CN115450446A - Masonry mortar joint grouting device and construction method - Google Patents
Masonry mortar joint grouting device and construction method Download PDFInfo
- Publication number
- CN115450446A CN115450446A CN202211180195.3A CN202211180195A CN115450446A CN 115450446 A CN115450446 A CN 115450446A CN 202211180195 A CN202211180195 A CN 202211180195A CN 115450446 A CN115450446 A CN 115450446A
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- Prior art keywords
- mortar
- joint
- pointing
- plate
- mortar joint
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- 239000004570 mortar (masonry) Substances 0.000 title claims abstract description 194
- 238000010276 construction Methods 0.000 title claims abstract description 14
- 238000005507 spraying Methods 0.000 claims abstract description 20
- 230000007246 mechanism Effects 0.000 claims abstract description 15
- 238000003756 stirring Methods 0.000 claims abstract description 9
- 230000007306 turnover Effects 0.000 claims description 5
- 239000011440 grout Substances 0.000 claims description 4
- 238000005452 bending Methods 0.000 claims description 3
- 238000006073 displacement reaction Methods 0.000 claims description 3
- 238000001125 extrusion Methods 0.000 claims description 3
- 230000010412 perfusion Effects 0.000 claims description 3
- 239000007921 spray Substances 0.000 claims description 3
- 238000004891 communication Methods 0.000 claims 1
- 230000003028 elevating effect Effects 0.000 description 6
- 238000009435 building construction Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
- E04G21/14—Conveying or assembling building elements
- E04G21/16—Tools or apparatus
- E04G21/20—Tools or apparatus for applying mortar
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/08—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
- B28C5/10—Mixing in containers not actuated to effect the mixing
- B28C5/12—Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers
- B28C5/16—Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers the stirrers having motion about a vertical or steeply inclined axis
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C7/00—Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
- B28C7/16—Discharge means, e.g. with intermediate storage of fresh concrete
- B28C7/162—Discharge means, e.g. with intermediate storage of fresh concrete by means of conveyors, other than those comprising skips or containers, e.g. endless belts, screws, air under pressure
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04G—SCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
- E04G21/00—Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
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- Engineering & Computer Science (AREA)
- Architecture (AREA)
- Mechanical Engineering (AREA)
- Structural Engineering (AREA)
- Civil Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Dispersion Chemistry (AREA)
- Conveying And Assembling Of Building Elements In Situ (AREA)
Abstract
The invention provides a masonry mortar joint mortar filling device and a construction method, which comprises a movable mortar joint grouting mechanism, a mortar stirring tank, a mortar pipe and a flat nozzle mortar spraying head, wherein the movable mortar joint grouting mechanism comprises a movable frame, a transverse pointing assembly and a vertical pointing assembly, the bottom of the mortar stirring tank is connected with one end of the mortar pipe, the other end of the mortar pipe penetrates through the movable frame and is connected with the flat nozzle mortar spraying head through a corrugated pipe, and the transverse pointing assembly and the vertical pointing assembly are both connected with the movable frame.
Description
Technical Field
The invention belongs to the technical field of building construction, and particularly relates to a masonry mortar joint mortar pouring device and a construction method.
Background
Masonry engineering is the key point of building construction, wherein the plumpness of mortar joints is an important link. The traditional process is that a bricklaying knife is manually used for pouring mortar into mortar joints by one shovel and one shovel, the vertical mortar joints are continuously cut into the vertical mortar joints by the bricklaying knife to fill the whole mortar joints, and the mortar joints are ensured to be uniform and full; the method wastes time and labor, increases labor cost, easily causes the insufficient mortar joints, leads to the reduction of the bearing capacity of the masonry, causes the problems of water leakage on the wall surface and the like, and influences the quality of the wall body.
Disclosure of Invention
The invention aims to solve the technical problems and provides a masonry mortar joint grouting device and a construction method.
The technical scheme adopted by the invention for solving the technical problems is as follows: the utility model provides a brickwork mortar joint mortar perfusion device, its characterized in that, includes portable mortar joint grouting mechanism, mortar agitator tank, mortar pipe and flat mouth grout spraying head, portable mortar joint grouting mechanism is including moving frame, horizontal pointing subassembly and vertical pointing subassembly, mortar agitator tank bottom is connected the one end of mortar pipe, the other end of mortar pipe passes moving frame, through the bellows with the flat mouth grout spraying head is connected, horizontal pointing subassembly and vertical pointing subassembly all with the moving frame be connected.
According to the above scheme, moving frame comprises framework and removal subassembly, the framework is the rectangle framework that front bezel, back plate and left side board, right side board are constituteed, moving frame includes pulley bracket and vertical gyro wheel, the horizontal gyro wheel of L type, pulley bracket is fixed in respectively on left and right side board outer wall, vertical gyro wheel is located on pulley bracket's the horizontal pole, and is parallel with left and right side board, horizontal gyro wheel is located on pulley bracket's the montant, and is perpendicular with left and right side board, the mortar pipe passes front bezel top center, front bezel bottom stay the seam, control horizontal mortar joint thickness.
According to the scheme, the transverse pointing component comprises a transverse pointing connecting rod and pointing balls, the transverse pointing connecting rod is symmetrically arranged on the outer walls of the left side plate and the right side plate, the top end of the transverse pointing connecting rod is connected with the left side plate and the right side plate, the inner wall of the bottom end of the transverse pointing connecting rod is provided with the pointing balls, and the positions of the pointing balls correspond to those of the positions reserved at the bottom of the front plate in a fixed mode.
According to the scheme, the vertical pointing assembly comprises two mortar joint clamping plates which are symmetrically arranged, the tops of the mortar joint clamping plates are connected with the left side and the right side of the flat nozzle mortar spraying head, the inner wall surfaces of the mortar joint clamping plates are arc surfaces, and the bottom ends of the mortar joint clamping plates are provided with vertical laser instruments.
According to the above scheme, the mortar agitator tank is including a jar body, agitator and over-and-under type mortar transport plate, jar body top is equipped with the upset apron, the agitator is installed in jar internal portion, over-and-under type mortar transport plate includes transport plate body and elevating screw, elevating screw is vertical to be installed on jar external wall, with the opening side of upset apron is corresponding, the one end of transport plate body is connected with elevating screw's screw nut.
According to the scheme, the outer walls of the two mortar joint clamping plates are symmetrically provided with the building block fixing clamping rods, the building block fixing clamping rods are U-shaped right-angle bending rods, and the openings of the two building block fixing clamping rods are opposite.
According to the scheme, the left side plate and the right side plate are provided with gradienters.
A masonry mortar joint mortar pouring construction method is characterized by comprising the following steps:
s1) unloading mortar from a mortar hopper car onto a mortar transport plate, opening a turnover cover plate, starting a lifting screw rod, then vertically lifting the mortar transport plate to an opening of a tank body, lifting one side of the mortar transport plate, pouring the mortar into a mortar tank, and opening a stirrer to stir the mortar in the mortar tank;
s2) uniformly arranging the added building blocks according to the standard requirement, placing the movable mortar joint grouting mechanism on the arranged added building blocks after the arrangement is finished, connecting a mortar pipe and a flat nozzle grouting head, and adjusting the levelness of the device according to a level meter;
s3) starting mortar grouting, slowly sliding the movable mortar joint grouting mechanism to the mortar joint grouting direction while the flat nozzle mortar spraying head starts to spray mortar, uniformly paving the mortar in the front plate flattening device to finish the filling of a transverse mortar joint, and finishing the pointing treatment on the transverse mortar joint by using pointing small balls;
s4) when laser emitted by a laser instrument irradiates the vertical mortar joint of the added building block, pulling the flat nozzle mortar spraying head to move downwards to be tightly attached to the vertical mortar joint, and simultaneously, tightly attaching the mortar joint clamping plate to the vertical mortar joint, wherein the added building block fixing clamping rod also clamps the added building block in front, so that the displacement of the added building block caused by mortar extrusion is avoided, and the flat nozzle mortar spraying head automatically moves upwards to return to the original position after the mortar is injected;
and S5) repeating the steps, and performing mortar joint pouring construction on the next masonry.
The beneficial effects of the invention are: the mortar pouring device for the mortar joints of the masonry and the construction method are integrated, and the integrated device for automatically stirring is integrated with horizontal mortar joint grouting, pointing, vertical mortar joint side port clamping and splicing, vertical mortar joint grouting, pointing and masonry mortar sealing storage, saves labor, is easy to operate, can simultaneously control multiple-aspect quality problems, and is easy and convenient.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings that are required to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present application and therefore should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained from the drawings without inventive effort.
Fig. 1 is a front view of a construction state of one embodiment of the present invention.
Fig. 2 is a side view of a construction state of one embodiment of the present invention.
FIG. 3 is an isometric view of a left side plate with a portion removed from the movable mortar joint grouting mechanism according to an embodiment of the invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are some embodiments of the present application, but not all embodiments. The components of the embodiments of the present application, as generally described and illustrated in the figures herein, could be arranged and designed in a wide variety of different configurations.
Thus, the following detailed description of the embodiments of the present application, as presented in the figures, is not intended to limit the scope of the claimed application, but is merely representative of selected embodiments of the application. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.
It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined and explained in subsequent figures.
In the description of the present application, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings or orientations or positional relationships that the products of the application usually place when in use, and are used only for convenience in describing the present application and simplifying the description, but do not indicate or imply that the devices or elements being referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present application. Furthermore, the terms "first," "second," "third," and the like are used solely to distinguish one from another and are not to be construed as indicating or implying relative importance.
Furthermore, the terms "horizontal", "vertical", "overhang" and the like do not imply that the components are required to be absolutely horizontal or overhang, but may be slightly inclined. For example, "horizontal" merely means that the direction is more horizontal than "vertical" and does not mean that the structure must be perfectly horizontal, but may be slightly inclined.
In the description of the present application, it is further noted that, unless expressly stated or limited otherwise, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present application can be understood in a specific case by those of ordinary skill in the art.
In this application, unless expressly stated or limited otherwise, the first feature "on" or "under" the second feature may comprise direct contact of the first and second features, or may comprise contact of the first and second features not directly but through another feature in between. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. "beneath," "under" and "beneath" a first feature includes the first feature being directly beneath and obliquely beneath the second feature, or simply indicating that the first feature is at a lesser elevation than the second feature.
The features and properties of the present application are described in further detail below with reference to examples.
As shown in fig. 1-3, a masonry mortar joint mortar filling device comprises a movable mortar joint grouting mechanism, a mortar stirring tank 1, a mortar pipe 2 and a flat nozzle mortar spraying head 3, wherein the movable mortar joint grouting mechanism comprises a movable frame 4, a transverse joint pointing assembly and a vertical joint pointing assembly, the bottom of the mortar stirring tank is connected with one end of the mortar pipe, the other end of the mortar pipe penetrates through the movable frame and is connected with the flat nozzle mortar spraying head through a corrugated pipe 5, and the transverse joint pointing assembly and the vertical joint pointing assembly are both connected with the movable frame.
Moving frame comprises framework and removal subassembly, the framework is front bezel 6, back plate and left side board, the rectangle framework that the right side board is constituteed, moving frame includes pulley bracket 7 and vertical gyro wheel 8 of L type, horizontal gyro wheel 9, pulley bracket is fixed in respectively on a left side, the right side board outer wall, vertical gyro wheel is located on pulley bracket's the horizontal pole, and left and right side board is parallel, horizontal gyro wheel is located on pulley bracket's the montant, and is perpendicular with left and right side board, the mortar pipe passes front bezel top center, the seam is left to the front bezel bottom, control horizontal mortar joint thickness.
The transverse pointing component comprises a transverse pointing connecting rod 10 and pointing small balls 11, the transverse pointing connecting rod is symmetrically arranged on the outer walls of the left side plate and the right side plate, the top end of the transverse pointing connecting rod is connected with the left side plate and the right side plate, the pointing small balls are arranged on the inner wall of the bottom end of the transverse pointing connecting rod, and the positions of the pointing small balls correspond to the positions of the reserved seams at the bottom of the front plate.
The vertical pointing component comprises two mortar joint clamping plates 12 which are symmetrically arranged, the tops of the mortar joint clamping plates are connected with the left side and the right side of the flat nozzle guniting head, the inner wall surfaces of the mortar joint clamping plates are arc surfaces, and vertical laser instruments 13 are arranged at the bottom ends of the mortar joint clamping plates.
The mortar agitator tank includes a jar body, agitator 14 and over-and-under type mortar transport plate, and jar body top is equipped with upset apron 15, and the agitator is installed in internal portion of jar, and over-and-under type mortar transport plate includes transport plate body 16 and elevating screw 17, and elevating screw is vertical to be installed on jar external wall, and is corresponding with the opening side of upset apron, and the one end of transport plate body is connected with elevating screw's screw nut.
The outer walls of the two mortar joint clamping plates are symmetrically provided with a building block fixing clamping rod 18 which is a U-shaped right-angle bending rod, and the openings of the two building block fixing clamping rods are oppositely arranged.
The left and right side plates are provided with gradienters 19 for monitoring the levelness of the device.
The construction method for pouring mortar in mortar joints of masonry by adopting the device comprises the following steps:
s1) unloading mortar from a mortar hopper car onto a mortar transport plate, opening a turnover cover plate, starting a lifting screw rod, vertically lifting the mortar transport plate to an opening of a tank body, lifting one side of the mortar transport plate, pouring the mortar into a mortar tank, and opening a stirrer to stir the mortar in the mortar tank;
s2) uniformly arranging the added building blocks according to the standard requirement, placing the movable mortar joint grouting mechanism on the arranged added building blocks after the arrangement is finished, connecting a mortar pipe and a flat nozzle grouting head, and adjusting the levelness of the device according to a level meter;
s3) starting mortar pouring, slowly sliding the movable mortar joint grouting mechanism to the mortar joint grouting direction while the flat nozzle mortar spraying head starts to spray the mortar, uniformly paving the mortar in the front plate flattening device to finish the grouting of the transverse mortar joint, and simultaneously finishing the pointing treatment on the transverse mortar joint by the pointing small balls;
s4) when laser emitted by a laser instrument irradiates the vertical mortar joint of the added building block, pulling the flat nozzle mortar spraying head to move downwards to be tightly attached to the vertical mortar joint, and simultaneously, tightly attaching the mortar joint clamping plate to the vertical mortar joint, wherein the added building block fixing clamping rod also clamps the added building block in front, so that the displacement of the added building block caused by mortar extrusion is avoided, and the flat nozzle mortar spraying head automatically moves upwards to return to the original position after the mortar is injected;
and S5) repeating the steps, and performing mortar joint pouring construction on the next masonry.
The foregoing is only a preferred embodiment of the present invention; the scope of the invention is not limited thereto. Any person skilled in the art should also be able to cover the technical scope of the present invention by the equivalent or modified embodiments and the modified concepts of the present invention.
Claims (8)
1. The utility model provides a brickwork mortar joint mortar perfusion device, a serial communication port, including portable mortar joint grouting mechanism, mortar agitator tank, mortar pipe and flat nozzle grout spraying head, portable mortar joint grouting mechanism is including moving frame, horizontal joint pointing subassembly and vertical joint pointing subassembly, mortar agitator tank bottom connection the one end of mortar pipe, the other end of mortar pipe pass moving frame, through the bellows with the flat nozzle grout spraying head is connected, horizontal joint pointing subassembly and vertical joint pointing subassembly all with the moving frame junction.
2. The masonry mortar joint mortar perfusion device of claim 1, characterized in that, the movable frame comprises a frame body and a movable assembly, the frame body is a rectangular frame body consisting of a front plate, a rear plate, a left side plate and a right side plate, the movable frame comprises an L-shaped pulley support, vertical rollers and transverse rollers, the pulley support is fixed on the outer walls of the left side plate and the right side plate respectively, the vertical rollers are arranged on a cross rod of the pulley support and are parallel to the left side plate and the right side plate, the transverse rollers are arranged on a vertical rod of the pulley support and are perpendicular to the left side plate and the right side plate, the mortar pipe penetrates through the center of the top of the front plate, a seam is reserved at the bottom of the front plate, and the thickness of the transverse mortar joint is controlled.
3. The masonry mortar joint mortar grouting device according to claim 2, wherein the transverse pointing assembly comprises transverse pointing connecting rods and pointing balls, the transverse pointing connecting rods are symmetrically arranged on the outer walls of the left and right side plates, the top ends of the transverse pointing connecting rods are connected with the left and right side plates, the pointing balls are arranged on the inner walls of the bottom ends of the transverse pointing connecting rods, and the positions of the pointing balls correspond to the positions of the left and right remaining joints at the bottom of the front plate.
4. The masonry mortar joint grouting device according to claim 3, wherein the vertical joint pointing assembly comprises two mortar joint clamping plates which are symmetrically arranged, the tops of the mortar joint clamping plates are connected with the left side and the right side of the flat nozzle mortar spraying head, the inner wall surfaces of the mortar joint clamping plates are arc surfaces, and a vertical laser instrument is arranged at the bottom end of the mortar joint clamping plates.
5. The masonry mortar joint mortar filling device according to claim 1 or 4, wherein the mortar stirring tank comprises a tank body, a stirrer and a lifting type mortar conveying plate, the top of the tank body is provided with a turnover cover plate, the stirrer is arranged inside the tank body, the lifting type mortar conveying plate comprises a conveying plate body and a lifting screw rod, the lifting screw rod is vertically arranged on the outer wall of the tank body and corresponds to the opening side of the turnover cover plate, and one end of the conveying plate body is connected with a screw nut of the lifting screw rod.
6. The masonry mortar joint mortar pouring device according to claim 4, wherein the outer walls of the two mortar joint clamping plates are symmetrically provided with block adding fixing clamping rods, the block adding fixing clamping rods are U-shaped right-angle bending rods, and the openings of the two block adding fixing clamping rods are oppositely arranged.
7. The masonry mortar joint mortar grouting device according to claim 2 or 6, characterized in that gradienters are arranged on the left and right side plates.
8. A masonry mortar joint mortar pouring construction method is characterized by comprising the following steps:
s1) unloading mortar from a mortar hopper car onto a mortar transport plate, opening a turnover cover plate, starting a lifting screw rod, vertically lifting the mortar transport plate to an opening of a tank body, lifting one side of the mortar transport plate, pouring the mortar into a mortar tank, and opening a stirrer to stir the mortar in the mortar tank;
s2) the added building blocks are uniformly distributed according to the standard requirement, after the distribution is finished, the movable mortar joint grouting mechanism is placed on the distributed added building blocks, and after the mortar pipe and the flat nozzle mortar spraying head are connected, the levelness of the device is adjusted according to a level meter;
s3) starting mortar pouring, slowly sliding the movable mortar joint grouting mechanism to the mortar joint grouting direction while the flat nozzle mortar spraying head starts to spray the mortar, uniformly paving the mortar in the front plate flattening device to finish the grouting of the transverse mortar joint, and simultaneously finishing the pointing treatment on the transverse mortar joint by the pointing small balls;
s4) when laser emitted by a laser instrument irradiates the vertical mortar joint of the added building block, pulling the flat nozzle mortar spraying head to move downwards to be tightly attached to the vertical mortar joint, and simultaneously, tightly attaching the mortar joint clamping plate to the vertical mortar joint, wherein the added building block fixing clamping rod also clamps the added building block in front, so that the displacement of the added building block caused by mortar extrusion is avoided, and the flat nozzle mortar spraying head automatically moves upwards to return to the original position after the mortar is injected;
and S5) repeating the steps, and performing mortar joint pouring construction on the next masonry.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211180195.3A CN115450446B (en) | 2022-09-26 | 2022-09-26 | Masonry mortar joint mortar pouring device and construction method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211180195.3A CN115450446B (en) | 2022-09-26 | 2022-09-26 | Masonry mortar joint mortar pouring device and construction method |
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| Publication Number | Publication Date |
|---|---|
| CN115450446A true CN115450446A (en) | 2022-12-09 |
| CN115450446B CN115450446B (en) | 2024-01-12 |
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| CN202211180195.3A Active CN115450446B (en) | 2022-09-26 | 2022-09-26 | Masonry mortar joint mortar pouring device and construction method |
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| CN115450446B (en) | 2024-01-12 |
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