CN115467219B - Paving and supporting mechanism capable of paving different bricks - Google Patents

Paving and supporting mechanism capable of paving different bricks Download PDF

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Publication number
CN115467219B
CN115467219B CN202211179155.7A CN202211179155A CN115467219B CN 115467219 B CN115467219 B CN 115467219B CN 202211179155 A CN202211179155 A CN 202211179155A CN 115467219 B CN115467219 B CN 115467219B
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China
Prior art keywords
paving
plate
laying
supporting
curb
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CN202211179155.7A
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Chinese (zh)
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CN115467219A (en
Inventor
黄川�
高峰
徐国艳
王建
曾文
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Beihang University
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Beihang University
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Priority to CN202211179155.7A priority Critical patent/CN115467219B/en
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    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01CCONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C19/00Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving
    • E01C19/52Apparatus for laying individual preformed surfacing elements, e.g. kerbstones
    • E01C19/522Apparatus for laying the elements by rolling or unfolding, e.g. for temporary pavings
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01CCONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C19/00Machines, tools or auxiliary devices for preparing or distributing paving materials, for working the placed materials, or for forming, consolidating, or finishing the paving
    • E01C19/004Devices for guiding or controlling the machines along a predetermined path
    • E01C19/006Devices for guiding or controlling the machines along a predetermined path by laser or ultrasound
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01HSTREET CLEANING; CLEANING OF PERMANENT WAYS; CLEANING BEACHES; DISPERSING OR PREVENTING FOG IN GENERAL CLEANING STREET OR RAILWAY FURNITURE OR TUNNEL WALLS
    • E01H1/00Removing undesirable matter from roads or like surfaces, with or without moistening of the surface
    • E01H1/005Mobile installations, particularly for upkeeping in situ road or railway furniture, for instance road barricades, traffic signs; Mobile installations particularly for upkeeping tunnel walls
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A30/00Adapting or protecting infrastructure or their operation
    • Y02A30/60Planning or developing urban green infrastructure

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Road Paving Machines (AREA)

Abstract

The invention provides a paving and supporting mechanism capable of paving different bricks, wherein the supporting mechanism is a mechanical arm arranged on the front side of a brick paving machine frame, a pavement brick paving mechanism or a curb paving mechanism is detachably arranged on a quick-dismantling mounting bracket on the mechanical arm, and in order to adapt to the supporting of the two different mechanisms, the mechanical arm is specially designed and can move in multiple axes to keep the paving mechanism at the front end at a proper position. According to the invention, the mechanism for paving the pavement bricks or the curbs is independently made into a detachable module by adopting the principle of modularized design, the pavement brick paving mechanism or the curbs paving mechanism can be selectively installed on the mechanical movable arm of the brick paving machine according to the non-use of paving scenes, and other modules are shared.

Description

Paving and supporting mechanism capable of paving different bricks
Technical Field
The invention relates to municipal construction equipment, in particular to a laying and supporting mechanism capable of laying different bricks.
Background
With the development of the current urban construction level, the requirements on municipal road surfaces are higher and higher, and places such as sidewalks, squares and the like usually need to be paved with flat pavement bricks and curb stones in a large area. At present, paving of pavement bricks and curbs generally adopts a purely manual operation or a mode of combining machinery and manpower, and a construction method of combining machinery and manpower is as follows: and (3) lifting the brick by using a rope through a crane, then manually controlling the position of a drop point, then removing the brick, and finally carrying out compaction operation. The laying mode is time-consuming and labor-consuming, the laying effect depends on the technical level of constructors, meanwhile, the labor intensity of workers is high, more constructors are needed, and the laying cost is increased.
In order to improve efficiency, some brick paving machines exist, but these brick paving machines are generally only capable of paving bricks of one type, namely paving bricks or road stones only, and if both road stones and road bricks are required to be paved, at least two different types of brick paving machines are required for paving respectively, which makes the cost high.
Disclosure of Invention
The invention provides a paving and supporting mechanism capable of paving different brick bodies, which adopts the principle of modularized design, and independently makes a mechanism for paving pavement bricks or curbs into a detachable module, and the paving brick paving mechanism or the curbs paving mechanism can be selectively installed on a brick paving machine according to the non-use of paving scenes, and other modules are shared. In order to achieve the above purpose, the present invention adopts the following technical scheme:
The support mechanism is a mechanical movable arm arranged at the front side of a frame of the brick paving machine, the length of the brick paving machine is in the X direction, the width of the brick paving machine is in the Y direction, the mechanical movable arm consists of a left movable arm and a right movable arm which are symmetrically arranged at the left side and the right side of the front part of the frame, and the left movable arm and the right movable arm are fixedly connected through a connecting rod; the left movable arm and the right movable arm comprise longitudinal supporting legs, horizontal upper arms and lower arms, the front ends of the upper arms and the lower arms are hinged with the supporting legs, the upper arms are hinged with the top ends of the supporting legs, the rear ends of the lower arms are movably connected with the middle parts of the upper arms through connecting rod supporting arms, and the upper arms, the lower arms, the supporting legs with hinged front ends and rear ends and the connecting rod supporting arms form a parallel four-bar mechanism; the bottom of the supporting leg is provided with a quick-release mounting bracket, a swinging cylinder is connected between the quick-release mounting bracket and the supporting leg, the angle of the quick-release mounting bracket is adjusted by the swinging cylinder, the bottom of the quick-release mounting bracket is provided with a first supporting universal wheel, two sides of the frame are respectively provided with a vertical jacking mechanism and a horizontal pushing mechanism, the vertical jacking mechanism is hinged with the upper arm, and the horizontal pushing mechanism is fixedly connected on the connecting rod supporting arm; and the quick-dismantling mounting bracket is detachably provided with a pavement brick paving mechanism or a curb paving mechanism.
Further, vertical guide rails are arranged on the left side and the right side of the front part of the frame, vertical sliding block supports which slide up and down are arranged on the vertical guide rails, and ejector rods of the vertical jacking mechanism and the rear ends of the upper arms are all hinged to the vertical sliding block supports.
Further, the quick-release mounting bracket is provided with two rotating shafts, the first rotating shaft is mounted on the supporting leg through a pin shaft, the second rotating shaft is hinged with a swinging rod of the swinging cylinder, and the swinging cylinder drives the quick-release mounting bracket to rotate by taking the pin shaft as an axle center; the quick-release mounting bracket is provided with two triangular plates which are arranged in parallel, three vertexes of the two triangular plates are fixedly connected through connecting columns, a first connecting column is coaxially arranged with the pin shaft, the other two second connecting columns are used for being connected with bayonet reserved by the laying mechanism, and a second rotating shaft is arranged between the two connecting columns;
one of the second connecting columns is an optical axis, the other second connecting column is a locking shaft with a non-circular section, one end of the locking shaft is fixedly connected with the handle, two bayonets reserved by the laying mechanism are respectively clamped on the two second connecting columns and rotate the handle to enable the laying mechanism to be fixedly connected with the quick-dismantling mounting bracket in a locking manner, and a buckle for fixing the handle is arranged on the outer side face of one triangular plate.
Further, the paving brick laying mechanism is provided with a paving brick laying frame connected with the mechanical arm, a turnover mechanism sliding back and forth in the X direction is arranged on the paving brick laying frame, the turnover mechanism is provided with a Y-direction turnover shaft, the turnover mechanism is provided with a placing device rotating by taking the turnover shaft as an axis, and after the placing device clamps a paving brick transmitted by the transmission mechanism, the placing device turns forward to horizontally lay the clamped paving brick on the ground.
Furthermore, the pavement brick laying frame is composed of a front sliding rail supporting plate and a rear sliding rail supporting plate, the rear sliding rail supporting plate is fixedly connected with the front sliding rail supporting plate through a quick-release connecting plate, the pavement brick laying mechanism is detachably arranged on a mechanical arm through the quick-release connecting plate, and supporting feet and second supporting universal wheels are arranged at the bottom of the front sliding rail supporting plate; the side frames which are in sliding fit with the front sliding rail supporting plates are arranged on two sides of the turnover mechanism, the turnover mechanism can rotate on the side frames, and the rear sliding rail supporting plates are connected with the side frames through horizontal telescopic cylinders.
Further, the turning mechanism is also provided with a scraping mechanism and a rolling mechanism which rotate by taking the turning shaft as an axle center, the scraping mechanism, the rolling mechanism and the placement device synchronously rotate around the turning shaft as an axle center, and the turning shaft is a turning oil cylinder; the utility model discloses a floor tile, including the floor tile, the mechanism is equipped with the sawtooth scraper blade, makes sawtooth scraper blade and ground slope contact by the upset of mechanism of strickling, and the horizontal telescopic cylinder drives tilting mechanism and reciprocates to strickling the ground by the sawtooth scraper blade, roll-in mechanism is equipped with the first roller wheel of external diameter area protruding muscle, makes first roller wheel and the pavior brick upper surface of laying contact by the upset of roll-in mechanism, and the horizontal telescopic cylinder drives tilting mechanism back-and-forth movement, and carries out the roll-in operation by first roller wheel to the floor tile of laying.
Further, a first laser emitter is arranged at the front ends of the front sliding rail supporting plates at two sides, and a second laser emitter is arranged at the front ends of the side frames at two sides; each first laser emitter is used for emitting first positioning lasers which are crossed in a cross shape to the ground under the first laser emitters at the other side, each second laser emitter is used for emitting second positioning lasers which are crossed in a cross shape and perpendicular to the ground, and the paving position of the pavement brick is determined through superposition of the second positioning lasers and the first positioning lasers; the included angle between the first positioning lasers emitted by the two first laser transmitters and the ground is adjustable so as to adjust the distance between the two first positioning lasers.
Further, the placing device is provided with a clamping fixing frame, one side of the clamping fixing frame is provided with a supporting plate, the clamping fixing frame is provided with a Y-direction adjusting guide rail, a bracket on the same side of the supporting plate is arranged on the adjusting guide rail, and the bracket is connected with the clamping fixing frame through a fine-tuning cylinder to adjust the position of the bracket in the Y direction; a plurality of X-direction supporting plates are arranged on the rear sliding rail supporting plate, and rollers are arranged on the supporting plates;
the pavement brick is conveyed to be transferred between the supporting plate and the bracket through the supporting plate.
Further, the curb paving mechanism is provided with a curb paving frame, a curb paving opening with adjustable width in the Y direction is arranged in the middle of the curb paving frame, a positioning guard plate in the Y direction is arranged at the front side of the curb paving opening, a buffer plate capable of overturning downwards is arranged at the rear side of the curb paving opening, a rotating shaft of the buffer plate is a horizontal rotating shaft in the Y direction, a guide slope plate is fixed between the positioning guard plate and the buffer plate, a vertical plate which is vertical to the ground and parallel to the positioning guard plate is arranged at the front end of the guide slope plate, and a space is reserved between the vertical plate and the positioning guard plate; the buffer plate supports and then turns over downwards, and the curb slides downwards on the guide slope plate into the space and stands on the ground in the Y direction.
Further, width adjusting plates are symmetrically arranged on two sides of the vehicle width of the curb stone paving frame, the distance between the width adjusting plates is adjustable, the width adjusting plates are vertical plates in the X direction, and folded edges which are bent at the outer sides are arranged at the rear ends of the width adjusting plates; the thickness positioning wheels at the rear end of the road kerb paving device in the advancing direction are abutted against the side wall of the back of the paved road kerb in the paving process, the thickness positioning wheels are fixed on a thickness adjusting plate, the thickness adjusting plate is a vertical plate in the Y direction, and a thickness adjusting spring is arranged between the thickness adjusting plate and the road kerb paving frame; the both ends of horizontal pivot with the frame is laid to the curb, and the curb lay the frame with install buffer spring in the horizontal pivot between the buffer board.
Further, the curb paving frame is provided with crushed soil cleaning plates at the left side and the right side of the vehicle width, the top ends of the crushed soil cleaning plates are hinged to the curb paving frame so as to rotate in the Y direction, the crushed soil cleaning plates are provided with second roller wheels, and the outer side edges of the crushed soil cleaning plates are inclined planes; in the process that the paving machine continuously lays the curb along the Y direction, the broken soil cleaning plate of advancing direction front end is the sagging state in order to be arranged for the broken soil of clearance curb in laying groove, advancing direction rear side the broken soil cleaning plate upwards overturns to the level and arranges and the roll-in of second roll-in wheel is pressed on the curb upper surface of laying.
The invention has the advantages that:
1) The principle of modularized design is adopted, the pavement brick or the curb stone paving mechanism is independently manufactured into a detachable module, the pavement brick paving mechanism or the curb stone paving mechanism is selectively arranged on a brick paving machine according to different paving scenes, and the rest modules are shared, so that the cost is greatly reduced;
2) The pavement brick laying mechanism is provided with a turnover mechanism, the turnover mechanism is provided with a placement device capable of rotating around the turnover shaft as an axis, a scraping mechanism and a rolling mechanism, and by means of rotation of the turnover mechanism, floor scraping, floor tile placement and floor tile rolling can be realized, so that the structure is more compact, and meanwhile, the functions are more complete; the front end of the pavement brick paving mechanism is provided with two groups of laser positioning mechanisms for providing accurate positioning for paving pavement bricks;
3) The curb paving mechanism can be adjusted to adapt to the pavement of the curbs with different lengths and thicknesses;
4) On the one hand, the mechanical movable arm provides stable support for the paving mechanism, and in addition, the mechanical movable arm can drive the paving mechanism to move vertically and horizontally back and forth, so that the paving mechanism can be accurately adjusted to reach a designated position so as to conveniently pave pavement bricks or curbs.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are needed in the embodiments or the description of the prior art will be briefly described below, it being obvious that the drawings in the following description are only some embodiments of the present invention, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1a is an overall outline view of a paving brick machine according to the present invention;
FIG. 1b is a top view of a paving tile paver;
FIG. 2a is an overall profile of a kerb paving machine according to the present disclosure;
FIG. 2b is a top view of a curb tiling machine;
FIG. 3a is a perspective view of a lifting mechanism;
FIG. 3b is a perspective view of the lift plate of the lift mechanism raised to half-empty;
FIG. 3c is a side view of the storage rack of the lift mechanism after deployment;
FIG. 3d is a side view of the storage rack after being folded;
FIG. 4a is a side view of the clamp pushing mechanism in the X direction;
FIG. 4b is a perspective view of the grip pushing mechanism;
FIG. 4c is a bottom view of the grip pushing mechanism;
FIG. 4d is a schematic view of FIG. 4a after hiding the side plate of the front rail, showing a schematic view of the front rail having two upper and lower rails (i.e., an upper rail and a lower lifting rail), wherein the clamping device is the stroke start section of the front rail;
FIG. 4e is an end-of-travel side view of the clamp pushing mechanism slid to the advancing rail;
FIG. 4f is a side view of the clamp pushing mechanism in the Y direction;
FIG. 5a is a perspective view of a mechanical arm;
FIG. 5b is a side view of the mechanical arm;
FIG. 5c is a perspective view of the quick release mounting bracket;
FIG. 6a is a top view of a paving mechanism;
FIG. 6b is a side view of a paving brick paving mechanism;
FIG. 6c is a perspective view of the body frame of the paving brick laying mechanism;
FIG. 6d is a view of the mounting position of the positioning mechanism at the front end of the paving tile paving mechanism;
fig. 6e is a perspective view of the paving mechanism in which the placement device of the flipping mechanism is used to receive bricks from the conveying mechanism;
FIG. 6f is a perspective view of the flipping mechanism;
FIG. 6g is a schematic diagram of a screeding mechanism of the tilting mechanism in performing a screeding operation;
FIG. 6h is a schematic view of the placement device of the turnover mechanism holding the pavement bricks from the conveyor (same as FIG. 6 e);
FIG. 6i is a schematic view of the placement device of the turnover mechanism after being turned forward to lay the pavement bricks on the ground;
FIG. 6j is a schematic diagram of a rolling mechanism of the turnover mechanism in performing a rolling operation;
FIG. 7a is a perspective view of the curb paving mechanism with the front positioning fenders hidden;
FIG. 7b is a top view of a curb paving mechanism;
FIG. 7c is a side view of a kerb paving mechanism;
fig. 7d is a front view of the kerb paving mechanism.
Detailed Description
In the following description, numerous specific details are set forth in order to provide a more thorough understanding of the present invention. It will be apparent, however, to one skilled in the art that the invention may be practiced without one or more of these details. In other instances, well-known features have not been described in detail in order to avoid obscuring the invention.
Referring to fig. 1, the invention provides a brick paving machine 10, a traveling device 12 is arranged on a chassis of a frame 11 of the brick paving machine, the traveling device 12 is provided with 4 steerable traveling wheels 13, and the traveling device 12 can drive the brick paving machine 10 to travel. For convenience of the following description, let us say that the longitudinal direction of the frame 11 is the X direction and the width direction is the Y direction. The tile paving machine 10 of the present invention can be used to pave either flat road tiles or kerbs. When it is desired to lay flat road tiles, we mount the corresponding tile paving mechanism 400 to the mechanical arm 500 on the front side of the tiling machine 10; when it is desired to lay a curb, we mount a corresponding curb laying mechanism 600 to the mechanical arm 500 on the front side of the tiling machine 10.
The following describes the construction of the paving machine 10 with the paving brick laying mechanism 400 in detail.
A lifting mechanism 100 and a clamping pushing mechanism 200 are arranged at the tail part of a frame 11 of the brick paving machine 10, a multi-shaft mechanical arm 500 is arranged at the front part of the frame 11, a pavement brick paving mechanism 400 is arranged on the mechanical arm 500, and a conveying mechanism 300 positioned between the pavement brick paving mechanism 400 and the clamping pushing mechanism 200 is arranged on the frame 11; the lifting mechanism 100 is provided with a first conveying mechanism 104, a lifting plate 103 and a lifting device 120, wherein the first conveying mechanism 104 transfers the road bricks 01 stacked up and down to the lifting plate 103 and the lifting plate 103 is driven by the lifting device 120 to lift upwards; the clamping and pushing mechanism 200 comprises an advancing guide rail 210 and a clamping device 220 which is slidably arranged on the advancing guide rail 210, wherein the clamping device 220 clamps two ends of the road surface brick 01 lifted to the top, forwards conveys the road surface brick 01 in the X direction, then loosens the road surface brick 01 and horizontally places the road surface brick on the conveying mechanism 300, and the conveying mechanism 300 forwards conveys the road surface brick 01 to the road surface brick paving mechanism 400 in the X direction; the paving brick laying mechanism 400 is provided with a paving brick laying frame, a turnover mechanism 430 sliding back and forth in the X direction is arranged on the paving brick laying frame, the turnover mechanism 430 is provided with a Y-direction turnover shaft, the turnover mechanism 430 is provided with a placing device 431 rotating by taking the turnover shaft as an axis, after the placing device 431 clamps one paving brick 01 transmitted by the transmission mechanism 300, the placing device 431 forwards turns to lay the clamped paving brick 01 on the ground; positioning mechanisms are respectively arranged on the pavement brick laying frame and the turnover mechanism 430, and the two positioning mechanisms are matched to provide positioning for paving the pavement bricks 01.
According to the brick paving machine 10 provided by the invention, the stacked pavement bricks 01 are integrally lifted by the lifting mechanism 100, then the pavement bricks are clamped by the clamping pushing mechanism 200 block by block and transferred to the conveying mechanism 300 to be laid horizontally, the laid pavement bricks are transferred to the pavement brick paving mechanism 400 by the conveying mechanism 300, and the pavement bricks are laid horizontally on the ground by the pavement brick paving mechanism 400 in the floor tile paving grooves. The whole process is completely mechanically operated, so that the laying efficiency is greatly improved, and meanwhile, the required labor cost is reduced; meanwhile, when the floor tile paving device is used for paving floor tiles, manual assistance is not needed, operators do not need to participate in reviving, and labor intensity of people is reduced.
The structure of the lifting mechanism 100 is further described below:
the lifting mechanism 100 is provided with a longitudinal lifting bracket 102 arranged at the tail part of the frame 11, the first transmission mechanism 104 is fixedly arranged at the bottom of the longitudinal lifting bracket 102, the lifting plate 103 is driven by the lifting device 120 on the longitudinal lifting bracket 102 to do lifting motion in the vertical direction of the first transmission mechanism 104, and the lifting plate 103 is provided with an open slot corresponding to the position of the first transmission mechanism 104 so that the lifting plate 103 can descend below the upper surface of the first transmission mechanism 104. A storage bracket 130 is installed at the bottom of the rear side of the lifting bracket, the front end of the storage bracket 130 is rotatably connected to the bottom of the rear side of the longitudinal lifting bracket 102, the storage bracket 130 can be turned up and down and folded and stored by taking the front end as a rotation point, and as shown in fig. 3b and 3c, a second transmission mechanism 132 is arranged on the storage bracket 130; the stocker rack 130 conveys the floor tiles stacked one above the other forward in the X direction to the first conveying mechanism 104, and the first conveying mechanism 104 continues to convey the floor tiles forward onto the lift plate 103. A guard plate 101 is provided at an upper portion of the vertical lift bracket 102.
In an alternative embodiment, on the longitudinal lifting brackets 102 are mounted lifting devices 120 located on both sides of the lifting plate 103 in the Y-direction, respectively, each lifting device 120 comprising a lifting cylinder 121 and a lifting chain 122. The lifting cylinders 121 are vertically fixed to the longitudinal lifting brackets 102; two ends of the lifting chain 122 are respectively and fixedly connected with the lifting plate 103 and the ejector rod of the lifting cylinder 121, or two ends of the lifting chain 122 are respectively positioned at two sides of the lifting cylinder 121 and transversely span the ejector rod of the lifting cylinder 121, one end of the lifting chain 122 is fixedly connected with the lifting plate 103, and the other end of the lifting chain 122 is fixed on the longitudinal lifting support 102 at one side of the lifting cylinder 121. The top rod of the lifting cylinder 121 slides upwards to drive the tail end of the lifting chain 122 to move upwards, and the two groups of lifting chains 122 drive the middle lifting plate 103 to lift steadily.
In an alternative embodiment, vertical guide channel steel tracks 105 are arranged on the two sides of the lifting plate 103 on the longitudinal lifting support 102, lifting webs 106 are vertically and slidably arranged on each vertical guide channel steel track 105, and one end of a lifting chain 122 and the lifting plate 103 are fixedly connected with the lifting webs 106.
In an alternative embodiment, the warehouse rack 130 is mounted at the bottom of the longitudinal lifting rack 102 by a self-resetting flip rack 131, and a spring support 135 is mounted at the bottom of the longitudinal lifting rack 102;
A limit steel pipe 138 and a return spring 137 are arranged at the bottom of the self-return overturning bracket 131,
the limiting steel pipe 138 sequentially passes through two baffles 136 on the back of the self-resetting overturning bracket 131 and is rotationally connected with the spring support 135, and the resetting spring 137 is sleeved on the limiting steel pipe 138 between the two baffles 136;
the lateral width of the warehouse rack 130 is smaller than the lateral width of the longitudinal lifting rack 102, and the warehouse rack 130 is rotatably coupled to the bottom center of the longitudinal lifting rack 102.
The lifting mechanism 100 adopts a differential forklift lifting principle, a lifting cylinder 121 and lifting chains 122 are combined to be placed on the left side and the right side, one end of each chain is connected with a frame, the other end of each chain is connected with a brick lifting plate 103, bearings are arranged on the left side and the right side of each lifting plate 103, and the lifting plates can roll up and down on a vertical guide channel steel track 105. The second transmission mechanism 132 is arranged on the storage bracket 130, and the second transmission mechanism 132 consists of a roller, a chain wheel and chain 133, a driving motor 134 and the like, so as to realize the receiving and the transmitting of the brick body.
As shown in connection with fig. 3a-3d, the design of the lifting mechanism 100 is: 1) The continuous supply of the brick bodies can be ensured through the design of the storage and lifting parts, the requirements of the front-end brick bodies are met, the efficiency is improved, and the structure is compact. 2) The lifting part design can accurately lift the corresponding height according to the thickness of the brick body. 3) When fork truck places the material in the design, the clamp mouth that forms fork truck both ends board corresponds the storage riser, and the width of storage riser is less than clamp mouth width far away, applicable various fork truck, and the big or small brick body of being convenient for is placed and is transported, and the operation is very convenient. 4) When the operation is accomplished to the storage material, accessible manual promotion storage riser, upwards rotates 90, packs up the storage part to vertical state, reduces whole car length, is convenient for transition and transportation. And when the storage mechanism is horizontally placed, the storage outer frame and the frame can be automatically limited to support the storage mechanism in a horizontally placed state, and the storage mechanism is easily placed and retracted by the spring assembly.
The structure of the clamp push mechanism 200 is further described below with reference to fig. 4a-4 f:
the front moving guide rail 210 is provided with two first sliding rails 211 with the length of X direction, the opposite inner side surfaces of the first sliding rails 211 are provided with upper rails 212, the first sliding rails 211 are provided with lower lifting rails 213 positioned below the upper rails 212, the lower side edges of the lower lifting rails 213 are provided with front and rear inlet openings 213-1 with downward openings, a front and rear pair of first rollers 202 are arranged in each upper rail 212, the front and rear ends of two sides of the clamping device 220 are respectively fixed with a second roller 221, the corresponding first rollers 202 and the second rollers 221 are movably connected through driven rods 230, the first sliding pushing cylinders 240 drive the first rollers 202 to slide forwards in the upper rails 212 to drive the clamping device 220 to move forwards, and the first rollers 202 drive the second rollers 221 to enter the lower lifting rails 213 through the driven rods 230 in the forward sliding process, so that the heights of the clamping device 220 are lifted.
In an alternative embodiment, the front and rear pair of first rollers 202 in the upper rail 212 are mounted on a side push plate 214, the side push plate 214 is fixedly connected with the ejector rod of the first traversing propulsion cylinder 240, and the side push plate 214 is pushed by the first traversing propulsion cylinder 240 to drive the front and rear pair of first rollers 202 to roll back and forth in the upper rail 212.
The upper and lower ends of the driven rod 230 are respectively hinged with the first roller 202 in the upper first sliding rail 211 and the second roller 221 of the clamping device, and four hinge points are formed, so that a parallel four-bar mechanism (such as a rectangular dotted line frame in fig. 4 d) is formed, namely, four corners of the clamping device are respectively and movably connected below the first sliding rail 211 through the connecting rod 230; the second roller 221 is rotatably mounted on the frame of the clamping device 220. In particular, during operation, the first lateral movement pushing cylinder 240 drives the side push plate 214 to drive the first roller 202 to roll forward in the upper rail 212, the lower end of the driven rod 230 drives the clamping device 220 to form a parallel four-bar mechanism to realize forward pushing of the whole clamping mechanism, and before the clamping device 220 slides forward, the second roller 221 arranged on the clamping device 220 advances into the lower lifting rail 213 to lift the height of the clamping device 220, so that the height of the clamped brick is lifted, friction between the clamped brick and the brick below the clamped brick is avoided, and the surface of the brick is scratched, as shown in fig. 4 e. The gripping device 220 is moved forward by first lifting a bit of height. Preferably, when the clamping device 220 is at the position of the rearmost end of the travel, both second rollers 221 are located just at the entrance of the lower lifting rail 213, so that the clamping device 220 is lifted and then slid forward.
As shown in fig. 4c, the clamping device 220 includes a clamping frame 223, the clamping frame 223 is provided with a second slide rail 224 in the Y direction and a multi-link linkage mechanism, two clamping plates 225 capable of sliding relatively are arranged on the second slide rail 224, the multi-link linkage mechanism is composed of a middle swing rod 226 and two clamping connecting rods 227 hinged at two ends of the swing rod 226, the center of the swing rod 226 is rotatably connected to the clamping frame 223 through a swing rod center pin, and the other ends of the two clamping connecting rods 227 are respectively hinged with opposite surfaces of the two clamping plates 225; one end of the swing rod 226 is hinged with a clamping driving cylinder 228, and the clamping driving cylinder 228 drives a multi-link linkage mechanism to drive the two clamping plates 225 to slide relatively or oppositely on the second sliding rail 224 so as to clamp or loosen the floor tile.
By adopting the multi-link linkage mechanism, the two clamping plates 225 can slide relatively or oppositely on the second sliding rail 224 to clamp or loosen the floor tile only through one clamping driving cylinder 228, so that the driving structure is simplified, and on the other hand, the movement of the two clamping plates 225 is synchronous, so that the clamping and loosening actions are more linear. Preferably, the opposite sides of the two clamping plates 225 are detachably provided with rubber plates, which play a role in protecting the floor tile when clamping the floor tile.
In an alternative embodiment, the transfer mechanism 300 is a roller or belt based transfer mechanism.
The structure of the mechanical arm 500 is further described below with reference to fig. 5a-5 b:
a mechanical arm 500 is symmetrically arranged on the left and right sides of the front part of the frame 11, the two mechanical arms 500 are fixedly connected through an connecting rod 540, a vertical guide rail 501 and a horizontal guide rail 503 are fixed on the left and right sides of the front part of the frame 11, a vertical sliding block support 502 which slides up and down is arranged on the vertical guide rail 501, and a horizontal sliding block 504 which slides horizontally is arranged on the horizontal guide rail 503; the vertical slider support 502 is connected to a vertical jack mechanism 505 fixed to the front of the carriage 11, and the horizontal slider 504 is connected to a horizontal pushing mechanism 506 fixed to the front of the carriage 11. The vertical lifting mechanism 505 and the horizontal pushing mechanism 506 are any one of a cylinder, a hydraulic cylinder, an electric push rod and a screw pair.
The mechanical arm 500 includes a longitudinal leg 530, a horizontal upper arm 510 and a horizontal lower arm 520, wherein the front ends of the upper arm 510 and the lower arm 520 are hinged with the leg 530, the rear end of the upper arm 510 is hinged on the vertical slider support 502, the lower arm 520 is fixedly connected with the horizontal slider 504, and the rear end of the lower arm 520 is movably connected with the upper arm 510 through a connecting rod support arm 521. As shown in fig. 5b, the upper arm 510, the lower arm 520, the legs 530 hinged at the front and rear ends, and the link support arm 521 form a parallel four-bar mechanism (shown by dotted lines), and the parallelogram structure has an advantage in that the legs at the front side can be better controlled by the rear vertical lift mechanism 505 and the horizontal pushing mechanism 506. The quick-release mounting bracket 531 is installed to landing leg 530 bottom, is connected with a swinging cylinder 532 between quick-release mounting bracket 531 and the landing leg 530, installs quick-release's first support universal wheel 533 in quick-release mounting bracket 531 bottom.
As shown in fig. 5c, the quick-release mounting bracket 531 is provided with two rotating shafts, the first rotating shaft is mounted on the supporting leg 530 through a pin 531-2, the second rotating shaft 531-6 is hinged with the swing rod of the swing cylinder 532, and the swing cylinder 532 drives the quick-release mounting bracket 531 to rotate around the pin 531-2.
The quick-release mounting bracket 531 is provided with two triangular plates 531-1 which are arranged in parallel, three vertexes of the two triangular plates 531-1 are fixedly connected through connecting columns, a first connecting column is coaxially arranged with the pin roll 531-2, the other two second connecting columns 531-7 are used for being connected with bayonet reserved by a laying mechanism, and a second rotating shaft 531-6 is arranged between the two connecting columns; one of the second connecting columns 531-7 is an optical axis, the other second connecting column is a locking shaft 531-3 with a non-circular section, one end of the locking shaft 531-3 is fixedly connected with a handle 531-4, two reserved bayonets of the paving mechanism (namely, two reserved bayonets of a quick-release connecting plate 403 on a paving framework of the pavement bricks, or two reserved interfaces 617 on a paving framework 610 of the curb stone) are respectively clamped on the optical axis 531-7 and the locking shaft 531-3, and then the handle 531-4 is rotated to enable the locking shaft 531-3 to rotate so as to clamp the paving mechanism, so that the paving mechanism and the quick-release mounting bracket 531 are fixedly connected in a locking manner. The outer side surface of one of the triangular plates is provided with a buckle 531-5 for fixing the handle 531-4, and the buckle is used for keeping the handle 531-4 fixed in a locking state.
The mechanical arm 500 may enable and provide support for the longitudinal and vertical positioning of the front mounted paving tile paving mechanism 400. By the cooperation of the vertical jacking mechanism 505, the horizontal pushing mechanism 506 and the swinging cylinder 532 of the mechanical arm 500, the front end pavement brick laying mechanism 400 can be ensured to be always kept in a horizontal state, so that the floor surface is convenient to scrape, place and roll.
The quick detach installing support 531 of landing leg 530 bottom is convenient for with pavement brick laying mechanism 400 or curb stone laying mechanism 600 quick detach connect, through the flexible of swinging cylinder 532, the angle of adjustable quick detach installing support 531, the convenience is with pavement brick laying mechanism 400 or the quick location of curb stone laying mechanism 600 and combine, realizes quick installation and dismantlement.
The mechanical arm 500 is used to provide support for either the paving brick laying mechanism 400 or the curb laying mechanism 600. In the non-paving working state, the mechanical arm 500 slides upwards on the vertical guide rail 501 to drive the pavement brick paving mechanism 400 or the curb paving mechanism 600 to leave the ground so as to suspend the pavement brick paving mechanism 400 or the curb paving mechanism 600, so that the pavement brick paving mechanism 400 or the curb paving mechanism 600 is protected; when moved to the paving position, the mechanical arm 500 is lowered and the leg 530 is moved horizontally back and forth by the horizontal pushing mechanism 506 to adjust the position of the paving brick paving mechanism 400 or the curb paving mechanism 600 at the bottom of the mechanical arm 500.
The construction of the paving brick laying mechanism 400 is further described below with reference to fig. 6a-6 f:
the main frame structure of the paving brick laying mechanism 400 is as follows: the rear side of the pavement brick laying mechanism 400 is provided with a rear sliding rail supporting plate 401, the front side of the pavement brick laying mechanism is provided with a front sliding rail supporting plate 402, and the bottom of the front sliding rail supporting plate 402 is provided with supporting feet 404 and second supporting universal wheels 405. Support feet 404 enable the pavior brick laying mechanism 400 to remain parked and stable with the second support universal wheels 405 after the pavior brick laying mechanism 400 is removed from the mechanical arm 500. When the placing bracket 431-5 is pulled out after placing the road floor tile, the mechanical arm supporting leg can prop against the laid brick body, so that the brick body with good exterior is prevented from moving. The rear slide rail supporting plate 401 is fixedly connected with the front slide rail supporting plate 402 through a quick-release connecting plate 403, and the pavement brick laying mechanism 400 is detachably arranged between quick-release mounting brackets 531 on two sides through the quick-release connecting plate 403.
Side frames 436 in sliding fit with the front rail support plates 402 are installed at both sides of the turnover mechanism 430, that is, the side frames 436 can drive the turnover mechanism 430 to slide back and forth, and the turnover mechanism 430 can rotate on the side frames 436. The rear slide rail support plate 401 is connected with the side frame 436 through a horizontal telescopic cylinder 406, and the side frame 436 and the turnover mechanism 430 thereof are driven to move back and forth in the X direction by the horizontal telescopic cylinder 406.
As shown in fig. 6e to 6f, the tilting mechanism 430 is further provided with a scraping mechanism 432 and a rolling mechanism 433 which rotate around a tilting shaft as an axis, and the scraping mechanism 432, the rolling mechanism 433 and the placing device 431 synchronously rotate around the tilting shaft as an axis, and the tilting shaft is a tilting cylinder 434. The following further describes the structural and operational principles of the screeding mechanism 432 and the rolling mechanism 433:
the scraping mechanism 432 is provided with a saw-tooth scraping plate, the scraping plate is in inclined contact with the ground through the overturning of the scraping mechanism 432, and the overturning mechanism 430 is driven by the horizontal telescopic cylinder 406 to integrally move back and forth so as to scrape the ground. Wherein, through adjusting or changing the scraper blade of different width, in order to be suitable for the brick body of different width. The leveling mechanism 432 is positioned by the positioning mechanism, so that the pavement brick laying mechanism 400 reaches a preset position, the leveling oil cylinder 434 is turned over to achieve the leveling starting position of the leveling mechanism 432, and the horizontal telescopic cylinder 406 drives the turning mechanism 430 to horizontally move back and forth in the X direction to achieve the purpose of ground leveling.
The rolling mechanism 433 is provided with a first rolling wheel with convex ribs on the outer diameter, the first rolling wheel is contacted with the upper surface of the paved floor tile through the overturning of the rolling mechanism 433, and the horizontal telescopic cylinder 406 drives the overturning mechanism 430 to move back and forth so as to roll the paved floor tile. The outer diameter of the first roller is provided with convex ribs, and the brick body is compacted by rolling and beating.
As shown in fig. 6d, a first laser transmitter 421 is mounted at the front ends of the front rail supporting plates 402 at both sides, and a second laser transmitter 422 is mounted at the front ends of the side frames 436 at both sides; each first laser transmitter 421 is configured to transmit a first positioning laser 421-1 intersecting the cross to the ground directly below the first laser transmitter 421 at the other side, and the second laser transmitter 422 is configured to transmit a second positioning laser 422-1 intersecting the cross perpendicular to the ground, for preliminary positioning, and when the turnover mechanism 430 slides forward, the second laser transmitter 422 is driven to move forward, and the positioning of the floor tile is determined by the superposition of the second positioning laser 422-1 and the first positioning laser 421-1. Wherein, the colors of the first positioning laser 421-1 and the second positioning laser 422-1 are different, so that we can conveniently judge whether the first positioning laser 421-1 and the second positioning laser 422-1 on the same side of the ground are overlapped.
Preferably, the angles of the two first laser transmitters 421 on the front slide rail supporting plate 402 are adjustable, so that the included angle between the first positioning lasers 421-1 and the ground can be changed, and the distance between the two first positioning lasers 421-1 can be adjusted to adapt to the positioning of the floor tiles with different widths.
Under the condition that the laser positioning mechanism controls the pavement brick laying mechanism 400 to be kept horizontal at any time through the mechanical arm, the pavement brick laying mechanism 400 is longitudinally and transversely positioned based on the laser positioning principle, and the positioning principle is as follows:
Because the two groups of laser positioning devices are arranged on the left side and the right side of the frame, the laser positioning devices are symmetrically arranged on the left side and the right side. The first laser transmitters 421 which are fixed on the front slide rail support plates 402 on the two sides of the front end of the paving brick paving frame are fixedly connected with the mechanical movable arm and are used for positioning the whole vehicle, when the next brick body is paved, the two first laser transmitters 421 of the whole vehicle send out cross-shaped first positioning lasers 421-1 to the opposite side ground, the paved brick body or the marking line and the like are used as marks to roughly position the whole vehicle, the position deviation is ensured to be in a specified range, and the preparation is made for the adjusting position of the front paving brick paving mechanism 400; the other group is a second laser emitter 422 fixed on a side frame 436 of the turnover mechanism 430, and moves synchronously with the side frame 436, after the complete machine is stopped, before the links of scraping, paving bricks and compacting, the second laser emitter 422 emits left and right beams of cross-shaped second positioning lasers 422-1 perpendicular to the ground, when the second positioning lasers 422-1 on the same side are basically coincident with the first positioning lasers 421-1, the placement position can be pre-judged, and the paving position can be positioned only by performing small-amplitude position adjustment, so that the paved bricks are more orderly.
As shown in fig. 6f, the placing device 431 is provided with a clamping fixing frame 431-1, one side of the clamping fixing frame 431-1 is provided with a supporting plate 431-4, the clamping fixing frame 431-1 is provided with a Y-direction adjusting guide rail 431-2, a bracket 431-5 on the same side of the supporting plate is arranged on the adjusting guide rail 431-2, and the bracket 431-5 is connected with the clamping fixing frame 431-1 through a fine adjusting cylinder 431-3 to adjust the position of the bracket 431-5 in the Y direction, so that the transverse fine adjusting and positioning of the pavement brick laying mechanism 400 when placing the pavement bricks can be realized.
A plurality of support plates 407 in the X direction are mounted on the rear slide support plate 401, and rollers are provided on the support plates 407. The support plate 407 serves as a brick transfer mechanism, and the conveyor 300 transfers the tile forward in the X-direction through the support plate 407 and between the pallet 431-4 and the bracket 431-5.
The paving tile paving mechanism 400 of the present invention is an infrared laser positioning paving system that integrates screeding, placement and compaction. When paving the pavement bricks, the pavement brick paving mechanism 400 is used for firstly scraping the ground under the guidance of the positioning mechanism, then placing the ground bricks and then compacting the ground bricks. The scraping mechanism 432, the placing device 431 and the rolling mechanism 433 are all connected with the overturning oil cylinder 434, the overturning oil cylinder 434 is installed on the side frame 436 through the overturning oil cylinder supporting plate 435, and the scraping mechanism 432, the placing device 431 and the rolling mechanism 433 are overturned by more than 180 degrees around the overturning oil cylinder 434 through the overturning oil cylinder 434.
When it is desired to pave the kerb, the paving brick paving mechanism 400 on the mechanical arm may be removed, and the kerb paving mechanism 600 may be installed to pave the kerb, as further described with reference to fig. 7a-7d, below with respect to the structure of the kerb paving mechanism 600:
the kerb paving mechanism 600 is provided with a kerb paving frame 610 mounted on the mechanical arm 500, a kerb paving opening 611 with an adjustable width in the Y direction is provided in the middle of the kerb paving frame 410, a positioning guard 616 in the Y direction is mounted on the front side of the kerb paving opening 6411, a buffer plate 620 capable of being turned down is mounted on the rear side of the kerb paving opening 611, a guiding slope plate 613 is fixed between the positioning guard plate 616 and the buffer plate 620, a gap is left between the front end of the guiding slope plate 613 and the positioning guard plate 616, the buffer plate 620 holds the kerb conveyed by the conveying mechanism 300, and the downward turned buffer plate 620 conveys the kerb 02 lying on the conveying mechanism 300 to the guiding slope plate 613, and the kerb 02 slides down into the gap on the guiding slope plate 613 and stands on the ground in the Y direction.
An interface 617 for quick release is provided on the kerb paving frame 610 to facilitate the removable mounting of the kerb paving frame 610 between the quick release mounting brackets 531 of the mechanical arm legs 530. The width adjusting plates 612 are symmetrically installed on two sides of the vehicle width of the curb paving frame 610 (an opening area between the two width adjusting plates 612 is a curb paving opening 611), the width adjusting plates 612 are fixed on the curb paving frame 610 through adjusting plates 614 and first adjusting guide rails 618, the adjusting plates 614 are provided with a plurality of fixing holes, the distance between the two width adjusting plates 612 is adjusted through different fixing holes, and manual adjustment of bricks with different lengths can be achieved. Preferably, the width adjusting plate 612 is a vertical plate in the X direction, and an outer bent flange 615 is provided at the rear end, so as to play a guiding role, and facilitate the better entering of the curb into the curb paving port 611.
The curb paving frame 610 is provided with a thickness adjusting component, so that automatic elastic adjustment of rotators with different thicknesses can be realized, and the structure is specifically as follows: the curb paving frame 610 is symmetrically provided with horizontal thickness positioning wheels 630 on two sides of the vehicle width, the thickness positioning wheels 630 at the rear end of the advancing direction are abutted against the side wall of the paved curb back in the continuous curb paving process of the brick paving machine, the thickness positioning wheels 630 are fixed on a thickness adjusting plate 631, the thickness adjusting plate 631 is a vertical plate in the Y direction, the thickness adjusting plate 631 is fixed on the curb paving frame 610 through a second adjusting guide rail 633, the second adjusting guide rail 633 is provided with thickness adjusting springs 632, the front position and the rear position of the thickness adjusting plate 631 in the X direction are adjustable, and then the distance between the thickness positioning wheels 630 and the positioning guard plates 616 can be adjusted.
The buffer plate 620 serves to buffer the falling brick body, the rotation shaft thereof is a horizontal rotation shaft in the Y direction, both ends of the horizontal rotation shaft are connected with the curb paving frame 610, and the buffer spring 621 is installed on the horizontal rotation shaft between the curb paving frame 610 and the buffer plate 620.
The curb paving frame 610 is provided with a crushed soil cleaning plate 640 at both left and right sides of the vehicle width, the top end of the crushed soil cleaning plate 640 is hinged on the curb paving frame 610 to rotate in the Y direction, the crushed soil cleaning plate 640 is provided with a second roller 641, and the outer side edge of the crushed soil cleaning plate 640 is an inclined surface. In the process of paving by the kerb paving apparatus, the crushed soil cleaning plate 640 at the front end in the traveling direction is in a sagging state for cleaning crushed soil in the kerb paving groove, the crushed soil cleaning plate 640 at the rear side in the traveling direction is turned upward to be horizontally arranged and the second rolling wheels 641 are rolled on the paved upper surface of the kerb 02.
The front end of the guide slope plate 613 is provided with a vertical plate 613-1 which is vertical to the ground downwards and parallel to the positioning guard plate 616, and a gap slightly larger than the thickness of the kerb is left between the vertical plate 613-1 and the positioning guard plate 616. The curb 02 is dropped onto the guide slope plate 613 by the buffer plate 620 being turned down, and the curb 02 slides down into the gap at the guide slope plate 613 and stands on the ground in the Y direction.
The working process of the pavement brick is described in detail as follows:
firstly, bricks (pavement bricks or curbs) are stacked on a fork of a forklift, and the front side and the back side of the stacked bricks are contacted. Then we put down the warehouse rack 130 to be in a horizontal state and drive the forklift to transfer the stacked floor tiles onto the warehouse rack 130, since the warehouse rack 130 is rotatably connected to the bottom center of the longitudinal lifting rack 102, a space for the fork to travel is formed at both sides of the warehouse rack 130, and the forklift can extend into the center of the opening of the fork when running near the flat brick laying device 10. And the floor tile is removed and separated after the forklift is driven into place.
A second conveyor 132 of rollers or belts is provided on the warehouse rack 130, and stacked bricks are conveyed forward by the second conveyor 132 onto the lift plate 103. The ejector pins of the lifting devices 120 on both sides of the lifting plate 103 slide upwards, and the ejector pins drive the lifting webs 106 on both sides to move upwards steadily by moving upwards through the lifting chains 122, so that the height of the lifting plate 103 is lifted as shown in fig. 3 b.
The clamping device 220 of the clamping and pushing mechanism 200 slides backwards to the tail direction, the clamping plate 225 clamps and fixes the left end and the right end of the uppermost brick, and then the clamping device 220 moves towards the head direction. The clamping device 220 slides forward in the process that the second roller 221 slides into the lower lifting rail 213 to lift the self height, so that the clamping device 220 slightly lifts the height of the brick while driving the brick to move forward, and the clamped brick is prevented from being scraped with the brick on the lifting plate 103, so that the attractiveness of the brick is affected.
When the gripping device 220 slides on the advancing rail 210 over the conveyor 300, the two jaws 225 are released, the brick falls onto the conveyor 300 and the lying brick continues to be conveyed forward by the conveyor 300.
The above steps are general steps of the paving brick laying mechanism 400 and the kerb laying mechanism 600, and when paving a paving brick, the paving brick laying mechanism 400 is mounted on the mechanical arm 500, and the paving process of the paving brick laying mechanism 400 is as follows:
after the carriage moves to the designated position of the paving area, the position of the paving brick paving mechanism 400 is positioned by the positioning mechanism 320, the turning cylinder 434 drives the turning mechanism 430 to integrally turn over, so that the saw-tooth scraping plate of the scraping mechanism 432 is in inclined contact with the ground, and then the horizontal telescopic cylinder 406 drives the turning mechanism 430 to integrally move back and forth on the setting frame to scrape the ground, as shown in fig. 6 g.
After the ground is scraped, the tile transferred by the transfer mechanism 300 is transferred between the pallet 431-4 and the bracket 431-5 through the support plate 407 so that the tile is held by the placement mechanism 431. Then the turnover cylinder 434 drives the turnover mechanism 430 to integrally turn over, so that the placement mechanism 431 with bricks clamped at the rear side is turned over to the front side and is in a horizontal state, as shown in fig. 6h-6i, and then the horizontal telescopic cylinder 406 drives the turnover mechanism 430 to retract, so that the bracket 431-5 is pulled out from the gap between the pavement brick 01 and the ground, and the pavement brick 01 is paved on the ground.
Then, the turning cylinder 434 drives the turning mechanism 430 to integrally turn over, so that the rolling mechanism 433 turns over to make the first rolling wheel contact with the upper surface of the laid tile, and then the horizontal telescopic cylinder 406 drives the turning mechanism 430 to move back and forth, and the first rolling wheel rolls back and forth the upper surface of the laid tile, as shown in fig. 6 j.
After the rolling is completed, the horizontal telescopic cylinder 406 drives the tilting mechanism 430 to retract to the initial position, and the tilting mechanism 430 is driven by the tilting cylinder 434 to tilt to a state in which the placing mechanism 431 is connected with the conveying mechanism 300 (i.e., to return to the state of fig. 6 e). The body is then moved to the next brick laying position, with the positioning provided by two sets of positioning mechanisms to ensure that the laid bricks fall into the designated positions.
When paving a curb, the curb paving mechanism 600 is mounted to the mechanical arm 500, and the paving process of the curb paving mechanism 600 is as follows:
when the conveyor 300 moves to the forefront, the curb 02 is firstly blocked by the buffer plate 620, the underside of the curb 02 (i.e. the bottom edge for contacting the ground) is contacted with the buffer plate 620, then the buffer plate 620 is turned down, the curb 02 loses the blocking of the buffer plate 620 and slides onto the guide slope plate 613, the curb 02 slides forward on the guide slope plate 613 under the action of gravity, and the curb 02 is blocked by the positioning guard plate 616 to stand in the curb paving groove in the Y direction when falling from the guide slope plate 613, and at this time, the paving operation of one curb 02 is completed, so that the curb 02 stands in the curb paving groove on the ground.
Subsequently, the traveling device 12 drives the brick paving machine 10 to transversely move in the Y direction, and the crushed soil cleaning plate 640 located at the front side of the paving direction is in a sagging state, so that the crushed soil in the curb paving groove can be cleaned out by the crushed soil cleaning plate 640 in the advancing process of the curb paving equipment, so that the curb paving groove is smoother, and the follow-up curb falls into the paving groove to be wholly tidier. The crushed soil cleaning plate 640 positioned at the rear side of the paving direction rotates to a horizontal state, the second roller 641 of the crushed soil cleaning plate 640 is rolled on the upper surface of the curb 02 at the rear side of the curb paving frame 610 in the paving direction, and downward rolling operation is carried out on the curb paved at the rear side in the traversing process of the brick paving machine 10; the thickness positioning wheel 630 positioned at the rear side of the paving direction is abutted against the back surface of the curb paved at the rear side, and the thickness positioning wheel 630 provides forward rolling operation for the curb in the process of traversing; by rolling down and forward the curb paved in the rear, the paved curb can be tidier.
The preferred embodiments of the present invention have been described above. It is to be understood that the invention is not limited to the specific embodiments described above, wherein devices and structures not described in detail are to be understood as being implemented in a manner common in the art; any person skilled in the art can make many possible variations and modifications to the technical solution of the present invention or modifications to equivalent embodiments without departing from the scope of the technical solution of the present invention, using the methods and technical contents disclosed above, without affecting the essential content of the present invention. Therefore, any simple modification, equivalent variation and modification of the above embodiments according to the technical substance of the present invention still fall within the scope of the technical solution of the present invention.

Claims (11)

1. The laying and supporting mechanism capable of laying different bricks comprises a mechanical movable arm (500) arranged at the front side of a frame (11) of a brick laying machine, wherein the length of the brick laying machine is in the X direction, and the width of the brick laying machine is in the Y direction, and the laying and supporting mechanism is characterized in that the mechanical movable arm (500) consists of a left movable arm and a right movable arm which are symmetrically arranged at the left side and the right side of the front part of the frame (11), and the left movable arm and the right movable arm are fixedly connected through an connecting rod (540);
The left movable arm and the right movable arm comprise longitudinal supporting legs (530) and horizontal upper arms (510) and lower arms (520), the front ends of the upper arms (510) and the lower arms (520) are hinged with the supporting legs (530), the upper arms (510) are hinged with the top ends of the supporting legs (530), the rear ends of the lower arms (520) are movably connected with the middle parts of the upper arms (510) through connecting rod supporting arms (521), and the upper arms (510), the lower arms (520), the supporting legs (530) with hinged front ends and rear ends and the connecting rod supporting arms (521) form a parallel four-bar mechanism;
the quick-release mounting bracket (531) is arranged at the bottom of the supporting leg (530), a swinging cylinder (532) is connected between the quick-release mounting bracket (531) and the supporting leg (530), the angle of the quick-release mounting bracket (531) is adjusted by the swinging cylinder (532), a first supporting universal wheel (533) is arranged at the bottom of the quick-release mounting bracket (531), a vertical jacking mechanism (505) and a horizontal pushing mechanism (506) are respectively arranged at two sides of the frame (11), the vertical jacking mechanism is hinged with the upper arm (510), and the horizontal pushing mechanism (506) is fixedly connected on the connecting rod supporting arm (521);
the quick-release mounting bracket (531) is detachably provided with a pavement brick paving mechanism (400) or a curb stone paving mechanism (600), and the pavement brick paving mechanism or the curb stone paving mechanism is selectively mounted on a brick paving machine according to different paving scenes.
2. The laying and supporting mechanism capable of laying different bricks as claimed in claim 1, characterized in that vertical guide rails (501) are installed on the left and right sides of the front part of the frame (11), vertical sliding block supports (502) sliding up and down are installed on the vertical guide rails (501), and ejector rods of the vertical lifting mechanism (505) and the rear ends of the upper arms (510) are hinged on the vertical sliding block supports (502).
3. The laying and supporting mechanism capable of laying different bricks according to claim 1, wherein the quick-release mounting bracket (531) is provided with two rotating shafts, the first rotating shaft is mounted on the supporting leg (530) through a pin shaft (531-2), the second rotating shaft (531-6) is hinged with a swinging rod of the swinging cylinder (532), and the swinging cylinder (532) drives the quick-release mounting bracket (531) to rotate by taking the pin shaft (531-2) as an axis;
the quick-release mounting bracket (531) is provided with two triangular plates (531-1) which are arranged in parallel, three vertexes of the two triangular plates (531-1) are fixedly connected through connecting columns, a first connecting column is coaxially arranged with the pin shaft (531-2), the other two second connecting columns (531-7) are used for being connected with bayonet reserved by the laying mechanism, and a second rotating shaft (531-6) is arranged between the two connecting columns;
One of the second connecting columns (531-7) is an optical axis, the other second connecting column is a locking shaft (531-3) with a non-circular section, one end of the locking shaft (531-3) is fixedly connected with a handle (531-4), two bayonets reserved by the laying mechanism are respectively clamped on the two second connecting columns and rotate the handle to enable the laying mechanism to be fixedly connected with the quick-release mounting bracket (531) in a locking mode, and a buckle (531-5) for fixing the handle (531-4) is arranged on the outer side face of one triangular plate.
4. The paving and supporting mechanism capable of paving different bricks according to claim 1, wherein the paving brick paving mechanism (400) is provided with a paving brick paving frame connected with the mechanical arm (500), a turnover mechanism (430) sliding back and forth in the X direction is mounted on the paving brick paving frame, the turnover mechanism (430) is provided with a Y-direction turnover shaft, the turnover mechanism (430) is provided with a placement device (431) rotating with the turnover shaft as an axis, and after the placement device (431) clamps one paving brick (01) conveyed by the conveying mechanism (300), the placement device (431) turns forward to horizontally lay the clamped paving brick (01) on the ground.
5. The paving and supporting mechanism capable of paving different brick bodies according to claim 4, wherein the paving brick paving frame is composed of a front sliding rail supporting plate (402) and a rear sliding rail supporting plate (401), the rear sliding rail supporting plate (401) is fixedly connected with the front sliding rail supporting plate (402) through a quick-dismantling connecting plate (403), the paving brick paving mechanism (400) is detachably arranged on a mechanical arm (500) through the quick-dismantling connecting plate (403), and supporting feet (404) and second supporting universal wheels (405) are arranged at the bottom of the front sliding rail supporting plate (402);
side frames (436) which are in sliding fit with the front sliding rail supporting plates (402) are arranged on two sides of the turnover mechanism (430), the turnover mechanism (430) can rotate on the side frames (436), and the rear sliding rail supporting plates (401) are connected with the side frames (436) through horizontal telescopic cylinders (406).
6. The laying and supporting mechanism capable of laying different bricks as claimed in claim 4, wherein the turning mechanism (430) is further provided with a scraping mechanism (432) and a rolling mechanism (433) which rotate around the turning shaft as an axis, the scraping mechanism (432), the rolling mechanism (433) and the placing device (431) synchronously rotate around the turning shaft as an axis, and the turning shaft is a turning oil cylinder (434);
The scraping mechanism (432) is provided with a sawtooth scraping plate, the sawtooth scraping plate is obliquely contacted with the ground by the overturning of the scraping mechanism (432), the horizontal telescopic cylinder (406) drives the overturning mechanism (430) to move forwards and backwards, the sawtooth scraping plate scrapes the ground,
the rolling mechanism (433) is provided with a first rolling wheel with convex ribs on the outer diameter, the rolling mechanism (433) overturns to enable the first rolling wheel to be in contact with the upper surface of the paved pavement brick (01), the horizontal telescopic cylinder (406) drives the overturning mechanism (430) to move back and forth, and the first rolling wheel carries out rolling operation on the paved pavement brick (01).
7. The laying and supporting mechanism capable of laying different bricks as claimed in claim 5, characterized in that a first laser emitter (421) is mounted at the front ends of the front slide rail supporting plates (402) on both sides, and a second laser emitter (422) is mounted at the front ends of the side frames (436) on both sides;
each first laser emitter (421) is used for emitting first positioning lasers crossed in a cross shape to the ground under the first laser emitters (421) on the other side, each second laser emitter (422) is used for emitting second positioning lasers crossed in a cross shape perpendicular to the ground, and the paving position of the pavement brick (01) is determined through superposition of the second positioning lasers and the first positioning lasers;
The included angle between the first positioning lasers emitted by the two first laser transmitters (421) and the ground is adjustable so as to adjust the distance between the two first positioning lasers.
8. The laying and supporting mechanism capable of laying different bricks as claimed in claim 4, characterized in that the placing device (431) is provided with a clamping fixing frame (431-1), one side of the clamping fixing frame (431-1) is provided with a supporting plate (431-4), the clamping fixing frame (431-1) is provided with a Y-direction adjusting guide rail (431-2), a bracket (431-5) on the same side of the supporting plate is arranged on the adjusting guide rail, and the bracket (431-5) is connected with the clamping fixing frame (431-1) through a fine adjusting cylinder (431-3) to adjust the position of the bracket (431-5) in the Y direction;
a plurality of X-direction support plates (407) are arranged on the rear slide rail support plate (401), and rollers are arranged on the support plates (407);
the pavement brick (01) is transferred between the supporting plate (431-4) and the bracket (431-5) through the supporting plate (407).
9. The laying and supporting mechanism for laying different bricks according to claim 1, wherein the curb laying mechanism (600) is provided with a curb laying frame (610), a curb laying port (611) with adjustable width in the Y direction is arranged in the middle of the curb laying frame (610), a positioning guard plate (616) in the Y direction is arranged at the front side of the curb laying port (611), a buffer plate (620) capable of being turned downwards is arranged at the rear side of the curb laying port (611), the rotating shaft of the buffer plate (620) is a horizontal rotating shaft in the Y direction, a guide slope plate (613) is fixed between the positioning guard plate (616) and the buffer plate (620), a vertical plate (613-1) which is vertical to the ground and parallel to the positioning guard plate (616) is arranged at the front end of the guide slope plate (613-1), and a gap is reserved between the vertical plate (613-1) and the positioning guard plate (616);
The buffer plate (620) turns over the curb (02) downwards after supporting, and the curb (02) slides down into the gap on the guide slope plate (613) and stands on the ground in the Y direction.
10. The laying and supporting mechanism capable of laying different bricks according to claim 9, characterized in that width adjusting plates (612) are symmetrically arranged on two sides of the vehicle width of the curb stone laying frame (610), the space between the width adjusting plates (612) is adjustable, the width adjusting plates (612) are vertical plates in the X direction, and a folded edge (615) which is bent at the outer side is arranged at the rear end;
the method is characterized in that the curb paving frame (610) is symmetrically provided with horizontal thickness positioning wheels (630) on two sides of the vehicle width, the thickness positioning wheels (630) at the rear end in the advancing direction are abutted against the side wall of the back of the paved curb in the paving process, the thickness positioning wheels (630) are fixed on a thickness adjusting plate (631), the thickness adjusting plate (631) is a vertical plate in the Y direction and is adjustable in position in the X direction, and a thickness adjusting spring (632) is arranged between the thickness adjusting plate (631) and the curb paving frame (610);
two ends of the horizontal rotating shaft are connected with the curb paving frame (610), and a buffer spring (621) is arranged on the horizontal rotating shaft between the curb paving frame (610) and the buffer plate (620).
11. The laying and supporting mechanism for laying different bricks according to claim 10, wherein the curb stone laying frame (610) is provided with a crushed soil cleaning plate (640) at both left and right sides of the vehicle width, the top end of the crushed soil cleaning plate (640) is hinged on the curb stone laying frame (610) to rotate in the Y direction, the crushed soil cleaning plate (640) is provided with a second roller wheel (641), and the outer side edge of the crushed soil cleaning plate (640) is an inclined surface;
in the process of continuously paving the curb in the Y direction of the brick paving machine, the crushed soil cleaning plate (640) at the front end of the advancing direction is in a sagging state for cleaning crushed soil in a curb paving groove, the crushed soil cleaning plate (640) at the rear side of the advancing direction is turned upwards to be horizontally arranged, and a second rolling wheel (641) is rolled on the upper surface of the paved curb (02).
CN202211179155.7A 2022-09-27 2022-09-27 Paving and supporting mechanism capable of paving different bricks Active CN115467219B (en)

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Citations (5)

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NL2001093C2 (en) * 2007-12-14 2009-06-16 Crh Kleiwaren Beheer B V Paving machine.
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CN112211074A (en) * 2020-09-27 2021-01-12 东北林业大学 Road surface and curb laying device of intelligent integrated system

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US7950874B2 (en) * 2009-04-16 2011-05-31 Guntert & Zimmerman Const. Div., Inc. Slipform paving machine with adjustable length paving kit
US9908571B2 (en) * 2010-03-26 2018-03-06 Guntert & Zimmerman Const. Div., Inc. Adjustable bolster swing legs for slipform paving machines
US20140377002A1 (en) * 2013-06-14 2014-12-25 Seeco Paving Curb forming machine

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NL2001093C2 (en) * 2007-12-14 2009-06-16 Crh Kleiwaren Beheer B V Paving machine.
CN204509962U (en) * 2014-12-30 2015-07-29 张献功 A kind of brick paving machine
CN104975555A (en) * 2015-06-03 2015-10-14 长安大学 Automatic paving machine
CN106480812A (en) * 2016-12-20 2017-03-08 福建群峰机械有限公司 A kind of new and effective brick paving machine
CN112211074A (en) * 2020-09-27 2021-01-12 东北林业大学 Road surface and curb laying device of intelligent integrated system

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