CN115468324B - Control method and control system for cooling vehicle and vehicle - Google Patents

Control method and control system for cooling vehicle and vehicle Download PDF

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Publication number
CN115468324B
CN115468324B CN202211104559.XA CN202211104559A CN115468324B CN 115468324 B CN115468324 B CN 115468324B CN 202211104559 A CN202211104559 A CN 202211104559A CN 115468324 B CN115468324 B CN 115468324B
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China
Prior art keywords
compressor
temperature
target
vehicle
rotating speed
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CN202211104559.XA
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Chinese (zh)
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CN115468324A (en
Inventor
井俊超
刘义强
黄伟山
王瑞平
肖逸阁
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Zhejiang Geely Holding Group Co Ltd
Ningbo Geely Royal Engine Components Co Ltd
Aurobay Technology Co Ltd
Original Assignee
Zhejiang Geely Holding Group Co Ltd
Ningbo Geely Royal Engine Components Co Ltd
Aurobay Technology Co Ltd
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Application filed by Zhejiang Geely Holding Group Co Ltd, Ningbo Geely Royal Engine Components Co Ltd, Aurobay Technology Co Ltd filed Critical Zhejiang Geely Holding Group Co Ltd
Priority to CN202211104559.XA priority Critical patent/CN115468324B/en
Publication of CN115468324A publication Critical patent/CN115468324A/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B1/00Compression machines, plants or systems with non-reversible cycle
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60KARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K1/00Arrangement or mounting of electrical propulsion units
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L58/00Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles
    • B60L58/10Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles for monitoring or controlling batteries
    • B60L58/24Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles for monitoring or controlling batteries for controlling the temperature of batteries
    • B60L58/26Methods or circuit arrangements for monitoring or controlling batteries or fuel cells, specially adapted for electric vehicles for monitoring or controlling batteries for controlling the temperature of batteries by cooling
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B49/00Arrangement or mounting of control or safety devices
    • F25B49/02Arrangement or mounting of control or safety devices for compression type machines, plants or systems
    • F25B49/022Compressor control arrangements
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/61Types of temperature control
    • H01M10/613Cooling or keeping cold
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/62Heating or cooling; Temperature control specially adapted for specific applications
    • H01M10/625Vehicles
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/63Control systems
    • H01M10/633Control systems characterised by algorithms, flow charts, software details or the like
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/63Control systems
    • H01M10/635Control systems based on ambient temperature
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/60Heating or cooling; Temperature control
    • H01M10/65Means for temperature control structurally associated with the cells
    • H01M10/656Means for temperature control structurally associated with the cells characterised by the type of heat-exchange fluid
    • H01M10/6569Fluids undergoing a liquid-gas phase change or transition, e.g. evaporation or condensation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60KARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K1/00Arrangement or mounting of electrical propulsion units
    • B60K2001/003Arrangement or mounting of electrical propulsion units with means for cooling the electrical propulsion units
    • B60K2001/005Arrangement or mounting of electrical propulsion units with means for cooling the electrical propulsion units the electric storage means
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B2600/00Control issues
    • F25B2600/02Compressor control
    • F25B2600/025Compressor control by controlling speed
    • F25B2600/0253Compressor control by controlling speed with variable speed
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/70Energy storage systems for electromobility, e.g. batteries

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • General Chemical & Material Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Automation & Control Theory (AREA)
  • Thermal Sciences (AREA)
  • General Engineering & Computer Science (AREA)
  • Transportation (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Development (AREA)
  • Sustainable Energy (AREA)
  • Power Engineering (AREA)
  • Combustion & Propulsion (AREA)
  • Air-Conditioning For Vehicles (AREA)

Abstract

The invention provides a control method and a control system for cooling a vehicle and the vehicle, and relates to the field of vehicle engines. The method comprises the steps of firstly obtaining the operation parameters of a vehicle, wherein the operation parameters at least comprise the temperature of a power battery and the temperature of a cockpit evaporator, and then simultaneously conducting a cockpit evaporator cooling loop and the power battery cooling loop or selectively cooling one of the two according to the temperature of the power battery and the temperature of the cockpit evaporator; then calculating the target rotating speed and the target power of the compressor in the vehicle according to the running parameters and a preset calculation method; and finally, controlling the compressor to operate according to the target rotating speed and the target power so as to cool the power battery and the cabin evaporator at the same time or selectively cool one of the power battery and the cabin evaporator. The invention can calculate the target rotating speed and the target power of the proper compressor, thereby saving the energy consumption of the vehicle and ensuring the normal operation of the cooling system of the vehicle.

Description

Control method and control system for cooling vehicle and vehicle
The present application is filed with application number CN202110154992.3, application date 2021, 02 and 04, and divisional application of the name "a control method, a control system and a vehicle for cooling a vehicle".
Technical Field
The invention relates to the field of vehicle engines, in particular to a control method and a control system for cooling a vehicle and the vehicle.
Background
With the increasing strictness of national regulations on fuel consumption and emission requirements and the development of an electrified system, the hybrid technology is a key for realizing energy conservation and emission reduction. In order to meet national policies and meet emissions regulations, both whole car factories and parts suppliers are looking for solutions. However, the power battery technology of the existing pure electric vehicle technology system is complex, the cost is high, and the hybrid power system is energy-saving, environment-friendly and efficient, so that the hybrid power system is widely popularized.
And under the working conditions of increasing the ambient temperature or charging and discharging the power battery for a long time, the temperature of the power battery can be rapidly increased. For higher power cell system efficiency and longer life, the power cell system operating temperature should be maintained at the appropriate interval. When the temperature of the power battery coolant exceeds a certain threshold, the coolant needs to be cooled. When the ambient temperature is increased, the air conditioner is also required to be started to cool the cabin, so that the proper temperature in the cabin is maintained.
In the power battery and cockpit cooling system in the prior art, when the power battery and/or cockpit have a cooling requirement, the compressor is directly started so as to cool the power battery and/or cockpit, but the selection of the rotating speed and the power of the compressor is not particularly limited, so that the rotating speed value and the power value set by directly and simply starting the compressor are fixed, and under certain working conditions, the situation of overlarge energy, such as the situation of lower cooling requirement, and under certain working conditions, the situation of overlarge energy, such as the situation of higher cooling requirement, of the compressor can occur.
Disclosure of Invention
An object of a first aspect of the present invention is to provide a control method for cooling a vehicle, which solves the technical problem that the energy consumption is too large or too small when a compressor cools a power battery and/or a cabin evaporator in the prior art.
A further object of the first aspect of the invention is to improve the safety of the whole vehicle.
It is an object of a second aspect of the present invention to provide a control system for cooling a vehicle.
An object of a third aspect of the present invention is to provide a vehicle having the control system described above.
According to an object of a first aspect of the present invention, there is provided a control method of vehicle cooling, comprising:
acquiring operation parameters of a vehicle, wherein the operation parameters at least comprise the temperature of a power battery and the temperature of a cockpit evaporator;
simultaneously switching on one or both of a cabin evaporator cooling circuit and a power battery cooling circuit according to the temperature of the power battery and the temperature of the cabin evaporator;
calculating target rotating speed and target power of a compressor in the vehicle according to the operation parameters and a preset calculation method so as to meet the cooling requirement of the cabin evaporator cooling circuit and/or the power battery cooling circuit;
and controlling the compressor to operate according to the target rotating speed and the target power so as to cool the power battery and the cockpit evaporator at the same time or selectively cool one of the power battery and the cockpit evaporator.
Optionally, the step of calculating the target rotation speed and the target power of the compressor in the vehicle according to the operation parameters by a preset calculation method specifically includes:
and when only the power battery cooling loop is conducted and the temperature of the cooling liquid in the power battery cooling loop is higher than a first preset temperature, searching a preset storage module for obtaining the target rotating speed of the compressor corresponding to the environment temperature of the vehicle, wherein the operation parameters further comprise the temperature of the cooling liquid in the power battery cooling loop and the environment temperature, and the preset storage module stores the corresponding relation between the environment temperature and the target rotating speed of the compressor.
Optionally, the step of calculating the target rotation speed and the target power of the compressor in the vehicle according to the operation parameters by a preset calculation method specifically includes:
and when only the cooling loop of the cockpit evaporator is conducted, calculating the target rotating speed of the compressor according to the temperature of the cockpit evaporator, the target temperature of the cockpit evaporator, the environment temperature of the vehicle and the air conditioning air quantity, wherein the operating parameters further comprise the target temperature of the cockpit evaporator, the environment temperature and the air conditioning air quantity.
Optionally, the step of calculating the target rotation speed of the compressor according to the temperature of the cabin evaporator, the target temperature of the cabin evaporator, the environment temperature of the vehicle and the air volume of the air conditioner specifically includes:
searching and obtaining an inner circulation rotating speed and an outer circulation rotating speed of the compressor corresponding to the target temperature, the environment temperature and the air conditioner air volume from a preset storage module, and calculating a PI rotating speed according to a difference value between the temperature of the cab evaporator and the target temperature, the environment temperature and the air conditioner air volume through a PI algorithm, wherein the preset storage module stores corresponding relations of the target temperature, the environment temperature, the air conditioner air volume, the inner circulation rotating speed and the outer circulation rotating speed;
calculating a feedforward control rotational speed of the compressor by linear interpolation using the inner circulation rotational speed and the outer circulation rotational speed;
the feedforward control rotation speed and the PI rotation speed are added to calculate a target rotation speed of the compressor.
Optionally, the step of calculating the target rotation speed and the target power of the compressor in the vehicle according to the operation parameters according to a preset calculation method further includes:
calculating the expected rotating speed of the compressor according to the temperature of the cabin evaporator, the target temperature of the cabin evaporator, the environment temperature of the vehicle and the air conditioning air volume when the power battery cooling loop and the cabin evaporator cooling loop are conducted, wherein the operating parameters further comprise the target temperature of the cabin evaporator, the environment temperature and the air conditioning air volume;
searching a low-speed value, a medium-speed value and a high-speed value of the compressor corresponding to the expected rotating speed and the environment temperature from a preset storage module, and searching a weight coefficient corresponding to the temperature of the cooling liquid in the power battery cooling circuit, wherein the operation parameters further comprise the temperature of the cooling liquid in the power battery cooling circuit, and the corresponding relation between the expected rotating speed, the environment temperature and the low-speed value, the medium-speed value and the high-speed value of the compressor and the corresponding relation between the temperature of the cooling liquid in the power battery cooling circuit and the weight coefficient are stored in the preset storage module;
and calculating the target rotating speed of the compressor through linear interpolation by utilizing the low speed value, the medium speed value, the high speed value and the weight coefficient of the compressor.
Optionally, the step of calculating the target rotation speed of the compressor further comprises:
searching a preset storage module to obtain target power of the compressor corresponding to the target rotating speed of the compressor and the air-conditioning pressure of the vehicle, wherein the operation parameters further comprise the air-conditioning pressure of the vehicle, and the preset storage module stores the corresponding relation between the target rotating speed of the compressor and the air-conditioning pressure and the target power of the compressor;
and controlling the compressor to operate according to the target rotating speed and the target power.
Optionally, the step of searching for the target power of the compressor corresponding to the target rotation speed of the compressor and the air conditioning pressure of the vehicle from a preset storage module further includes:
adding the target power of the compressor to a preset power when the power battery cooling loop is conducted so as to obtain the final power of the compressor;
and controlling the compressor to operate according to the target rotating speed and the final power.
Optionally, the step of calculating the target rotation speed of the compressor further comprises:
searching a preset storage module to obtain the maximum limiting rotation speed of the compressor corresponding to the environment temperature of the vehicle and the speed of the vehicle, wherein the operation parameters further comprise the speed of the vehicle;
and controlling the compressor to run according to the maximum limiting rotating speed when the target rotating speed of the compressor is larger than the maximum limiting rotating speed.
According to an object of the second aspect of the present invention, there is also provided a control system for vehicle cooling, comprising:
an acquisition unit for acquiring an operation parameter of the vehicle, wherein the operation parameter at least comprises a temperature of the power battery and a temperature of the cabin evaporator; and
the control module comprises a memory and a processor, wherein a computing program is stored in the memory, and the computing program is used for realizing the control method when being executed by the processor.
According to an object of a third aspect of the present invention, the present invention also provides a vehicle, which is equipped with the control system described above.
Firstly, acquiring operation parameters of a vehicle, wherein the operation parameters at least comprise the temperature of a power battery and the temperature of a cockpit evaporator, and then simultaneously conducting a cockpit evaporator cooling loop and the power battery cooling loop or selectively conducting one of the two according to the temperature of the power battery and the temperature of the cockpit evaporator; then calculating the target rotating speed and the target power of a compressor in the vehicle according to the operation parameters and a preset calculation method so as to meet the cooling requirements of the cooling loop of the cabin evaporator and/or the cooling loop of the power battery; and finally, controlling the compressor to operate according to the target rotating speed and the target power so as to cool the power battery and the cabin evaporator at the same time or selectively cool one of the power battery and the cabin evaporator. The target rotating speed and the target power of the compressor are calculated according to specific cooling requirements, and compared with the scheme that the same rotating speed and power of the compressor are adopted to cool the power battery and/or the cockpit evaporator of the vehicle as long as the vehicle has a cooling request in the prior art, the method can calculate the target rotating speed and the target power of the proper compressor, thereby saving the energy consumption of the vehicle and ensuring the normal operation of a vehicle cooling system.
Further, the invention searches the maximum limiting rotating speed of the compressor corresponding to the environment temperature of the vehicle and the speed of the vehicle from the preset storage module after calculating the target rotating speed of the compressor; and if the target rotating speed of the compressor is larger than the maximum limiting rotating speed, controlling the compressor to operate according to the maximum limiting rotating speed. The invention fully considers the maximum limiting rotation speed of the compressor and can ensure the safety of the whole vehicle.
The above, as well as additional objectives, advantages, and features of the present invention will become apparent to those skilled in the art from the following detailed description of a specific embodiment of the present invention when read in conjunction with the accompanying drawings.
Drawings
Some specific embodiments of the invention will be described in detail hereinafter by way of example and not by way of limitation with reference to the accompanying drawings. The same reference numbers will be used throughout the drawings to refer to the same or like parts or portions. It will be appreciated by those skilled in the art that the drawings are not necessarily drawn to scale. In the accompanying drawings:
FIG. 1 is a schematic flow chart diagram of a method of controlling cooling of a vehicle according to one embodiment of the invention;
FIG. 2 is a schematic flow diagram of a cockpit evaporator cooling circuit according to one embodiment of the invention;
FIG. 3 is a schematic flow diagram of a power battery cooling circuit according to one embodiment of the invention;
FIG. 4 is a schematic flow diagram of a cockpit evaporator cooling circuit and a power cell cooling circuit according to one embodiment of the invention;
FIG. 5 is a schematic flow chart diagram of a method of controlling cooling of a vehicle according to another embodiment of the invention;
FIG. 6 is a schematic block diagram of a control system for vehicle cooling according to one embodiment of the present invention.
Detailed Description
Embodiments of the present invention are described in detail below, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to like or similar elements or elements having like or similar functions throughout. The embodiments described below by referring to the drawings are illustrative and intended to explain the present invention and should not be construed as limiting the invention.
FIG. 1 is a schematic flow chart of a method of controlling cooling of a vehicle according to one embodiment of the invention. As shown in fig. 1, in one specific embodiment, the control method of vehicle cooling includes the steps of:
s100, acquiring operation parameters of the vehicle, wherein the operation parameters at least comprise the temperature of a power battery and the temperature of a cockpit evaporator;
s200, simultaneously conducting one of a cabin evaporator cooling circuit and/or a power battery cooling circuit or selectively conducting the other according to the temperature of the power battery and the temperature of the cabin evaporator;
s300, calculating the target rotating speed and the target power of a compressor in the vehicle according to a preset calculation method according to the operation parameters;
s400, controlling the compressor to operate according to the target rotating speed and the target power so as to cool the power battery and the cabin evaporator at the same time or selectively cool one of the power battery and the cabin evaporator.
The target rotating speed and the target power of the compressor are calculated according to specific cooling requirements, and compared with the scheme that the same rotating speed and power of the compressor are adopted to cool the power battery and/or the cockpit evaporator of the vehicle as long as the vehicle has a cooling request in the prior art, the method can calculate the target rotating speed and the target power of the proper compressor, thereby saving the energy consumption of the vehicle and ensuring the normal operation of a vehicle cooling system.
Fig. 2 is a schematic flow diagram of a cooling circuit of the cabin evaporator 30 according to one embodiment of the invention, fig. 3 is a schematic flow diagram of a cooling circuit of the power battery 70 according to one embodiment of the invention, and fig. 4 is a schematic flow diagram of a cooling circuit of the cabin evaporator 30 and a cooling circuit of the power battery 70 according to one embodiment of the invention. As shown in fig. 2, the arrow direction is the flow direction of the cooling liquid in the cooling circuit of the cabin evaporator 30, and the first control valve 20 is controlled to be opened to conduct the cooling circuit of the cabin evaporator 30 when the actual temperature of the cabin evaporator 30 is greater than the third preset temperature, and the cooling liquid in the cooling circuit of the cabin evaporator 30 circulates in the evaporator 30, the compressor 10, the condenser 60 and the first control valve 20. As shown in fig. 3, the arrow direction is the flow direction of the cooling liquid in the cooling circuit of the power battery 70, when the temperature of the power battery 70 is greater than the second preset temperature, the second control valve 50 is controlled to be opened to conduct the cooling circuit of the power battery 70, the cooling liquid in the cooling circuit of the power battery 70 circulates in the power battery 70, the heat exchanger 40, the compressor 10, the condenser 60 and the second control valve 50, and the heat of the cooling liquid is taken away by the heat exchanger 40, so as to achieve the effect of cooling the power battery 70. As shown in fig. 4, the arrow direction is the flow direction of the cooling liquid in the cooling circuit of the power battery 70 and the cooling liquid in the cooling circuit of the cabin evaporator 30, and the first control valve 20 and the second control valve 50 are controlled to be opened to simultaneously conduct the cooling circuit of the power battery 70 and the cooling circuit of the cabin evaporator 30 when the temperature of the power battery 70 is greater than the second preset temperature and the actual temperature of the cabin evaporator 30 is greater than the third preset temperature. Here, the second preset temperature and the third preset temperature may be set according to a specific design of the vehicle, and in one embodiment the second preset temperature may be 32 ℃.
According to the invention, when the vehicle has a cooling request of the cabin evaporator 30 and/or a cooling request of the power battery 70, the first control valve 20 and/or the second control valve 50 are/is selectively controlled to be opened so as to cool through the compressor 10, and finally, the temperatures of the evaporator 30 and the power battery 70 meet the requirements, and subjective feeling of passengers is met, so that the power battery 70 works in a proper temperature range, the comfort of the whole vehicle is improved, the service life of the power battery 70 is prolonged, and the safety of the whole vehicle is improved.
Further, before controlling the first control valve 20 to open, it is further required to determine whether the first control valve 20 satisfies the enabling condition, and if so, the first control valve 20 is controlled to open, wherein the enabling condition of the first control valve 20 is that the following conditions are simultaneously satisfied:
1. the air conditioner controller has no fault;
2. the fan 80 normally operates;
3. the engine is in an operating state;
4. the mass air flow through the condenser 60 is greater than 0.1;
5. the temperature of the air after the evaporator 30 is greater than-1;
6. the refrigerant pressure (high pressure side) is not excessively high.
Specifically, if it is determined through diagnosis that the air conditioner controller has requested the first control valve 20 to be enabled and the compressor 10 is operating, but does not cool, it is considered to be a malfunction; if the fault phenomenon lasts for more than 60 seconds, determining that a fault exists; forcing the switch 1 time every 1s within the first 6s after the fault is determined; determining 60s after the fault, and forcibly judging whether the fault is once again; if a cycle determines a fault 5 times, the fault is reported.
Further, before controlling the second control valve 50 to open, it is further required to determine whether the second control valve 50 meets the enabling condition, and if yes, the second control valve 50 is controlled to open, where the enabling condition of the second control valve 50 is that the following conditions are simultaneously met:
1. the power battery 70 controller has no fault;
2. the fan 80 normally operates;
3. the temperature of the power battery 70 is higher than 32 ℃;
4. the refrigerant pressure (high pressure side) is not excessively high;
5. the flow rate of the cooling liquid in the cooling circuit of the power battery 70 is not lower than 0.1;
6. the temperature of the cooling liquid in the cooling loop of the power battery 70 is not lower than 15 ℃;
7. the second control valve 50 is not forcibly closed. Because opening the second control valve 50 causes the delta of the actual temperature of the air after the evaporator 30 and the desired temperature to be greater than a certain limit, the beller valve is forced to close until the delta is again less than the limit (preventing the actual temperature of the air after the evaporator 30 from rising too much due to cooling the power cell 70.)
Further, before calculating the target rotation speed and the target power of the compressor 10, it is further required to determine whether the compressor 10 can be operated, and if so, the target rotation speed and the target power of the compressor 10 are calculated, and the compressor 10 is operated to simultaneously satisfy the following requirements:
1. the water temperature of the engine is less than 122 ℃;
2. the refrigerant pressure (high pressure side) is in the range of 0.5bar to 30 bar;
3. the ambient temperature of the vehicle is more than-2 ℃;
4. the temperature of engine oil is less than 142 ℃;
5. the air conditioning system voltage is in the range of 0V-16V;
6. the refrigerant solenoid valve is opened.
Further, the opening of the refrigerant solenoid valve needs to satisfy any one of the following conditions:
1. the first control valve 20 satisfies the above-described enabling condition and the first control valve 20 is opened;
2. the second control valve 50 satisfies the above-described enabling condition and the second control valve 50 is opened.
Fig. 5 is a schematic flow chart of a control method of vehicle cooling according to another embodiment of the invention. As shown in fig. 5, in another embodiment, the step S300 of calculating the target rotation speed and the target power of the compressor in the vehicle according to the preset calculation method according to the operation parameters specifically includes the following three cases:
first kind: and S310, when only the power battery cooling loop is conducted and the temperature of the cooling liquid in the power battery cooling loop is higher than a first preset temperature, searching a preset storage module to obtain the target rotating speed (simultaneously giving consideration to oil consumption and NVH) of the compressor corresponding to the environment temperature of the vehicle, wherein the operation parameters also comprise the temperature of the cooling liquid in the power battery cooling loop and the environment temperature, and the preset storage module stores the corresponding relation between the environment temperature and the target rotating speed of the compressor. Here, the first preset temperature may be set to 23 ℃. In addition, when the environment temperature of the vehicle is higher than 30 ℃, the highest rotation speed of the compressor is controlled under the consideration of NVH. Further, when the temperature of the coolant in the power battery cooling circuit is lower than 15 ℃, the target rotation speed of the compressor is controlled to be zero. The correspondence between the ambient temperature and the rotational speed of the compressor is shown in table 1:
TABLE 1
Ambient temperature -5 0 5 10 15 20 25 30 35 40
Rotational speed of compressor 2000 2000 2000 2000 2000 2000 2000 2500 2500 2500
Second kind: and when only the cooling loop of the cockpit evaporator is conducted, calculating the target rotating speed of the compressor according to the temperature of the cockpit evaporator, the target temperature of the cockpit evaporator, the environment temperature of the vehicle and the air quantity of the air conditioner, wherein the operating parameters further comprise the target temperature of the cockpit evaporator, the environment temperature and the air quantity of the air conditioner.
The method specifically comprises the following steps:
s320, when only the cooling loop of the cabin evaporator is conducted, searching from a preset storage module to obtain the internal circulation rotating speed and the external circulation rotating speed of the compressor corresponding to the target temperature, the ambient temperature and the air conditioner air quantity, calculating the PI rotating speed according to the difference value between the temperature of the cabin evaporator and the target temperature, the ambient temperature and the air conditioner air quantity through a PI algorithm, and storing the corresponding relation between the target temperature, the ambient temperature and the air conditioner air quantity and the internal circulation rotating speed and the external circulation rotating speed in the preset storage module; in one embodiment, the environment temperature can be divided into 6 environment temperature ranges, and 6 Map tables corresponding to the air conditioner air quantity, the internal circulation rotating speed and the external circulation rotating speed of the compressor in the 6 environment temperature ranges are correspondingly arranged. The 6 ambient temperature ranges may be less than 10 ℃,10 ℃ to 20 ℃,20 ℃ to 30 ℃,30 ℃ to 40 ℃,40 ℃ to 50 ℃ and greater than 50 ℃.
S321, calculating the feedforward control rotating speed of the compressor by utilizing the inner circulation rotating speed and the outer circulation rotating speed through linear interpolation;
s322, the feedforward control rotating speed and the PI rotating speed are added to calculate the target rotating speed of the compressor.
Third kind: when the power battery cooling loop and the cockpit evaporator cooling loop are both conducted, calculating the expected rotating speed of the compressor according to the temperature of the cockpit evaporator, the target temperature of the cockpit evaporator, the environment temperature of the vehicle and the air conditioner air quantity, wherein the operating parameters further comprise the target temperature of the cockpit evaporator, the environment temperature and the air conditioner air quantity. The method specifically comprises the following steps:
s330, when the power battery cooling loop and the cockpit evaporator cooling loop are both conducted, searching from a preset storage module to obtain the internal circulation rotating speed and the external circulation rotating speed of the compressor corresponding to the target temperature, the ambient temperature and the air quantity of the air conditioner, calculating the PI rotating speed through a PI algorithm according to the difference value between the temperature of the cockpit evaporator and the target temperature, the ambient temperature and the air quantity of the air conditioner, and storing the corresponding relation between the target temperature, the ambient temperature and the air quantity of the air conditioner and the internal circulation rotating speed and the external circulation rotating speed in the preset storage module; in one embodiment, the environment temperature can be divided into 6 environment temperature ranges, and 6 Map tables corresponding to the air conditioner air quantity, the internal circulation rotating speed and the external circulation rotating speed of the compressor in the 6 environment temperature ranges are correspondingly arranged. The 6 ambient temperature ranges may be less than 10 ℃,10 ℃ to 20 ℃,20 ℃ to 30 ℃,30 ℃ to 40 ℃,40 ℃ to 50 ℃ and greater than 50 ℃.
S331, calculating the feedforward control rotating speed of the compressor by utilizing the inner circulation rotating speed and the outer circulation rotating speed through linear interpolation;
s332, the feedforward control rotation speed and the PI rotation speed are added to calculate the predicted rotation speed of the compressor.
The following steps are also included:
s333, searching a low-speed value, a medium-speed value and a high-speed value of the compressor corresponding to the expected rotating speed and the ambient temperature from a preset storage module, and searching a weight coefficient corresponding to the temperature of the cooling liquid in the power battery cooling circuit, wherein the operation parameters further comprise the temperature of the cooling liquid in the power battery cooling circuit, and the preset storage module stores the corresponding relation between the expected rotating speed and the ambient temperature and the low-speed value, the medium-speed value and the high-speed value of the compressor and the corresponding relation between the temperature of the cooling liquid in the power battery cooling circuit and the weight coefficient;
s334, calculating the target rotating speed of the compressor by linear interpolation by using the low speed value, the medium speed value, the high speed value and the weight coefficient of the compressor.
Further, after the step of calculating the target rotation speed of the compressor, the following steps are included:
step one: searching and obtaining target power of the compressor corresponding to the target rotating speed of the compressor and the air-conditioning pressure of the vehicle from a preset storage module, wherein the operation parameters further comprise the air-conditioning pressure of the vehicle, and the preset storage module stores the corresponding relation between the target rotating speed of the compressor, the air-conditioning pressure and the target power of the compressor;
step two: the compressor is controlled to operate at a target speed and a target power.
In one embodiment, the target power of the compressor is added to the preset power whenever the power battery cooling circuit is turned on to obtain the final power of the compressor, and then the compressor is controlled to operate at the target rotational speed and the final power. Here, the preset power is any value ranging from 1.2KW to 1.5 KW. That is, only when the cooling circuit of the cabin evaporator is conducted, the preset power is not required to be added on the basis of the target power of the compressor, and the operation of the cooling circuit is directly controlled according to the target power of the compressor. When the power battery cooling circuit is conducted alone or together with the cabin evaporator cooling circuit, the final power is obtained by adding the preset power to the target power of the compressor, and the operation of the compressor is controlled according to the final power.
In one embodiment, the step of calculating the target rotational speed of the compressor further comprises the following steps:
searching a preset storage module to obtain the maximum limiting rotation speed of the compressor corresponding to the environment temperature of the vehicle and the speed of the vehicle, wherein the operation parameters further comprise the speed of the vehicle;
and step four, if the target rotating speed of the compressor is larger than the maximum limiting rotating speed, controlling the compressor to operate according to the maximum limiting rotating speed.
Here, since the NVH requires limiting the maximum rotation speed of the compressor, the compressor rotation speed has less influence on the NVH at a high vehicle speed, and the low vehicle speed evaluates noise caused by the high rotation speed of the compressor by the NVH, thereby setting the maximum limiting rotation speed of the compressor. The maximum limit speed of the compressor can be divided into 3 cases, the first is only the cabin evaporator cooling requirement, the second is only the power battery cooling requirement, and the third is both the cabin evaporator and the power battery cooling requirement. The maximum limit rotation speeds for the above 3 cases are also different. The invention fully considers the maximum limiting rotation speed of the compressor and can ensure the safety of the whole vehicle.
Specifically, the correspondence relationship with the ambient temperature in which the vehicle is located, the speed of the vehicle, and the maximum limit rotation speed of the compressor is as shown in table 2:
TABLE 2
Ambient temperature 18 20 25 30 40 45
Maximum limit speed of evaporator cooling 4000 4000 6000 7000 8500 8500
Maximum limit rotation speed for cooling power battery 5500 5500 7500 8500 8500 8500
Evaporator&Maximum limit rotation speed for cooling power battery 5500 5500 7500 8500 8500 8500
Further, it is also necessary to set the maximum limit rotation speed of the compressor in the following cases:
(1) Limiting the maximum limiting rotation speed of the compressor when the compressor is operated for the first time, wherein the initial operation time of the compressor is less than 200s, and the maximum limiting rotation speed is 800rpm;
(2) The speed of the motor is less than 10km/h, broadband noise is reduced after the air conditioner is started, the maximum limit rotating speed of the compressor is set according to the time for starting the air conditioner, and the limit is released after the starting time exceeds 50 s;
(3) Since the power battery is in a low-power state, the maximum rotation speed of the compressor is limited after the required power of the compressor is reduced. After the electric quantity of the power battery is reduced, the allowable power of the compressor is reduced, so that the difference between the required rotating speed and the actual rotating speed is overlarge, and the function is to limit the required rotating speed limit value by using the actual rotating speed and limit the required rotating speed according to the distributed power.
(4) The maximum limit rotation speed of the compressor is defined by the local temperature or pressure of the vehicle system, specifically:
A. evaporator temperature limit: the temperature of the evaporator is lower than 2 ℃, and the maximum limit rotation speed of the compressor is 0;
B. engine water temperature limit: the transient water temperature exceeds 125 ℃, and the maximum limit rotation speed of the compressor is 0;
C. engine oil temperature limit: the steady-state oil temperature of the engine exceeds 130 ℃, and the maximum limit rotating speed of the compressor is 0;
D. refrigerant pressure limitation: and according to the fact that the input pressure of the whole vehicle exceeds 30Bar, the maximum limit rotating speed of the compressor is 0.
Further, it is also necessary to set a minimum limit rotation speed of the compressor, which is set to prevent the risk of overtemperature of the entire cooling system, so that the minimum limit rotation speed is limited after the maximum limit rotation speed. Generally, there are 3 cases, the first: only the cooling requirement of the cabin evaporator, and obtaining the minimum limiting rotation speed of the compressor according to the table look-up of the ambient temperature; second kind: only the cooling requirement of the power battery, and obtaining the minimum limiting rotating speed of the compressor according to the table look-up of the ambient temperature; third kind: the cockpit evaporator and the power battery have cooling requirements at the same time, and the minimum limiting rotation speed of the compressor is obtained according to an ambient temperature lookup table. Each of these 3 cases has a map table.
FIG. 6 is a schematic block diagram of a control system 100 for vehicle cooling according to one embodiment of the invention. As shown in FIG. 6, in one particular embodiment, a vehicle cooling control system 100 includes an acquisition unit 110 and a control module 120. The acquiring unit 110 is configured to acquire a temperature of the power battery and a temperature of the cabin evaporator, and the control module 120 includes a memory 121 and a processor 122, where a computing program is stored in the memory 121, and the computing program is used to implement the control method in any one of the foregoing embodiments when executed by the processor 122. The processor 122 may be a central processing unit (central processing unit, CPU for short), or a digital processing unit, or the like. The processor 122 transmits and receives data through a communication interface. The memory 121 is used to store programs executed by the processor 122. Memory 121 is any medium that can be used to carry or store desired program code in the form of instructions or data structures and that can be accessed by a computer, and may be a combination of multiple memories 121. The above-described computer program may be downloaded from a computer readable storage medium to a corresponding computing/processing device or downloaded to a computer or an external memory device via a network (e.g., the internet, a local area network, a wide area network, and/or a wireless network).
The present invention also provides a vehicle mounted with the control system 100 described above. For the control system 100, a detailed description is omitted here.
The invention defines the calculation of the target rotation speed and the target power of the compressor under the three conditions that only the cockpit evaporator has the cooling requirement, only the power battery has the cooling requirement, and the cockpit evaporator and the power battery have the cooling requirement at the same time, and can select the proper target rotation speed and target power of the compressor according to different cooling requirements of the vehicle, thereby achieving the cooling purpose and reducing the energy consumption at the same time, and ensuring the safety of the vehicle through the setting of the maximum limiting rotation speed and the minimum limiting rotation speed of the compressor.
By now it should be appreciated by those skilled in the art that while a number of exemplary embodiments of the invention have been shown and described herein in detail, many other variations or modifications of the invention consistent with the principles of the invention may be directly ascertained or inferred from the present disclosure without departing from the spirit and scope of the invention. Accordingly, the scope of the present invention should be understood and deemed to cover all such other variations or modifications.

Claims (9)

1. A control method of cooling a vehicle, characterized by comprising:
acquiring operation parameters of a vehicle, wherein the operation parameters at least comprise the temperature of a power battery and the temperature of a cockpit evaporator;
simultaneously switching on one of a cabin evaporator cooling circuit and a power battery cooling circuit or selectively switching on the other according to the temperature of the power battery and the temperature of the cabin evaporator;
calculating target rotating speed and target power of a compressor in the vehicle according to the operation parameters and a preset calculation method so as to meet the cooling requirement of the cabin evaporator cooling circuit and/or the power battery cooling circuit;
controlling the compressor to operate at the target rotational speed and the target power to simultaneously cool the power battery and the cabin evaporator or selectively cool one of the two;
the step of calculating the target rotating speed and the target power of the compressor in the vehicle according to the running parameters and a preset calculating method, and the method further comprises the following steps:
calculating the expected rotating speed of the compressor according to the temperature of the cabin evaporator, the target temperature of the cabin evaporator, the environment temperature of the vehicle and the air conditioning air volume when the power battery cooling loop and the cabin evaporator cooling loop are conducted, wherein the operating parameters further comprise the target temperature of the cabin evaporator, the environment temperature and the air conditioning air volume;
searching a low-speed value, a medium-speed value and a high-speed value of the compressor corresponding to the expected rotating speed and the environment temperature from a preset storage module, and searching a weight coefficient corresponding to the temperature of the cooling liquid in the power battery cooling circuit, wherein the operation parameters further comprise the temperature of the cooling liquid in the power battery cooling circuit, and the corresponding relation between the expected rotating speed, the environment temperature and the low-speed value, the medium-speed value and the high-speed value of the compressor and the corresponding relation between the temperature of the cooling liquid in the power battery cooling circuit and the weight coefficient are stored in the preset storage module;
and calculating the target rotating speed of the compressor through linear interpolation by utilizing the low speed value, the medium speed value, the high speed value and the weight coefficient of the compressor.
2. The control method according to claim 1, characterized in that the step of calculating the target rotation speed and the target power of the compressor in the vehicle according to the operation parameters by a preset calculation method, specifically comprises:
and when only the power battery cooling loop is conducted and the temperature of the cooling liquid in the power battery cooling loop is higher than a first preset temperature, searching a preset storage module for obtaining the target rotating speed of the compressor corresponding to the environment temperature of the vehicle, wherein the operation parameters further comprise the temperature of the cooling liquid in the power battery cooling loop and the environment temperature, and the preset storage module stores the corresponding relation between the environment temperature and the target rotating speed of the compressor.
3. The control method according to claim 1, characterized in that the step of calculating the target rotation speed and the target power of the compressor in the vehicle according to the operation parameters by a preset calculation method, specifically comprises:
and when only the cooling loop of the cockpit evaporator is conducted, calculating the target rotating speed of the compressor according to the temperature of the cockpit evaporator, the target temperature of the cockpit evaporator, the environment temperature of the vehicle and the air conditioning air quantity, wherein the operating parameters further comprise the target temperature of the cockpit evaporator, the environment temperature and the air conditioning air quantity.
4. A control method according to claim 3, characterized in that the step of calculating the target rotation speed of the compressor from the temperature of the cabin evaporator, the target temperature of the cabin evaporator, the ambient temperature in which the vehicle is located, and the air conditioning air volume, specifically comprises:
searching and obtaining an inner circulation rotating speed and an outer circulation rotating speed of the compressor corresponding to the target temperature, the environment temperature and the air conditioner air volume from a preset storage module, and calculating a PI rotating speed according to a difference value between the temperature of the cab evaporator and the target temperature, the environment temperature and the air conditioner air volume through a PI algorithm, wherein the preset storage module stores corresponding relations of the target temperature, the environment temperature, the air conditioner air volume, the inner circulation rotating speed and the outer circulation rotating speed;
calculating a feedforward control rotational speed of the compressor by linear interpolation using the inner circulation rotational speed and the outer circulation rotational speed;
the feedforward control rotation speed and the PI rotation speed are added to calculate a target rotation speed of the compressor.
5. The control method according to any one of claims 2 to 4, characterized by the step of calculating a target rotation speed of the compressor, further comprising thereafter:
searching a preset storage module to obtain target power of the compressor corresponding to the target rotating speed of the compressor and the air-conditioning pressure of the vehicle, wherein the operation parameters further comprise the air-conditioning pressure of the vehicle, and the preset storage module stores the corresponding relation between the target rotating speed of the compressor and the air-conditioning pressure and the target power of the compressor;
and controlling the compressor to operate according to the target rotating speed and the target power.
6. The control method according to claim 5, wherein the step of finding a target power of the compressor corresponding to a target rotation speed of the compressor and an air conditioning pressure of the vehicle from a preset storage module, further comprises:
adding the target power of the compressor to a preset power when the power battery cooling loop is conducted so as to obtain the final power of the compressor;
and controlling the compressor to operate according to the target rotating speed and the final power.
7. The control method according to any one of claims 2 to 4, characterized by the step of calculating a target rotation speed of the compressor, further comprising thereafter:
searching a preset storage module to obtain the maximum limiting rotation speed of the compressor corresponding to the environment temperature of the vehicle and the speed of the vehicle, wherein the operation parameters further comprise the speed of the vehicle;
and controlling the compressor to run according to the maximum limiting rotating speed when the target rotating speed of the compressor is larger than the maximum limiting rotating speed.
8. A control system for cooling a vehicle, comprising:
an acquisition unit for acquiring an operation parameter of the vehicle, wherein the operation parameter at least comprises a temperature of the power battery and a temperature of the cabin evaporator; and
a control module comprising a memory and a processor, the memory having stored therein a computing program which when executed by the processor is adapted to carry out the control method according to any one of claims 1-7.
9. A vehicle, characterized in that the vehicle is fitted with a control system according to claim 8.
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