disease prevention. Scientific researches show that the common food has the effects of preventing and treating heart diseases, cancers and vascular diseases, and improving eyesight and strengthening brain.
In order to facilitate eating in daily life, a nut cracker is adopted to process nuts in the food processing process. The existing nut shell breaker has the following defects: 1. the common shell breaker adopts single-procedure mechanical extrusion to break shells, and the separation efficiency of the peel and the seeds is low due to incomplete shell breaking, so that repeated work is caused; 2. the mechanical extrusion is adopted for breaking the shells in a plurality of working procedures, so that the seeds are easy to break, and the quality of the seeds after screening is poor.
Based on the technical problems, the invention designs a nut shell breaking and sorting device, which adopts a one-time mechanical extrusion shell breaking mode and a mixing and kneading mode to realize the maximum possible separation of pericarps and seeds after shell breaking, and then adopts an automatic screening mode to realize the sorting of seeds and pericarps, thereby improving the efficiency of automatic nut shell breaking and sorting.
Disclosure of Invention
The technical problem to be solved by the invention is to provide the nut automatic food processing equipment capable of automatically realizing nut shell breaking and sorting.
The invention relates to an intelligent nut shell breaking and sorting device, which comprises
A base plate on which one ends of a plurality of brackets are fixed;
the crushing box is fixed on the bracket, the crushing box is fixedly connected with the first motor, the output shaft of the first motor is coaxially fixed with one end of the first screw rod, the first screw rod is installed on the crushing box through a bearing, the other end of the first screw rod is coaxially fixed with the first gear, the first gear is meshed with the second gear, the second gear is coaxially fixed with one end of the second screw rod, the second screw rod is installed on the crushing box through a bearing, and extrusion crushing of nuts can be completed through relative rolling of the first screw rod and the second screw rod;
the kneading mechanism is arranged on the bracket, and can realize the relative reciprocating motion of the second sliding block and the third sliding block through the second motor-driven reciprocating mechanism, so as to further realize the kneading of the crushed nuts.
The invention relates to an intelligent nut shell breaking and sorting device, wherein
The kneading mechanism comprises a second motor, an output shaft, a first connecting plate, a first through hole, a first sliding block, a first guide rail, a first pin shaft, a second pin shaft, a first spiral blade, a first rotating shaft, a third gear, a first rack, a second sliding block, a second guide rail, a first protruding block, a third pin shaft, a fourth pin shaft, a second spiral blade, a second rotating shaft, a fourth gear, a second rack, a third sliding block, a third guide rail and a second protruding block;
the support is fixedly connected with the second motor, an output shaft of the second motor is in driving connection with one end of the first connecting plate, the first connecting plate is arranged in the first through hole and moves along the first through hole, the first through hole is formed in the side face of the first guide rail, the first guide rail is fixedly connected with the crushing box, the other end of the first connecting plate is fixedly connected with the first sliding block, and the first sliding block is arranged in the first guide rail and moves along the first guide rail;
the middle part of the first sliding block is fixedly connected with the first pin shaft, the first pin shaft is in lap joint with one side of the first spiral blade, the other side of the first spiral blade is in lap joint with the second pin shaft, the second pin shaft is fixedly connected with one side of the first sliding block, the first spiral blade is fixedly connected with the outer circumferential surface of the first rotating shaft, the first rotating shaft is arranged on the crushing box through a bearing, the first rotating shaft is coaxially fixed with the third gear, the third gear is meshed with the first rack, the first rack is fixedly connected with the second sliding block, the second sliding block is configured in the second guide rail and moves along the second guide rail, and the second guide rail is fixedly connected with the crushing box;
the middle part of first slider still with third round pin axle fixed connection, third round pin axle with one side overlap joint of second spiral blade, the opposite side of second spiral blade with fourth round pin axle overlap joint, fourth round pin axle with the opposite side fixed connection of first slider, second spiral blade with the outer periphery fixed connection of second pivot, the second pivot passes through the bearing and installs on the broken case, the second pivot with fourth gear is coaxial fixed, fourth gear with second rack engagement, the second rack with third slider fixed connection, the third slider disposes in the third guide rail and along its removal, the third guide rail with broken case fixed connection.
The invention relates to an intelligent nut shell breaking and sorting device, wherein
The output shaft of the second motor is in driving connection with one end of the first connecting plate through a feeding mechanism, and the feeding mechanism comprises a first cam, a first rectangular frame, a first connecting rod, a first sliding plate, a fourth guide rail, a storage bin, a fourth through hole and a second through hole;
the output shaft of the second motor is non-coaxially fixed with the first cam, the outer surface of the first cam is respectively overlapped with two vertical frames of the first rectangular frame, and the first rectangular frame is fixedly connected with one end of the first connecting plate;
the first rectangular frame is fixedly connected with one end of the first connecting rod, the first connecting rod is fixedly connected with the first sliding plate, the first sliding plate is arranged in the fourth guide rail and moves along the fourth guide rail, the fourth guide rail is fixedly connected with the bottom of the storage bin, the storage bin is fixedly connected with the support, a plurality of second through holes are uniformly formed in the bottom of the storage bin, the second through holes can be aligned with and communicated with the fourth through holes, the fourth through holes are uniformly formed in the first sliding plate along the length direction, and the fourth through holes are located right above the crushing box.
The invention relates to an intelligent nut shell breaking and sorting device, wherein a structural body formed by a first pin shaft, a second pin shaft, a first spiral blade, a first rotating shaft and a third gear and a structural body formed by a third pin shaft, a fourth pin shaft, a second spiral blade, a second rotating shaft and a fourth gear are symmetrically distributed relative to the center of a first through hole.
The invention relates to an intelligent nut shell breaking and sorting device, wherein a plurality of first protruding blocks are uniformly fixed on the upper surface of a second sliding block along the length direction of the second sliding block, and a plurality of second protruding blocks are uniformly fixed on the lower surface of a third sliding block along the length direction of the third sliding block.
The invention relates to an intelligent nut shell breaking and sorting device, wherein the cross section of a first cam is in the shape of a basil triangle.
According to the intelligent nut shell breaking and sorting device, two first connecting rods can be symmetrically distributed left and right about the center of the first rectangular frame, and the two first connecting rods are fixedly connected with two ends of the first sliding plate respectively.
The intelligent nut shell breaking and sorting device is different from the prior art in that the intelligent nut shell breaking and sorting device adopts disposable mechanical extrusion shell breaking and combines a mixing and kneading mode to realize the maximum possible separation of pericarps and seeds after shell breaking.
The following describes an intelligent nut cracking and sorting device according to the present invention with reference to the accompanying drawings.
Drawings
Fig. 1 is a front view of an intelligent nut cracking and sorting device;
FIG. 2 is a side view of the intelligent nut cracking and sorting apparatus of FIG. 1;
FIG. 3 is a cross-sectional view taken along line A-A of FIG. 2;
FIG. 4 is an isometric view of the first view of FIG. 1;
FIG. 5 is a partial isometric view of the second view of FIG. 1;
FIG. 6 is a cross-sectional view taken along line B-B of FIG. 2;
FIG. 7 is an isometric view of the third view of FIG. 1;
FIG. 8 is an enlarged view of a portion of FIG. 4; fig. 9 is a partial enlarged view of fig. 1.
Detailed Description
As shown in fig. 1 to 9, the intelligent nut cracking and sorting device of the invention comprises
A base plate 101 to which one ends of a plurality of brackets 102 are fixed;
the crushing box 108 is fixed on the bracket 102, the crushing box 108 is fixedly connected with the first motor 103, an output shaft of the first motor 103 is coaxially fixed with one end of the first screw rod 104, the first screw rod 104 is installed on the crushing box 108 through a bearing, the other end of the first screw rod 104 is coaxially fixed with the first gear 105, the first gear 105 is meshed with the second gear 106, the second gear 106 is coaxially fixed with one end of the second screw rod 107, the second screw rod 107 is installed on the crushing box 108 through a bearing, and extrusion crushing of nuts can be completed through relative rolling of the first screw rod 104 and the second screw rod 107;
and a kneading mechanism 300 mounted on the support 102, wherein the kneading mechanism 300 can realize the relative reciprocating motion of the second slider 311 and the third slider 320 by driving a reciprocating mechanism through the second motor 201, thereby realizing the kneading of the crushed nuts.
According to the invention, the first motor 103 drives the first screw 104 and the second screw 107 to rotate mutually, so that the nuts in the crushing box 108 are crushed by extrusion, the crushed nuts are transferred between the third sliding block 320 and the second sliding block 311, and the second sliding block 311 and the second guide rail 312 are driven to reciprocate relatively by the second motor 201, so that the nuts after crushing are kneaded by the second sliding block 311 and the second guide rail 312, so that the separation between seeds and pericarps is realized.
The output shaft of the first motor 103 drives the first screw 104 and the first gear 105 to synchronously rotate, and further drives the second gear 106 and the second screw 107 to synchronously rotate through the engagement of the first gear 105 and the second gear 106, so that the nuts in the crushing box 108 are crushed by the synchronous rotation of the first screw 104 and the second screw 107.
The power modules of the first motor 103 and the second motor 201 respectively include a battery, an electric control module, and a wireless communication module, where the battery is fixedly connected with the base plate 101, and the wireless communication module is wirelessly connected with a user terminal.
The invention enables a user to smoothly control the starting and stopping of the first motor 103 and the second motor 201 and the rotating speeds of the first motor 103 and the second motor 201 through the wireless communication module, thereby realizing the control of the nut extrusion crushing speed and the control of the reciprocating speeds of the second sliding block 311 and the third sliding block 320.
Wherein the number of the holders 102 can be 3, 4, 5, 6, 7, 8, 9 or more.
The reciprocating mechanism includes a first connecting plate 301, a first through hole 302, a first slider 303, a first guide rail 304, a first pin 305, a second pin 306, a first spiral blade 307, a first rotating shaft 308, a third gear 309, a first rack 310, a second slider 311, a second guide rail 312, a first protruding block 313, a third pin 314, a fourth pin 315, a second spiral blade 316, a second rotating shaft 317, a fourth gear 318, a second rack 319, a third slider 320, a third guide rail 321, and a second protruding block 322.
As a further explanation of the present invention,
the kneading mechanism 300 comprises a second motor 201, an output shaft 202, a first connecting plate 301, a first through hole 302, a first sliding block 303, a first guide rail 304, a first pin 305, a second pin 306, a first spiral blade 307, a first rotating shaft 308, a third gear 309, a first rack 310, a second sliding block 311, a second guide rail 312, a first protruding block 313, a third pin 314, a fourth pin 315, a second spiral blade 316, a second rotating shaft 317, a fourth gear 318, a second rack 319, a third sliding block 320, a third guide rail 321, and a second protruding block 322;
the support 102 is fixedly connected with the second motor 201, an output shaft 202 of the second motor 201 is in driving connection with one end of the first connecting plate 301, the first connecting plate 301 is configured in the first through hole 302 and moves along the first through hole, the first through hole 302 is formed in the side face of the first guide rail 304, the first guide rail 304 is fixedly connected with the crushing box 108, the other end of the first connecting plate 301 is fixedly connected with the first sliding block 303, and the first sliding block 303 is configured in the first guide rail 304 and moves along the first guide rail 304;
the middle part of the first slider 303 is fixedly connected with the first pin shaft 305, the first pin shaft 305 is overlapped with one side of the first spiral blade 307, the other side of the first spiral blade 307 is overlapped with the second pin shaft 306, the second pin shaft 306 is fixedly connected with one side of the first slider 303, the first spiral blade 307 is fixedly connected with the outer circumferential surface of the first rotating shaft 308, the first rotating shaft 308 is installed on the crushing box 108 through a bearing, the first rotating shaft 308 is coaxially fixed with the third gear 309, the third gear 309 is meshed with the first rack 310, the first rack 310 is fixedly connected with the second slider 311, the second slider 311 is configured in the second guide rail 312 and moves along the second guide rail 312, and the second guide rail 312 is fixedly connected with the crushing box 108;
the middle part of the first slider 303 is fixedly connected with the third pin shaft 314, the third pin shaft 314 is in overlap joint with one side of the second spiral blade 316, the other side of the second spiral blade 316 is in overlap joint with the fourth pin shaft 315, the fourth pin shaft 315 is fixedly connected with the other side of the first slider 303, the second spiral blade 316 is fixedly connected with the outer circumferential surface of the second rotating shaft 317, the second rotating shaft 317 is mounted on the crushing box 108 through a bearing, the second rotating shaft 317 is coaxially fixed with the fourth gear 318, the fourth gear 318 is meshed with the second rack 319, the second rack 319 is fixedly connected with the third slider 320, the third slider 320 is arranged in the third guide rail 321 and moves along the third guide rail 321, and the third guide rail 321 is fixedly connected with the crushing box 108.
According to the invention, the second motor 201 drives the first connecting plate 301 to reciprocate through the output shaft 202, and further drives the third gear 309 and the fourth gear 318 to synchronously and reversely rotate through the first connecting plate 301, and finally drives the second slider 311 and the third slider 320 to reciprocate in opposite directions, so that the second slider 311 and the third slider 320 knead nuts after extrusion and crushing in the reciprocating process, separation of pericarps and seeds is realized, and subsequent sorting of seeds is facilitated.
The second motor 201 drives the first connecting plate 301 and the first slider 303 to reciprocate along the length direction of the first guide rail 304 through the output shaft 202, and drives the first spiral blade 307 to rotate around the axis of the first rotating shaft 308 in the reciprocation process of the first slider 303 through the clamping of the first pin shaft 305 and the second pin shaft 306, the rotation of the first rotating shaft 308 further drives the third gear 309, and drives the second slider 311 to reciprocate along the second guide rail 312 through the engagement of the third gear 309 and the first rack 310, in addition, the third pin shaft 314 and the fourth pin shaft 315 clamp the second spiral blade 316, so that the rotation of the second spiral blade 316 around the axis of the second rotating shaft 317 in the reciprocation process of the first slider 303 is realized, the rotation of the second rotating shaft 317 further drives the rotation of the fourth gear 318, and the third nut runner 318 is further driven to reciprocate along the length direction of the second slider 320 through the engagement of the fourth gear 318 and the third rack 320.
Wherein, the second motor 201 is in a linear connection, and the output shaft 202 of the second motor 201 is fixedly connected with one end of the first connecting plate 301, so as to ensure that the second motor 201 can directly drive the first connecting plate 301 to reciprocate along the length direction of the first through hole 302.
Wherein the first slider 303 is a T-shaped slider, and the first rail 304 is a T-shaped rail, so that the first slider 303 can only reciprocate along the length direction of the first rail 304.
Wherein the second slider 311 is a dovetail slider, and the second rail 312 is a dovetail rail, so that the second slider 311 can only be disposed in and moved along the second rail 312.
Wherein the third slider 320 is a dovetail-shaped slider, and the third rail 321 is a dovetail-shaped rail, so that the third slider 320 can be only disposed in and moved along the third rail 321.
As a further explanation of the present invention,
the output shaft 202 of the second motor 201 is in driving connection with one end of the first connecting plate 301 through a feeding mechanism 400, and the feeding mechanism 400 comprises a first cam 401, a first rectangular frame 402, a first connecting rod 403, a first sliding plate 404, a fourth guide rail 405, a storage bin 406, a fourth through hole 407 and a second through hole 408;
the output shaft 202 of the second motor 201 is fixed non-coaxially with the first cam 401, the outer surface of the first cam 401 is respectively overlapped with two vertical frames of the first rectangular frame 402, and the first rectangular frame 402 is fixedly connected with one end of the first connecting plate 301;
the first rectangular frame 402 is fixedly connected with one end of the first connecting rod 403, the first connecting rod 403 is fixedly connected with the first sliding plate 404, the first sliding plate 404 is configured in the fourth guide rail 405 and moves along the fourth guide rail, the fourth guide rail 405 is fixedly connected with the bottom of the storage bin 406, the storage bin 406 is fixedly connected with the support 102, a plurality of second through holes 408 are uniformly formed in the bottom of the storage bin 406, the second through holes 408 can be aligned with and communicated with the fourth through holes 407, the fourth through holes 407 are uniformly formed in the first sliding plate 404 along the length direction, and the fourth through holes 407 are located right above the crushing box 108.
According to the invention, the second motor 201 drives the first cam 401 to rotate through the output shaft 202, so that the first connecting plate 301 is driven to reciprocate, and further drives the first sliding plate 404 to reciprocate through the first cam 401, so that nuts in the storage bin 406 can intermittently enter the crushing box 108 to be crushed, and the phenomenon that the crushing effect is poor due to excessive nut accumulation in the crushing box 108 is prevented.
Wherein, the output shaft 202 of the second motor 201 drives the first cam 401 to rotate, when the large diameter of the first cam 401 rotates to the leftmost side, the first rectangular frame 402 and the first connecting rod 403 are pushed to slide leftmost side, whereas when the large diameter of the first cam 401 rotates to the rightmost side, the first rectangular frame 402 and the first connecting rod 403 are pushed to move rightmost side, thereby realizing the left and right reciprocating movement of the first connecting rod 403 and the first sliding plate 404, and realizing the intermittent communication of the fourth through hole 407 and the second through hole 408 through the left and right reciprocating movement of the first sliding plate 404, so that the nuts in the bin 406 can intermittently enter the crushing box 108.
The output shaft 202 of the second motor 201 is coaxially fixed with the small diameter of the first cam 401, so that the first cam 401 can drive the first rectangular frame 402 to slide in a left-right reciprocating manner in the rotation process.
As a further explanation of the present invention,
the structural body formed by the first pin shaft 305, the second pin shaft 306, the first spiral blade 307, the first rotating shaft 308, and the third gear 309, and the structural body formed by the third pin shaft 314, the fourth pin shaft 315, the second spiral blade 316, the second rotating shaft 317, and the fourth gear 318 are symmetrically distributed about the center of the first through hole 302.
The upper surface of the second slider 311 is uniformly fixed with a plurality of first protruding blocks 313 along the length direction thereof, and the lower surface of the third slider 320 is uniformly fixed with a plurality of second protruding blocks 322 along the length direction thereof.
The invention ensures that the broken nuts are kneaded thoroughly in the reciprocating process of the second sliding block 311 and the third sliding block 320, so that the separation effect of seeds and peel is better.
The first cam 401 has a cross-sectional shape of a basil triangle.
The invention ensures that the outer surface of the first cam 401 always overlaps the border of the first rectangular frame 402.
The first connecting rods 403 may be symmetrically distributed about the center of the first rectangular frame 402, and the two first connecting rods 403 are fixedly connected to two ends of the first sliding plate 404, respectively.
The present invention ensures that the first sliding plate 404 is more stable in the process of the left-right reciprocating motion.
As a further explanation of the present invention,
the output shaft 202 of the second motor 201 further drives a sorting mechanism 500, where the sorting mechanism 500 includes a first wave rod 501, a first ejector rod 502, a first sleeve 503, a side plate 504, a third through hole 505, a first guide rod 506, a second guide rod 507, a first fixing plate 508, a first spring 509, a second sleeve 510, a sieving plate 511, a sieve mesh 512, a first collecting box 513, a second collecting box 514, a second rectangular frame 515, a third guide rod 516, a first guide sleeve 517, a first guide plate 518, a first guide groove 519, a fifth pin 520, and a second connecting rod 521;
the second slider 311 is fixedly connected with the first wavy rod 501, a wavy surface of the first wavy rod 501 is overlapped with one end of the first ejector rod 502, the other end of the first ejector rod 502 is fixedly connected with the surface of the first sleeve 503, two ends of the first sleeve 503 are respectively fixedly connected with the side plate 504, the side plate 504 is provided with the third through hole 505, the first sleeve 503 and the third through hole 505 are jointly configured with the first guide rod 506 moving along the first through hole, one end of the first guide rod 506 is fixedly connected with one end of the second guide rod 507, the middle part of the second guide rod 507 is coaxially fixed with the first fixed plate 508, the first fixed plate 508 is fixedly connected with one end of the first spring 509, the other end of the first spring 509 is fixedly connected with one end of the second sleeve 510, the second sleeve 510 is internally configured with the second guide rod 507 moving along the second guide rod, and the second sleeve 510 is fixedly connected with the bottom plate 101;
the bottom of the side plate 504 is fixedly connected with the sieving plate 511, a plurality of sieve holes 512 are uniformly formed in the sieving plate 511, the sieve holes 512 are positioned right above the first collecting box 513, the first collecting box 513 is fixedly connected with the bottom plate 101, a discharge hole of the sieving plate 511 is positioned right above the second collecting box 514, and the second collecting box 514 is fixedly connected with the bottom plate 101;
the outer surface of the first cam 401 is respectively overlapped with two horizontal frames of the second rectangular frame 515, the second rectangular frame 515 is fixedly connected with one end of the third guide rod 516, the third guide rod 516 is configured in the first guide sleeve 517 and moves along the first guide sleeve, the first guide sleeve 517 is fixedly connected with the bracket 102, the other end of the third guide rod 516 is fixedly connected with the first guide plate 518, the first guide plate 518 is provided with the first guide groove 519, the first guide groove 519 is internally provided with the fifth pin 520 moving along the fifth pin 520, the second guide rod 521 is fixedly connected with the second guide rod 521, and the second guide rod 521 is fixedly connected with the side plate 504.
According to the invention, the reciprocating motion of the second sliding block 311 drives the sieving plate 511 to move up and down, and at the same time, the first cam 401 drives the first guide plate 518 to move up and down, so that the front and back shaking of the sieving plate 511 is further driven, the up and down movement and the front and back shaking compound movement of the sieving plate 511 are finally realized, the separation of the pericarp and the seed is realized through the movement of the sieving plate 511, the separated seed enters the first collecting box 513 through the sieve holes 512, and the rest pericarp slides into the second collecting box 514 through the sieving plate 511, so that the classification collection is finished.
The second sliding block 311 reciprocates to push the first ejector rod 502 and the first sleeve 503 to move downwards, and drives the second guide rod 507 and the first fixing plate 508 to move downwards synchronously through the configuration relation of the third through hole 505 and the first guide rod 506, in this process, the first spring 509 is pressed downwards to enable the second guide rod 507 to be configured in the second sleeve 510 and move along the second sleeve 510, so as to realize the up-and-down movement of the sieving plate 511, on the other hand, the rotation of the first cam 401 drives the second rectangular frame 515, the third guide rod 516 and the first guide plate 518 to move up and down, and in addition, the configuration relation of the first guide groove 519 and the fifth pin 520 drives the sieving plate 511 and the side plate 504 to reciprocate along the length direction of the first guide rod 506 in the up-and-down movement process of the first guide plate 518, so as to finally realize the up-and-down movement and-back combined movement of the sieving plate 511 and the side plate 504.
The inner surface of the first sleeve 503 and the cross section of the third through hole 505 are the same square shape, and the cross section of the first guide rod 506 is the square shape matched with the cross section of the third through hole 505, so as to ensure that the first guide rod 506 can only slide reciprocally along the length direction of the first sleeve 503.
The cross-sectional shape of the second guide rod 507 is square, and the cross-sectional shape of the inner surface of the second sleeve 510 is square matched with the cross-sectional shape of the second guide rod 507, so that the second guide rod 507 can only move up and down along the length direction of the second sleeve 510.
The first spring 509 is always in a compressed state, so that the first ejector rod 502 is always overlapped with the wave surface of the second slider 311 under the action of the elastic force of the first spring 509.
The structure body composed of the second guide rod 507, the first fixing plate 508, the first spring 509, and the second sleeve 510 is symmetrically distributed in two groups around the center of the sieving plate 511.
The first sleeve 503, the third through hole 505, the first guide rod 506, the second guide rod 507, the first fixing plate 508, the first spring 509, and the second sleeve 510 form a structure body, and multiple groups of structures are uniformly distributed along the length direction of the sieving plate 511, so that the up-and-down movement process of the sieving plate 511 is ensured to be more stable.
The cross-sectional shape of the third guide rod 516 is square, and the cross-sectional shape of the inner surface of the first guide sleeve 517 is square matching the cross-sectional shape of the third guide rod 516, so as to ensure that the third guide rod 516 can only reciprocate along the length direction of the first guide sleeve 517.
The track shape of the first guide groove 519 is M-type, N-type, W-type, V-type or wave-type, so as to ensure that the second connecting rod 521 can be smoothly driven to slide back and forth during the up-and-down movement of the first guide plate 518.
Wherein the screening plate 511 is disposed obliquely, and the oblique direction thereof is from top to bottom, from the direction close to the first collecting tank 513 to the direction far from the first collecting tank 513, so as to ensure that the residual pericarp after screening can smoothly slide into the second collecting tank 514 through the screening plate 511 during the movement of the screening plate 511.
The above examples are only illustrative of the preferred embodiments of the present invention and are not intended to limit the scope of the present invention, and various modifications and improvements made by those skilled in the art to the technical solution of the present invention should fall within the scope of protection defined by the claims of the present invention without departing from the spirit of the present invention.
Claims (6)
1. An intelligent nut shell breaking and sorting device is characterized in that: comprising
A base plate (101) to which one end of a plurality of brackets (102) is fixed;
the crushing box (108) is fixed on the bracket (102), the crushing box (108) is fixedly connected with the first motor (103), an output shaft of the first motor (103) is coaxially fixed with one end of the first screw rod (104), the first screw rod (104) is installed on the crushing box (108) through a bearing, the other end of the first screw rod (104) is coaxially fixed with the first gear (105), the first gear (105) is meshed with the second gear (106), the second gear (106) is coaxially fixed with one end of the second screw rod (107), the second screw rod (107) is installed on the crushing box (108) through a bearing, and the extrusion crushing of nuts can be completed through the relative rolling of the first screw rod (104) and the second screw rod (107);
the kneading mechanism (300) is arranged on the bracket (102), and the kneading mechanism (300) can drive the reciprocating mechanism through the second motor (201) to realize the relative reciprocating motion of the second sliding block (311) and the third sliding block (320), so as to realize the kneading of the crushed nuts;
the kneading mechanism (300) comprises a second motor (201), an output shaft (202), a first connecting plate (301), a first through hole (302), a first sliding block (303), a first guide rail (304), a first pin shaft (305), a second pin shaft (306), a first spiral blade (307), a first rotating shaft (308), a third gear (309), a first rack (310), a second sliding block (311), a second guide rail (312), a first protruding block (313), a third pin shaft (314), a fourth pin shaft (315), a second spiral blade (316), a second rotating shaft (317), a fourth gear (318), a second rack (319), a third sliding block (320), a third guide rail (321) and a second protruding block (322);
the support (102) is fixedly connected with the second motor (201), an output shaft (202) of the second motor (201) is in driving connection with one end of the first connecting plate (301), the first connecting plate (301) is arranged in the first through hole (302) and moves along the first through hole, the first through hole (302) is formed in the side face of the first guide rail (304), the first guide rail (304) is fixedly connected with the crushing box (108), the other end of the first connecting plate (301) is fixedly connected with the first sliding block (303), and the first sliding block (303) is arranged in the first guide rail (304) and moves along the first guide rail;
the middle part of the first sliding block (303) is fixedly connected with the first pin shaft (305), the first pin shaft (305) is overlapped with one side of the first spiral blade (307), the other side of the first spiral blade (307) is overlapped with the second pin shaft (306), the second pin shaft (306) is fixedly connected with one side of the first sliding block (303), the first spiral blade (307) is fixedly connected with the outer circumferential surface of the first rotating shaft (308), the first rotating shaft (308) is mounted on the crushing box (108) through a bearing, the first rotating shaft (308) is coaxially fixed with the third gear (309), the third gear (309) is meshed with the first rack (310), the first rack (310) is fixedly connected with the second sliding block (311), the second sliding block (311) is configured in and moves along the second guide rail (312), and the second guide rail (312) is fixedly connected with the crushing box (108);
the middle part of first slider (303) still with third round pin axle (314) fixed connection, third round pin axle (314) with one side overlap joint of second spiral blade (316), the opposite side of second spiral blade (316) with fourth round pin axle (315) overlap joint, fourth round pin axle (315) with the opposite side fixed connection of first slider (303), second spiral blade (316) with the outer periphery fixed connection of second pivot (317), second pivot (317) are installed through the bearing on broken case (108), second pivot (317) with fourth gear (318) coaxial fixed, fourth gear (318) with second rack (319) meshing, second rack (319) with third slider (320) fixed connection, third slider (320) configuration is in and moves along it, third guide rail (321) with broken case (108) fixed connection.
2. The intelligent nut cracking and sorting device according to claim 1, wherein: an output shaft (202) of the second motor (201) is in driving connection with one end of the first connecting plate (301) through a feeding mechanism (400), and the feeding mechanism (400) comprises a first cam (401), a first rectangular frame (402), a first connecting rod (403), a first sliding plate (404), a fourth guide rail (405), a storage bin (406), a fourth through hole (407) and a second through hole (408);
an output shaft (202) of the second motor (201) is non-coaxially fixed with the first cam (401), the outer surface of the first cam (401) is respectively overlapped with two vertical frames of the first rectangular frame (402), and the first rectangular frame (402) is fixedly connected with one end of the first connecting plate (301);
the first rectangular frame (402) still with one end fixed connection of first connecting rod (403), first connecting rod (403) with first sliding plate (404) fixed connection, first sliding plate (404) disposes in fourth guide rail (405) and remove along it, fourth guide rail (405) with the bottom fixed connection of feed bin (406), feed bin (406) with support (102) fixed connection, a plurality of second through-holes (408) have evenly been seted up to the bottom of feed bin (406), second through-holes (408) can with fourth through-holes (407) align and communicate, fourth through-holes (407) are evenly seted up along length direction on first sliding plate (404), fourth through-holes (407) are located broken case (108) directly over.
3. The intelligent nut cracking and sorting device according to claim 2, wherein: the structural bodies formed by the first pin shaft (305), the second pin shaft (306), the first spiral blade (307), the first rotating shaft (308) and the third gear (309) are symmetrically distributed with respect to the center of the first through hole (302), and the structural bodies formed by the third pin shaft (314), the fourth pin shaft (315), the second spiral blade (316), the second rotating shaft (317) and the fourth gear (318).
4. The intelligent nut cracking and sorting device according to claim 3, wherein: the upper surface of the second slider (311) is uniformly fixed with a plurality of first protruding blocks (313) along the length direction thereof, and the lower surface of the third slider (320) is uniformly fixed with a plurality of second protruding blocks (322) along the length direction thereof.
5. The intelligent nut cracking and sorting device according to claim 4, wherein: the first cam (401) has a cross-sectional shape of a basil triangle.
6. The intelligent nut cracking and sorting device according to claim 5, wherein: the first connecting rods (403) are symmetrically distributed in left-right mode relative to the center of the first rectangular frame (402), and the two first connecting rods (403) are fixedly connected with two ends of the first sliding plate (404) respectively.
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| CN202211343241.7A CN115488034B (en) | 2022-10-31 | 2022-10-31 | Intelligent nut shell breaking and sorting device |
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| CN202211343241.7A CN115488034B (en) | 2022-10-31 | 2022-10-31 | Intelligent nut shell breaking and sorting device |
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| CN115488034B true CN115488034B (en) | 2023-12-08 |
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