CN115444120B - Fine grinding processing technology for chicken paste production - Google Patents

Fine grinding processing technology for chicken paste production Download PDF

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Publication number
CN115444120B
CN115444120B CN202211231025.3A CN202211231025A CN115444120B CN 115444120 B CN115444120 B CN 115444120B CN 202211231025 A CN202211231025 A CN 202211231025A CN 115444120 B CN115444120 B CN 115444120B
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China
Prior art keywords
barrel
fine grinding
abrasive
chicken
supporting
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CN202211231025.3A
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Chinese (zh)
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CN115444120A (en
Inventor
邓金影
李广礼
曾月洁
吴婉贞
朱世考
卢杨濠
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Guangdong Meiweiyuan Spice Co ltd
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Guangdong Meiweiyuan Spice Co ltd
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Priority to CN202211231025.3A priority Critical patent/CN115444120B/en
Publication of CN115444120A publication Critical patent/CN115444120A/en
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L27/00Spices; Flavouring agents or condiments; Artificial sweetening agents; Table salts; Dietetic salt substitutes; Preparation or treatment thereof
    • A23L27/20Synthetic spices, flavouring agents or condiments
    • A23L27/26Meat flavours
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L13/00Meat products; Meat meal; Preparation or treatment thereof
    • A23L13/40Meat products; Meat meal; Preparation or treatment thereof containing additives
    • A23L13/48Addition of, or treatment with, enzymes
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L13/00Meat products; Meat meal; Preparation or treatment thereof
    • A23L13/50Poultry products, e.g. poultry sausages
    • A23L13/52Comminuted, emulsified or processed products; Pastes; Reformed or compressed products from poultry meat
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C21/00Disintegrating plant with or without drying of the material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C23/00Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group

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  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Nutrition Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Polymers & Plastics (AREA)
  • Microbiology (AREA)
  • Meat, Egg Or Seafood Products (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)

Abstract

The application relates to the technical field of meat food processing, in particular to a fine grinding processing technology for chicken paste production, which comprises the steps of firstly pouring deboned chicken blocks into a fine grinding barrel, then starting an abrasive motor to drive an abrasive cover in the barrel to rotate, and when chicken falls into a crushing mechanism, further striking and crushing the chicken into a crushed shape to fall into a material collecting barrel by a pair of blanking groups rotating along with the abrasive cover; and then 1% -2% of protease is injected into the material collecting barrel, the stirring motor is started to drive the stirring blade to rotate and stir, and meanwhile, the electric heating pipe in the heating cover is started to heat the material collecting barrel, so that the chicken shreds are subjected to enzymolysis. According to the application, the fallen chicken blocks are gathered and finely ground by utilizing the fine grinding mechanism, the broken meat in the falling meat blocks is thoroughly broken up by the crushing mechanism, and finally the broken meat blocks fall into the aggregate barrel to be subjected to enzymolysis by protease to form paste, and the mechanical cold treatment is performed, so that the efficiency is high, and the nutritional ingredients in the meat can be reserved.

Description

Fine grinding processing technology for chicken paste production
Technical Field
The application relates to the technical field of meat food processing, in particular to a fine grinding processing technology for chicken paste production.
Background
The chicken paste is a seasoning prepared by taking chicken as a raw material through enzymolysis, and can better retain the inherent delicate flavor and nutritional ingredients of the chicken. At present, chicken paste is mainly produced by decocting and extracting chicken for a long time.
The application number CN200310100532.4 discloses a chicken paste and a production method thereof, and provides a chicken paste which is produced by high-pressure cooking, pulping, enzymolysis, thermal reaction and colloid milling methods.
However, the high-pressure cooking time is longer than 2 hours, which is irreversible to the loss of the nutrient components in the chicken, so that the nutrient components in the chicken are reduced, and the chicken paste is prepared by enzymolysis of the chicken paste, so that the nutrition value and the taste of the chicken paste cannot be in the optimal state, and the long-time cooking is time-consuming and energy-consuming, so that the chicken paste is not an optimal choice.
Disclosure of Invention
In order to overcome the defects in the prior art, the application aims to provide a fine grinding processing technology for chicken paste production, so as to solve the problems in the prior art.
In order to achieve the above purpose, the application provides a fine grinding processing technology for chicken paste production, which comprises the following steps:
s1, firstly pouring deboned chicken blocks into a fine grinding barrel in chicken paste production equipment, and then starting an abrasive motor to drive an abrasive cover in the barrel to rotate, so that the chicken blocks are extruded and ground together with an abrasive cylinder arranged on the inner wall of the barrel to form filaments or particles;
s2, enabling chicken in a thread shape or a granular shape to fall through a gap between the abrasive cover and the abrasive cylinder;
s3, when the chicken in the S2 falls into the crushing mechanism, a pair of cutting groups rotating along with the grinding cover further strike and crush the chicken;
s4, a driving rod motor is started again to drive a scraping rod and a spiral sheet to synchronously rotate, and the sticky broken powder on the inner wall of the fine grinding barrel is scraped off and extruded and discharged along the axial direction of the spiral sheet along with the rotation of the spiral sheet to fall into a material collecting barrel;
s5, injecting 1% and 2% of protease into the aggregate barrel, starting a stirring motor to drive a stirring blade to stir in a rotating way, and simultaneously starting an electric heating pipe in a heating cover to heat the aggregate barrel so that the chicken shreds are subjected to enzymolysis;
s6, after enzymolysis and cooling, starting a barrel driving motor to drive a driving gear to drive a rack at the bottom of the collecting barrel to move, and then moving the electric collecting barrel to a supporting belt at the front end of the supporting frame;
s7, stopping the barrel driving motor and starting the hydraulic cylinder to drive the supporting belt to turn downwards, so as to support the material collecting barrel to turn downwards to finish automatic material pouring;
the chicken paste production equipment comprises a pair of support frames, a fine grinding barrel, a rotatable fine grinding mechanism, a crushing mechanism and a discharging mechanism, wherein the fine grinding barrel and the fine grinding barrel are arranged at the top of the rear ends of the support frames, the rotatable fine grinding mechanism, the crushing mechanism and the discharging mechanism are sequentially arranged on the central shaft of the fine grinding barrel from top to bottom, a supporting table is welded between the middle parts of the support frames, a collecting barrel which moves along the front and back directions of the supporting table is arranged on the supporting table, a driving barrel group is arranged at the bottom of the collecting barrel, a stirring motor is arranged at the top of the collecting barrel, an output shaft of the stirring motor extends into the bottom of the collecting barrel and is coaxially connected with stirring blades, a heating cover is sleeved outside the bottom of the collecting barrel, an electric heating pipe is arranged in the heating cover, and a supporting belt for supporting the collecting barrel is rotatably connected with the front end of the supporting table, and a hydraulic cylinder for driving the supporting belt to turn is hinged in a pit below the supporting table;
the fine grinding mechanism comprises an abrasive cover, an abrasive cylinder sleeved on the inner wall of the fine grinding barrel and an abrasive motor for driving the abrasive cover to rotate;
the crushing mechanism comprises a pair of cutting groups axially arranged at intervals and a linkage shaft for suspending the pair of cutting groups to synchronously rotate along with the fine grinding mechanism, and the pair of cutting groups are reversely rotated;
the discharging mechanism comprises a plurality of scraping rods attached to the inner wall of the fine grinding barrel, a driving rod motor for driving the scraping rods to rotate, and spiral sheets coaxially arranged at the bottom ends of the scraping rods;
the barrel driving group comprises a supporting shaft which is arranged along the radial direction of the material collecting barrel, rollers sleeved at two ends of the supporting shaft, a rack which is perpendicular to the supporting shaft, a driving gear which is meshed with the rack, and a barrel driving motor which is coaxially connected with the driving gear.
As the further improvement of this technical scheme, the abrasive material cover is inside cavity and bottom surface open-ended drum structure, the top of abrasive material cover is conical surface structure and center welding has the hanger pipe, the top of hanger pipe is arranged in the top of fine grinding bucket and closely has cup jointed drive gear, abrasive material motor passes through bolt fixed connection with fine grinding bucket top surface, abrasive material motor's output shaft just coaxial coupling down has the driving gear with drive gear meshing.
As a further improvement of the technical scheme, the outer wall of the abrasive cover is welded with an abrasive ring, the abrasive ring is made of stainless steel and has an annular outer surface with a bump frosting surface structure, the abrasive cylinder is of a circular ring structure, the inner diameter of an upper port of the abrasive cylinder is larger than the inner diameter of the middle part of the abrasive cylinder, and the abrasive cylinder is made of stainless steel and has an inner wall with a bump frosting surface structure.
As a further improvement of the technical scheme, an abrasive adding barrel for increasing the axial fine grinding range is sleeved in the bottom of the abrasive cover, an abrasive adding ring which is the same in material and structure as the abrasive ring is welded on the outer wall of the abrasive adding barrel, a supporting pipe is connected onto the central shaft of the abrasive adding barrel in a rotating mode, the supporting pipe penetrates through the hanging pipe, a straight rod is welded on the top end of the supporting pipe in a radial mode, and electric cylinders for driving the supporting pipe to lift are symmetrically arranged on the outer side of the top of the fine grinding barrel.
As a further improvement of the technical scheme, the inserted bars are symmetrically welded in the top of the abrasive cover, and the inner side of the top surface of the grinding barrel is symmetrically welded with the perforated blocks which are correspondingly inserted with the inserted bars.
As a further improvement of the present technical solution, the step S2 includes the following steps:
s21, starting an electric cylinder to drive the supporting pipe to move downwards so as to drive the grinding barrel to move out of the bottom of the grinding material cover, and synchronously rotating along with the grinding material cover;
s22, when the chicken in the shape of wire or particle falls into the gap between the grinding barrel and the grinding barrel, the chicken is further extruded and ground.
As the further improvement of this technical scheme, the blank group is annular by a plurality of double-edged bars and constitutes and whole outer end welding has the strengthening ring, and the inner welding of a plurality of double-edged bars has the face gear, the top of universal driving shaft with add the top surface center welding of grinding the bucket, a pair of face gear coaxial and relative setting, wherein the face gear bottom surface welding that is located the top has the ring and the radial both sides pole of ring has cup jointed the linkage gear, and face gear and ring and the universal driving shaft that are located the top cup joint and rotatable, and the face gear and the universal driving shaft that are located the below closely cup joint, and linkage gear and two face gears meshing simultaneously.
As the further improvement of this technical scheme, the bottom of fine grinding bucket is conical surface and middle part is equipped with the discharging pipe, a plurality of the bottom welding of scraping the stock rod has the commentaries on classics frame that cup joints with the discharging pipe, the ring gear has closely been cup jointed in the protruding end outside of commentaries on classics frame bottom, the driving rod motor passes through bolt fixed connection in discharging pipe outer wall and its output shaft lower extreme coaxial coupling have the driving gear with the ring gear meshing, the welding has the die-pin that is used for supporting the flight in the top center of commentaries on classics frame.
As a further improvement of the technical scheme, the top bilateral symmetry intercommunication of collection storage bucket is equipped with the feed inlet and discharge gate, it cup joints and rotatable with heating mantle bottom surface welded rings to hold in the palm the axle, supporting bench top surface both sides are equipped with the track groove with the gyro wheel joint, drive the bucket motor and pass through bolt fixed connection in the front end bottom surface of supporting bench, and drive gear runs through the supporting bench top surface, track groove outside mid-mounting has the proximity switch through wire electric connection with drive the bucket motor.
As the further improvement of this technical scheme, the piston rod top of pneumatic cylinder is articulated with the support belt arc outside, the welding of the both ends below of support belt has the dwang, the bottom of dwang passes through the pin rotation with the front end both sides of brace table and is connected, the front end welding of support frame has the circular arc pole, the radial both sides in top of collection storage bucket are provided with the handrail wheel of rolling connection with the support frame top surface.
Compared with the prior art, the application has the beneficial effects that:
1. in the fine grinding processing technology for chicken paste production, through the fine grinding barrel, the fallen chicken blocks are gathered and finely ground by utilizing the fine grinding mechanism in the fine grinding barrel, the fine grinding time length is adjusted by the extension and contraction of the grinding barrel, the chicken blocks are sufficiently ground, the falling meat powder is thoroughly broken and broken by the crushing mechanism, finally the chicken blocks fall into the aggregate barrel and are subjected to enzymolysis by protease to form paste, and the mechanical cold treatment is performed, so that the efficiency is high, and the nutritional ingredients in the meat can be reserved.
2. In the fine grinding processing technology for chicken paste production, through the set driving barrel group, the collecting barrel is driven by the driving barrel motor to move to the front end of the supporting table, and the collecting barrel is dumped and discharged under the supporting belt supporting bracket and the supporting top of the hydraulic cylinder, so that the processing blanking is trouble-saving and labor-saving, and has practical value.
Drawings
The drawings described herein are for illustration purposes only and are not intended to limit the scope of the present disclosure in any way. In addition, the shapes, proportional sizes, and the like of the respective components in the drawings are merely illustrative for aiding in understanding the present application, and are not particularly limited. Those skilled in the art with access to the teachings of the present application can select a variety of possible shapes and scale sizes to practice the present application as the case may be.
FIG. 1 is a schematic view of the overall assembled receiving station structure of the present application;
FIG. 2 is a schematic view of the overall assembled pour state construction of the present application;
FIG. 3 is a schematic view of the internal assembly structure of the fine grinding barrel of the present application;
FIG. 4 is a second schematic view of the internal assembly structure of the fine grinding barrel of the present application;
FIG. 5 is a plan view of the internal assembly structure of the fine grinding barrel of the present application;
FIG. 6 is a schematic view of the assembly structure of the fine grinding mechanism of the present application;
FIG. 7 is a full cross-sectional view of an abrasive ring of the present application;
FIG. 8 is a schematic view of the assembled structure of the crushing mechanism of the present application;
FIG. 9 is a schematic view of the assembly structure of the discharging mechanism of the present application;
FIG. 10 is one of the partial exploded views of the abrasive cover of the present application;
FIG. 11 is a second partially exploded view of an abrasive cover of the present application;
FIG. 12 is a partial exploded view of the grinding drum of the present application;
FIG. 13 is a partially exploded view of the spitwad mechanism of the present application;
FIG. 14 is a partially exploded view of the discharge mechanism of the present application;
FIG. 15 is a schematic view of an assembled structure of a support frame according to the present application;
FIG. 16 is a schematic view of the assembled structure of the collecting barrel and the driving barrel set of the present application;
fig. 17 is a schematic view of an assembly structure of the carrier tape of the present application.
The meaning of each reference sign in the figure is:
100. a support frame; 101. a circular arc rod; 110. finely grinding a barrel; 111. a charging nozzle; 112. a discharge pipe; 120. a support base; 130. a support table; 131. a track groove; 132. arc blocks;
140. a collecting barrel; 141. a stirring motor; 142. a material inlet and a material outlet; 143. a heating mantle; 144. a hand wheel; 150. a carrier tape; 151. a rotating lever; 160. a hydraulic cylinder; 170. a proximity switch;
200. a fine grinding mechanism; 210. an abrasive cover; 211. a hanging pipe; 212. a transmission gear; 213. an abrasive ring; 214. a rod; 220. a grinding motor; 230. a grinding cylinder;
240. adding a grinding barrel; 241. a bearing; 242. a perforated block; 243. adding a grinding ring; 250. hosting; 260. an electric cylinder; 270. a stirring ring;
300. a crushing mechanism; 310. a blanking group; 311. a double-edged bar; 312. a reinforcing ring; 313. face gears; 320. a linkage shaft; 330. a linkage gear;
400. a discharging mechanism; 410. a scraping rod; 420. a rotating frame; 421. a toothed ring; 422. a backing ring; 430. a drive rod motor; 440. a spiral sheet;
500. a barrel driving group; 510. a support shaft; 520. a roller; 530. a rack; 540. a barrel driving motor; 550. and a drive gear.
Detailed Description
The details of the application will be more clearly understood in conjunction with the accompanying drawings and description of specific embodiments of the application. However, the specific embodiments of the application described herein are for the purpose of illustration only and are not to be construed as limiting the application in any way. Given the teachings of the present application, one of ordinary skill in the related art will contemplate any possible modification based on the present application, and such should be considered to be within the scope of the present application. It will be understood that when an element is referred to as being "disposed on" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "mounted," "connected," "coupled," and "connected" are to be construed broadly, and may be, for example, mechanically or electrically connected, may be in communication with each other in two elements, may be directly connected, or may be indirectly connected through an intermediary, and the specific meaning of the terms may be understood by those of ordinary skill in the art in view of the specific circumstances. Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs.
The terms "central axis," "longitudinal," "transverse," "length," "width," "thickness," "vertical," "horizontal," "front," "rear," "upper," "lower," "left," "right," "top," "bottom," "inner," "outer," and the like as used herein are directional or positional relationships as indicated based on the drawings, merely to facilitate describing the application and simplify the description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore should not be construed as limiting the application. Furthermore, in the description of the application, the meaning of "a number" is two or more, unless explicitly defined otherwise.
Referring to fig. 1-17, the application provides a fine grinding process for producing chicken paste, which comprises the following steps:
s1, firstly pouring deboned chicken blocks into a fine grinding barrel 110 in chicken paste production equipment, and then starting an abrasive motor 220 to drive an abrasive cover 210 in the barrel to rotate, so as to squeeze and grind the chicken blocks into filaments or particles together with an abrasive cylinder 230 arranged on the inner wall of the barrel;
s2, chicken in a thread shape or a granular shape falls down through a gap between the abrasive cover 210 and the abrasive cylinder 230;
s3, when the chicken in S2 falls into the crushing mechanism 300, the pair of material cutting groups 310 rotating along with the abrasive cover 210 further strike and crush the chicken;
s4, restarting the driving rod motor 430 to drive the scraping rod 410 and the spiral sheet 440 to synchronously rotate, scraping the sticky fragments on the inner wall of the fine grinding barrel 110, extruding and discharging the fragments along the axial direction of the spiral sheet 440 along with the rotation of the spiral sheet, and falling into the material collecting barrel 140, so that the scattered fragments can be removed;
s5, 1% -2% of protease is injected into the aggregate barrel 140, the stirring motor 141 is started to drive the stirring blade to stir in a rotating mode, and meanwhile the electric heating pipe in the heating cover 143 is started to heat the aggregate barrel 140, so that chicken shreds are subjected to enzymolysis, and chicken paste is prepared;
s6, after enzymolysis and cooling, starting a barrel driving motor 540 to drive a driving gear 550 to drive a rack 530 at the bottom of the collection barrel 140 to move, so that the electric collection barrel 140 moves to a supporting belt 150 at the front end of the support frame 100;
s7, stopping the barrel driving motor 540 and starting the hydraulic cylinder 160 to drive the supporting belt 150 to turn downwards, so as to support the material collecting barrel 140 to turn downwards to finish automatic material pouring, and therefore trouble is saved in feeding and discharging.
The chicken paste production equipment comprises a pair of support frames 100, a pair of fine grinding barrels 110 arranged at the top of the rear ends of the support frames 100, and a rotatable fine grinding mechanism 200, a crushing mechanism 300 and a discharging mechanism 400 which are sequentially arranged on the central shaft of the fine grinding barrels 110 from top to bottom; the bottom of the fine grinding barrel 110 is sleeved with a supporting seat 120, and the supporting seat 120 is welded with the top surfaces of the pair of supporting frames 100; a charging nozzle 111 is communicated with one side of the top of the fine grinding barrel 110;
a supporting table 130 is welded between the middle parts of the pair of supporting frames 100, a collecting barrel 140 moving along the front and back directions of the supporting table 130 is arranged on the supporting table 130, a stirring motor 141 is arranged at the top of the collecting barrel 140, an output shaft of the stirring motor 141 extends into the bottom of the collecting barrel 140 and is coaxially connected with stirring blades, a heating cover 143 is sleeved outside the bottom of the collecting barrel 140, an electric heating pipe is arranged in the heating cover 143, and a supporting belt 150 for supporting the collecting barrel 140 is rotatably connected at the front end of the supporting table 130 so as to support the collecting barrel 140 to stably roll over and discharge;
a hydraulic cylinder 160 for driving the carrier belt 150 to turn over is hinged in a pit below the supporting table 130, and a hydraulic station for driving the hydraulic cylinder 160 is arranged on the ground, which is a prior art and will not be described herein.
Specifically, the fine grinding mechanism 200 includes an abrasive cover 210, an abrasive cylinder 230 sleeved on the inner wall of the fine grinding barrel 110, and an abrasive motor 220 for driving the abrasive cover 210 to rotate, wherein the abrasive cylinder 230 is fixedly connected with the inner wall of the fine grinding barrel 110 through bolts, and the height of the abrasive cylinder 230 is 2 times that of the abrasive cover 210;
the crushing mechanism 300 comprises a pair of cutting groups 310 arranged at intervals in the axial direction and a linkage shaft 320 for suspending the pair of cutting groups 310 to synchronously rotate along with the fine grinding mechanism 200, wherein the pair of cutting groups 310 are arranged in a reverse rotation mode, so that the falling shredded meat or meat particles are crushed in multiple directions and fully crushed;
the discharging mechanism 400 comprises a plurality of scraping rods 410 attached to the inner wall of the fine grinding barrel 110, a driving rod motor 430 for driving the scraping rods 410 to rotate, and a plurality of spiral slices 440 coaxially arranged at the bottom ends of the scraping rods 410, wherein the spiral slices 440 can block the discharging hole of the fine grinding barrel 110, and meanwhile, the spiral slices 440 are utilized to push discharging materials, so that blocking caused by adhesion of minced meat in the discharging hole of the fine grinding barrel 110 is avoided;
the bottom of collection bucket 140 is provided with drives barrel group 500, drive barrel group 500 includes along the radial axle 510 that holds in the palm of setting of collection bucket 140, hold in the palm gyro wheel 520 that cup joints at axle 510 both ends, be the rack 530 that sets up perpendicularly with holding in the palm axle 510, with rack 530 meshing drive gear 550 and with drive gear 550 coaxial coupling's drive barrel motor 540, wherein rack 530's length direction is unanimous with the length direction of brace table 130, rack 530's middle part top surface welding has the ring and the ring cup joints with holding in the palm axle 510, rack 530's front and back end upwards bends and welds with heating mantle 143 bottom surface perpendicularly for rack 530 is firm with the heating mantle 143 connection.
It should be noted that, the abrasive cover 210 is a cylindrical structure with a hollow interior and an open bottom, the top of the abrasive cover 210 is a conical surface structure, and the center of the abrasive cover is welded with a hanging pipe 211, the conical surface of the hanging pipe is beneficial to sliding down to the inner wall of the fine grinding barrel 110 when the chicken blocks are put in, so as to guide the chicken blocks to fall between the abrasive cover 210 and the abrasive barrel 230, so as to enter and be ground;
the top of the hanging pipe 211 is arranged above the fine grinding barrel 110 and is tightly sleeved with a transmission gear 212, the grinding material motor 220 is fixedly connected with the top surface of the fine grinding barrel 110 through bolts, and the output shaft of the grinding material motor 220 faces downwards and is coaxially connected with a driving gear meshed with the transmission gear 212;
wherein, the top of the abrasive cover 210 and the edge thereof are welded with a stirring ring 270, the top surface of the stirring ring 270 is provided with a plurality of protrusions, and when the stirring ring rotates along with the abrasive cover 210, the chicken blocks stacked on the top of the abrasive cover 210 and the abrasive cylinder 230 can be sprung upwards due to the uneven structure of the protrusions, so that the chicken blocks are not stacked.
Specifically, the outer wall of the abrasive cover 210 is welded with an abrasive ring 213, the abrasive ring 213 is made of stainless steel, the outer surface of the abrasive ring 213 is in a bump frosted surface structure, the abrasive cylinder 230 is in a ring structure, and the inner diameter of the upper port of the abrasive cylinder is larger than the inner diameter of the middle part of the abrasive cylinder, so that chicken blocks are guided to enter between the abrasive cylinder 230 and the abrasive ring 213; the abrasive cylinder 230 is made of stainless steel, and the inner wall of the abrasive cylinder is in a bump frosted surface structure, and the abrasive cylinder 230 is fixed, so that chicken is extruded by the abrasive ring 213 to be rotationally crushed outside the abrasive cylinder 230.
In addition, the bottom of the abrasive cover 210 is sleeved with an additional grinding barrel 240 for increasing the axial fine grinding range so as to increase the time for grinding and crushing chicken, and the additional grinding barrel can be adjusted and used according to the volume of the chicken;
the outer wall of the grinding barrel 240 is welded with a grinding ring 243 which is the same material and structure as the grinding ring 213, a supporting tube 250 is rotationally connected on the central shaft of the grinding barrel 240, the center of the inner bottom surface of the grinding barrel 240 is coaxially connected with a bearing 241, the supporting tube 250 is tightly sleeved with the outer ring of the bearing 241, so that the supporting tube 250 is not driven to rotate when the grinding barrel 240 rotates along with the grinding cover 210, and meanwhile, the supporting tube 250 can drive the grinding barrel 240 to lift so as to expand the fine grinding range;
the supporting tube 250 passes through the hanging tube 211, a straight rod is radially welded at the top end, electric cylinders 260 for driving the supporting tube 250 to lift are symmetrically arranged at the outer side of the top of the fine grinding barrel 110, and the top end of a piston rod of each electric cylinder 260 is welded with the end of the straight rod, so that the supporting tube 250 can be driven to lift to adjust the range of the grinding barrel 240 exposing the bottom of the grinding cover 210.
Further, the insert rods 214 are symmetrically welded in the top of the abrasive cover 210, and the perforated blocks 242 inserted in correspondence with the insert rods 214 are symmetrically welded on the inner side of the top surface of the grinding barrel 240, so that the grinding barrel 240 can rotate along with the abrasive cover 210, and the grinding barrel 240 can axially move.
Specifically, S2 includes the following steps:
s21, starting an electric cylinder 260 to drive a supporting tube 250 to move downwards so as to drive an abrasion adding barrel 240 to move out of the bottom of an abrasive cover 210 and synchronously rotate along with the abrasive cover 210;
s22, when the chicken in the shape of wire or granule falls into the gap between the grinding barrel 240 and the grinding barrel 230, the chicken is further extruded and ground.
It should be noted that, the blanking set 310 is formed by a plurality of double-edged bars 311 in a ring shape, and the outer end of the whole body is welded with a reinforcing ring 312, the outer diameter of the reinforcing ring 312 is larger than the inner diameter of the bottom end of the abrasive cylinder 230, so that the fallen chicken can fall into the rotation range of the double-edged bars 311 and be crushed;
the inner ends of the double-edged bars 311 are welded with the face gears 313, a pair of face gears 313 are coaxially and oppositely arranged, wherein a circular ring is welded on the bottom surface of the face gear 313 positioned above, a linkage gear 330 is sleeved on two radial side rods of the circular ring, the face gear 313 positioned above and the circular ring are sleeved with a linkage shaft 320 and are rotatable, the face gear 313 positioned below is tightly sleeved with the linkage shaft 320, the top of the linkage shaft 320 is welded with the center of the top surface of the grinding barrel 240, the linkage shaft 320 and the face gear 313 positioned below synchronously rotate along with the grinding barrel 240, the linkage gear 330 is meshed with the two face gears 313 simultaneously, and the linkage gear 330 is used for driving the face gear 313 positioned above and the face gear 313 positioned below to rotate reversely, so that the double-edged bars 311 positioned above and below can crush the fallen chicken in multiple directions.
Further, the bottom of the fine grinding barrel 110 is a conical surface, the middle part of the fine grinding barrel is provided with a discharge pipe 112, the bottom ends of the scraping rods 410 are welded with a rotating frame 420 sleeved with the discharge pipe 112, the outer side of the protruding end of the bottom of the rotating frame 420 is tightly sleeved with a toothed ring 421, a driving rod motor 430 is fixedly connected to the outer wall of the discharge pipe 112 through bolts, the lower end of an output shaft of the driving rod motor is coaxially connected with a driving gear meshed with the toothed ring 421, a supporting ring 422 for supporting a spiral sheet 440 is welded in the center of the top end of the rotating frame 420, namely the top end of the central shaft of the spiral sheet 440 is tightly sleeved with the supporting ring 422, and the rotating frame 420 drives the spiral sheet 440 to rotate.
Specifically, the two sides of the top of the aggregate barrel 140 are symmetrically communicated with a feeding port 142, and one of the feeding ports is used for butt-jointing the discharging pipe 112 to connect minced meat; the supporting shaft 510 is sleeved with a hanging ring welded on the bottom surface of the heating cover 143 and can rotate, two sides of the top surface of the supporting table 130 are provided with track grooves 131 clamped with the rollers 520, and the front ends of the track grooves 131 are welded with arc blocks 132 used for blocking the rollers 520;
the driving motor 540 is fixedly connected to the bottom surface of the front end of the supporting table 130 through bolts, and the driving gear 550 penetrates through the top surface of the supporting table 130 so as to be meshed with the racks 530, so that the collecting barrel 140 is driven to transfer and discharge; the proximity switch 170 electrically connected with the barrel driving motor 540 is installed in the middle of the outer side of the track groove 131, as is well known in the art, the proximity switch is a non-contact type switching device, as long as the proximity switch is close to a certain distance with a metal object, a proximity signal can be sent out, a contact in the proximity switch can act to trigger an electric appliance connected with the proximity switch to be electrified or cut off, so that the movement of a driven piece connected with the electric appliance is automatically controlled, wherein the barrel driving motor 540 is a forward and reverse rotation motor, the roller 520 is made of iron, and when the collection barrel 140 is driven to reset, the roller 520 moves to the proximity switch 170 to trigger the barrel driving motor 540 to stop working, and the feeding and discharging port 142 is ensured to be aligned under the discharging pipe 112 for receiving materials.
It is worth noting that the top end of the piston rod of the hydraulic cylinder 160 is hinged to the arc-shaped outer side of the supporting belt 150, a rotating rod 151 is welded below two ends of the supporting belt 150, the bottom end of the rotating rod 151 is rotatably connected with two sides of the front end of the supporting table 130 through pins, an arc rod 101 is welded to the front end of the supporting frame 100, handrail wheels 144 in rolling connection with the top surface of the supporting frame 100 are arranged on two radial sides of the top of the collecting barrel 140, the center distance between the handrail wheels 144 and the rollers 520 is equal to the rotation radius of the rotating rod 151, and the arc rod 101 and the rotating rod 151 are coaxial in the same diameter, so that the collecting barrel 140 rolls on the supporting frame 100 and the arc rod 101 to be stably converted into a turnover state from a translation state, and then material is smoothly poured.
For all articles and references disclosed, including patent applications and publications, incorporated herein by reference for all purposes. The term "consisting essentially of …" describing a combination shall include the identified element, ingredient, component or step as well as other elements, ingredients, components or steps that do not substantially affect the essential novel features of the combination. The use of the terms "comprises" or "comprising" to describe combinations of elements, components, or steps herein also contemplates embodiments consisting essentially of such elements, components, or steps. By using the term "may" herein, it is intended that any attribute described as "may" be included is optional. Multiple elements, components, parts or steps can be provided by a single integrated element, component, part or step. Alternatively, a single integrated element, component, part or step may be divided into separate plural elements, components, parts or steps. The disclosure of "a" or "an" to describe an element, component, section or step is not intended to exclude other elements, components, sections or steps.
The foregoing embodiments are merely illustrative of the technical concept and features of the present application, and are intended to enable those skilled in the art to understand the present application and to implement the same, not to limit the scope of the present application. All equivalent changes or modifications made in accordance with the spirit of the present application should be construed to be included in the scope of the present application.

Claims (6)

1. A fine grinding processing technology for chicken paste production comprises the following steps:
s1, firstly pouring deboned chicken blocks into a fine grinding barrel (110) in chicken paste production equipment, and then starting an abrasive motor (220) to drive an abrasive cover (210) in the barrel to rotate, so as to squeeze and grind the chicken blocks together with an abrasive cylinder (230) arranged on the inner wall of the barrel into filaments or particles;
s2, enabling chicken in a thread shape or a granular shape to fall through a gap between the abrasive cover (210) and the abrasive cylinder (230);
the method is characterized in that:
s3, when the chicken in the S2 falls into the crushing mechanism (300), a pair of material cutting groups (310) rotating along with the abrasive cover (210) further strike and crush the chicken;
s4, a driving rod motor (430) is started again to drive a scraping rod (410) and a spiral sheet (440) to synchronously rotate, sticky fragments on the inner wall of the fine grinding barrel (110) are scraped off, and the fragments are extruded and discharged along the axial direction of the spiral sheet (440) along with the rotation of the spiral sheet and fall into a collecting barrel (140);
the chicken paste production equipment comprises a pair of support frames (100), a fine grinding barrel (110) arranged at the top of the rear ends of the support frames (100) and a rotatable fine grinding mechanism (200), a crushing mechanism (300) and a discharging mechanism (400) which are sequentially arranged on the central shaft of the fine grinding barrel (110) from top to bottom, wherein a supporting table (130) is welded between the middle parts of the support frames (100), an aggregate barrel (140) moving along the front and rear directions of the supporting table (130) is arranged on the supporting table (130), a driving barrel group (500) is arranged at the bottom of the aggregate barrel (140), a stirring motor (141) is arranged at the top of the aggregate barrel (140), an output shaft of the stirring motor (141) extends into the bottom of the aggregate barrel (140) and is coaxially connected with stirring blades, a heating cover (143) is sleeved outside the bottom of the aggregate barrel (140), an electric heating pipe is arranged in the heating cover (143), a supporting belt (150) for supporting and a supporting barrel (140) is rotatably connected with the front end of the supporting table (130), and a hydraulic pressure cylinder (160) for driving the supporting belt (150) to turn over is hinged in the lower part of the supporting table (130).
The fine grinding mechanism (200) comprises an abrasive cover (210), an abrasive cylinder (230) sleeved on the inner wall of the fine grinding barrel (110) and an abrasive motor (220) for driving the abrasive cover (210) to rotate;
the crushing mechanism (300) comprises a pair of blanking groups (310) which are axially arranged at intervals and a linkage shaft (320) which is used for suspending the pair of blanking groups (310) to synchronously rotate along with the fine grinding mechanism (200), and the pair of blanking groups (310) are reversely rotated;
the discharging mechanism (400) comprises a plurality of scraping rods (410) attached to the inner wall of the fine grinding barrel (110), a driving rod motor (430) for driving the scraping rods (410) to rotate, and spiral sheets (440) coaxially arranged at the bottom ends of the scraping rods (410);
the barrel driving group (500) comprises a supporting shaft (510) arranged along the radial direction of the material collecting barrel (140), rollers (520) sleeved at two ends of the supporting shaft (510), racks (530) arranged perpendicular to the supporting shaft (510), a driving gear (550) meshed with the racks (530) and a barrel driving motor (540) coaxially connected with the driving gear (550);
the grinding device is characterized in that a grinding adding barrel (240) for increasing the axial fine grinding range is sleeved in the bottom of the grinding material cover (210), a grinding adding ring (243) which is made of the same material and has the same structure as the grinding material ring (213) is welded on the outer wall of the grinding adding barrel (240), a supporting pipe (250) is connected onto the central shaft of the grinding adding barrel (240) in a rotating mode, the supporting pipe (250) penetrates through a hanging pipe (211) and a straight rod is welded at the top end in the radial direction, and electric cylinders (260) for driving the supporting pipe (250) to lift are symmetrically arranged on the outer side of the top of the fine grinding barrel (110);
insert rods (214) are symmetrically welded in the top of the abrasive cover (210), and perforated blocks (242) which are correspondingly inserted with the insert rods (214) are symmetrically welded on the inner side of the top surface of the grinding barrel (240);
the step S2 comprises the following steps:
s21, starting an electric cylinder (260) to drive a supporting tube (250) to move downwards so as to drive a grinding barrel (240) to move out of the bottom of the grinding material cover (210), and synchronously rotating along with the grinding material cover (210);
s22, when the chicken in a thread shape or a particle shape falls into a gap between the grinding barrel (240) and the grinding barrel (230), the chicken is further extruded and ground;
the blanking group (310) is formed by a plurality of double-edged bars (311) in a ring shape, the whole outer end of the blanking group is welded with a reinforcing ring (312), the inner ends of the double-edged bars (311) are welded with end gears (313), the top of the linkage shaft (320) is welded with the center of the top surface of the grinding barrel (240), a pair of the end gears (313) are coaxial and oppositely arranged, a ring is welded on the bottom surface of the upper end gear (313) and the bottom surface of the ring is sleeved with a linkage gear (330), the upper end gear (313) and the ring are sleeved with the linkage shaft (320) and are rotatable, the lower end gear (313) is tightly sleeved with the linkage shaft (320), and the linkage gear (330) is meshed with the two end gears (313) simultaneously.
2. The fine grinding process for producing chicken paste according to claim 1, wherein: the grinding material cover (210) is of a cylindrical structure with a hollow inside and an open bottom, the top of the grinding material cover (210) is of a conical surface structure, a hanging pipe (211) is welded at the center of the grinding material cover, a transmission gear (212) is tightly sleeved on the top of the fine grinding barrel (110) in a sleeved mode, the grinding material motor (220) is fixedly connected with the top surface of the fine grinding barrel (110) through bolts, and an output shaft of the grinding material motor (220) faces downwards and is coaxially connected with a driving gear meshed with the transmission gear (212).
3. The fine grinding process for producing chicken paste according to claim 2, wherein: the outer wall welding of abrasive cover (210) has abrasive ring (213), and abrasive ring (213) adopt stainless steel to make annular and its external surface to be bump frosting structure, abrasive cylinder (230) are ring structure and its upper port internal diameter is greater than its middle part internal diameter, abrasive cylinder (230) adopt stainless steel to make and its inner wall is bump frosting structure.
4. A fine grinding process for producing chicken paste according to claim 3, wherein: the bottom of fine grinding bucket (110) is conical surface and middle part is equipped with discharging pipe (112), a plurality of the bottom welding of scraping pole (410) has revolving frame (420) that cup joints with discharging pipe (112), closely cup jointed ring gear (421) in revolving frame (420) bottom protruding end outside, driving pole motor (430) are through bolt fixed connection in discharging pipe (112) outer wall and its output shaft lower extreme coaxial coupling have with ring gear (421) engaged driving gear, weld in the top center of revolving frame (420) has carrier ring (422) that are used for supporting flight (440).
5. The fine grinding process for producing chicken paste according to claim 1, wherein: the utility model discloses a bucket, including bucket, supporting bench, driving gear, supporting bench (131), supporting bench (540), supporting bench (130), driving gear (550), supporting bench (130) are equipped with feed port (142) in the top bilateral symmetry intercommunication of bucket (140) gathers materials, support axle (510) cup joint and rotatable with heating mantle (143) bottom surface welded rings, supporting bench (130) top surface both sides are equipped with track groove (131) with gyro wheel (520) joint, driving barrel motor (540) pass through bolt fixed connection in the front end bottom surface of supporting bench (130), and driving gear (550) run through supporting bench (130) top surface, track groove (131) outside mid-mounting has proximity switch (170) through wire electric connection with driving barrel motor (540).
6. The fine grinding process for producing chicken paste according to claim 1, wherein: the piston rod top of pneumatic cylinder (160) is articulated with the arc outside of holding belt (150), the welding of the both ends below of holding belt (150) has dwang (151), the bottom of dwang (151) is rotated through the pin with the front end both sides of brace table (130) and is connected, the front end welding of support frame (100) has circular arc pole (101), the radial both sides in top of bucket (140) that gathers materials are provided with handrail wheel (144) of being connected with support frame (100) top surface roll.
CN202211231025.3A 2022-10-08 2022-10-08 Fine grinding processing technology for chicken paste production Active CN115444120B (en)

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