CN115445411A - Solid waste powder desulfurizer for cement kiln and preparation method thereof - Google Patents

Solid waste powder desulfurizer for cement kiln and preparation method thereof Download PDF

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Publication number
CN115445411A
CN115445411A CN202210803429.9A CN202210803429A CN115445411A CN 115445411 A CN115445411 A CN 115445411A CN 202210803429 A CN202210803429 A CN 202210803429A CN 115445411 A CN115445411 A CN 115445411A
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CN
China
Prior art keywords
parts
solid waste
waste powder
desulfurizer
carbonate
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Pending
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CN202210803429.9A
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Chinese (zh)
Inventor
刘国华
李晓静
孙波
胡嘉驹
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NANJING YONGNENG MATERIALS CO Ltd
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NANJING YONGNENG MATERIALS CO Ltd
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Priority to CN202210803429.9A priority Critical patent/CN115445411A/en
Publication of CN115445411A publication Critical patent/CN115445411A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
    • B01D53/86Catalytic processes
    • B01D53/8603Removing sulfur compounds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/34Chemical or biological purification of waste gases
    • B01D53/74General processes for purification of waste gases; Apparatus or devices specially adapted therefor
    • B01D53/81Solid phase processes
    • B01D53/83Solid phase processes with moving reactants
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2255/00Catalysts
    • B01D2255/20Metals or compounds thereof
    • B01D2255/206Rare earth metals
    • B01D2255/2065Cerium
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/10Production of cement, e.g. improving or optimising the production methods; Cement grinding

Abstract

The invention relates to the field of desulfurizer, in particular to solid waste powder desulfurizer for a cement kiln and a preparation method thereof. The desulfurizer comprises the following raw materials in parts by mass: 20-45 parts of solid waste powder, 8-15 parts of an auxiliary agent, 10-36 parts of a metal oxide, 5-20 parts of functional particles and 20-45 parts of carbonate. The powder desulfurizer prepared by the application can have an excellent desulfurization effect, so that the actual using amount is less than that of the existing desulfurizer product, and the powder desulfurizer has good chemical stability and decomposition promoting efficiency, is low in cost, free of any corrosivity, radioactivity and toxicity, and has excellent market and environmental protection values and significance.

Description

Solid waste powder desulfurizer for cement kiln and preparation method thereof
Technical Field
The invention relates to the field of desulfurizer, in particular to solid waste powder desulfurizer for a cement kiln and a preparation method thereof.
Background
In addition to self-desulfurization during the cement clinker firing process, the desulfurization techniques commonly used in cement plants include dry reactant injection, hot raw meal injection, spray-drying desulfurization, and wet desulfurization.
Wherein, the dry reactant injection method has higher desulfurization efficiency, but has higher cost, which is mainly the cost for purchasing hydrated lime. The investment of the spray drying desulfurization method is lower than that of a wet process, and the spray drying desulfurization method can be realized by improving a humidifying tower of a cement plant, and has the advantages of higher desulfurization efficiency and no treatment problem of desulfurization products, but the blockage problems of pipelines, valves, spray heads and pre-heater fans are serious in the lime slurry injection process, and the overhaul and maintenance workload is larger; the solid content of the desulfurizing agent slurry exceeding 13 percent causes the atomizing of the nozzle to be difficult, and the series of operation problems present challenges for the application of the desulfurizing agent slurry in the cement industry. The wet desulfurization method has good effect, the desulfurization efficiency can reach 80-95%, the solid content of the slurry can reach 30%, and the problems of blockage and maintenance are few, but the wet desulfurization method is limited by high equipment investment, operation cost and technical requirements and is difficult to adapt to the national conditions of China.
Therefore, in order to solve the above problems, the present application provides a solid waste powder desulfurizer that has low requirements on equipment, relatively low energy consumption, low cost, and excellent desulfurization effect.
Disclosure of Invention
In order to solve the above problems, the first aspect of the present invention provides a solid waste powder desulfurizer for a cement kiln, which comprises the following raw materials, by mass: 20-45 parts of solid waste powder, 8-15 parts of an auxiliary agent, 10-36 parts of a metal oxide, 5-20 parts of functional particles and 20-45 parts of carbonate.
In a preferred embodiment, the solid waste is at least one of steel slag, copper tailings, aluminum ash, iron ore slag and tailings sand.
As a preferable scheme, the solid waste is steel slag, copper tailings and aluminum ash.
In a preferred embodiment, the auxiliary agent is at least one of an adsorbent, an antioxidant, a water repellent, a catalyst, and an anti-ultraviolet agent.
In a preferred embodiment, the metal oxide is at least one of magnesium oxide, aluminum oxide, calcium oxide, iron oxide, zinc oxide, and antimony oxide.
In a preferred embodiment, the functional particles are any one of modified carbon materials and modified inorganic particles; the average particle diameter of the functional particles is 50-500 nm.
Preferably, the functional particles have an average particle diameter of 250 to 350nm.
In a preferred embodiment, the carbonate is at least one of sodium carbonate, calcium carbonate, magnesium carbonate, potassium carbonate, barium carbonate, and copper carbonate.
As a preferred embodiment, the carbonate is sodium carbonate.
As a preferable scheme, the mass ratio of the solid waste powder to the carbonate is 22-43: 25 to 35.
As a preferable scheme, the auxiliary agents are an adsorbent and a catalyst; the mass ratio of the adsorbent to the catalyst is 5-15: 2 to 3.
In a preferred embodiment, the adsorbent is at least one of fly ash, alumina and molecular sieve.
In a preferred embodiment, the catalyst is cerium oxide.
The powder desulfurizer in the application uses solid waste steel slag, and the aluminum ash and the copper tailings can not only treat waste but also desulfurize, reduce the cement production cost and protect the environment. The desulfurization principle is divided into 2 parts, namely a first part, chemical adsorption: the high-activity oxide substance containing metals such as sodium, cerium and the like reacts with sulfur dioxide in the flue gas at the temperature of between 150 and 220 ℃ to generate sulfite and further generate sulfate through oxidation. Second part, physical adsorption: the desulfurizer contains adsorbent, the surface molecules of the adsorbent react with the generated sulfate to change the electronic structures of the adsorbent and the generated sulfate to generate dipole moment, and the tiny sulfate particles are adsorbed to the adsorbent with larger particle size through Van der Waals force, are captured at a dust collector and enter a homogenizing bank. The problem that sulfate particles are too small and easily pass through a dust collector to be discharged into the atmosphere is avoided. After the powder is ground until the specific surface area is more than 400, the powder desulfurizer can fully react with SO after the specific area is increased 2 Contact and react to ensure that the desulfurization is more complete.
As a preferable scheme, the mass percentage of the functional particles in the desulfurizing agent is 10-15%.
As a preferable scheme, the functional particles are coated modified titanium dioxide; the preparation method of the coated modified titanium dioxide comprises the following steps: (1) Dissolving organic acid anhydride in organic solution, adding a certain amount of silane coupling agent, and heating and stirring for 1-2 hours at the water bath temperature of 60-80 ℃; (2) Then, dropwise adding an organic solvent solution containing titanium dioxide into the reaction solution, and continuously stirring for reacting for 2-3 hours to obtain pretreated titanium dioxide particles; (3) Mixing the pretreated titanium dioxide particles with the skeleton raw material, adding an ethanol solvent, carrying out ultrasonic polymerization for 3-3.5 hours in a water bath ultrasonic device of 300-500W, washing and drying the obtained product to obtain modified titanium dioxide particles; (4) Mixing and stirring the modified titanium dioxide and ammonia water, and then adding the mixture into a certain amount of ethanol, stirring and mixing uniformly; (5) Preparing a dropping liquid from tetraethoxysilane and a certain amount of ethanol, and dropping the solution into the mixed solution obtained in the step (4) while stirring, wherein the dropping reaction time is 40-50 minutes; (6) And continuously stirring and reacting for 2-5 hours after the dropwise adding is finished, and centrifuging and drying a product after the reaction is finished to obtain the amorphous silicon dioxide coated modified titanium dioxide particles.
In the application, the desulfurization effect of the desulfurizer is effectively improved by adding the functional particles, and the storage stability of the desulfurizer can be further improved. The applicant believes that: according to the application, the modified functional particles not only can greatly improve the adsorption effect of the desulfurizer by virtue of the porous skeleton structure of the modified functional particles and the synergistic adsorbent, but also can be converted into functional particles with super-hydrophobic characteristics due to the covering modification of carbon dioxide surface polyhydroxy and the conversion of extremely low surface energy; on the other hand, the modified functional particles greatly enhance the light absorption effect and weaken the electron-electron hole backtracking phenomenon due to the reduction of the band gap and the heterojunction effect of electrons.
The second aspect of the invention provides a preparation method of the solid waste powder desulfurizer for the cement kiln, which comprises the steps of mixing and stirring the raw materials uniformly according to the formula proportion, and grinding the mixture to a specific surface area to obtain the solid waste powder desulfurizer.
Preferably, the specific surface area is 300 to 500m 2 /g。
Has the beneficial effects that:
1. the solid waste powder desulfurizer for the cement kiln can have excellent desulfurization effect, so that the actual using amount is smaller than that of the existing desulfurizer product, and the desulfurizer has good chemical stability and decomposition promoting efficiency, is low in cost, free of any corrosivity, radioactivity and toxicity, and has excellent market and environmental protection values and significance.
2. The solid waste powder desulfurizer for the cement kiln can be added through functional particles, so that the solid waste powder desulfurizer has good stability in the storage and transportation processes, has excellent waterproof and moisture-proof performances, and can avoid oxidation and yellowing phenomena under long-time illumination conditions.
Detailed Description
Example 1
The embodiment 1 in the first aspect provides a solid waste powder desulfurizer for a cement kiln, which comprises the following raw materials in parts by mass: 22 parts of solid waste powder, 17 parts of an auxiliary agent, 36 parts of a metal oxide, 15 parts of functional particles and 25 parts of carbonate.
The solid waste powder comprises 7 parts of steel slag, 5 parts of aluminum ash and 10 parts of copper tailings; the auxiliary agent comprises 15 parts of fly ash and 2 parts of cerium oxide; the metal oxide is 26 parts of magnesium oxide and 10 parts of calcium oxide; the functional particles are coated modified titanium dioxide, and the average particle size is 280nm; the carbonate is sodium carbonate.
The preparation method of the coated modified titanium dioxide comprises the following steps (by mass portion): (1) Dissolving 10 parts of succinic anhydride in 100 parts of ethanol, adding 5 parts of KH-550, and heating and stirring for 1.5 hours at the water bath temperature of 65 ℃; (2) Then, 50 parts of ethanol solution containing 2 parts of titanium dioxide is dripped into the reaction solution, and the mixture is continuously stirred and reacts for 3 hours to obtain pretreated titanium dioxide particles; (3) Mixing 2 parts of pretreated titanium dioxide particles, 10 parts of dimethyl imidazole and 5 parts of zinc nitrate, adding 100 parts of ethanol solvent, carrying out ultrasonic polymerization for 3.5 hours in a 400W water bath ultrasonic device, and washing and drying the obtained product to obtain modified titanium dioxide particles; (4) Mixing and stirring 2 parts of modified titanium dioxide and 1 part of ammonia water, and then adding the mixture into 100 parts of ethanol, stirring and mixing uniformly; (5) 5 parts of tetraethoxysilane and 60 parts of ethanol are prepared into a dropping liquid, and the dropping liquid is stirred and dropped into the mixed liquid in the step (4), wherein the dropping reaction time is 45 minutes; (6) And continuously stirring for reaction for 3 hours after the dropwise addition is finished, and centrifuging and drying a product after the reaction is finished to obtain the modified titanium dioxide particles coated by the amorphous silicon dioxide.
The second aspect of this embodiment provides a preparation method of the solid waste powder desulfurizer for cement kilns, which includes mixing and stirring raw materials uniformly according to a formula ratio, and grinding the mixture to a specific surface area.
The specific surface area is 400m 2 /g。
Example 2
The embodiment of the present invention is different from embodiment 1 in that: 18 parts of steel slag, 8 parts of aluminum ash, 26 parts of sodium carbonate, 17 parts of copper tailings, 15 parts of an adsorbent, 8 parts of magnesium oxide, 5 parts of calcium oxide, 3 parts of a catalyst and 12 parts of functional particles.
Example 3
The embodiment of the present invention is different from embodiment 1 in that: 13 parts of steel slag, 7 parts of aluminum ash, 29 parts of sodium carbonate, 12 parts of copper tailings, 10 parts of an adsorbent, 15 parts of magnesium oxide, 11 parts of calcium oxide, 3 parts of a catalyst and 10 parts of functional particles.
Example 4
The embodiment of the present invention is different from embodiment 1 in that: 18 parts of steel slag, 8 parts of aluminum ash, 41 parts of sodium carbonate, 11 parts of copper tailings, 6 parts of an adsorbent, 8 parts of magnesium oxide, 5 parts of calcium oxide, 3 parts of a catalyst and 15 parts of functional particles.
Comparative example 1
The embodiment of this comparative example is the same as example 1 except that: the functional particles are carbon dioxide particles of P25 type.
Comparative example 2
The embodiment of this comparative example is the same as example 1 except that: the functional particles are 3 parts.
Evaluation of Properties
Desulfurization efficiency: the test smoke condition is 65m 3 /h,198~208ppm SO 2 At 412-420 ℃, the usage amount of the desulfurizing agent is 1.5t/h, the desulfurizing efficiency of the desulfurizing agent is calculated, and the average value of the measured values is recorded in table 1.
Storage stability: the solid powder desulfurizing agent was stored in a can in the open air at 35 ℃ for 3 months, and the storage state of the desulfurizing agent was observed, and the results are shown in Table 1, if there was any accumulated water and if there was any significant yellowing.
TABLE 1
Examples Desulfurization efficiency% Storage stability
Example 1 82.5 No water accumulation and no obvious yellowing phenomenon
Example 2 80.4 No water accumulation and no obvious yellowing phenomenon
Example 3 82.1 No water accumulation and no obvious yellowing phenomenon
Example 4 81.9 No water accumulation and no obvious yellowing phenomenon
Comparative example 1 72.1 Has obvious water accumulation and slight yellowing phenomenon
Comparative example 2 75.8 Obvious water accumulation and slight yellowing phenomenon
Through the comparative examples 1-2 of the examples 1-4 and the table 1, the solid waste powder desulfurizer for the cement kiln, which is provided by the invention, has an excellent desulfurization effect, enables the actual consumption to be smaller than that of the existing desulfurizer product, has good chemical stability and decomposition promoting efficiency, is low in cost, has no corrosivity, radioactivity and toxicity, and has excellent market and environmental protection values and significance.

Claims (10)

1. The solid waste powder desulfurizer for the cement kiln is characterized in that: the raw materials comprise the following components in parts by mass: 20-45 parts of solid waste powder, 8-15 parts of an auxiliary agent, 10-36 parts of a metal oxide, 5-20 parts of functional particles and 20-45 parts of carbonate.
2. The solid waste powder desulfurizing agent for the cement kiln according to claim 1, characterized in that: the solid waste is at least one of steel slag, copper tailings, aluminum ash, iron ore slag and tailing sand.
3. The solid waste powder desulfurizer for cement kilns, as recited in claim 2, is characterized in that: the auxiliary agent is at least one of an adsorbent, an antioxidant, a waterproof agent, a catalyst and an anti-ultraviolet agent.
4. The solid waste powder desulfurizing agent for the cement kiln according to claim 3, characterized in that: the metal oxide is at least one of magnesium oxide, aluminum oxide, calcium oxide, iron oxide, zinc oxide and antimony oxide.
5. The solid waste powder desulfurizer for cement kilns, as set forth in claim 4, is characterized in that: the functional particles are any one of modified carbon materials and modified inorganic particles; the average particle diameter of the functional particles is 50-500 nm.
6. The solid waste powder desulfurizing agent for the cement kiln according to claim 5, characterized in that: the carbonate is at least one of sodium carbonate, calcium carbonate, magnesium carbonate, potassium carbonate, barium carbonate and copper carbonate.
7. The solid waste powder desulfurizing agent for the cement kiln according to claim 6, characterized in that: the mass ratio of the solid waste powder to the carbonate is 22-43: 25 to 35.
8. The solid waste powder desulfurizing agent for the cement kiln according to claim 7, characterized in that: the auxiliary agent is an adsorbent and a catalyst; the mass ratio of the adsorbent to the catalyst is 5-15: 2 to 3.
9. The solid waste powder desulfurizing agent for the cement kiln according to claim 8, characterized in that: the functional particles account for 10-15% of the desulfurizer by mass percent.
10. The preparation method of the solid waste powder desulfurizer for cement kilns according to any one of claims 1 to 9, which is characterized by comprising the following steps: the raw materials are mixed and stirred uniformly according to the formula proportion, and the mixture is ground to a specific surface area, so that the material is obtained.
CN202210803429.9A 2022-07-07 2022-07-07 Solid waste powder desulfurizer for cement kiln and preparation method thereof Pending CN115445411A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115999335A (en) * 2023-03-25 2023-04-25 河北冀隅智能科技有限公司 Flue gas desulfurizing agent and preparation method thereof

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CN107213787A (en) * 2017-06-29 2017-09-29 山东庚辰环保新材料有限公司 A kind of desulfurizing agent and preparation method thereof
CN107469831A (en) * 2017-09-30 2017-12-15 中晶蓝实业有限公司 Dry-desulphurizer and its production method and application
CN112717677A (en) * 2020-12-10 2021-04-30 安徽京科环境发展有限公司 Dry desulfurizing agent with good dispersibility and preparation method thereof
CN112774705A (en) * 2020-12-17 2021-05-11 南京永能新材料有限公司 Desulfurization catalyst for cement kiln flue gas and preparation method and application thereof
CN113930554A (en) * 2021-09-26 2022-01-14 河北津西新材料科技有限公司 Grinding and desulfurizing integrated treatment method for steel slag
JP2022083583A (en) * 2020-11-25 2022-06-06 上田石灰製造株式会社 Steel desulfurization agent and method for manufacturing the same
CN114682085A (en) * 2022-03-08 2022-07-01 天津水泥工业设计研究院有限公司 Method for preparing cement kiln synergistic desulfurization and denitrification agent by resource utilization of hazardous waste and solid waste

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104692678A (en) * 2015-03-18 2015-06-10 高彬 Composite desulphurization material for iron-mine waste residues and preparation method thereof
CN107213787A (en) * 2017-06-29 2017-09-29 山东庚辰环保新材料有限公司 A kind of desulfurizing agent and preparation method thereof
CN107469831A (en) * 2017-09-30 2017-12-15 中晶蓝实业有限公司 Dry-desulphurizer and its production method and application
JP2022083583A (en) * 2020-11-25 2022-06-06 上田石灰製造株式会社 Steel desulfurization agent and method for manufacturing the same
CN112717677A (en) * 2020-12-10 2021-04-30 安徽京科环境发展有限公司 Dry desulfurizing agent with good dispersibility and preparation method thereof
CN112774705A (en) * 2020-12-17 2021-05-11 南京永能新材料有限公司 Desulfurization catalyst for cement kiln flue gas and preparation method and application thereof
CN113930554A (en) * 2021-09-26 2022-01-14 河北津西新材料科技有限公司 Grinding and desulfurizing integrated treatment method for steel slag
CN114682085A (en) * 2022-03-08 2022-07-01 天津水泥工业设计研究院有限公司 Method for preparing cement kiln synergistic desulfurization and denitrification agent by resource utilization of hazardous waste and solid waste

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115999335A (en) * 2023-03-25 2023-04-25 河北冀隅智能科技有限公司 Flue gas desulfurizing agent and preparation method thereof

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