CN115416939B - Automatic switching processing method and device for production line - Google Patents

Automatic switching processing method and device for production line Download PDF

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Publication number
CN115416939B
CN115416939B CN202211036736.5A CN202211036736A CN115416939B CN 115416939 B CN115416939 B CN 115416939B CN 202211036736 A CN202211036736 A CN 202211036736A CN 115416939 B CN115416939 B CN 115416939B
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China
Prior art keywords
production line
product
defective
good
packaging
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CN202211036736.5A
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CN115416939A (en
Inventor
周永亮
陆日林
余群光
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Guangzhou Cable Works Co Ltd
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Guangzhou Cable Works Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B57/00Automatic control, checking, warning, or safety devices
    • B65B57/02Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of binding or wrapping material, containers, or packages
    • B65B57/06Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of binding or wrapping material, containers, or packages and operating to control, or to stop, the feed of articles or material to be packaged
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36Sorting apparatus characterised by the means used for distribution
    • B07C5/361Processing or control devices therefor, e.g. escort memory
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B41/00Supplying or feeding container-forming sheets or wrapping material
    • B65B41/12Feeding webs from rolls
    • B65B41/16Feeding webs from rolls by rollers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B41/00Supplying or feeding container-forming sheets or wrapping material
    • B65B41/18Registering sheets, blanks, or webs

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Factory Administration (AREA)

Abstract

The embodiment of the application discloses an automatic switching processing method and device for a production line; the method comprises the following steps: obtaining products of a production line, and judging whether the products are good or defective based on good detection rules; if the product is good, the production line enters a normal packaging mode to perform normal treatment of the good; if the product is defective, switching the production line into a defective processing mode according to a preset defective processing rule so as to process defective products; receiving a reset processing signal, and recovering the production line to a normal packaging mode; the application embodiment automatically detects the good products and the defective products in the production line, and respectively and automatically processes the good products or the defective products, so that the automatic processing waste line is realized, the potential safety hazard is avoided, and the production efficiency is improved.

Description

Automatic switching processing method and device for production line
Technical Field
The embodiment of the application relates to the technical field of production lines, in particular to an automatic switching processing method and device of a production line.
Background
The packaging machine is an important component of a wire and cable integrated machine production line, is the last production process of a product in a production link, and is characterized in that after a rocking disc is wound into turns, the rocking disc is sent to a designated position under a C-shaped ring of the packaging machine by a transmission mechanism, and then a film is driven by the C-shaped ring transmission mechanism to carry out film coating packaging on coils. At present, only the good product line can be automatically packaged by the packaging machine after being coiled to rice, and for the detected bad product line, the detected bad product line can only be conveyed to the position of the waste line removing point before the packaging machine or the winding is stopped in situ, under the condition that the winding is stopped in situ, because the integrated winding and coiling machine is always in a linkage state with the wire extruder, the distance between the front and the rear of the production line is tens of meters, when the worker processes the waste line and then restarts the integrated winding machine, the wire storage frame of the production line is already full, the extruder is automatically stopped after receiving the full line signal, and the worker has to restart the production line: the whole process is complicated by opening a main machine screw to flow glue, adjusting the deflection of a machine head, removing newly generated joint lines, and the like.
The existing method automatically conveys the waste wire to the waste wire appointed point, so that a plurality of troubles of manually restarting the production line are omitted, but the waste wire conveyed to the appointed point needs to be manually opened and the protection cover needs to be stretched into the integrated machine to take out the waste wire, at the moment, the rocking disc part of the integrated machine enters the high-speed winding of the next turn, labor and effort are wasted, and potential safety hazards exist, the production efficiency is affected, and meanwhile, if the waste wire is taken out untimely, the looped waste wire can be scattered in the integrated machine, or the looped waste wire is pushed to the packaging machine by the next coil of good wire, so that the clamping material at the packaging position is caused under the position of the packaging film, and the production efficiency is further reduced and the potential safety hazards are generated.
Disclosure of Invention
The embodiment of the application provides an automatic switching processing method and device for a production line, which are used for solving the problems of potential safety hazard, labor and effort consumption and influence on production efficiency in the existing production line waste line processing technology.
In a first aspect, an embodiment of the present application provides a method for automatically switching a production line, the method including the steps of:
obtaining products of a production line, and judging whether the products are good or defective based on good detection rules;
if the product is good, the production line enters a normal packaging mode to perform normal treatment of the good;
if the product is defective, switching the production line into a defective processing mode according to a preset defective processing rule so as to process defective products;
and receiving the reset processing signal, and recovering the production line to a normal packaging mode.
Further, the production line enters a normal packaging mode to perform normal processing of the good product, including:
the production line enters a normal packaging mode, good products enter a first channel, and a packaging machine of the production line multiplies a first setting factor according to set good product packaging parameters to package the good products, wherein the good product packaging parameters comprise: the adhesive film length, the total winding length, the number of withdrawal turns and the number of pre-stop turns.
Further, after the production line enters a normal packaging mode to perform normal processing of the good product, the method further includes:
when the package parameters of each good product counted by the rotary coating are rotated, executing corresponding procedures: when the operation value of the adhesive film length is counted, the packaging machine cuts off the adhesive film; when counting the number of the withdrawal turns, the packing clamping jaw is loosened, the packing label is reset, and the packing machine is changed from low speed to high speed for coating; and when the number of the remaining turns is counted to be the number of the pre-stop turns, the packaging machine enters into interruption speed reduction, and packaging pre-stop, positioning and stopping instructions are executed after packaging is completed.
Further, according to a preset defective product processing rule, the production line is switched to a defective product processing mode to perform defective product processing, including:
the production line switches to the waste product treatment mode, the defective products get into the second passageway, and the packagine machine of production line breaks off the defective products packing setting and switch on the defective products packing setting, packagine machine is according to the defective products packing parameter of setting multiply by the second settlement factor, right the defective products pack, wherein, the defective products packing parameter includes: the adhesive film length, the total winding length, the number of withdrawal turns and the number of pre-stop turns.
Further, the step of switching the production line to a reject treatment mode according to a preset reject treatment rule, so as to perform reject treatment of the reject, further comprises:
when the rotary coating counts to each defective product packaging parameter of the second channel, executing the corresponding working procedures: when the channel adhesive film length engineering value is counted, the packaging machine cuts off the adhesive film; when the number of the withdrawal turns is counted, the clamping arm of the packing machine moves outwards and ascends; when the number of the remaining turns is counted to be the number of the pre-stop turns, the packaging machine reduces the speed in advance; and when the total number of packaging turns is counted, finishing the coating of the defective products, and guiding the packaging arm of the packaging machine.
Further, obtain the product of production line, judge this product and be good or defective products based on the good detection rule, include:
acquiring a product of a production line, and judging the product as a good product when a spark machine of the production line does not meet an insulation breakdown point;
when the spark machine of the production line detects insulation breakdown, the product is judged to be defective.
Further, the receiving the reset processing signal, and restoring the production line to the normal packaging mode, includes:
and receiving a defective product packaging completion signal, recovering the production line to a normal mode reference point set value, and resetting the waste line processing signal when the reference point set value is reached, and recovering the production line to a normal packaging mode.
In a second aspect, an embodiment of the present application further provides an automatic switching processing apparatus for a production line, including:
the product acquisition module is used for acquiring products of the production line and judging whether the products are good or defective based on good detection rules;
the good product processing module is used for entering a normal packaging mode of the production line if the product is good, so as to perform normal processing of the good product;
the waste treatment module is used for switching the production line into a waste treatment mode according to a preset defective treatment rule if the product is defective, so as to treat the defective products;
and the reset processing module is used for receiving the reset processing signal and recovering the production line to a normal packaging mode.
In a third aspect, an embodiment of the present application further provides a computer apparatus, including: a memory and one or more processors;
the memory is used for storing one or more programs;
the one or more programs, when executed by the one or more processors, cause the one or more processors to implement an automatic switchover processing method for a production line as described above.
In a fourth aspect, embodiments of the present application also provide a storage medium containing computer-executable instructions, which when executed by a computer processor, are used to perform a method of automatic switching processing of a production line as described above.
According to the embodiment of the application, the product of the production line is obtained, and the product is judged to be good or defective based on a good detection rule; if the product is good, the production line enters a normal packaging mode to perform normal treatment of the good; if the product is defective, switching the production line into a defective processing mode according to a preset defective processing rule so as to process defective products; receiving a reset processing signal, and recovering the production line to a normal packaging mode; the automatic detection production line has the advantages that good products and defective products in the production line are automatically detected, the good products or the defective products are automatically processed respectively, the automatic processing waste line is realized, potential safety hazards are avoided, and the production efficiency is improved.
Drawings
FIG. 1 is a flowchart of an automatic switching processing method for a production line according to an embodiment of the present application;
FIG. 2 is a schematic diagram of a good coil signal of a production line according to an embodiment of the present application;
FIG. 3 is a schematic diagram of a defective coil signal of a production line according to an embodiment of the present application;
FIG. 4 is a schematic diagram of coil execution signals of a production line according to an embodiment of the present application;
FIG. 5 is a schematic diagram of a production line reset signal of a production line according to an embodiment of the present application;
fig. 6 is a schematic structural diagram of an automatic switching processing device of a production line according to an embodiment of the present application;
fig. 7 is a schematic structural diagram of a computer device according to an embodiment of the present application.
Detailed Description
In order to make the objects, technical solutions and advantages of the present application more apparent, the following detailed description of specific embodiments of the present application is given with reference to the accompanying drawings. It is to be understood that the specific embodiments described herein are merely illustrative of the application and are not limiting thereof. It should be further noted that, for convenience of description, only some, but not all of the matters related to the present application are shown in the accompanying drawings. Before discussing exemplary embodiments in more detail, it should be mentioned that some exemplary embodiments are described as processes or methods depicted as flowcharts. Although a flowchart depicts operations (or steps) as a sequential process, many of the operations can be performed in parallel, concurrently, or at the same time. Furthermore, the order of the operations may be rearranged. The process may be terminated when its operations are completed, but may have additional steps not included in the figures. The processes may correspond to methods, functions, procedures, subroutines, and the like.
The automatic switching processing method of the production line provided in the embodiment may be performed by an automatic switching processing device of the production line, which may be implemented in a software and/or hardware manner and integrated in an automatic switching processing apparatus of the production line. The automatic switching processing equipment of the production line can be equipment such as a computer.
Fig. 1 is a flowchart of an automatic switching processing method of a production line according to an embodiment of the present application. Referring to fig. 1, the method comprises the steps of:
and 110, obtaining a product of the production line, and judging whether the product is good or defective based on a good detection rule.
Specifically, obtaining a product of a production line, and judging the product as a good product when a spark machine of the production line does not meet an insulation breakdown point; when the spark machine of the production line detects insulation breakdown, the product is judged to be defective.
And 120, if the product is good, the production line enters a normal packaging mode to perform normal processing of the good.
Specifically, the production line enters a normal packaging mode, good products enter a first channel, and a packaging machine of the production line multiplies a first setting factor according to set good product packaging parameters to package the good products, wherein the good product packaging parameters comprise: the adhesive film length, the total winding length, the number of withdrawal turns and the number of pre-stop turns; it can be understood that the first setting factor may be 1, or may be set correspondingly according to the actual conditions of the production line and the packaging machine.
For example, please refer to fig. 2, wherein M130 represents a rotary envelope arm operational enable; c238 represents the number of arm rotations of the spin capsule; d320 represents setting a rotation circle value; m124 represents envelope clip outward movement enabling; x16 represents a waste line signal; m34 represents a waste line signal intermediate storage unit; m8000 represents a packaging machine system operation signal; d316 denotes the number of corrected rotations of the packaging machine system; d200, D110, K5, D202, D108, D112, D204, D114, D206, D116 respectively represent the number of packaging films pre-stored on the packaging rotary ring, the number conversion value, the proportionality coefficient, the number of films packaged on the coil product, the number conversion value, the corresponding material amount of the film clamping action, the conversion value, the corresponding variable speed action amount of the packaging ring arm when the first channel of the production line is used, and the parameters are specifically set and monitored by an operator on a man-machine interface according to different products; optionally, when the packaging machine packages the good coil, that is, when the product is good, the packaging machine system enters the set first channel to perform packaging treatment.
When the package parameters of each good product counted by the rotary coating are rotated, executing corresponding procedures: when the operation value of the adhesive film length is counted, the packaging machine cuts off the adhesive film; when counting the number of the withdrawal turns, the packing clamping jaw is loosened, the packing label is reset, and the packing machine is changed from low speed to high speed for coating; and when the number of the remaining turns is counted to be the number of the pre-stop turns, the packaging machine enters into interruption speed reduction, and packaging pre-stop, positioning and stopping instructions are executed after packaging is completed.
For example, please refer to fig. 3, wherein Y017 represents a film cutter; d116 denotes the rotation arm shift; c238 represents the number of arm rotations of the spin capsule; i10 represents the speed change action setting of the packaging rotating arm; m125 represents the middle position of the membrane clamping arm which is lifted and opened; c238 represents the number of arm rotations of the spin capsule; i20 represents package arm alignment; optionally, after the packaging machine system enters the set first channel when packaging the good coil, performing corresponding parameters, and when the rotary envelope counts to each packaging parameter of the first channel, performing corresponding procedures: when the film length engineering value is counted, cutting the film by the packaging machine; when counting the number of the withdrawal turns, the clamping arm of the packing machine moves outwards and ascends; counting and reducing speed in advance when the remaining turns are the pre-stop turns; when counting the total number of packaging turns, coating is completed, and the packaging arm is guided.
And 130, if the product is defective, switching the production line to a defective processing mode according to a preset defective processing rule so as to process defective products.
Specifically, the production line switches to the waste product treatment mode, the defective products get into the second passageway, and the packagine machine of production line breaks off the defective products packing setting and switch on the defective products packing setting, packagine machine is according to the defective products packing parameter of setting multiply by the second setting factor, right the defective products pack, wherein, the defective products packing parameter includes: the adhesive film length, the total winding length, the number of withdrawal turns and the number of pre-stop turns. It will be appreciated that the second setting factor is set correspondingly to the actual conditions of the production line and the packaging machine.
For example, referring to fig. 4, when D210, D310, K5, D212, D108, D312, D218, D314, D220, and D318 respectively represent the second channel of the production line, the number of packaging films, the number conversion value, the scaling factor, the number of films packaged on the coil product, the number conversion value, the amount of material corresponding to the film clamping action, the conversion value, and the amount corresponding to the speed change action of the packaging ring arm are pre-stored on the packaging rotary ring, and the parameters are specifically set and monitored by the operator at the man-machine interface according to different products; optionally, when the coil is a defective coil, that is, when the product is defective, the flag bit M34 is turned on by the waste wire signal X016, and the packaging machine system enters a set second channel to perform packaging processing.
When the rotary coating counts to each defective product packaging parameter of the second channel, executing the corresponding working procedures: when the channel adhesive film length engineering value is counted, the packaging machine cuts off the adhesive film; when the number of the withdrawal turns is counted, the clamping arm of the packing machine moves outwards and ascends; when the number of the remaining turns is counted to be the number of the pre-stop turns, the packaging machine reduces the speed in advance; and when the total number of packaging turns is counted, finishing the coating of the defective products, and guiding the packaging arm of the packaging machine.
For example, referring to fig. 3, after the packaging machine system switches to the set second channel when packaging the scrap coil, corresponding parameters are performed, and when the spin coating is counted to each packaging parameter of the second channel, corresponding procedures are performed: when the engineering value of the length of the adhesive film of the channel is counted, cutting the film by the packaging machine; when counting the number of the withdrawal turns, the clamping arm of the packing machine moves outwards and ascends; counting and reducing speed in advance when the remaining turns are the pre-stop turns; when counting the total number of packaging turns, coating is completed, and the packaging arm is guided.
And 140, receiving a reset processing signal, and recovering the production line to a normal packaging mode.
Specifically, a defective product packaging completion signal is received, the production line is restored to a normal mode reference point set value, when the reference point set value is reached, the waste line processing signal is reset, and the production line is restored to a normal packaging mode.
For example, referring to fig. 5, Y020 represents a rising edge pulse signal for controlling the start of a transmission motor for transmitting a looped wire from a wire rewinding machine to a packaging machine; m27 represents a winding reset internal preset bit 1; m29 represents a second channel transmission platform waste line transmission sequence preset signal 2; d44 represents the target address of the reference length of the normal mode recovered after the waste coil is processed; k100 represents that after the waste coil is processed, the normal mode reference point setting value is restored; t22 represents the reference delay time for recovering to the normal mode after the waste coil is processed; y002 represents the reset signal of channel 2, M31 represents the reset signal preset bit after the second waste line is removed; t28 represents the reset signal on time after the second waste line rejection; optionally, after the current length D80 is processed with the waste coil, the normal mode reference point D44 is restored, and when the reference point set value is reached, the waste wire processing signal is reset, and the normal packaging mode is restored.
On the basis of the above embodiments, fig. 6 is a schematic structural diagram of an automatic switching processing apparatus for a production line according to an embodiment of the present application. Referring to fig. 6, the automatic switching processing apparatus for a production line provided in this embodiment specifically includes: the device comprises a product acquisition module 201, a good product processing module 202, a waste processing module 203 and a reset processing module 204.
The product acquisition module 201 is configured to acquire a product of a production line, and determine that the product is good or bad based on a good detection rule; the good product processing module 202 is configured to enter a normal packaging mode for normal processing of the good product if the product is good; the reject processing module 203 is configured to switch a production line to a reject processing mode according to a preset reject processing rule if the product is a defective product, so as to process the defective product; the reset processing module 204 is configured to receive the reset processing signal and restore the production line to the normal packaging mode.
The method comprises the steps of obtaining products of a production line, and judging whether the products are good or bad based on good detection rules; if the product is good, the production line enters a normal packaging mode to perform normal treatment of the good; if the product is defective, switching the production line into a defective processing mode according to a preset defective processing rule so as to process defective products; receiving a reset processing signal, and recovering the production line to a normal packaging mode; the automatic detection production line has the advantages that good products and defective products in the production line are automatically detected, the good products or the defective products are automatically processed respectively, the automatic processing waste line is realized, potential safety hazards are avoided, and the production efficiency is improved.
The automatic switching processing device of the production line provided by the embodiment of the application can be used for executing the automatic switching processing method of the production line provided by the embodiment, and has corresponding functions and beneficial effects.
The embodiment of the application also provides computer equipment which can integrate the automatic switching processing device of the production line. Fig. 7 is a schematic structural diagram of a computer device according to an embodiment of the present application. Referring to fig. 7, the computer apparatus includes: an input device 33, an output device 34, a memory 32, and one or more processors 31; the memory 32 is configured to store one or more programs; the one or more programs, when executed by the one or more processors 31, cause the one or more processors 31 to implement the automatic switching processing method of a production line as provided in the above-described embodiments. Wherein the input device 33, the output device 34, the memory 32 and the processor 31 may be connected by a bus or otherwise, for example in fig. 7 by a bus connection.
The processor 31 executes various functional applications of the apparatus and data processing by executing software programs, instructions and modules stored in the memory 32, that is, implements the above-described automatic switching processing method of the production line.
The computer equipment provided by the embodiment can be used for executing the automatic switching processing method of the production line, and has corresponding functions and beneficial effects.
The embodiment of the present application also provides a storage medium containing computer-executable instructions, which when executed by a computer processor, are used to perform a method of automatically switching a production line, the method of automatically switching a production line comprising: obtaining products of a production line, and judging whether the products are good or defective based on good detection rules; if the product is good, the production line enters a normal packaging mode to perform normal treatment of the good; if the product is defective, switching the production line into a defective processing mode according to a preset defective processing rule so as to process defective products; and receiving the reset processing signal, and recovering the production line to a normal packaging mode.
Storage media-any of various types of memory devices or storage devices. The term "storage medium" is intended to include: mounting media such as CD-ROM, floppy disk or tape devices; computer device memory or random access memory, such as DRAM, DDRRAM, SRAM, EDORAM, rambus (Rambus) RAM, etc.; nonvolatile memory such as flash memory, magnetic media (e.g., hard disk or optical storage); registers or other similar types of memory elements, etc. The storage medium may also include other types of memory or combinations thereof. In addition, the storage medium may be located in a first computer device in which the program is executed, or may be located in a different second computer device connected to the first computer device through a network (such as the internet). The second computer means may provide program instructions to the first computer for execution. The term "storage medium" may include two or more storage media that may reside in different locations (e.g., in different computer devices connected by a network). The storage medium may store program instructions (e.g., embodied as a computer program) executable by one or more processors.
Of course, the storage medium containing the computer executable instructions provided in the embodiments of the present application is not limited to the automatic switching processing method of the production line described above, and may also perform the related operations in the automatic switching processing method of the production line provided in any embodiment of the present application.
The automatic switching processing device, the storage medium and the computer device for a production line provided in the foregoing embodiments may execute the automatic switching processing method for a production line provided in any embodiment of the present application, and technical details not described in detail in the foregoing embodiments may be referred to the automatic switching processing method for a production line provided in any embodiment of the present application.
The foregoing description is only of the preferred embodiments of the application and the technical principles employed. The present application is not limited to the specific embodiments described herein, but is capable of numerous modifications, rearrangements and substitutions as will now become apparent to those skilled in the art without departing from the scope of the application. Therefore, while the application has been described in connection with the above embodiments, the application is not limited to the embodiments, but may be embodied in many other equivalent forms without departing from the spirit of the application, the scope of which is set forth in the following claims.

Claims (4)

1. An automatic switching processing method of a production line is characterized by comprising the following steps:
obtaining products of a production line, and judging whether the products are good or defective based on good detection rules;
if the product is good, the production line enters a normal packaging mode to perform normal treatment of the good;
if the product is defective, switching the production line into a defective processing mode according to a preset defective processing rule so as to process defective products;
receiving a reset processing signal, and recovering the production line to a normal packaging mode;
the production line enters a normal packaging mode to perform normal processing of the good product, and the production line comprises:
the production line enters a normal packaging mode, good products enter a first channel, and a packaging machine of the production line multiplies a first setting factor according to set good product packaging parameters to package the good products, wherein the good product packaging parameters comprise: the adhesive film length, the total winding length, the number of withdrawal turns and the number of pre-stop turns;
the production line enters a normal packaging mode to perform normal processing of the good product, and then the production line further comprises:
when the package parameters of each good product counted by the rotary coating are rotated, executing corresponding procedures: when the operation value of the adhesive film length is counted, the packaging machine cuts off the adhesive film; when counting the number of the withdrawal turns, the packing clamping jaw is loosened, the packing label is reset, and the packing machine is changed from low speed to high speed for coating; when the number of the remaining turns is counted to be the number of the pre-stop turns, the packaging machine enters into interruption speed reduction, and packaging pre-stop, positioning and stopping instructions are executed after packaging is completed;
according to the preset defective product processing rule, the production line is switched into a defective product processing mode so as to process defective products, and the method comprises the following steps:
the production line switches to the waste product treatment mode, the defective products get into the second passageway, and the packagine machine of production line breaks off the defective products packing setting and switch on the defective products packing setting, packagine machine is according to the defective products packing parameter of setting multiply by the second settlement factor, right the defective products pack, wherein, the defective products packing parameter includes: the adhesive film length, the total winding length, the number of withdrawal turns and the number of pre-stop turns;
according to the preset defective product processing rule, the production line is switched into a defective product processing mode, so that after defective product processing is performed, the method further comprises the following steps:
when the rotary coating counts to each defective product packaging parameter of the second channel, executing the corresponding working procedures: when the channel adhesive film length engineering value is counted, the packaging machine cuts off the adhesive film; when the number of the withdrawal turns is counted, the clamping arm of the packing machine moves outwards and ascends; when the number of the remaining turns is counted to be the number of the pre-stop turns, the packaging machine reduces the speed in advance; when the total number of packaging turns is counted, finishing the coating of the defective products, and guiding the packaging arm of the packaging machine;
the product of acquisition production line judges this product to be good or defective based on the good detection rule, includes:
acquiring a product of a production line, and judging the product as a good product when a spark machine of the production line does not meet an insulation breakdown point;
when the spark machine of the production line detects insulation breakdown, judging that the product is a defective product;
the receiving of the reset processing signal, the recovery of the production line to the normal packaging mode, includes:
and receiving a defective product packaging completion signal, recovering the production line to a normal mode reference point set value, and resetting the waste line processing signal when the reference point set value is reached, and recovering the production line to a normal packaging mode.
2. An automatic switching processing apparatus of a production line, implemented by the automatic switching processing method of a production line according to claim 1, comprising:
the product acquisition module is used for acquiring products of the production line and judging whether the products are good or defective based on good detection rules;
the good product processing module is used for entering a normal packaging mode of the production line if the product is good, so as to perform normal processing of the good product;
the waste treatment module is used for switching the production line into a waste treatment mode according to a preset defective treatment rule if the product is defective, so as to treat the defective products;
and the reset processing module is used for receiving the reset processing signal and recovering the production line to a normal packaging mode.
3. A computer device, comprising: a memory and one or more processors;
the memory is used for storing one or more programs;
when the one or more programs are executed by the one or more processors, the one or more processors implement the method for automatically switching a production line according to any one of claims 1-2.
4. A storage medium containing computer executable instructions which, when executed by a computer processor, are adapted to perform a method of automatic switching processing of a production line according to any of claims 1-2.
CN202211036736.5A 2022-08-26 2022-08-26 Automatic switching processing method and device for production line Active CN115416939B (en)

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CN202211036736.5A CN115416939B (en) 2022-08-26 2022-08-26 Automatic switching processing method and device for production line

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Application Number Priority Date Filing Date Title
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CN204170967U (en) * 2014-03-04 2015-02-25 东莞市华诺合金有限公司 A kind of rivet sorting unit
CN205506438U (en) * 2016-03-25 2016-08-24 东莞海金杜门五金制品有限公司 Automatic sampler tool hand
CN111463471A (en) * 2020-03-31 2020-07-28 东莞市创明电池技术有限公司 Winding method and system for automatically processing defective products

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US3948019A (en) * 1973-01-15 1976-04-06 Siegrheinische Registrierwaagenfabrik "Fix" Peter Steimel Kg Apparatus for the fully automatic production of filled, gusseted bags of plastic
CN201997500U (en) * 2010-12-16 2011-10-05 厦门新鸿洲精密科技有限公司 Automatic plastic product detection device
CN204170967U (en) * 2014-03-04 2015-02-25 东莞市华诺合金有限公司 A kind of rivet sorting unit
CN205506438U (en) * 2016-03-25 2016-08-24 东莞海金杜门五金制品有限公司 Automatic sampler tool hand
CN111463471A (en) * 2020-03-31 2020-07-28 东莞市创明电池技术有限公司 Winding method and system for automatically processing defective products

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