CN115446656B - Cutting equipment and method for aluminum profile processing based on environmental protection - Google Patents
Cutting equipment and method for aluminum profile processing based on environmental protection Download PDFInfo
- Publication number
- CN115446656B CN115446656B CN202211052413.5A CN202211052413A CN115446656B CN 115446656 B CN115446656 B CN 115446656B CN 202211052413 A CN202211052413 A CN 202211052413A CN 115446656 B CN115446656 B CN 115446656B
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- baffle
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- shaped
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- 238000005520 cutting process Methods 0.000 title claims abstract description 79
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 61
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 61
- 238000000034 method Methods 0.000 title claims description 16
- 230000007613 environmental effect Effects 0.000 title claims description 9
- 229910000838 Al alloy Inorganic materials 0.000 claims abstract description 10
- 238000001125 extrusion Methods 0.000 claims description 6
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 238000005381 potential energy Methods 0.000 claims description 3
- 206010066054 Dysmorphism Diseases 0.000 abstract description 9
- 230000000903 blocking effect Effects 0.000 abstract description 4
- 230000000694 effects Effects 0.000 abstract description 4
- 239000012634 fragment Substances 0.000 description 4
- 238000004891 communication Methods 0.000 description 3
- 238000005299 abrasion Methods 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/08—Protective coverings for parts of machine tools; Splash guards
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/0042—Devices for removing chips
- B23Q11/0067—Devices for removing chips chip containers located under a machine or under a chip conveyor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Shearing Machines (AREA)
- Manufacture And Refinement Of Metals (AREA)
Abstract
The invention discloses an environment-protection-based cutting device for processing aluminum profiles, which comprises an operation table, wherein the right side of a fixing frame is fixedly connected with an arch baffle arranged at the top of the operation table, the front side and the rear side of the right end of the arch baffle are rotationally connected with special-shaped baffles, the top of the right end of the arch baffle is fixedly connected with an inclined baffle, a collecting cavity is formed in the operation table, the left side wall of the collecting cavity is rotationally connected with a cutting wheel, and the top of the left side wall of a communicating groove is fixedly connected with a retaining plate. Through the setting of arch baffle and dysmorphism baffle, can block the piece that flies out from the right side when cutting the wheel cutting aluminium alloy, cooperation dysmorphism baffle and arch baffle rotatable setting are cutting in the completion and, can deflect the dysmorphism baffle upper left, expose the right side opening of arch baffle, conveniently discharge the piece of operation panel right side top gathering into the collection intracavity, play the effect of automatic blocking piece and collecting piece.
Description
Technical Field
The invention relates to the technical field of aluminum profile processing, in particular to cutting equipment and method for aluminum profile processing based on environmental protection.
Background
The aluminum profile is a strip-shaped material with a hollow formed by aluminum alloy plastic, the section of the aluminum profile is square or fan-shaped, and the aluminum profile is commonly used as a frame of a door or window after being cut, and has the characteristics of corrosion resistance, good strength and the like.
When the aluminum profile is processed, generally, only a part of one end of the aluminum profile is cut off, and because the aluminum profile is hollow, generated scraps easily enter the hollow of the aluminum profile when the aluminum profile is cut and collide with the inner wall of the aluminum profile, and the cut aluminum profile flies out from the shorter end, so that a large amount of scraps are accumulated on a cutting table, and fine scraps can be scattered into the air to harm the health of processing staff.
We block the piece that flies out through having right side setting up a fixed arch baffle and a rotatable upper portion to set up the arch baffle of arc portion in aluminium alloy cutting department to set up the device of catching the piece in the arch baffle inside of arc portion on upper portion, slow down and catch the piece, conveniently concentrate piece and follow-up clearance.
Disclosure of Invention
The invention aims to solve the problems in the prior art, and provides cutting equipment and method for processing an aluminum profile based on environmental protection.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
the utility model provides an aluminium alloy processing is with cutting equipment based on environmental protection, includes the operation panel, both sides fixedly connected with mount around the operation panel top center, mount top center department runs through fixedly connected with pneumatic cylinder, the bottom fixedly connected with fixed plate of pneumatic cylinder, the right side fixedly connected with of mount installs the arch baffle at the operation panel top, the front and back side rotation of arch baffle right-hand member is connected with special-shaped baffle, the top fixedly connected with tilt baffle of arch baffle right-hand member, the collection chamber has been seted up to the operation panel inside, the left and right sides at collection chamber top all is provided with the opening that runs through the operation panel top, collection chamber left side wall rotates and is connected with the cutting wheel, the spout has been seted up at the top of collection chamber right side wall, the diapire sliding connection of spout has the sliding plate, fixedly connected with first spring between the right-hand member of sliding plate right side and the right-hand member of spout, the roof of spout right-hand member has been seted up and has been run through to the intercommunication groove at the operation panel top, and this intercommunication groove left side wall top fixedly connected with butt plate.
Preferably, the bottom of the fixing plate is provided with a V-shaped groove, and the V-shaped groove is positioned right above the cutting wheel.
Preferably, the lower half of dysmorphism baffle is square, and the upper half is the arc, fixedly connected with catches the board between the lateral wall around the square portion of dysmorphism baffle, catches the board array and has seted up a plurality of through-hole, through-hole inner wall sliding connection has the rubber strip, the right-hand member fixedly connected with sliding connection of rubber strip is in the push pedal of the square portion lateral wall around the dysmorphism baffle, push pedal right side middle part fixedly connected with wedge plate, fixedly connected with second spring between four angle departments on push pedal right side and the square portion right side wall of dysmorphism baffle, square portion right side bottom fixedly connected with bar flange of dysmorphism baffle.
Preferably, the cutting wheel is movably connected with the side wall through an electric hoist, the electric hoist drives the cutting wheel to automatically slide up and down along the left opening of the collecting cavity, and the right opening of the collecting cavity is communicated with the arched baffle.
Preferably, when the bottom edge of the square portion of the special-shaped baffle rotates to a horizontal state along with the joint of the special-shaped baffle and the arched baffle, the abutting plate abuts against the inclined plane of the wedge plate, and the bottom end of the strip-shaped flange abuts against the inclined plane of the right end of the sliding plate.
Preferably, the width of the abutment plate is smaller than the width of the wedge plate.
Preferably, the strip-shaped flange is inserted into the communicating groove at the right end of the sliding groove along the arc track along with the rotation of the special-shaped baffle.
The cutting method of the equipment comprises the following specific steps:
s1, placing an aluminum profile to be processed on the top of an operation table, pushing the aluminum profile to move from left to right, and determining an aluminum profile cutting position according to the projection position of an opening on the left side of a collecting cavity in the vertical direction of the aluminum profile;
s2, after the cutting position is determined, driving the fixing plate to vertically move downwards through the hydraulic cylinder until the bottom of the fixing plate is extruded on the top of the aluminum profile, fixing the aluminum profile on the top of the operating platform, starting the cutting wheel to rotate and vertically move upwards along the collecting cavity, and cutting the aluminum profile, wherein the highest point of the cutting wheel is positioned inside the V-shaped groove and is not contacted with the side wall of the V-shaped groove when the cutting is completed;
s3, throwing out generated scraps under the action of centrifugal force in the process of cutting the aluminum profile by the cutting wheel set, and after the scraps collide against the inner wall of the aluminum profile, as the left end of the aluminum profile is longer, a large amount of scraps splash into the arched baffle plate from the right end of the aluminum profile, part of scraps collide with the inner wall of the arched baffle plate to stay in the arched baffle plate, and the other part of scraps collide with the rubber strip to drive the rubber strip to deform, so that the scraps stay on the left side of the rubber strip or are clamped between the rubber strips;
s4, after cutting is completed, the special-shaped baffle is deflected to the upper left, the abutting plate is separated from the wedge plate, the wedge plate loses leftward extrusion force exerted by the abutting plate, under the pulling of the elastic force of the second spring, the push plate and the rubber strip integrally move to the right side wall of the square part of the special-shaped baffle, the rubber strip slides along the through hole, aluminum profile scraps clamped between the rubber strips are blocked by the capturing plate to fall, part of scraps directly fall between the abutting plate and the left end opening of the arched baffle, and the other part of scraps fall on the surface of the inclined baffle and fall between the abutting plate and the left end opening of the arched baffle under the guiding of the inclined baffle;
s5, in the process that the special-shaped baffle deflects to the upper left, the sliding plate is not subjected to extrusion force of the strip-shaped flange any more, the sliding plate slides to the right side along the bottom wall of the chute under the drive of the elastic potential energy of the first spring, the opening on the right side of the collecting cavity is exposed, and at the moment, scraps and cut aluminum profile ends, which are positioned above the opening on the right side of the collecting cavity, inside the arched baffle enter the collecting cavity.
Compared with the prior art, the invention provides the cutting equipment and the method for processing the aluminum profile based on environmental protection, which have the following beneficial effects:
1. according to the invention, through the arrangement of the V-shaped groove, when the cutting wheel completes the cutting of the aluminum profile, part of scraps impact on the bottom of the fixed plate along with the rotation of the cutting wheel, so that the movement track of the cutting wheel can be avoided, scraps splashed upwards from the top of the cutting wheel can be prevented, the cut-off part at the right end of the aluminum profile can be fixed, the offset of the end part of the cut aluminum profile is prevented in the cutting process, the abrasion to the cutting wheel is increased, and the purpose of prolonging the service life of the cutting wheel is achieved;
2. according to the invention, through the arrangement of the arched baffle and the special-shaped baffle, when the cutting wheel cuts the aluminum profile, fragments flying from the right side can be blocked, and the special-shaped baffle and the arched baffle can be rotatably arranged, so that when cutting and deflection are completed, the special-shaped baffle can be deflected to the upper left, the opening on the right side of the arched baffle is exposed, and the fragments collected at the top on the right side of the operating platform can be conveniently discharged into the collecting cavity, so that the effects of automatically blocking the fragments and collecting the fragments are achieved;
3. according to the invention, the capturing plate is matched with the rubber strips arranged on the left side of the push plate, when scraps splash on the surface of the rubber strips, the scraps are decelerated and captured through gaps between the rubber strips, and scraps directly impacted on the surface of the rubber strips are decelerated through bending of the rubber strips, so that the effects of blocking and capturing the scraps are achieved, when the special-shaped baffle deflects to the left upper side, the rubber strips slide to the right side along the through holes formed in the capturing plate, and the scraps clamped between the rubber strips fall between the opening on the right side of the arch-shaped baffle and the resisting plate under the blocking effect of the capturing plate, so that the effect of automatically cleaning the scraps in the rubber strips and recycling the scraps is achieved.
Drawings
FIG. 1 is a schematic view of a front cross-sectional structure of the present invention;
FIG. 2 is a schematic view of a sectional front view of a shaped baffle plate according to the present invention;
FIG. 3 is a schematic view of a front cross-sectional structure of the present invention;
FIG. 4 is a schematic view of an assembled perspective view of an arched baffle and a profiled baffle of the present invention;
FIG. 5 is a schematic view of an assembled perspective view of an arched baffle and a profiled baffle of the present invention;
FIG. 6 is a schematic view showing an assembled perspective structure of the catching plate and the rubber strip of the present invention;
fig. 7 is a schematic view showing an assembled perspective structure of the catching plate and the rubber strip of the present invention.
In the figure: 1. an operation table; 2. a fixing frame; 3. a hydraulic cylinder; 4. a fixing plate; 41. a V-shaped groove; 5. an arched baffle; 6. a special-shaped baffle plate; 7. a tilting baffle; 8. a collection chamber; 9. a cutting wheel; 10. a chute; 11. a sliding plate; 12. a first spring; 13. a retaining plate; 61. a capture plate; 62. a through hole; 63. a rubber strip; 64. a push plate; 65. wedge plate; 66. a second spring; 67. a strip flange.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments.
In the description of the present invention, it should be understood that the terms "upper," "lower," "front," "rear," "left," "right," "top," "bottom," "inner," "outer," and the like indicate or are based on the orientation or positional relationship shown in the drawings, merely to facilitate description of the present invention and to simplify the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention.
Please refer to fig. 1 and 3, the cutting equipment is used in aluminium alloy processing based on environmental protection, including operation panel 1, both sides fixedly connected with mount 2 around the center of operation panel 1 top, the center department runs through fixedly connected with pneumatic cylinder 3 in the mount 2 top, the bottom fixedly connected with fixed plate 4 of pneumatic cylinder 3, the right side fixedly connected with of mount 2 installs the arch baffle 5 at operation panel 1 top, the front and back side rotation of arch baffle 5 right-hand member is connected with dysmorphism baffle 6, the top fixedly connected with slope baffle 7 of arch baffle 5 right-hand member, collection chamber 8 has been seted up to inside of operation panel 1, the left and right sides at collection chamber 8 top all is provided with the opening that runs through operation panel 1 top, collection chamber 8 left side wall rotation is connected with cutting wheel 9, cutting wheel 9 passes through the lateral wall swing joint of electric hoist and 8, electric hoist drive cutting wheel 9 limit slides from top to bottom along collection chamber 8 left side opening, collection chamber 8 right side opening and arch baffle 5 intercommunication, the left side opening of collection chamber 8 dodges the motion track of cutting wheel 9, in addition, when cutting wheel 9 carries out the cutting to aluminium alloy, the back side of arch baffle 8 is cut, can also be passed through in collection chamber 8 and the side opening through the arch chamber 8, the collection chamber is discharged through the collection chamber 8, the collection chamber is left side opening is left side 5, the collection chamber is left side and the collection chamber is left side is left to be discharged, the collection chamber is left and the inside is left to be discharged, collection chamber 8, the collection chamber is left and is left to be discharged, collection to the inside is left and is left to be left to the collection 5.
Referring to fig. 3, a chute 10 is provided at the top of the right side wall of the collecting cavity 8, a sliding plate 11 is slidably connected to the bottom wall of the chute 10, a first spring 12 is fixedly connected between the front and rear sides of the right end of the sliding plate 11 and the right end surface of the chute 10, a communication slot penetrating to the top of the operating platform 1 is provided at the top of the right end of the chute 10, a retaining plate 13 is fixedly connected to the top of the left side wall of the communication slot, when the sliding plate 11 receives a leftward thrust, the left end of the sliding plate 11 abuts against the left side wall of the right side opening of the collecting cavity 8, the right side opening of the collecting cavity 8 is shielded, the right side opening of the collecting cavity 8 is in an open state in a normal state, the collected chips in the arch-shaped retaining plate 5 are cleaned into the collecting cavity 8, and in the leftward upper deflection process of the special-shaped retaining plate 6, the falling chips between the rubber strips 63 can be blocked, the chips are collected between the retaining plate 13 and the right end opening of the arch-shaped retaining plate 5, and the chips are prevented from falling into the communication slot of the right end of the chute 10, and the normal sliding of the sliding plate 11 is prevented from affecting the opening of the collecting cavity 8.
The V-shaped groove 41 has been seted up to the bottom of fixed plate 4, and V-shaped groove 41 is located the cutting wheel 9 directly over, and when the cutting wheel 9 accomplished the aluminium alloy cutting, partial piece was striking in the bottom of fixed plate 4 along with the rotation of cutting wheel 9, through the setting of V-shaped groove 41, not only can dodge cutting wheel 9 motion track, can also block the piece that upwards splashes from cutting wheel 9 top, can also be fixed the aluminium alloy right-hand member by the excision part, prevents to cut the in-process, and the skew is found to the aluminium alloy tip that is resected, increases the wearing and tearing to cutting wheel 9.
Referring to fig. 2 and fig. 6-7, the lower half of the special-shaped baffle 6 is square, the upper half is arc-shaped, a capturing plate 61 is fixedly connected between the front side wall and the rear side wall of the square of the special-shaped baffle 6, a plurality of through holes 62 are formed in the array of the capturing plate 61, rubber strips 63 are slidably connected to the inner walls of the through holes 62, push plates 64 are fixedly connected to the right ends of the rubber strips 63 and are slidably connected to the front side wall and the rear side wall of the square of the special-shaped baffle 6, wedge plates 65 are fixedly connected to the middle parts of the right sides of the push plates 64, second springs 66 are fixedly connected between the four corners of the right sides of the push plates 64 and the right side wall of the square of the special-shaped baffle 6, and strip-shaped flanges 67 are fixedly connected to the right sides of the square of the special-shaped baffle 6.
Referring to fig. 1-3, when the bottom edge of the square portion of the shaped baffle 6 rotates to a horizontal state along with the shaped baffle 6 along the connection with the arched baffle 5, the abutment plate 13 abuts against the inclined surface of the wedge plate 65, the width of the abutment plate 13 is smaller than that of the wedge plate 65, the bottom end of the strip-shaped flange 67 abuts against the inclined surface of the right end of the sliding plate 11, and the strip-shaped flange 67 is inserted into the communicating groove at the right end of the sliding groove 10 along the arc track along with the rotation of the shaped baffle 6.
The cutting method of the equipment comprises the following specific steps:
s1, placing an aluminum profile to be processed on the top of an operation table 1, pushing the aluminum profile to move from left to right, and determining an aluminum profile cutting position according to the projection position of an opening on the left side of a collecting cavity 8 in the vertical direction of the aluminum profile;
s2, after the cutting position is determined, driving the fixing plate 4 to vertically move downwards through the hydraulic cylinder 3 until the bottom of the fixing plate 4 is extruded on the top of the aluminum profile, fixing the aluminum profile on the top of the operating platform 1, starting the cutting wheel 9 to rotate and vertically move upwards along the collecting cavity 8, and cutting the aluminum profile, wherein when cutting is completed, the highest point of the cutting wheel 9 is positioned in the V-shaped groove 41 and is not contacted with the side wall of the V-shaped groove 41;
s3, in the process of cutting the aluminum profile by the cutting wheel 9, the generated scraps are thrown out under the action of centrifugal force, after the scraps collide against the inner wall of the aluminum profile, a large amount of scraps are splashed into the arched baffle 5 from the right end of the aluminum profile because of the longer length of the left end of the aluminum profile, part of scraps collide with the inner wall of the arched baffle 5 to stay in the arched baffle 5, and the other part of scraps collide with the rubber strip 63 to drive the rubber strip 63 to deform, so that the scraps stay on the left side of the rubber strip 63 or are clamped between the rubber strips 63;
s4, after cutting is completed, the special-shaped baffle 6 is deflected to the upper left, the retaining plate 13 is separated from the wedge plate 65, the wedge plate 65 loses the leftward extrusion force exerted by the retaining plate 13, the push plate 64 and the rubber strip 63 integrally move to the right side wall of the square part of the special-shaped baffle 6 under the pulling of the elastic force of the second spring 66, the rubber strip 63 slides along the through hole 62, aluminum profile scraps clamped between the rubber strips 63 are blocked by the capturing plate 61 to fall, part of scraps directly fall between the retaining plate 13 and the left end opening of the arched baffle 5, and the other part of scraps fall on the surface of the inclined baffle 7 and fall between the retaining plate 13 and the left end opening of the arched baffle 5 under the guiding of the inclined baffle 7;
s5, in the process that the special-shaped baffle 6 deflects to the upper left, the sliding plate 11 is not subjected to the extrusion force of the strip-shaped flange 67 any more, the sliding plate 11 slides to the right side along the bottom wall of the chute 10 under the drive of the elastic potential energy of the first spring 12, the right side opening of the collecting cavity 8 is exposed, and at the moment, scraps and cut aluminum profile ends, which are positioned above the right side opening of the collecting cavity 8, inside the arched baffle 5 enter the collecting cavity 8.
The foregoing is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art, who is within the scope of the present invention, should make equivalent substitutions or modifications according to the technical scheme of the present invention and the inventive concept thereof, and should be covered by the scope of the present invention.
Claims (2)
1. Cutting equipment is used in aluminium alloy processing based on environmental protection, including operation panel (1), its characterized in that: the automatic cutting machine is characterized in that a fixing frame (2) is fixedly connected to the front side and the rear side of the center of the top of the operating platform (1), a hydraulic cylinder (3) is fixedly connected to the center of the top of the fixing frame (2) in a penetrating manner, a fixed plate (4) is fixedly connected to the bottom end of the hydraulic cylinder (3), an arch baffle (5) mounted on the top of the operating platform (1) is fixedly connected to the right side of the fixing frame (2), a special-shaped baffle (6) is rotatably connected to the front side and the rear side of the right end of the arch baffle (5), an inclined baffle (7) is fixedly connected to the top of the right end of the arch baffle (5), a collecting cavity (8) is formed in the operating platform (1), openings penetrating through the top of the operating platform (1) are formed in the left side and the right side of the top of the collecting cavity (8), a cutting wheel (9) is rotatably connected to the left side wall of the collecting cavity (8), a sliding groove (10) is formed in the top of the right side wall of the collecting cavity (8), a sliding plate (11) is slidably connected to the bottom wall of the sliding plate (10), a special-shaped baffle (6) is rotatably connected to the front side and the right side of the right end of the sliding plate (11), a spring (12) is fixedly connected to the top of the sliding plate (10), and the top of the sliding plate (10) is fixedly connected to the top of the sliding plate (10), and the top of the sliding plate (10), and the top end of the sliding plate (10, and the top right side of the right side and the right side of the side and the right side 6.
The bottom of the fixed plate (4) is provided with a V-shaped groove (41), and the V-shaped groove (41) is positioned right above the cutting wheel (9);
the lower half part of the special-shaped baffle plate (6) is square, the upper half part of the special-shaped baffle plate is arc-shaped, a capturing plate (61) is fixedly connected between the front side wall and the rear side wall of the square part of the special-shaped baffle plate (6), a plurality of through holes (62) are formed in an array of the capturing plate (61), rubber strips (63) are slidably connected to the inner walls of the through holes (62), push plates (64) are fixedly connected to the right ends of the rubber strips (63) and are slidably connected to the front side wall and the rear side wall of the square part of the special-shaped baffle plate (6), wedge plates (65) are fixedly connected to the middle parts of the right sides of the push plates (64), second springs (66) are fixedly connected between the four corners of the right sides of the push plates (64) and the right side wall of the square part of the special-shaped baffle plate (6), and strip-shaped flanges (67) are fixedly connected to the right sides of the square part of the special-shaped baffle plate (6);
the cutting wheel (9) is movably connected with the side wall of the collecting cavity (8) through an electric hoist, the electric hoist drives the cutting wheel (9) to slide up and down along the left opening of the collecting cavity (8) while rotating, and the right opening of the collecting cavity (8) is communicated with the arched baffle (5);
when the bottom edge of the square part of the special-shaped baffle plate (6) rotates to be in a horizontal state along with the joint of the special-shaped baffle plate (6) and the arched baffle plate (5), the abutting plate (13) abuts against the inclined surface of the wedge plate (65), and the bottom end of the strip-shaped flange (67) abuts against the inclined surface of the right end of the sliding plate (11);
the width of the abutting plate (13) is smaller than the width of the wedge plate (65);
the strip-shaped flange (67) rotates along with the special-shaped baffle (6) and is inserted into the communicating groove at the right end of the sliding groove (10) along an arc track.
2. The cutting device for processing the aluminum profile based on the environmental protection as claimed in claim 1, wherein the cutting method of the device comprises the following specific steps:
s1, placing an aluminum profile to be processed on the top of an operation table (1), pushing the aluminum profile to move from left to right, and determining an aluminum profile cutting position according to the projection position of an opening on the left side of a collecting cavity (8) in the vertical direction of the aluminum profile;
s2, after determining the cutting position, driving the fixing plate (4) to vertically move downwards through the hydraulic cylinder (3) until the bottom of the fixing plate (4) is extruded on the top of the aluminum profile, fixing the aluminum profile on the top of the operating platform (1), starting the cutting wheel (9) to rotate and vertically move upwards along the collecting cavity (8), and cutting the aluminum profile, wherein when cutting is completed, the highest point of the cutting wheel (9) is positioned in the V-shaped groove (41) and is not contacted with the side wall of the V-shaped groove (41);
s3, throwing out generated scraps under the action of centrifugal force in the process of cutting the aluminum profile by the cutting wheel (9), and after the scraps collide against the inner wall of the aluminum profile, as the length of the left end of the aluminum profile is longer, a large amount of scraps splash into the arched baffle (5) from the right end of the aluminum profile, part of scraps collide with the inner wall of the arched baffle (5) to stay in the arched baffle (5), and the other part of scraps collide with the rubber strip (63) to drive the rubber strip (63) to deform, so that the scraps stay on the left side of the rubber strip (63) or are clamped between the rubber strips (63);
s4, after cutting is completed, the special-shaped baffle plate (6) is deflected leftwards and upwards, the abutting plate (13) is separated from the wedge plate (65), the wedge plate (65) loses leftwards extrusion force exerted by the abutting plate (13), under the action of the elastic force of the second spring (66), the push plate (64) and the rubber strip (63) integrally move towards the right side wall of the square part of the special-shaped baffle plate (6), the rubber strip (63) slides along the through hole (62), aluminum profile scraps clamped between the rubber strip (63) are blocked by the capturing plate (61) to fall, part of scraps directly fall between the abutting plate (13) and the left end opening of the arched baffle plate (5), and the other part of scraps fall on the surface of the inclined baffle plate (7) and fall between the abutting plate (13) and the left end opening of the arched baffle plate (5) under the guidance of the inclined baffle plate (7).
S5, in the process of deflecting the special-shaped baffle plate (6) to the upper left, the sliding plate (11) is not subjected to extrusion force of the strip-shaped flange (67), the sliding plate (11) slides to the right side along the bottom wall of the sliding groove (10) under the drive of elastic potential energy of the first spring (12), the right side opening of the collecting cavity (8) is exposed, and at the moment, scraps and cut aluminum profile ends, which are positioned above the right side opening of the collecting cavity (8), inside the arched baffle plate (5) enter the collecting cavity (8).
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| CN115446656A (en) | 2022-12-09 |
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Effective date of registration: 20240313 Address after: 315400 Shushan Village, Fengshan Street, Yuyao City, Ningbo City, Zhejiang Province Applicant after: Ningbo Dino Leisure Products Co.,Ltd. Country or region after: China Address before: No. 2737, Huancheng South Road, wutong Street, Tongxiang City, Jiaxing City, Zhejiang Province 314500 Applicant before: Chen Shihai Country or region before: China |
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