CN115483042B - Preparation facilities of ceramic capacitor thick liquids - Google Patents
Preparation facilities of ceramic capacitor thick liquids Download PDFInfo
- Publication number
- CN115483042B CN115483042B CN202210742998.7A CN202210742998A CN115483042B CN 115483042 B CN115483042 B CN 115483042B CN 202210742998 A CN202210742998 A CN 202210742998A CN 115483042 B CN115483042 B CN 115483042B
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- frame
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- 238000002360 preparation method Methods 0.000 title claims abstract description 17
- 239000003985 ceramic capacitor Substances 0.000 title claims abstract description 15
- 239000007788 liquid Substances 0.000 title description 3
- 239000000463 material Substances 0.000 claims abstract description 122
- 238000003756 stirring Methods 0.000 claims abstract description 32
- 239000002002 slurry Substances 0.000 claims abstract description 24
- 230000005540 biological transmission Effects 0.000 claims description 30
- 230000007306 turnover Effects 0.000 claims description 13
- 210000001503 joint Anatomy 0.000 claims description 11
- 230000000712 assembly Effects 0.000 claims description 6
- 238000000429 assembly Methods 0.000 claims description 6
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 238000000034 method Methods 0.000 claims description 2
- 239000003990 capacitor Substances 0.000 abstract description 10
- 230000000694 effects Effects 0.000 abstract description 5
- 238000005086 pumping Methods 0.000 description 9
- 238000010586 diagram Methods 0.000 description 6
- 239000000203 mixture Substances 0.000 description 5
- 230000001360 synchronised effect Effects 0.000 description 4
- 239000000243 solution Substances 0.000 description 3
- 239000011230 binding agent Substances 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 239000003960 organic solvent Substances 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 229910010293 ceramic material Inorganic materials 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000011259 mixed solution Substances 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G13/00—Apparatus specially adapted for manufacturing capacitors; Processes specially adapted for manufacturing capacitors not provided for in groups H01G4/00 - H01G11/00
Landscapes
- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Mixers Of The Rotary Stirring Type (AREA)
Abstract
The invention relates to the field of capacitor preparation, in particular to a preparation device of ceramic capacitor slurry, which comprises an equipment rack, a plurality of batching boxes arranged on the equipment rack, a material collecting box connected to the output end of the batching boxes, and a material mixing box arranged at the output end of the material collecting box; the mixing machine comprises a mixing box, a stirring assembly, a material drawing assembly, a material conveying guide pipe, a device frame, a plurality of driving frames, a linkage assembly and a driving end of the material drawing assembly, wherein the mixing assembly is independently arranged in the mixing box; the mixing box is internally provided with a mixing conveying component for driving slurry to be output. The invention firstly mixes and prepares various materials, then uniformly mixes the materials in the mixing box, and intermittently outputs the mixed materials into the mixing box in a wave-wave mode according to a certain proportion, thereby achieving the effect of continuous proportion output.
Description
Technical Field
The invention relates to the field of capacitor preparation, in particular to a preparation device of ceramic capacitor slurry.
Background
Ceramic capacitors are a generic term for capacitors that use ceramic materials as a medium; compared with other capacitors, the ceramic capacitor has the advantages of higher use temperature, large specific capacity, good moisture resistance, smaller dielectric loss, capacity temperature coefficient selection in a large range and the like. Widely used in electronic circuits, and has considerable consumption. The paste of the capacitor is not strictly a solution, but is a mixed solution with special properties, and certain physical and chemical combination exists between the liquid and solid components in the paste.
The preparation of ceramic capacitor slurry in the prior art generally comprises that a stirrer and a flow device are arranged in a stirring pool, a stirring rate detector and a rate controller are arranged on the flow stirrer, and the flow device, the stirring rate detector and the rate controller are all connected with a main controller; the preparation and mixing of the capacitor slurry are realized through stirring operation; however, the capacitor slurry generally comprises a plurality of components such as metal powder materials, organic solvent materials, organic binder materials and the like, which are mixed together, and a single stirring tank often cannot effectively prepare the slurry.
Disclosure of Invention
The invention aims to provide a preparation device of ceramic capacitor slurry, which is used for solving the problems in the background technology.
In order to achieve the above purpose, the present invention provides the following technical solutions:
the preparation device of the ceramic capacitor slurry comprises an equipment rack, a plurality of batching boxes arranged on the equipment rack, a material collecting box connected to the output end of the batching boxes, and a material mixing box arranged at the output end of the material collecting box;
the stirring assembly is independently arranged in the batching box, the material extracting assembly is arranged in the material collecting box, the batching box is respectively and independently connected with the material collecting box through a material conveying guide pipe in a butt joint mode, a plurality of driving frames for installing the stirring assembly are arranged on the equipment rack, a linkage assembly is arranged on the driving frames, and the driving ends of the material extracting assemblies drive the stirring assemblies to synchronously move through the linkage assembly;
and a mixing conveying assembly used for driving slurry to be output is arranged in the mixing box.
As a further scheme of the invention: the material collecting box comprises a turnover box body and a guide cylinder arranged at the output end of the turnover box body, and the guide cylinder is in butt joint with the material mixing box.
As a further scheme of the invention: the automatic feeding and discharging device is characterized in that a driving machine frame is arranged on the equipment rack, positioning bolts are arranged on frame plates on two sides of the driving machine frame, a driving disc is arranged on the positioning bolts, driving connecting rods are arranged on disc surfaces of the driving disc, the driving connecting rods on two sides synchronously move, a connecting frame is arranged between rod ends of the driving connecting rods on two sides, a telescopic rod is arranged at the bottom end of the connecting frame, and the telescopic rod stretches into an inner cavity of a turnover box and is provided with a discharging piston.
As a further scheme of the invention: the stirring assembly comprises a supporting frame plate arranged on the driving frame, a supporting sleeve arranged on the supporting frame plate and a driving shaft penetrating through the supporting sleeve, wherein the shaft end of the driving shaft extends into the batching box and is provided with stirring blades.
As a further scheme of the invention: the transmission device is characterized in that a power input shaft is arranged between the transmission discs, a plurality of transmission wheels are arranged on the power input shaft, the linkage assembly is arranged at the driving end of the driving shaft, and the transmission wheels drive the corresponding linkage assembly to move through a belt transmission piece.
As a further scheme of the invention: the linkage assembly comprises a fixed seat arranged on the driving frame and a supporting frame arranged on the fixed seat, the driving shaft is arranged on the supporting frame, the linkage assembly further comprises a driven shaft arranged on the driving frame, a driven wheel which moves synchronously with the driving wheel through a belt transmission piece is arranged on the driven shaft, a transmission gear is further arranged on the driven shaft, a linkage fluted disc is arranged on the driving shaft, and the linkage fluted disc is vertical to the transmission gear in space and is in butt joint with the transmission gear through an inclined tooth structure.
As still further aspects of the invention: the mixing box comprises a material conveying machine barrel, a material receiving cavity which is arranged at the feeding end of the material conveying machine barrel and is butted with the guide cylinder, and a guide port which is arranged at the bottom edge of the material conveying machine barrel; the mixing conveying assembly comprises a mixing roller and spiral augers arranged on the mixing roller, wherein the mixing roller is provided with two spiral augers which are arranged in a staggered mode, and the spiral crest area of one spiral augers extends to the spiral trough area of the other spiral augers.
Compared with the prior art, the invention has the beneficial effects that:
the invention is designed with a plurality of material mixing boxes and a material collecting box for collecting materials, and the materials are uniformly mixed in the material mixing boxes after being mixed and prepared, so that the material mixing effect during the preparation of the capacitor slurry is improved. The mixing box is independently provided with a stirring assembly for premixing slurry materials; and the material pumping assembly is arranged to pump the materials in each material mixing box out to the material collecting box, and the flow speed of the material mixing box and the material collecting box, which are in butt joint with each other, of the material conveying guide pipe is set to be different, so that the materials of each material mixing box can be proportioned according to a certain proportion.
The driving end of the material pumping assembly drives the stirring assembly to synchronously move through the linkage assembly, so that the corresponding material mixing box is synchronously driven to continuously mix materials while the materials are pumped, and the mixed materials are intermittently output into the material mixing box in a wave-wave mode according to a certain proportion, so that the effect of continuous proportion output is achieved; the mixing box is internally provided with a mixing conveying component for mixing the collected materials again and conveying the materials to a subsequent processing container of the slurry.
It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the application.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the application and together with the description, serve to explain the principles of the application. Meanwhile, these drawings and the written description are not intended to limit the scope of the inventive concept in any way, but to illustrate the inventive concept to those skilled in the art by referring to specific embodiments.
Fig. 1 is a schematic diagram of the overall structure of a device for preparing ceramic capacitor slurry according to an embodiment of the present invention.
Fig. 2 is a schematic structural diagram of a material pumping assembly according to an embodiment of the present invention.
Fig. 3 is a schematic structural diagram of a stirring assembly according to an embodiment of the present invention.
Fig. 4 is a schematic diagram of a driving structure of an equipment rack according to an embodiment of the present invention.
Fig. 5 is a schematic structural diagram of a linkage assembly according to an embodiment of the present invention.
Fig. 6 is a schematic structural view of the area a in fig. 3 according to the present invention.
Fig. 7 is a schematic structural diagram of a mixing material conveying assembly according to an embodiment of the present invention.
In the figure: 10. an equipment rack; 11. a material conveying conduit; 12. a batching box; 13. a material collecting box; 14. a mixing box; 15. a stirring assembly; 16. a material pumping assembly; 17. a drive rack; 18. a linkage assembly; 19. a mixing material conveying assembly; 21. a drive frame; 22. a positioning bolt; 23. a drive plate; 24. a transmission link; 25. a connection frame; 26. a telescopic rod; 27. a material pumping piston; 31. a turnover box body; 32. a guide cylinder; 41. a support frame plate; 42. a support sleeve; 43. a drive shaft; 44. stirring the leaves; 51. a power input shaft; 52. a driving wheel; 53. a belt transmission member; 61. a fixing seat; 62. a support frame; 63. a linkage fluted disc; 64. driven wheel; 65. a driven shaft; 66. a transmission gear; 71. a feed cylinder; 73. a receiving cavity; 74. a spiral auger; 75. a diversion port; 76. a mixing roller; 77. a synchronizing wheel; 78. a synchronous belt; 79. and a mixing motor.
Detailed Description
The technical solutions according to the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings, examples of which are shown in the accompanying drawings. When the following description refers to the accompanying drawings, like numerals in the various drawings refer to like or similar elements, unless otherwise specified.
It will be apparent that the described embodiments are only some, but not all, embodiments of the invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Specific implementations of the invention are described in detail below in connection with specific embodiments.
In one embodiment;
referring to fig. 1, there is provided a preparation apparatus for ceramic capacitor slurry, which comprises an equipment rack 10, a plurality of batch bins 12 arranged on the equipment rack 10, a batch bin 13 connected to an output end of the batch bin 12, and a mixing bin 14 mounted to an output end of the batch bin 13;
the stirring assembly 15 is independently arranged in the batching box 12, the material extracting assembly 16 is arranged in the material collecting box 13, the batching box 12 is respectively and independently butted with the material collecting box 13 through the material conveying guide pipe 11, a plurality of driving frames 17 for installing the stirring assembly 15 are arranged on the equipment rack 10, a linkage assembly 18 is arranged on the driving frames 17, and the driving ends of the material extracting assemblies 16 drive the stirring assemblies 15 to synchronously move through the linkage assembly 18;
a mixing and conveying assembly 19 for driving the slurry to be output is arranged in the mixing box 14.
The apparatus described in this example was used in the mixing stage of the ceramic capacitor slurry preparation process. Since the capacitor paste generally comprises a mixture of a plurality of materials such as metal powder, organic resin, organic solvent, and organic binder, and the materials themselves are also composite materials of multiple materials, the present embodiment is designed with a plurality of mixing boxes 12 and a collecting box 13 for collecting the materials, and the materials are mixed and formulated in the mixing box 14 and then uniformly mixed, thereby improving the mixing effect of the materials during the preparation of the capacitor paste.
In the embodiment, a stirring assembly 15 is independently arranged in the batching box 12 and is used for premixing slurry materials; the material pumping assembly 16 is further arranged to pump the materials in each material mixing box 12 out of the material mixing box 13, and the flow speed of each material mixing box 12 and the material mixing box 13 which are in butt joint with the material conveying guide pipe 11 are set to be different, so that the materials can be mixed in a certain proportion for each material mixing box 12.
The driving end of the material pumping assembly 16 drives the stirring assembly 15 to synchronously move through the linkage assembly 18, so that the corresponding material mixing box 12 is synchronously driven to continuously mix materials while pumping the materials, and the mixed materials are intermittently output into the material mixing box 14 in a wave-wave manner according to a certain proportion, so that the effect of continuous proportion output is achieved; a mix conveyor assembly 19 is provided within the mix box 14 to mix the collected materials again and to convey them to a subsequent processing vessel for slurry.
In one embodiment;
referring to fig. 2, the material collecting box 13 includes a turnover box 31, and a guide cylinder 32 disposed at an output end of the turnover box 31, where the guide cylinder 32 is in butt joint with the material mixing box 14.
The equipment rack 10 is provided with a drive machine frame 21, two side frame plates of the drive machine frame 21 are provided with positioning bolts 22, the positioning bolts 22 are provided with driving discs 23, the disc surfaces of the driving discs 23 are provided with driving connecting rods 24, the driving connecting rods 24 on two sides synchronously move, a connecting frame 25 is arranged between rod ends of the driving connecting rods 24 on two sides, the bottom end of the connecting frame 25 is provided with a telescopic rod 26, and the telescopic rod 26 stretches into an inner cavity of a turnover box 31 and is provided with a material drawing piston 27.
The turnover box body 31 is used for collecting various pumped-in preparation materials, the guide cylinder 32 is arranged at the bottom of the turnover box body 31 and is in an inverted cone design and used for assisting in collecting the preparation materials, the materials are led into the mixing box 14, a power source is arranged on the driving machine frame 21 and used for driving the transmission disc 23 to move so as to drive the transmission connecting rod 24 to move, the connecting frame 25 is pulled to move through the movement of the transmission connecting rod 24, the telescopic rod 26 is pulled to move, and then the material drawing piston 27 is driven to move so as to drive the materials in each mixing box 12 to be collected into the turnover box body 31.
In one embodiment;
referring to fig. 3, the stirring assembly 15 includes a support frame plate 41 mounted on the drive frame 17, a support sleeve 42 provided on the support frame plate 41, and a driving shaft 43 penetrating through the support sleeve 42, wherein an axial end of the driving shaft 43 extends into the dosing bin 12 and is provided with a stirring blade 44. The driving frame 17 is provided with a driving shaft 43, the driving shaft 43 extends into the batching box 12, a stirring blade 44 of the driving shaft is positioned in the inner cavity of the batching box 12, and a power input end of the driving shaft is positioned outside the batching box 12.
In one embodiment;
for the linkage implementation structure of the material pumping assembly 16 and the stirring assembly 15, the following specific design is provided in this embodiment:
referring to fig. 4, 5 and 6, a power input shaft 51 is disposed between the driving discs 23, a plurality of driving wheels 52 are disposed on the power input shaft 51, the linkage assembly 18 is mounted on the driving end of the driving shaft 43, and the driving wheels 52 drive the corresponding linkage assembly 18 to move through a belt driving member 53.
The linkage assembly 18 comprises a fixed seat 61 arranged on the driving frame 17, a supporting frame 62 arranged on the fixed seat 61, the driving shaft 43 is arranged on the supporting frame 62, the linkage assembly 18 further comprises a driven shaft 65 arranged on the driving frame 17, a driven wheel 64 synchronously moving with the driving wheel 52 through a belt transmission piece 53 is arranged on the driven shaft 65, a transmission gear 66 is further arranged on the driven shaft 65, the driving shaft 43 is provided with a linkage fluted disc 63, and the linkage fluted disc 63 is vertical to the transmission gear 66 in space and is in butt joint with each other in an inclined tooth structure.
The power source on the driving machine frame 21 drives the power input shaft 51 to move, and the power input shaft 51 drives the transmission disc 23 to move on one hand, so that the transmission connecting rod 24 is driven to move, and the operation of the material drawing assembly 16 is implemented through the movement of the transmission connecting rod 24; on the other hand, the power input shaft 51 also drives the driving wheels 52 to move, the driving wheels 52 drive the corresponding driven wheels 64 to move through belt transmission, the driving gears 66 coaxially driving the driven wheels 64 also synchronously move, and the driving gears 66 drive the linkage fluted disc 63 to move in a toothed manner, so as to drive the driving shaft 43 and further drive the stirring assembly 15 to perform stirring operation.
In one embodiment;
referring to fig. 7, the mixing box 14 includes a feeding barrel 71, a receiving cavity 73 disposed at a feeding end of the feeding barrel 71 and abutting against the guide cylinder 32, and a guide opening 75 disposed at a bottom edge of the feeding barrel 71; the mixing conveying assembly 19 comprises a mixing roller 76 and spiral augers 74 arranged on the mixing roller 76, wherein the mixing roller 76 is provided with two spiral augers 74, the two spiral augers 74 are arranged in a staggered mode, and the spiral crest area of one spiral auger 74 extends to the spiral trough area of the other spiral auger 74.
The drive end of the mixing roller 76 is provided with a synchronous wheel 77, a synchronous belt 78 is connected between the synchronous wheels 77, a mixing motor 79 is arranged at the outer edge of the mixing box 14, and the drive end of the mixing motor 79 is connected with one mixing roller 76.
The collected materials are led into the material conveying machine barrel 71, and as the materials are pretreated in the inner cavity of the material mixing box 12, the material conveying machine barrel 71 is used for synchronously driving the conveying of the whole slurry while mixing the materials, the material mixing and conveying assembly 19 takes two spiral augers 74 as an implementation main body, further forms a material mixing mode of mutually staggered turning, further assists the mixing output of the materials, and the position of a guide opening 75 is butted with the subsequent processing procedure of the slurry.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present disclosure describes embodiments, not every embodiment is provided with a separate embodiment, and that this description is provided for clarity only, and that the disclosure is not limited to the embodiments described in detail below, and that the embodiments described in the examples may be combined as appropriate to form other embodiments that will be apparent to those skilled in the art.
Claims (3)
1. The preparation device of the ceramic capacitor slurry comprises an equipment rack, a plurality of batching boxes arranged on the equipment rack, a material collecting box connected to the output end of the batching boxes, and a material mixing box arranged at the output end of the material collecting box; it is characterized in that the method comprises the steps of,
the stirring assembly is independently arranged in the batching box, the material extracting assembly is arranged in the material collecting box, the batching box is respectively and independently connected with the material collecting box through a material conveying guide pipe in a butt joint mode, a plurality of driving frames for installing the stirring assembly are arranged on the equipment rack, a linkage assembly is arranged on the driving frames, and the driving ends of the material extracting assemblies drive the stirring assemblies to synchronously move through the linkage assembly;
a mixing conveying assembly for driving slurry to be output is arranged in the mixing box;
the material collecting box comprises a turnover box body and a guide cylinder arranged at the output end of the turnover box body, and the guide cylinder is in butt joint with the material mixing box;
the device comprises a device frame, a driving machine frame, positioning bolts, driving plates, driving connecting rods, connecting frames, telescopic rods, a material drawing piston, a material conveying device and a material conveying device, wherein the driving machine frame is arranged on the device frame, the positioning bolts are arranged on frame plates on two sides of the driving machine frame, the driving plates are arranged on the positioning bolts, the driving connecting rods are arranged on the disc surfaces of the driving plates, the driving connecting rods on two sides move synchronously, the connecting frames are arranged between rod ends of the driving connecting rods on two sides, the telescopic rods are arranged at the bottom ends of the connecting frames, and extend into an inner cavity of a turnover box and are provided with material drawing pistons;
a power input shaft is arranged between the transmission discs, a plurality of transmission wheels are arranged on the power input shaft, the linkage assembly is arranged at the driving end of the driving shaft, and the transmission wheels drive the corresponding linkage assembly to move through a belt transmission piece;
the linkage assembly comprises a fixed seat arranged on the driving frame and a supporting frame arranged on the fixed seat, the driving shaft is arranged on the supporting frame, the linkage assembly further comprises a driven shaft arranged on the driving frame, a driven wheel which moves synchronously with the driving wheel through a belt transmission piece is arranged on the driven shaft, a transmission gear is further arranged on the driven shaft, a linkage fluted disc is arranged on the driving shaft, and the linkage fluted disc is vertical to the transmission gear in space and is in butt joint with the transmission gear through an inclined tooth structure.
2. The apparatus for preparing ceramic capacitor paste according to claim 1, wherein the stirring member comprises a supporting frame plate mounted on the driving frame, a supporting sleeve provided on the supporting frame plate, and a driving shaft penetrating into the supporting sleeve, and a shaft end of the driving shaft is protruded into the dosing bin and is provided with stirring blades.
3. The device for preparing ceramic capacitor slurry according to claim 1, wherein the mixing box comprises a material conveying machine barrel, a material receiving cavity which is arranged at the feeding end of the material conveying machine barrel and is in butt joint with the guide cylinder, and a guide port which is arranged at the bottom edge of the material conveying machine barrel; the mixing conveying assembly comprises a mixing roller and spiral augers arranged on the mixing roller, wherein the mixing roller is provided with two spiral augers which are arranged in a staggered mode, and the spiral crest area of one spiral augers extends to the spiral trough area of the other spiral augers.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202210742998.7A CN115483042B (en) | 2022-06-28 | 2022-06-28 | Preparation facilities of ceramic capacitor thick liquids |
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CN202210742998.7A CN115483042B (en) | 2022-06-28 | 2022-06-28 | Preparation facilities of ceramic capacitor thick liquids |
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CN115483042A CN115483042A (en) | 2022-12-16 |
CN115483042B true CN115483042B (en) | 2024-04-09 |
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CN112452248A (en) * | 2020-11-24 | 2021-03-09 | 安徽臻原森生物科技有限公司 | Material mixing device before freeze-dried powder preparation |
CN113161163A (en) * | 2021-05-18 | 2021-07-23 | 南通江海电容器股份有限公司 | Dry method electrode preparation process and device of supercapacitor |
CN113244847A (en) * | 2021-06-30 | 2021-08-13 | 东营市宝泽能源科技有限公司 | Secondary blending and batching device for production of thickened oil viscosity reducer |
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