CN115414750A - Ultrasonic tower type flow-dividing wet type dust removal system and dust removal method - Google Patents

Ultrasonic tower type flow-dividing wet type dust removal system and dust removal method Download PDF

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Publication number
CN115414750A
CN115414750A CN202210960066.XA CN202210960066A CN115414750A CN 115414750 A CN115414750 A CN 115414750A CN 202210960066 A CN202210960066 A CN 202210960066A CN 115414750 A CN115414750 A CN 115414750A
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China
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dust
purification
dust removal
ultrasonic
return air
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CN202210960066.XA
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CN115414750B (en
Inventor
陆伟
赵志涛
张青松
李金亮
何启林
王昌祥
卓辉
李金虎
林龙
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Anhui Panshi Mining Technology Co ltd
Anhui University of Science and Technology
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Anhui Panshi Mining Technology Co ltd
Anhui University of Science and Technology
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D47/00Separating dispersed particles from gases, air or vapours by liquid as separating agent
    • B01D47/02Separating dispersed particles from gases, air or vapours by liquid as separating agent by passing the gas or air or vapour over or through a liquid bath
    • B01D47/021Separating dispersed particles from gases, air or vapours by liquid as separating agent by passing the gas or air or vapour over or through a liquid bath by bubbling the gas through a liquid bath
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D33/00Filters with filtering elements which move during the filtering operation
    • B01D33/01Filters with filtering elements which move during the filtering operation with translationally moving filtering elements, e.g. pistons
    • B01D33/03Filters with filtering elements which move during the filtering operation with translationally moving filtering elements, e.g. pistons with vibrating filter elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D33/00Filters with filtering elements which move during the filtering operation
    • B01D33/35Filters with filtering elements which move during the filtering operation with multiple filtering elements characterised by their mutual disposition
    • B01D33/41Filters with filtering elements which move during the filtering operation with multiple filtering elements characterised by their mutual disposition in series connection
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D46/00Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
    • B01D46/42Auxiliary equipment or operation thereof
    • B01D46/4263Means for active heating or cooling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D50/00Combinations of methods or devices for separating particles from gases or vapours
    • B01D50/60Combinations of devices covered by groups B01D46/00 and B01D47/00
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D2258/00Sources of waste gases
    • B01D2258/02Other waste gases
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A50/00TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
    • Y02A50/20Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters
    • Y02A50/2351Atmospheric particulate matter [PM], e.g. carbon smoke microparticles, smog, aerosol particles, dust

Abstract

The invention discloses an ultrasonic tower type flow-dividing wet dust removal system and a dust removal method, and belongs to the technical field of dust removal. The invention comprises a return air dust collection system, a purification system, a water supplementing circulating system and a mud-water separation system, wherein the return air dust collection system is provided with a dust collection end and a return air end, and the purification system is arranged between the dust collection end and the return air end of the return air dust collection system; the purification system is a tower type flow-dividing purification system consisting of a plurality of groups of purification devices, each purification device is provided with a cleaning fluid circulating part, an air flow circulating part and a purification part, and the mud-water separation system is connected with the outlet end of the purification system. The invention utilizes the ultrasonic working principle to remove dust, simultaneously utilizes the tower type dust removing structure to effectively reduce resistance and improve the processing air quantity, has obvious dust removing effect on the underground respiratory dust by the integrally designed system, can recycle water resources, realizes automatic pollution discharge and has higher automation degree.

Description

Ultrasonic tower type flow-dividing wet type dust removal system and dust removal method
Technical Field
The invention belongs to the technical field of dust removal, and particularly relates to an ultrasonic tower type flow-dividing wet dust removal system and a dust removal method.
Background
When the underground coal mine roadway is tunneled, a large amount of mine dust can be generated on the tunneling working face of the mine roadway. The harm of the dust amount mainly relates to two aspects: firstly, workers inhale respiratory dust for a long time, and can cause pulmonary fibroid lesion, so that the workers can suffer from pneumoconiosis (silicosis, pneumoconiosis, silicosis, and the like), and become occupational diseases of miners with great harm; secondly, under a certain condition, coal dust explosion can occur when dust is gathered to a certain degree in an underground coal mine, accidents such as casualties, serious damage to mine equipment and the like are caused, and serious mine disasters are easy to cause.
At present, the domestic dust removal modes of the mine roadway driving working face are mainly divided into a dry type dust removal mode and a wet type dust removal mode. The dry type mainly adopts a dry dust remover, and in the operation process, dust particles in a working surface are firstly absorbed in the dust remover and then are conveyed into a loading bin through an ash bin and a belt conveyor to finish the dust removal process; however, the dry dust collector has the problems of large volume, inconvenient movement and incapability of being used in a tunneling roadway with limited space, and the filter bag can be stuck when meeting water, thereby affecting the dust collection efficiency. The wet dust removal is a method for purifying gas by fully contacting a washing liquid (generally water) with dust-containing gas and washing dust particles, and although the discharge of the wet dust removal reaches the standard to a certain extent, in the normal use process of the wet dust removal, a large amount of water is required to be used, so that the water resource waste is caused, and the wet dust removal method is difficult to be applied to arid water-deficient coal mine areas in China; and partial wet dust collecting equipment adopts modes such as atomizing and spraying to fall dust in the air current, and the method is lower to the dust collection efficiency of respiratory dust, and the water bath wet dust collector of current single mode forms the big bubble easily after mineral dust gets into liquid for the dust can't fully contact with liquid, leads to the relatively poor effect of getting rid of the dust, and the practicality is lower.
Disclosure of Invention
The invention provides an ultrasonic tower type flow-dividing wet dust removal system aiming at the technical problems in the prior art.
In order to solve the technical problem, the invention comprises a return air dust collection system, a purification system, a water supplementing circulating system and a mud-water separation system, wherein the return air dust collection system is provided with a dust collection end and a return air end, and the purification system is arranged between the dust collection end and the return air end of the return air dust collection system;
the purification system is a tower type flow-dividing purification system consisting of a plurality of groups of purification devices, each purification device is provided with a cleaning liquid circulating part, an air flow circulating part and a purification part, and the mud-water separation system is connected with the outlet end of the purification system.
Preferably, the dust removal system is further provided with a box body, the purification system is arranged inside the box body, the dust collection end and the air return end of the air return dust collection system are arranged outside the box body, and the bottom of the box body is connected with the mud-water separation system.
Preferably, the inlet end of the purification system is connected with an air inlet pipe of the return air dust collection system, the multiple groups of purification devices are arranged in a tower-type staggered manner, the multiple groups of purification devices are connected with the air inlet pipe, and the multiple groups of purification devices are communicated with each other through a cleaning liquid circulating part.
Preferably, the purification device further comprises a purification water tank, the purification part is arranged in the purification water tank, and the purification part is provided with an ultrasonic cleaning component consisting of a cleaning plate and a plurality of ultrasonic transducers;
still be provided with filter unit in the purification water tank, and filter unit sets up the upper end at the purification portion, and filter unit's upper end is connected with ultrasonic transducer.
Preferably, the cleaning fluid circulating part is provided with a circulating water replenishing pipe and a circulating water outlet pipe, and the circulating water replenishing pipe is connected with a replenishing circulating system; the air current circulation portion is provided with a shunt air inlet pipe, the shunt air inlet pipe is provided with a horizontal portion, the horizontal portion is arranged at the upper end of the purification portion, and the horizontal portion is provided with a plurality of air outlet holes.
Preferably, the dust collection end of the return air dust collection system is provided with a primary filtering device, the return air end of the return air dust collection system is provided with a fan, and the dust collection end and the return air end are both arranged at the top of the roadway through sliding parts.
Preferably, the side of the box body is connected with an electric control system, the upper part of the box body is provided with a heat dissipation condensing part, and the bottom of the box body is connected with the moving part through a supporting part.
The invention also provides an ultrasonic tower type shunt wet dust removal method, which utilizes the ultrasonic tower type shunt wet dust removal system, and the dust removal method comprises the following steps:
1) Assembling all the devices of the dust removal system, and then operating the electric control system and the fan to enable the interior of the purification system to form a negative pressure state, so that the dust-containing air flow on the working surface enters the dust removal system through the return air dust collection system under the action of negative pressure;
2) Under the filtering action of the primary filtering device, the dust-containing air flow with larger particles is filtered and slides down along the surface of the return air dust collection system, and the filtered dust-containing air flow is divided into multiple paths along the pipeline and enters the interior of the purification system to be mixed with the cleaning liquid;
3) After the dust-containing air flow is mixed with the cleaning liquid, the dust-containing air flow rises in the cleaning liquid in a dust-containing bubble mode, a large amount of cavitation bubbles are generated under the action of an ultrasonic transducer, after the rising dust-containing bubbles are contacted with the cavitation bubbles, the high-energy cavitation bubbles break the dust-containing bubbles at the moment of breakage, the broken bubbles are fully contacted with water, larger dust-containing bubbles are broken into smaller dust-containing bubbles, the smaller dust-containing bubbles pass through a filtering part in the rising process, and dust particles can be attached to the surface of the filtering part;
4) The purified air flow continues to rise, and after the purified air flow is cooled and dehumidified by a heat dissipation condensing part in the dust removal system, the purified air flow is discharged into a working area at the rear part of the roadway.
Preferably, in the operation process of the equipment, the cleaning liquid circulating part continuously performs water replenishing work of the water purifying tank, when the liquid level in the water purifying tank is higher than the upper part of the water outlet pipe, the cleaning liquid in the water purifying tank flows into the next-stage water purifying tank, and the rear end of the cleaning liquid is separated by the mud-water separation system, so that the cleaning liquid is recycled.
The invention also provides application of the dust removal system in a mine working face, and the ultrasonic tower type flow-dividing wet dust removal system is utilized.
Compared with the prior art, the invention has the following beneficial effects:
the invention provides an ultrasonic tower type flow-dividing wet type dust removal system applied to a mine roadway driving working face, which is reasonable in layout, convenient to operate and good in dust removal effect; the purification treatment air volume of the dust removal system can be effectively improved by utilizing a tower-type flow dividing structure under the condition of not increasing resistance, the air flow can be divided and treated, the resistance of equipment is reduced, and the separation of bubbles and the increase of the contact area and the improvement of the dust removal efficiency can be realized by a porous medium filter plate with irregular, small aperture and high porosity, which is arranged in the purification system; simultaneously, by utilizing the principles of ultrasonic cavitation and ultrasonic mechanical vibration, two working principles of ultrasonic waves are designed and adopted: cavitation bubbles generated by ultrasonic cavitation can break up rising dust-containing bubbles on one hand, and can clean a mud layer attached to the inside of the porous medium filter plate on the other hand, so that the dust removal efficiency and continuous operation of dust removal equipment are improved, and the micro-amplitude high-frequency vibration of the filter plate can be realized by ultrasonic mechanical vibration, so that sludge is prevented from being attached to the inner wall of the aperture of the filter plate; moreover, the system can realize the cyclic utilization of water resources and the self-cleaning inside the water purification tank, so that the water resources can be saved, and the automation degree is high.
The cleaning vibration plate in the purification system can effectively convert electric energy into mechanical energy, micro-amplitude high-frequency vibration of the cleaning vibration plate is transmitted into water to generate cavitation bubbles, and the high-energy cavitation bubbles can break rising bubbles and clean sludge attached to the pore diameter of the porous medium filter plate when being broken, so that the self-cleaning function in the equipment is realized; in addition, four ultrasonic transducers sealed by the sealing boxes are fixed on each porous medium filter plate, so that the porous medium filter plates can be driven to realize micro-amplitude high-frequency vibration, and larger dust particles are prevented from blocking through holes of the porous medium filter plates. When the air flow flows out from the bottom of the purification water tank and moves upwards in a bubble form, the bubbles can be broken under the action of tiny cavitation bubbles, and dust in the bubbles can be partially absorbed by peripheral liquid at the moment of bubble breaking, so that the dust removal efficiency of equipment is improved; in the process that the dust-containing bubbles pass through the porous medium filter plate, the dust-containing bubbles are in friction with the inner surface of the aperture of the filter plate, so that dust particles in the bubbles are attached to the inner surface of the aperture of the filter plate, and the air flow is further purified; and the temperature and the humidity of the purified air flow are effectively reduced by the heat dissipation condensation grid designed at the air outlet.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings required to be used in the embodiments or the prior art description will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present application, and for those skilled in the art, other drawings may be obtained according to these drawings without inventive labor.
FIG. 1 is a schematic view of the dust removal system of the present invention;
FIG. 2 is a schematic view of the structure of the purification apparatus of the present invention;
FIG. 3 is a schematic perspective view of the purification apparatus of the present invention;
fig. 4 is a schematic structural diagram of a porous medium filter plate in the purification system of the present invention.
The symbols in the drawings are marked as follows:
1. a purification system; 101. a purified water tank; 102. a circulating water replenishing pipe; 103. a circulating water outlet pipe; 104. a shunt air inlet pipe; 105. an air outlet pipe; 106. a horizontal portion; 107. cleaning the vibrating plate; 108. an ultrasonic transducer; 109. a porous media filter plate; 110. a sealing box; 2. a dust suction end; 3. an air return end; 4. an air inlet cylinder; 5. a dust suction port; 6. an air outlet cylinder; 7. an axial flow negative pressure fan; 8. a monorail crane; 9. filtering with a screen; 10. a box body; 11. an explosion-proof electronic control system; 12. a water replenishing pipe; 13. a mud-water separation device; 14. a sludge tank; 15. a centrifugal water pump; 16. a circulating water return pipe; 17. an electromagnetic three-way valve; 18. a heat dissipating condensation grid; 19. a support frame; 20. an equipment chassis; 21. and (7) wheels.
Detailed Description
In order to make the technical problems, technical solutions and advantageous effects to be solved by the present application clearer, the present application is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present application and are not intended to limit the present application.
Referring to fig. 1, the present invention provides an ultrasonic tower type flow-dividing wet dust removal system, which includes a return air dust collection system and a purification system 1, and further includes a water replenishing circulation system and a mud-water separation system, the return air dust collection system is provided with a dust collection end 2 and a return air end 3, and the purification system 1 is arranged between the dust collection end 2 and the return air end 3 of the return air dust collection system;
the purification system 1 is a tower type flow-dividing purification system consisting of a plurality of groups of purification devices, each purification device is provided with a cleaning fluid circulating part, an air flow circulating part and a purification part, and the mud-water separation system is connected with the outlet end of the purification system 1.
Specifically, as shown in fig. 1, an air inlet cylinder 4 is arranged at a dust collection end 2 of the return air dust collection system, a tapered dust collection port 5 is arranged at the outer end of the air inlet cylinder 4, and dust-containing air flow generated by a tunneling working surface enters the return air dust collection system through the dust collection port 5; the air return end 3 is provided with an air outlet cylinder 6, and the outer end part of the air outlet cylinder 6 is connected with an axial flow type negative pressure fan 7; air inlet cylinder 4 and play dryer 6 all hang on the track at tunnel top through single track hang 8, both can remove and can fix, and nimble suitability is strong.
Furthermore, a section of downward-inclined pipeline is arranged between the dust suction opening 5 and the air inlet cylinder 4, a primary filtering device is arranged in the pipeline, and the primary filtering device is provided with a filter screen 9, so that on one hand, the obliquely-arranged pipeline reduces the flow velocity of dust-containing air flow and reduces the impact on equipment; on the other hand, the filter screen 9 installed at the dust absorption opening 5 can preliminarily filter larger dust particles, so as to prevent the larger dust particles from blocking the internal equipment of the purification system, the dust-containing air flow is under the filtering action of the primary filtering device, the dust with the larger particles is filtered and slides down along the surface of the return air dust absorption system, and the filtered dust-containing air flow enters the purification system along the air inlet cylinder 4.
Specifically, as shown in fig. 1, the dust removal system is further provided with a box 10, the purification system 1 is arranged inside the box 10, and the purification system 1 is suspended at the top of the box 10 through four balance slings and suspended through the slings, so that the purification system 1 can be always kept horizontal; the air inlet barrel 4 extends into the box body 10 through an opening in the left side of the top of the box body 10, the air inlet barrel 4 outside the box body 10 is a rigid air barrel, the air barrel entering the box body 10 adopts a negative pressure air barrel with a steel ring, so that the negative pressure air barrel has certain flexibility, and the air inlet barrel 4 extends out of a plurality of shunt air pipes to be communicated with the purification system 1.
Furthermore, an axial flow negative pressure fan 7 is connected with the opening on the right side of the top of the box body 10 through an air outlet cylinder 6, and is hung on a track arranged on the top of the roadway by a monorail crane 8.
Furthermore, the explosion-proof electric control system 11 is arranged on the outer side edge of the box body 10, and the control of the whole system working process is realized.
As a preferred embodiment of the invention, a plurality of groups of purification devices are distributed from top to bottom in a tower-type staggered arrangement, and the tower-type flow-dividing wet-type purification system can effectively divide a large air volume and reduce the pressure of the purified air volume in a single purification device.
As shown in fig. 1 and fig. 2, the present invention is provided with three purification devices from top to bottom, the purification devices are provided with a purification water tank 101, the purification water tank 101 is installed in a box 10, and the three purification water tanks 101 and other purification devices inside the purification water tanks form a purification system 1; the purification device comprises a cleaning liquid circulating part consisting of a circulating water replenishing pipe 102 and a circulating water outlet pipe 103, an air flow circulating part consisting of a shunt air inlet pipe 104 and an air outlet pipe 105, and a purification part for purifying air flow.
Specifically, the circulating water replenishing pipe 102 and the circulating water outlet pipe 103 are of a multi-section bent pipe structure and are respectively arranged on two sides of the purified water tank 101, the circulating water replenishing pipe 102 is inserted into the purified water tank 101 from the upper end, the circulating water replenishing pipe 102 is connected with a replenishing circulation system and is used for replenishing cleaning liquid in the purified water tank 101, and the cleaning liquid adopted in the embodiment is water;
the circulating water outlet pipe 103 is connected with the bottom end of the side of the purified water tank 101 and is used for discharging water, and the circulating water outlet pipe 103 is led out from the bottom of the purified water tank 101, extends upwards to the height of the liquid level in the purified water tank 101 and then extends downwards to the inside of the next purified water tank 101 through a bent pipe.
Specifically, as shown in fig. 3, the outer end of the shunt air inlet pipe 104 is connected to the air inlet barrel 4, the other end of the shunt air inlet pipe 104 extends into the purified water tank 101 and is provided with a horizontal portion 106 in an extending manner, the horizontal portion 106 is arranged in parallel with the bottom plate of the purified water tank 101, two sides of the horizontal portion 106 are connected to a plurality of air outlet pipes 105 which are arranged in parallel and sequentially, and the air outlet pipes 105 and the horizontal portion 106 are arranged in a mutually perpendicular manner.
Furthermore, the distance between the adjacent air outlet pipes 105 is gradually reduced from left to right, and a plurality of vent holes are formed in the air outlet pipes 105. The air outlet pipe 105 in non-uniform arrangement can form a certain resistance difference, so that air flow is prevented from flowing out from the side close to the air inlet, the air outlet pipe 105 in non-uniform arrangement and a plurality of air outlet holes in the air outlet pipe 105 can realize that the air flow flows out from the bottom of the purified water tank 101 uniformly, and the air flow moves upwards under the action of buoyancy in a bubble form.
Specifically, the purification portion is equipped with and washs board 107 and the ultrasonic cleaning part that shakes, washs the board 107 level setting that shakes and just sets up at the lower extreme of outlet duct 105 in the bottom of purifying water tank 101, and the ultrasonic cleaning part sets up inside washing board 107 that shakes, and the ultrasonic cleaning part comprises 24 ultrasonic transducer 108 of total in four rows and six rows, and ultrasonic transducer 108 equipartition sets up, and 24 ultrasonic transducer 108 pass through behind the pin connection and are connected with explosion-proof electrical system 11 electricity. Under the action of the ultrasonic cleaning vibrating plate 107, tiny cavitation bubbles are generated in gaps between liquids, and when the high-energy tiny cavitation bubbles break after contacting with rising dust-containing bubbles, huge shock waves and heat are generated to break the rising dust-containing bubbles, so that the purpose of increasing the contact area between dust and the liquid is achieved.
In the embodiment, an ultrasonic transducer is connected with an ultrasonic generator, the ultrasonic generator generates a high-frequency electric signal under the control of a control system and transmits the high-frequency electric signal to the ultrasonic transducer, the ultrasonic transducer converts the high-frequency electric signal generated by the ultrasonic generator into high-frequency mechanical vibration, and the high-frequency vibration of the ultrasonic transducer is transmitted to water to generate micro-gas core cavitation bubbles under the cavitation action; the micro-gas core cavitation bubbles capture the rising larger dust-containing bubbles and then instantaneously collapse and smash the bubbles into smaller dust-containing bubbles.
Further, as shown in fig. 4, a filter part is arranged at the upper end of the inside of the purified water tank 101, the filter part is a porous medium filter plate 109, and the filter plate is made of porous medium foamed nickel, and the porous medium filter plate 109 is arranged below the liquid level of the purified water tank 101; four ultrasonic transducers 108 are uniformly distributed and connected on the upper surface of the porous medium filter plate 101, the four ultrasonic transducers 108 are respectively arranged at four corners of the upper surface of the porous medium filter plate 109, and the ultrasonic transducers 109 are tightly wrapped by a sealing box 110 and then penetrate through the porous medium filter plate 109 through bolts, and are connected with the explosion-proof electric control system 11 through electric connection.
In this embodiment, the circulating water replenishing pipe 102 made of a flexible material penetrates the porous medium filter plate 109 from the upper end and is immersed in the cleaning liquid in the purified water tank 101.
In this embodiment, when the dust-containing bubbles pass through the pores of the porous medium filter plate 109, the surfaces of the bubbles collide with the inner walls of the pores, the bubbles are broken and deformed, and the surfaces of the bubbles and the dust particles inside the bubbles adhere to the surfaces of the inner walls, so as to filter the dust in the wind flow. Meanwhile, under the influence of high-frequency micro-vibration of the ultrasonic transducers 108 arranged on the surface of the porous medium filter plate 109, the porous medium filter plate 109 generates micro-amplitude vibration in the up-down direction, so that the problem of reduction of the through-hole rate of the pores of the porous medium filter plate 109 caused by dust deposition on the inner walls of the pores is solved; the cavitation bubbles generated by the bottom cleaning vibrating plate 107 can also penetrate into the micro-pores inside the porous medium filter plate 109 to clean the dust sludge adhered to the inner surface.
Furthermore, the water replenishing circulation system is provided with a water replenishing pipe 12, and the water replenishing pipe 12 is connected with a circulating water replenishing pipe 102 in the purification device.
As a preferred embodiment of the present invention, the mud-water separation system is disposed at the bottom of the box 10, and a water outlet at the bottom of the box 10 is connected to the mud-water separation system, and the mud-water separation system is electrically connected to the explosion-proof electronic control system 11; the mud-water separation system comprises a mud-water separation device 13, a sludge tank 14 and a centrifugal water pump 15, one end of the mud-water separation device 13 is connected with the sludge tank 14 through a sewage discharge pipeline, the other end, namely the lower part of the left side, is connected with the centrifugal water pump 15, the centrifugal water pump 15 is externally connected with a circulating water return pipe 16, and the end part of the circulating water return pipe 16 is connected with a water replenishing pipe 12 and a circulating water replenishing pipe 102 through an electromagnetic three-way valve 17; the upper end of the mud-water separation device 13 is connected with a circulating water outlet pipe 103 and a water outlet of the tank body 10, the electromagnetic three-way valve 17 is electrically connected with the explosion-proof electric control system 11, and the electromagnetic three-way valve 11 is controlled to be started or stopped by a control system according to the height change of the liquid level in the purified water tank 101, so that the water is recycled.
In this embodiment, the mud-water separation device 13 can separate mud from water flowing out of the purification system 1, the separated sludge is further compressed and discharged to the sludge tank 14 through the sewage channel, and the separated water flows back into the purification system 1 in the tank 10 through the centrifugal water pump 15 for recycling.
Furthermore, the inner side of the upper part of the box body 10 is connected with a heat dissipation condensation grid 18, the heat dissipation condensation grid 18 is of a cuboid structure, the inner part of the heat dissipation condensation grid is of a grid structure, the heat dissipation condensation grid is fixedly arranged at the position of an air outlet at the upper right of the box body 10, and the outer part of the heat dissipation condensation grid is connected with the air outlet cylinder 6; because the air current is higher through the wet-type dust removal of water purification tank 101, and the air current in the temperature, humidity is great, consequently sets up heat dissipation condensing equipment, can realize reducing the temperature and the humidity of air current, makes the air current after the purification reach the more suitable condition of temperature humidity, provides good operational environment for tunnel rear portion operating personnel.
Furthermore, the bottom of the box body 10 is supported by four supporting frames 19, the supporting frames 19 are fixedly installed on an equipment chassis 20, the four corners of the bottom of the equipment chassis 20 are provided with wheels 21 matched with rails laid on the roadway, and the wheels 21 are provided with locking devices for locking and fixing the wheels 21.
In the invention, the mud-water separation device 13 and the sludge box 14 are both fixedly arranged on the equipment chassis 20.
The tower-type flow-dividing wet-type purification system designed by the invention can effectively divide a large air flow, can effectively reduce the pressure of purifying air flow in a single purification water tank 101, and can primarily filter larger dust particles by the filter screen 9 arranged at the dust suction port 5 so as to prevent the larger dust particles from blocking through holes of the porous medium filter plate 109 in the purification water tank; meanwhile, an industrial ultrasonic cleaning principle is transplanted and innovated to the field of wet dust removal, a cleaning vibration plate 107 in the purification water tank 101 and an ultrasonic transducer 108 arranged on a porous medium filter plate 109 work together, under the action of ultrasonic waves, dust-containing airflow which is pre-filtered overflows from an air outlet pipe 105 which is arranged on the bottom of the purification water tank 101 in a non-uniform mode, the dust-containing airflow rises from the bottom in a dust-containing bubble mode, the dust-containing bubbles are continuously broken by utilizing the action of ultrasonic waves, and the porous medium filter plate 109 is cleaned, so that the purposes of improving the dust removal efficiency and realizing self cleaning in the purification water tank 101 are achieved.
The invention also provides an ultrasonic tower type shunt wet dust removal method, which comprises the following steps:
the method comprises the following steps: and (3) assembling all the devices of the dust removal system, opening the explosion-proof electric control system 11, operating the axial-flow type negative pressure fan 7, forming a negative pressure state in the box body 10, overcoming the resistance of the liquid level of the purification water tank 101 in the purification system 1, and enabling the dust-containing air flow on the tunneling working surface to enter the rigid air inlet cylinder 4 through the dust suction port 5 and the filter screen 9 under the action of negative pressure.
Step two: under the filtering action of the filter screen 9, the larger dust particles are filtered by the filter screen 9 and slide down along the surface of the inclined air duct, and the filtered dust-containing air flow moves downwards along the rigid air inlet duct 4 to the split air inlet duct 104 in the purification system 1, and the total air inlet flow is divided into three paths to enter the purification water tank 101 to be mixed with water.
Step three: the dust-containing air current entering the inside of the purified water tank 101 overflows from the air outlet pipe 105 which is arranged unevenly, is mixed with water and rises in the water in the form of dust-containing bubbles, the ultrasonic transducer 108 inside the cleaning vibration plate 107 at the bottom of the purified water tank 101 converts electric signals into high-frequency vibration under the action of high-frequency electric signals generated by the ultrasonic generator inside the explosion-proof electric control system 11, drives the surface of the cleaning vibration plate 107 to vibrate and transmit the vibration to the cleaning liquid inside the purified water tank 101, the cleaning liquid can generate a large amount of cavitation bubbles under the high-frequency vibration, after the rising dust-containing bubbles are contacted with the cavitation bubbles, the high-energy cavitation bubbles break the dust-containing bubbles at the moment of breakage, the broken bubbles are fully contacted with the water, respiratory dust in the bubbles is effectively removed, and the larger dust-containing bubbles are broken into smaller dust-containing bubbles;
and the smaller dust-containing bubbles pass through the porous medium filter plate 109 in the rising process, because the aperture of the porous medium filter plate 109 is smaller, the dust-containing bubbles are further divided in the process of passing through the porous medium filter plate 109, in addition, most dust particles can be attached to the surface of the porous medium filter plate 109 in the process of contacting the dust on the surface of the dust-containing bubbles with the porous medium filter plate 109, and the dust attached to the aperture of the porous medium filter plate 109 is kept clean in the aperture of the porous medium filter plate 109 under the combined action of micro-amplitude vibration of the filter plate and the ultrasonic transducer 108 arranged on the porous medium filter plate 109 under the cleaning action of cavitation bubbles in water, so that the continuous purification effect on the wind flow is improved.
Step four: under the purification effect of the purification system 1, mine dust in the dust-containing air flow is purified and left in water, the purified air flow is cooled and dehumidified by the heat dissipation condensation grid 18, and the air flow cleaned in the process is discharged into the operation area at the rear part of the roadway through the air outlet cylinder 6.
Furthermore, as a preferred embodiment of the present invention, during the operation of the equipment, the circulating water replenishing pipe 102 in the purification system 1 continuously replenishes water into the purification water tank 101, when the liquid level inside the purification water tank 101 is higher than the upper part of the circulating water discharging pipe 103, the water inside the purification water tank 101 flows out through the circulating water discharging pipe 103, enters the next-stage purification water tank 101, the sewage flowing out from the circulating water discharging pipe 103 of the last purification water tank 101 located at the lowest part enters the mud-water separation system at the lower part after circulating through the purification system 1, the mud-water separation device 13 performs mud-water separation on the sewage, the sludge is compressed and discharged to the sludge tank 14 through the sewage discharge channel, the purified water passes through the centrifugal water pump 15, and then circulates to the purification system 1 in the tank 10 through the circulating water return pipe 16 and the circulating water replenishing pipe 102, so as to realize the recycling of water resources and achieve the function of continuous automatic circulation of the equipment.
Furthermore, the electromagnetic three-way valve 17 controlled by the control system is externally connected with the water replenishing pipe 12, so that the liquid level of the water tank in the equipment can be ensured to be stable, and the liquid level of the water tank in the tower type shunt wet purification system can be ensured to be always in a horizontal state under the condition that the ground of the equipment is uneven by the purification water tank 101 of the purification system suspended by four balance slings, so that the highest dust removal efficiency is realized.
The invention provides an ultrasonic tower type shunt wet-type dust removal system applied to a mine roadway driving working face, which can effectively improve the purification treatment air volume of the dust removal system under the condition of not increasing resistance by utilizing a tower type shunt structure, can divide the air flow, reduce the resistance of equipment, and can realize the division of bubbles and increase the contact area to improve the dust removal efficiency by a porous medium filter plate 109 with irregular, small aperture and high porosity, which is arranged in a purification system 1; simultaneously, by utilizing the principles of ultrasonic cavitation and ultrasonic mechanical vibration, two working principles of ultrasonic waves are designed and adopted: cavitation bubbles generated by ultrasonic cavitation can break up rising dust-containing bubbles on one hand, and can clean a mud layer attached to the inside of the porous medium filter plate 109 on the other hand, so that the dust removal efficiency of dust removal equipment is improved, and the dust removal equipment can continuously run, and the micro-amplitude high-frequency vibration of the filter plate can be realized by ultrasonic mechanical vibration, so that sludge is prevented from being attached to the inner wall of the aperture of the filter plate; moreover, the system can realize the cyclic utilization of water resources and the self-cleaning inside the water purification tank 101, so that the water resources can be saved, and the automation degree is high.
In addition, the cleaning vibration plate 107 in the purification system 1 can effectively convert electric energy into mechanical energy, micro-amplitude high-frequency vibration of the cleaning vibration plate 107 is transmitted into water to generate cavitation bubbles, and the high-energy cavitation bubbles can break rising bubbles and clean sludge attached to the pore diameter of the porous medium filter plate 109 when being broken, so that the self-cleaning function in the equipment is realized; in addition, four ultrasonic transducers 108 sealed by a sealing box 110 are fixed on each porous medium filter plate 109, so that the porous medium filter plates 109 can be driven to realize micro-amplitude high-frequency vibration, and larger dust particles are prevented from blocking through holes of the porous medium filter plates 109. When the air flow flows out from the bottom of the purification water tank 101 and moves upwards in a bubble form, the bubbles can be broken under the action of tiny cavitation bubbles, and dust in the bubbles can be partially absorbed by peripheral liquid at the moment of bubble breaking, so that the dust removal efficiency of the equipment is improved; in the process that the dust-containing bubbles pass through the porous medium filter plate 109, the dust particles in the bubbles are attached to the inner surface of the aperture of the filter plate by friction with the inner surface of the aperture of the filter plate, so that the air flow is further purified; and the heat dissipation condensation grid 18 designed at the air outlet effectively reduces the temperature and the humidity of the purified air flow.
In the description of the present invention, it is to be understood that the orientations or positional relationships indicated by the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like are based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and for simplicity of description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed in a particular orientation, and be operated, and thus, are not to be construed as limiting the present application. Further, in the description of the present application, "a plurality" means two or more unless specifically defined otherwise.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
The above description is only exemplary of the present application and should not be taken as limiting the present application, as any modification, equivalent replacement, or improvement made within the spirit and principle of the present application should be included in the protection scope of the present application.

Claims (10)

1. An ultrasonic tower type flow-dividing wet-type dust removal system comprises a return air dust collection system and a purification system, and is characterized by further comprising a water supplementing circulating system and a mud-water separation system, wherein the return air dust collection system is provided with a dust collection end and a return air end, and the purification system is arranged between the dust collection end and the return air end of the return air dust collection system;
the purification system is a tower-type flow-dividing purification system consisting of a plurality of groups of purification devices, each purification device is provided with a cleaning fluid circulating part, an air flow circulating part and a purification part, and the mud-water separation system is connected with the outlet end of the purification system.
2. The ultrasonic tower type flow-dividing wet type dust removal system according to claim 1, wherein the dust removal system is further provided with a box body, the purification system is arranged inside the box body, a dust collection end and a return air end of the return air dust collection system are arranged outside the box body, and the bottom of the box body is connected with the mud-water separation system.
3. The ultrasonic tower-type flow-splitting wet dust removal system as claimed in claim 1, wherein the inlet end of the purification system is connected with an air inlet pipe of the return air dust collection system, a plurality of groups of the purification devices are arranged in a tower-type staggered manner, the purification devices are all connected with the air inlet pipe, and the purification devices are communicated with each other through the cleaning liquid circulation part.
4. The ultrasonic tower type flow-dividing wet dust removal system according to claim 1, wherein the purification device further comprises a purification water tank, the purification part is arranged in the purification water tank, and the purification part is provided with an ultrasonic cleaning component consisting of a cleaning plate and a plurality of ultrasonic transducers;
still be provided with filtering component in the purified water tank, just filtering component sets up the upper end of purification portion, filtering component's upper end is connected with ultrasonic transducer.
5. The ultrasonic tower type flow-dividing wet type dust removal system according to claim 1 or 4, wherein the cleaning liquid circulating part is provided with a circulating water replenishing pipe and a circulating water outlet pipe, and the circulating water replenishing pipe is connected with the water replenishing circulating system; the air current circulation portion is equipped with the reposition of redundant personnel air-supply line, the reposition of redundant personnel air-supply line is provided with the horizontal part, the horizontal part sets up the upper end of purification portion, be provided with a plurality of venthole on the horizontal part.
6. The ultrasonic tower type flow-dividing wet type dust removal system according to claim 1, wherein a primary filtering device is arranged at a dust collection end of the return air dust collection system, a fan is arranged at a return air end of the return air dust collection system, and the dust collection end and the return air end are both arranged at the top of the roadway through sliding components.
7. The ultrasonic tower-type flow-dividing wet dust removal system according to claim 2, wherein an electric control system is connected to a side of the box body, a heat-dissipating and condensing part is arranged at the upper part of the box body, and the bottom of the box body is connected with the moving part through a supporting part.
8. An ultrasonic tower type flow-splitting wet dust removal method which utilizes the ultrasonic tower type flow-splitting wet dust removal system as claimed in any one of claims 1 to 7, wherein the dust removal method comprises the following steps:
1) Assembling all devices of the dust removal system, and then operating the electric control system and the fan to enable the interior of the purification system to form a negative pressure state, so that the dust-containing air flow on the working surface enters the dust removal system through the return air dust collection system under the action of negative pressure;
2) Under the filtering action of the primary filtering device, the dust-containing air flow with larger particles is filtered and slides down along the surface of the return air dust collection system, and the filtered dust-containing air flow is divided into multiple paths along the pipeline and enters the interior of the purification system to be mixed with the cleaning liquid;
3) After the dust-containing air flow is mixed with the cleaning liquid, the dust-containing air flow rises in the cleaning liquid in a dust-containing bubble mode, a large amount of cavitation bubbles are generated under the action of the ultrasonic transducer, after the rising dust-containing bubbles are contacted with the cavitation bubbles, the high-energy cavitation bubbles break the dust-containing bubbles at the breaking moment, the broken bubbles are fully contacted with water, larger dust-containing bubbles are broken into smaller dust-containing bubbles, the smaller dust-containing bubbles pass through the filtering component in the rising process, and dust particles can be attached to the surface of the filtering component;
4) The purified air flow continues to rise, and after the purified air flow is cooled and dehumidified by a heat dissipation condensing part in the dust removal system, the purified air flow is discharged into an operation area at the rear part of the roadway.
9. The ultrasonic tower type flow-dividing wet dust removal method as claimed in claim 8, wherein in the operation process of the equipment, the cleaning liquid circulating part continuously performs water replenishing work of the purification water tank, when the liquid level in the purification water tank is higher than the upper part of the water outlet pipe, the cleaning liquid in the purification water tank flows into the next purification water tank, and the cleaning liquid is recycled after the last end of the cleaning liquid is separated by the mud-water separation system.
10. Use of a dust removal system in a mine working face, characterised in that it utilises an ultrasonic tower-type flow-splitting wet dust removal system as claimed in any one of claims 1 to 7.
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