CN115404601A - Multi-sewing track manufacturing device and control method thereof - Google Patents

Multi-sewing track manufacturing device and control method thereof Download PDF

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Publication number
CN115404601A
CN115404601A CN202210993059.XA CN202210993059A CN115404601A CN 115404601 A CN115404601 A CN 115404601A CN 202210993059 A CN202210993059 A CN 202210993059A CN 115404601 A CN115404601 A CN 115404601A
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China
Prior art keywords
plate
needle
template
push
rod
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CN202210993059.XA
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CN115404601B (en
Inventor
张成俊
周寅
刘越
彭益
姜明华
左小艳
张弛
周向阳
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Wuhan Textile University
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Wuhan Textile University
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    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B69/00Driving-gear; Control devices
    • D05B69/20Control devices responsive to the number of stitches made
    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B35/00Work-feeding or -handling elements not otherwise provided for
    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B55/00Needle holders; Needle bars
    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B55/00Needle holders; Needle bars
    • D05B55/14Needle-bar drives
    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B69/00Driving-gear; Control devices
    • D05B69/10Electrical or electromagnetic drives
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/30Computing systems specially adapted for manufacturing

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Electromagnetism (AREA)
  • Sewing Machines And Sewing (AREA)

Abstract

A device for manufacturing a multi-sewing track and a control method thereof comprise a universal template, a template machine and a track fixing mechanism, wherein the track fixing mechanism comprises an upper cloth pressing structure, an upper pressure rod structure, a lower cloth pressing structure and a lower pressure rod structure, the upper cloth pressing structure comprises an upper moving plate and an upper cloth pressing plate which are connected onto the upper template in a sliding mode, the upper cloth pressing plate is connected with the upper moving plate through a cloth pressing spring, the upper pressure rod structure comprises a pressure rod plate and a rotating shaft, the rotating shaft is rotatably connected with an installation block, the installation block is connected with the upper moving plate, the installation block is connected with a connecting plate, the connecting plate is connected with the pressure rod plate through the pressure rod spring, a cam is sleeved on the rotating shaft, the lower cloth pressing structure comprises a lower moving plate and a lower cloth pressing plate which are connected onto the lower moving plate in a sliding mode, the lower pressure rod structure comprises a fixed rod, oblique chutes are formed in the front side face and the rear side face of the lower template, and the fixed rods are inserted into the oblique chutes. The design not only has high sewing efficiency, but also has good cloth positioning effect.

Description

Multi-sewing track manufacturing device and control method thereof
Technical Field
The invention relates to the technical field of textiles, in particular to a device for manufacturing a multi-sewing track and a control method thereof, which are mainly suitable for improving sewing efficiency and cloth positioning effect.
Background
The traditional inferior gram force template formula structure as an organic whole that is used for clothing sewing just needs to be changed rather than the inferior gram force template that corresponds to the different needle orbit of walking of sewing machine. After the clothes model is upgraded, the corresponding acrylic template cannot be reused, and a new template needs to be redesigned and manufactured, so that the waste of manpower, material resources and time is caused, and the traditional clothes sewing template machine is generally applicable to mass production only because the template needs to be manufactured at a certain cost.
The invention discloses a clothes template forming machine and a control method thereof, wherein the Chinese patent has an application publication number of CN113502609A, and an application publication number of 2021, 10 and 15 days, and the invention comprises a universal template and a template machine, the template machine comprises a working platform and push-pull boxes symmetrically arranged on two sides of the working platform, each push-pull box comprises a right trapezoid box body and a rectangular box body, a port of each rectangular box body is communicated with an upper bottom port of the right trapezoid box body, a right-angled waist of the right trapezoid box body and a side surface of the rectangular box body are provided with sliding grooves, the right trapezoid box body is arranged on a base through a sliding block, the sliding block is connected with a motor through a belt, and the base is connected with the motor through a belt; the universal template is arranged on the working platform and comprises an upper template, a lower template and needle rods, the middle parts of the upper template and the lower template are provided with penetrating grooves, two side surfaces of the upper template and the lower template are provided with a plurality of needle grooves, the tail parts of the needle rods are provided with limiting protrusions, an upper pressure plate, a spring and a lower pressure plate contacted with the needle rods are arranged in the mounting grooves of the upper template and the lower template, and the middle part of the upper pressure plate is provided with a pressure rod with a protrusion. Although the universal template can be automatically adjusted to the needle passing track meeting the requirements through the template machine, the universal template can be restored to adjust the next needle passing track after being used each time, the universal template can be repeatedly used, the template material is saved, and the production cost is reduced, the universal template has the following defects: after the sewing operation is finished, the sewn cloth needs to be taken out, and the next needle moving track is established, so that the clothes template forming machine is difficult to manufacture the sewing track of the same cloth to be sewn for multiple times, and the sewing efficiency is reduced; meanwhile, when the track is manufactured, the cloth to be sewn is pressed tightly, and after the needle rods forming the sewing track are loosened, the cloth to be sewn can be naturally scattered, so that the cloth is not beneficial to positioning when the cloth is sewn subsequently.
Disclosure of Invention
The invention aims to overcome the defects and problems of low sewing efficiency and poor cloth positioning effect in the prior art, and provides a multi-sewing track manufacturing device with high sewing efficiency and good cloth positioning effect and a control method thereof.
In order to achieve the above purpose, the technical solution of the invention is as follows: a multi-sewing track manufacturing device comprises a universal template and a template machine, wherein the template machine comprises a bottom plate and a pair of needle rod push-pull devices, a working platform is arranged in the middle of the bottom plate, the pair of needle rod push-pull devices are symmetrically arranged on the left side and the right side of the working platform, the universal template is arranged on the working platform and comprises an upper template, a lower template and needle rods, the upper template and the lower template are symmetrically arranged up and down, the front side of the upper template is hinged with the front side of the lower template, a first penetrating groove is formed in the middle of the upper template and the lower template, a plurality of needle grooves are formed in the left side surface and the right side surface of the upper template and the lower template, the needle grooves are sequentially and uniformly arranged from front to back, the needle grooves are arranged along the length direction of the upper template and the lower template, the end parts of the needle grooves are communicated with the first penetrating grooves, the needle rods are inserted in the needle grooves, and the needle rods can move left and right along the needle grooves;
the device for manufacturing the multiple sewing track further comprises two track fixing mechanisms which are symmetrically arranged left and right, wherein each track fixing mechanism comprises an upper cloth pressing structure, an upper pressure rod structure, a lower cloth pressing structure and a lower pressure rod structure;
an upper cloth pressing structure is arranged on the upper end face of the upper template and above the first penetrating groove, the upper cloth pressing structure comprises an upper moving plate and an upper cloth pressing plate, the upper moving plate is connected to the upper end face of the upper template in a sliding mode, the upper cloth pressing plate is located below a needle rod of the upper template, and the upper end face of the upper cloth pressing plate is connected with the lower end face of the upper moving plate through a cloth pressing spring;
the upper pressure lever structure comprises a pressure lever plate and a rotating shaft, wherein a second penetrating groove is formed in the upper moving plate, two ends of the rotating shaft are respectively rotatably connected with two mounting blocks, the lower end face of each mounting block is connected with the upper end face of the upper moving plate, the upper end face of each mounting block is connected with a connecting plate, the connecting plate is connected with one end of a pressure lever spring, the other end of the pressure lever spring penetrates through the second penetrating groove and then is connected with the upper end face of the pressure lever plate, the pressure lever plate is located below the upper moving plate and above a needle rod of the upper template, and a cam is sleeved on the rotating shaft;
a lower cloth pressing structure is arranged on the lower end face of the lower template and below the first penetrating groove, the lower cloth pressing structure comprises a lower moving plate and a lower cloth pressing plate, the lower moving plate is connected to the lower end face of the lower template in a sliding mode, the lower cloth pressing plate is located above a needle rod of the lower template, and the lower end face of the lower cloth pressing plate is connected with the upper end face of the lower moving plate through a second cloth pressing spring;
the lower die plate is provided with a lower pressing rod structure, the lower pressing rod structure comprises a fixing rod, the front side face and the rear side face of the lower die plate are respectively provided with an inclined chute, the fixing rod is inserted into the inclined chutes on the front side face and the rear side face of the lower die plate, and the fixing rod is located below a needle rod of the lower die plate and above the lower moving plate.
The orbit fixed establishment still includes drive structure, drive structure includes a lateral shifting subassembly and a longitudinal shifting subassembly, install the fixing base on the lateral shifting subassembly, install the motor on the fixing base, the motor is connected with electromagnetic clutch, the axis of rotation passes behind the installation piece with electromagnetic clutch flange joint, install the clamping structure who is used for the centre gripping dead lever on the fixing base, a lateral shifting subassembly is installed on a longitudinal shifting subassembly.
The clamping structure comprises two limiting blocks which are symmetrically arranged at the left and the right, the limiting blocks are connected with the fixing seat, and a gap matched with the end part of the fixing rod is arranged between the two limiting blocks.
The lower end face of the upper cloth pressing plate is provided with a rubber pad, and the upper end face of the lower cloth pressing plate is provided with a rubber pad.
The front side and the rear side of the upper end surface of the upper template are both provided with upper sliding grooves, both ends of the upper moving plate are both provided with upper positioning holes, and the fasteners penetrate through the upper positioning holes and are connected with the upper sliding grooves;
lower chutes are formed in the front side and the rear side of the lower end face of the lower template, lower positioning holes are formed in the two ends of the lower moving plate, and the fasteners penetrate through the lower positioning holes and are connected with the lower chutes.
The rear side of the upper template is connected with the rear side of the lower template through a hasp.
The needle bar push-and-pull device comprises a push-and-pull box and an electric push rod, the push-and-pull box is installed on a second transverse moving assembly, the second transverse moving assembly is installed on a second longitudinal moving assembly, a push plate is arranged in the push-and-pull box, openings are formed in the front side face and the rear side face of the push-and-pull box, a longitudinal sliding groove is formed in the left side face of the push-and-pull box, the electric push rod is installed on the right side face of the push-and-pull box, the output end of the electric push rod penetrates through the push-and-pull box and then is connected with the push plate, a rubber head is arranged at one end, close to the first penetrating groove, of the needle bar, and a positioning column is arranged at the other end of the needle bar.
The push-pull box is of a rectangular structure and is formed by encircling an upper transverse plate, a lower transverse plate, an upper left vertical plate, a lower left vertical plate and a right vertical plate, two ends of the right vertical plate are respectively and vertically connected with one end of the upper transverse plate and one end of the lower transverse plate, the other end of the upper transverse plate and the other end of the lower transverse plate are respectively and vertically connected with the upper left vertical plate and the lower left vertical plate, and a longitudinal sliding groove is formed in a gap between the upper left vertical plate and the lower left vertical plate.
A control method of a multiple sewing track making device, the control method comprising the steps of:
s1, adjusting the positions of an upper moving plate and a lower moving plate according to the shape of a cloth to be sewn, fixing the upper moving plate on an upper template, fixing the lower moving plate on a lower template, opening a universal template, placing the cloth to be sewn between the upper template and the lower template, closing the universal template, and pressing the cloth to be sewn between an upper cloth pressing plate and the lower cloth pressing plate by compressing a first cloth pressing spring and a second cloth pressing spring, wherein the upper cloth pressing plate and the lower cloth pressing plate are mutually extruded by the elasticity of the springs to finish the pressing of the cloth to be sewn;
s2, controlling the movement of the needle rods through a pair of needle rod push-pull devices, wherein when each needle rod moves to a set position, a gap between the needle rods in the same row is a needle moving gap for the sewing needle to move, and the distance difference between the needle rods in the same row forms a needle moving track for the sewing needle to move;
s3, controlling the fixing rod to move from one end of the inclined chute to the other end of the inclined chute, and applying fastening force to the needle rod of the lower template by the fixing rod so as to fix the needle rod of the lower template in the needle chute;
the rotating shaft is controlled to rotate, the rotating shaft drives the cam to rotate, when the cam is contacted with the pressure lever plate, the rotating shaft is controlled to stop rotating, and at the moment, the pressure lever plate applies fastening force to the needle rod of the upper template so as to fix the needle rod of the upper template in the needle groove;
s4, taking the universal template off the template machine, placing the universal template under a sewing machine for needle-feeding sewing, placing the universal template on the template machine after the sewing operation is finished, and then controlling the fixed rod to move along the inclined chute for resetting and the rotating shaft to rotate for resetting so as to relieve the fastening force of the fixed rod and the pressure lever plate on the needle rod;
and S5, repeating the steps S2, S3 and S4 until all sewing tracks required by the cloth to be sewn are manufactured.
The needle bar push-pull device comprises a push-pull box and an electric push rod, the push-pull box is installed on a second transverse moving assembly, the second transverse moving assembly is installed on a second longitudinal moving assembly, a push plate is arranged in the push-pull box, openings are formed in the front side surface and the rear side surface of the push-pull box, a longitudinal sliding groove is formed in the left side surface of the push-pull box, the electric push rod is installed on the right side surface of the push-pull box, the output end of the electric push rod penetrates through the push-pull box and then is connected with the push plate, a rubber head is arranged at one end, close to the first penetrating groove, of the needle bar, and a positioning column is arranged at the other end of the needle bar;
the step S2 specifically includes the following steps:
s21, controlling the second longitudinal moving assembly to drive the push-pull box to move longitudinally, enabling the needle bars to enter the push-pull box from the opening of the push-pull box and move along the longitudinal sliding groove in the left side face of the push-pull box in the process, and controlling the second longitudinal moving assembly to stop working when all the needle bars enter the push-pull box;
s22, controlling the electric push rod to drive the push plate to move, and enabling the push plate to push the needle rods to move transversely so that the positioning columns of all the needle rods move to one side of the push-pull box, wherein the side is provided with a longitudinal sliding groove;
s23, firstly controlling the second transverse moving assembly to drive the push-pull box to transversely move, and driving all the needle bars to transversely move by the push-pull box so that all the needle bars reach the set position of the first needle bar, then controlling the second longitudinal moving assembly to drive the push-pull box to longitudinally move so that the first needle bar is moved out of the push-pull box, and then sequentially moving the rest needle bars according to the method.
Compared with the prior art, the invention has the beneficial effects that:
1. the invention relates to a device for manufacturing a multi-time sewing track and a control method thereof, wherein a cloth to be sewn is placed between an upper template and a lower template, a first cloth pressing spring and a second cloth pressing spring are compressed, the upper cloth pressing plate and the lower cloth pressing plate are mutually extruded by the elasticity of the springs to complete the compaction of the cloth to be sewn, the movement of a needle rod is controlled by a pair of needle rod push-pull devices to complete the manufacture of a needle passing track, then a fixed rod is controlled to move in an inclined chute to fix the needle rod of the lower template in the needle chute, a rotating shaft is controlled to rotate, the rotating shaft drives a cam to rotate, the cam is contacted with a pressure rod plate to fix the needle rod of the upper template in the needle chute, then the universal template is placed under a sewing machine to carry out needle passing sewing, after the sewing work is finished, the universal template is placed on the template, the fixing force of the fixed rod and the pressure rod on the needle rod is released, and then the steps are repeated until the sewing track required by the cloth to be sewn is completely manufactured; according to the design, after the sewing operation is finished, the sewing cloth does not need to be taken out, and the next needle moving track can be directly made, so that the device can manufacture the sewing track for multiple times on the same cloth to be sewn, and the sewing efficiency is improved; meanwhile, when the track is manufactured, the cloth to be sewn is pressed, after the needle rods forming the sewing track are loosened, the cloth to be sewn is still pressed until all required sewing tracks are completed, and then the cloth is taken out, so that the positioning is favorably carried out when the cloth to be sewn is sewn. Therefore, the invention improves the sewing efficiency and the cloth positioning effect.
2. In the device and the control method thereof for manufacturing the multiple sewing tracks, a driving structure comprises a first transverse moving assembly and a first longitudinal moving assembly, a fixed seat is arranged on the first transverse moving assembly, a motor is arranged on the fixed seat, the motor is connected with an electromagnetic clutch, a rotating shaft penetrates through an installation block and then is connected with a flange of the electromagnetic clutch, and a clamping structure is arranged on the fixed seat; the driving structure with the structure can not only reliably complete the fixation of the needle bar of the upper template, but also drive the clamping structure to complete the fixation of the needle bar of the lower template; the clamping structure comprises two limiting blocks which are arranged in a bilateral symmetry mode, the limiting blocks are connected with the fixing base, a gap matched with the end portion of the fixing rod is formed between the two limiting blocks, and the clamping structure is simple in structure and capable of reliably clamping the fixing rod. Therefore, the invention has simple structure, convenient use and high reliability.
3. In the device for manufacturing the multiple sewing track and the control method thereof, the lower end surface of the upper cloth pressing plate is provided with the rubber pad, the upper end surface of the lower cloth pressing plate is provided with the rubber pad, and the rubber pad is additionally arranged to increase the friction force between the cloth pressing plate and the cloth to be sewn, so that the cloth to be sewn is not easy to loosen on the universal template, and the positioning accuracy of the sewing track is improved; the front side and the rear side of the upper end surface of the upper template are both provided with upper sliding grooves, both ends of the upper moving plate are both provided with upper positioning holes, and the fastening piece penetrates through the upper positioning holes and is connected with the upper sliding grooves; the front side and the rear side of the lower end surface of the lower template are both provided with lower sliding chutes, the two ends of the lower movable plate are both provided with lower positioning holes, and the fasteners penetrate through the lower positioning holes and then are connected with the lower sliding chutes, so that the mounting and dismounting of the upper movable plate and the lower movable plate are simple and convenient, and the universal template can adapt to cloth to be sewn in different shapes, so that the application range is wide; after the universal template is closed, the rear side of the upper template is connected with the rear side of the lower template through the hasps so as to lock the universal template, and the pressing effect of the universal template on the cloth to be sewn is further improved. Therefore, the sewing track positioning device has the advantages of high sewing track positioning accuracy, simplicity and convenience in installation and disassembly, wide application range and good cloth pressing effect.
4. The invention relates to a multiple sewing track making device and a control method thereof, wherein a second longitudinal moving assembly is controlled to drive a push-pull box to move longitudinally so that all needle bars enter the push-pull box, an electric push rod is controlled to drive a push plate to move, the push plate pushes the needle bars to move transversely so that positioning columns of all the needle bars move to one side of the push-pull box, which is provided with a longitudinal sliding groove, the second transverse moving assembly is controlled to drive the push-pull box to move transversely so that all the needle bars reach the set position of a first needle bar, and the second longitudinal moving assembly is controlled to drive the push-pull box to move longitudinally so that the first needle bar is moved out of the push-pull box, and then the rest needle bars are moved in sequence according to the method, so that when each needle bar moves to the set position, the design is convenient for positioning the needle bars and prolongs the service life of the needle bars; the push-pull box is of a rectangular structure and is formed by encircling an upper transverse plate, a lower transverse plate, an upper left vertical plate, a lower left vertical plate and a right vertical plate. Therefore, the needle rod of the invention has convenient positioning and long service life.
Drawings
Fig. 1 is a schematic structural view of the present invention.
FIG. 2 is a schematic structural view of the universal template of the present invention.
Fig. 3 is a schematic structural view of the universal template of the invention after being opened.
Fig. 4 is a schematic view showing an assembly structure of the upper moving plate in the present invention.
Fig. 5 is a front view of an upper cloth pressing structure and an upper pressure lever structure in the present invention.
Fig. 6 is a schematic perspective view of an upper cloth pressing structure and an upper pressing rod structure according to the present invention.
Fig. 7 is a schematic view showing the structure of the needle bar in the present invention.
Fig. 8 is a schematic structural view of the needle bar push-pull device and the driving structure of the invention.
Fig. 9 is a schematic structural view of a clamping structure in the present invention.
FIG. 10 is a schematic diagram of the path of the forming travel of the universal template in the present invention.
FIG. 11 is a schematic view showing an initial state in which the universal stencil of the present invention is placed on the stencil printing machine.
In the figure: the universal template 1, the upper template 11, the upper chute 111, the lower template 12, the needle rod 13, the rubber head 131, the positioning column 132, the first through groove 14, the hasp 15, the template 2, the bottom plate 21, the needle rod push-pull device 22, the push-pull box 221, the electric push rod 222, the push plate 223, the longitudinal chute 224, the upper cross plate 225, the lower cross plate 226, the left upper vertical plate 227, the left lower vertical plate 228, the right vertical plate 229, the working platform 23, the second transverse moving assembly 24, the second longitudinal moving assembly 25, the trajectory fixing mechanism 3, the upper cloth pressing structure 31, the upper moving plate 311, the upper cloth pressing plate 312, the first cloth pressing spring 313, the positioning hole 314, the upper pressure lever structure 32, the pressure lever plate 321, the rotating shaft 322, the mounting block 323, the connecting plate 324, the pressure lever spring 325, the cam 326, the lower cloth pressing plate 33, the lower pressure lever structure 34, the fixing rod 341, the inclined chute 342, the driving structure 35, the first transverse moving assembly 351, the first longitudinal moving assembly 352, the fixing seat 353, the motor 354, the electromagnetic clutch 355, the electromagnetic clutch 356, the clamping structure 358, the rubber pad 36, and the trajectory stopper 357.
Detailed Description
The present invention will be described in further detail with reference to the following description and embodiments in conjunction with the accompanying drawings.
Referring to fig. 1 to 11, a multiple-sewing track making device includes a universal template 1 and a template machine 2, where the template machine 2 includes a bottom plate 21 and a pair of needle bar push-pull devices 22, a working platform 23 is installed in the middle of the bottom plate 21, the pair of needle bar push-pull devices 22 are symmetrically disposed on the left and right sides of the working platform 23, the universal template 1 is installed on the working platform 23, the universal template 1 includes an upper template 11, a lower template 12 and a needle bar 13, the upper template 11 and the lower template 12 are vertically symmetrically disposed, the front side of the upper template 11 is hinged to the front side of the lower template 12, no. one penetrating groove 14 is disposed in the middle of each of the upper template 11 and the lower template 12, a plurality of needle grooves are disposed on the left and right sides of each of the upper template 11 and the lower template 12, the plurality of needle grooves are sequentially and uniformly disposed from front to back, the needle grooves are disposed along the length direction of the upper template 11 and the lower template 12, the ends of the needle grooves are communicated with No. one penetrating groove 14, a needle bar 13 is inserted into the needle groove 13, and the needle bar 13 can move left and right;
the multiple sewing track making device further comprises two track fixing mechanisms 3 which are symmetrically arranged left and right, wherein each track fixing mechanism 3 comprises an upper cloth pressing structure 31, an upper pressure rod structure 32, a lower cloth pressing structure and a lower pressure rod structure 34;
an upper cloth pressing structure 31 is arranged on the upper end face of the upper template 11 and above the first through groove 14, the upper cloth pressing structure 31 comprises an upper moving plate 311 and an upper cloth pressing plate 312, the upper moving plate 311 is connected to the upper end face of the upper template 11 in a sliding manner, the upper cloth pressing plate 312 is arranged below the needle rod 13 of the upper template 11, and the upper end face of the upper cloth pressing plate 312 is connected with the lower end face of the upper moving plate 311 through a first cloth pressing spring 313;
the upper pressure lever structure 32 comprises a pressure lever plate 321 and a rotating shaft 322, the upper moving plate 311 is provided with a second through groove, two ends of the rotating shaft 322 are rotatably connected with two mounting blocks 323 respectively, the lower end surfaces of the mounting blocks 323 are connected with the upper end surface of the upper moving plate 311, the upper end surface of the mounting blocks 323 is connected with a connecting plate 324, the connecting plate 324 is connected with one end of a pressure lever spring 325, the other end of the pressure lever spring 325 is connected with the upper end surface of the pressure lever plate 321 after penetrating through the second through groove, the pressure lever plate 321 is positioned below the upper moving plate 311 and above the needle rod 13 of the upper template 11, and the rotating shaft 322 is sleeved with a cam 326;
a lower cloth pressing structure is arranged on the lower end face of the lower template 12 below the first penetrating groove 14, the lower cloth pressing structure comprises a lower moving plate and a lower cloth pressing plate 33, the lower moving plate is connected to the lower end face of the lower template 12 in a sliding mode, the lower cloth pressing plate 33 is located above the needle rod 13 of the lower template 12, and the lower end face of the lower cloth pressing plate 33 is connected with the upper end face of the lower moving plate through a second cloth pressing spring;
the lower template 12 is provided with a lower pressing rod structure 34, the lower pressing rod structure 34 comprises a fixing rod 341, the front side and the rear side of the lower template 12 are both provided with inclined chutes 342, the fixing rod 341 is inserted in the inclined chutes 342 on the front side and the rear side of the lower template 12, and the fixing rod 341 is positioned below the needle rod 13 of the lower template 12 and above the lower moving plate.
The track fixing mechanism 3 further comprises a driving structure 35, the driving structure 35 comprises a first transverse moving assembly 351 and a first longitudinal moving assembly 352, a fixed seat 353 is installed on the first transverse moving assembly 351, a motor 354 is installed on the fixed seat 353, the motor 354 is connected with an electromagnetic clutch 355, the rotating shaft 322 penetrates through an installation block 323 and then is connected with an electromagnetic clutch flange 356, a clamping structure 357 used for clamping a fixed rod 341 is installed on the fixed seat 353, and the first transverse moving assembly 351 is installed on the first longitudinal moving assembly 352.
The clamping structure 357 comprises two limiting blocks 358 symmetrically arranged left and right, the limiting blocks 358 are connected with the fixing seat 353, and a gap matched with the end of the fixing rod 341 is arranged between the two limiting blocks 358.
The lower end surface of the upper cloth pressing plate 312 is provided with a rubber pad 36, and the upper end surface of the lower cloth pressing plate 33 is provided with a rubber pad 36.
The front side and the rear side of the upper end surface of the upper template 11 are both provided with upper sliding grooves 111, both ends of the upper moving plate 311 are both provided with upper positioning holes 314, and the fastening piece passes through the upper positioning holes 314 and then is connected with the upper sliding grooves 111;
lower chutes are formed in the front side and the rear side of the lower end face of the lower template 12, lower positioning holes are formed in the two ends of the lower movable plate, and the fasteners penetrate through the lower positioning holes and are connected with the lower chutes.
The rear side of the upper template 11 is connected with the rear side of the lower template 12 through a buckle 15.
The needle bar pushing and pulling device 22 comprises a pushing and pulling box 221 and an electric push rod 222, the pushing and pulling box 221 is installed on a second transverse moving assembly 24, the second transverse moving assembly 24 is installed on a second longitudinal moving assembly 25, a push plate 223 is arranged in the pushing and pulling box 221, openings are formed in the front side face and the rear side face of the pushing and pulling box 221, a longitudinal sliding groove 224 is formed in the left side face of the pushing and pulling box 221, the electric push rod 222 is installed on the right side face of the pushing and pulling box 221, the output end of the electric push rod 222 penetrates through the pushing and pulling box 221 and then is connected with the push plate 223, a rubber head 131 is arranged at one end, close to a first through groove 14, of the needle bar 13, and a positioning column 132 is arranged at the other end of the needle bar 13.
The push-pull box 221 is of a rectangular structure, the push-pull box 221 is formed by surrounding an upper transverse plate 225, a lower transverse plate 226, a left upper vertical plate 227, a left lower vertical plate 228 and a right vertical plate 229, two ends of the right vertical plate 229 are respectively and vertically connected with one ends of the upper transverse plate 225 and the lower transverse plate 226, the other ends of the upper transverse plate 225 and the lower transverse plate 226 are respectively and vertically connected with the left upper vertical plate 227 and the left lower vertical plate 228, and a gap between the left upper vertical plate 227 and the left lower vertical plate 228 forms a longitudinal sliding groove 224.
A control method of a multiple sewing track making device, the control method comprising the steps of:
s1, adjusting the positions of an upper moving plate 311 and a lower moving plate according to the shape of a cloth to be sewn, fixing the upper moving plate 311 on an upper template 11, fixing the lower moving plate on a lower template 12, opening a universal template 1, placing the cloth to be sewn between the upper template 11 and the lower template 12, closing the universal template 1, and pressing the cloth to be sewn between an upper cloth pressing plate 312 and a lower cloth pressing plate 33, wherein a first cloth pressing spring 313 and a second cloth pressing spring are compressed, and the upper cloth pressing plate 312 and the lower cloth pressing plate 33 are mutually extruded by the elasticity of the springs to finish the pressing of the cloth to be sewn;
s2, controlling the movement of the needle rods 13 through a pair of needle rod push-pull devices 22, wherein when each needle rod 13 moves to a set position, a gap between the needle rods 13 in the same row is a needle moving gap for a sewing needle to move, and a needle moving track 4 for the sewing needle to move is formed by the distance difference between the needle rods 13 in the same row;
s3, controlling the fixing rod 341 to move from one end of the inclined chute 342 to the other end of the inclined chute 342, wherein at the moment, the fixing rod 341 applies fastening force to the needle rod 13 of the lower template 12 so as to fix the needle rod 13 of the lower template 12 in the needle chute;
the rotating shaft 322 is controlled to rotate, the rotating shaft 322 drives the cam 326 to rotate, when the cam 326 is contacted with the pressure lever plate 321, the rotating shaft 322 is controlled to stop rotating, and at the moment, the pressure lever plate 321 applies fastening force to the needle rod 13 of the upper template 11 so as to fix the needle rod 13 of the upper template 11 in the needle groove;
s4, taking the universal template 1 off the template machine 2, placing the universal template 1 under a sewing machine for needle passing sewing, placing the universal template 1 on the template machine 2 after the sewing operation is finished, controlling the fixing rod 341 to move along the inclined chute 342 for resetting, and controlling the rotating shaft 322 to rotate for resetting so as to relieve the fastening force of the fixing rod 341 and the pressure lever 321 on the needle rod 13;
and S5, repeating the steps S2, S3 and S4 until all sewing tracks required by the cloth to be sewn are manufactured.
The needle bar pushing and pulling device 22 comprises a pushing and pulling box 221 and an electric push rod 222, the pushing and pulling box 221 is installed on a second transverse moving assembly 24, the second transverse moving assembly 24 is installed on a second longitudinal moving assembly 25, a push plate 223 is arranged in the pushing and pulling box 221, openings are formed in the front side surface and the rear side surface of the pushing and pulling box 221, a longitudinal sliding groove 224 is formed in the left side surface of the pushing and pulling box 221, the electric push rod 222 is installed on the right side surface of the pushing and pulling box 221, the output end of the electric push rod 222 penetrates through the pushing and pulling box 221 and then is connected with the push plate 223, a rubber head 131 is arranged at one end, close to a first through groove 14, of the needle bar 13, and a positioning column 132 is arranged at the other end of the needle bar 13;
the step S2 specifically includes the following steps:
s21, controlling the second longitudinal moving assembly 25 to drive the push-pull box 221 to move longitudinally, wherein in the process, the needle rods 13 enter the push-pull box 221 from the opening of the push-pull box 221 and move along the longitudinal sliding groove 224 on the left side surface of the push-pull box 221, and when all the needle rods 13 enter the push-pull box 221, controlling the second longitudinal moving assembly 25 to stop working;
s22, controlling the electric push rod 222 to drive the push plate 223 to move, wherein the push plate 223 pushes the needle bars 13 to move transversely, so that the positioning columns 132 of all the needle bars 13 move to one side of the push-pull box 221, which is provided with the longitudinal sliding grooves 224;
s23, firstly controlling the second transverse moving component 24 to drive the push-pull box 221 to transversely move, driving all the needle bars 13 to transversely move by the push-pull box 221 so that all the needle bars 13 reach the set position of the first needle bar 13, then controlling the second longitudinal moving component 25 to drive the push-pull box 221 to longitudinally move so that the first needle bar 13 is moved out of the push-pull box 221, and then sequentially moving the other needle bars 13 according to the method, wherein when each needle bar 13 moves to the set position, the gap between the needle bars 13 in the same row is a needle walking gap for a sewing needle to walk, and the distance difference between the needle bars 13 in the same row forms a needle walking track 4 for the sewing needle to walk.
The principle of the invention is illustrated as follows:
the design provides a device and a method which can carry out multiple sewing track making on the same cloth without influencing cloth positioning, and simultaneously provides a new needle rod push-pull device, thereby solving the problem that the needle rod is deformed due to the collision of the existing push-pull box and the needle rod, optimizing the structure of a template machine and improving the service efficiency of a universal template.
The operating principle of the triangular push-pull box in the prior art is as follows: when the needle bar is accommodated, the oblique side of the triangular push-pull box generates oblique pressure on the needle bar, so that the needle bar moves along the side wall of the triangular box, thereby achieving the purpose of resetting the needle bar track. This design utilizes electric putter to promote the push pedal and will disorderly needle bar unified one side that promotes the push-and-pull box to in the location to the needle bar, thereby the required sewing orbit of more convenient preparation.
The needle bar is provided with a rubber head at one end, which contacts and fixes the cloth when bending, and a positioning column at the other end, which is composed of a long bolt and a nut and used for positioning the needle bar.
The cloth pressing structure is mainly realized by a cloth pressing plate which is connected to the moving plate through a cloth pressing spring, and rubber pads are uniformly distributed on the cloth pressing plate and used for increasing the friction force between the cloth pressing plate and cloth, so that the cloth is not easy to loosen on the template, and the cloth sewing track is accurately positioned. The length of the movable plate is consistent with that of the template, the movable plate is provided with a positioning hole, and when the movable plate moves to a required position on the template, the movable plate can be fixed on the template through the positioning hole on the movable plate and the sliding groove on the template by using bolts and nuts.
An inclined chute for the fixed rod to move is arranged on the lower template, and two limit blocks are arranged on the fixed seat, so that a gap is formed between the two limit blocks, and the fixed rod can be inserted into the gap; after the track of the template is manufactured, the transverse moving assembly is driven to move the limiting blocks to the positions of the fixing rods, the longitudinal moving assembly is driven to enable the fixing rods to be inserted into the gaps of the two limiting blocks, and then the transverse moving assembly is driven, so that the fixing of the needle rod on the lower template can be completed.
The pressing rod plate is connected to the connecting plate through a pressing rod spring, the pressing rod plate is lifted by the pressing rod spring in a natural state and cannot apply pressure to the needle rod, the moving motor is aligned to the flange of the electromagnetic clutch, at the moment, the electromagnetic clutch works to enable the electromagnetic clutch to be connected with the flange of the electromagnetic clutch, the driving motor rotates, the flange of the electromagnetic clutch can drive the cam on the same rotating shaft to rotate when rotating, and the pressing rod plate can move towards the needle rod after the excircle of the cam is contacted with the pressing rod plate, so that the pressing rod plate presses the needle rod group downwards to achieve the purpose of pressing the needle rod; when the needle bar group which is moved to form the sewing track is pressed tightly, namely the sewing track of the universal template is determined, when the electromagnetic clutch flange is rotated again, the excircle of the cam leaves the pressure lever plate, the pressure lever plate is lifted under the tension of the pressure lever spring, no pressure is applied to the needle bar, the needle bar group is released, and the next sewing track can be established again.
To reset the disordered needle rods, the longitudinal moving assembly moves the push-pull box towards the template until all the needle rods are received in the push-pull box, then the longitudinal moving assembly is controlled to stop moving, and then the electric push rod is controlled to push the push plate to push all the needle rods to one side of the push-pull box, so that track making can be started. The transverse moving component is controlled to drive all the needle rods to reach the first needle rod position, the longitudinal moving component is controlled to move, the first needle rod is moved out of the push-pull box, the first needle rod reaches the set position, then each needle rod is moved in sequence, and after all the needle rods are moved, the track needing sewing is shown at the other end of the needle rod in the universal template.
The transverse moving assembly and the longitudinal moving assembly can be composed of synchronous belts, motors and sliding blocks.
The design can enable one piece of cloth to realize the manufacture of multiple sewing tracks and the track positioning is accurate, and meanwhile, the split track fixing mechanism can change the structures such as a cam, a cloth pressing plate and the like on the fixing mechanism according to the size, the shape, the thickness, the physical performance and the like of the cloth to meet the requirements of various kinds of cloth on pressing force.
Example 1:
referring to fig. 1 to 11, a multiple-sewing track making device includes a universal template 1 and a template machine 2, where the template machine 2 includes a bottom plate 21 and a pair of needle bar push-pull devices 22, a working platform 23 is installed in the middle of the bottom plate 21, the pair of needle bar push-pull devices 22 are symmetrically disposed on the left and right sides of the working platform 23, the universal template 1 is installed on the working platform 23, the universal template 1 includes an upper template 11, a lower template 12 and a needle bar 13, the upper template 11 and the lower template 12 are vertically symmetrically disposed, the front side of the upper template 11 is hinged to the front side of the lower template 12, no. one penetrating groove 14 is disposed in the middle of each of the upper template 11 and the lower template 12, a plurality of needle grooves are disposed on the left and right sides of each of the upper template 11 and the lower template 12, the plurality of needle grooves are sequentially and uniformly disposed from front to back, the needle grooves are disposed along the length direction of the upper template 11 and the lower template 12, the ends of the needle grooves are communicated with No. one penetrating groove 14, a needle bar 13 is inserted into the needle groove 13, and the needle bar 13 can move left and right; the multiple-sewing track manufacturing device further comprises two track fixing mechanisms 3 which are symmetrically arranged left and right, wherein each track fixing mechanism 3 comprises an upper cloth pressing structure 31, an upper pressure rod structure 32, a lower cloth pressing structure and a lower pressure rod structure 34; an upper cloth pressing structure 31 is arranged on the upper end face of the upper template 11 and above the first through groove 14, the upper cloth pressing structure 31 comprises an upper moving plate 311 and an upper cloth pressing plate 312, the upper moving plate 311 is connected to the upper end face of the upper template 11 in a sliding manner, the upper cloth pressing plate 312 is arranged below the needle rod 13 of the upper template 11, and the upper end face of the upper cloth pressing plate 312 is connected with the lower end face of the upper moving plate 311 through a first cloth pressing spring 313; the upper pressure lever structure 32 comprises a pressure lever plate 321 and a rotating shaft 322, the upper moving plate 311 is provided with a second through groove, two ends of the rotating shaft 322 are rotatably connected with two mounting blocks 323 respectively, the lower end surfaces of the mounting blocks 323 are connected with the upper end surface of the upper moving plate 311, the upper end surface of the mounting blocks 323 is connected with a connecting plate 324, the connecting plate 324 is connected with one end of a pressure lever spring 325, the other end of the pressure lever spring 325 is connected with the upper end surface of the pressure lever plate 321 after penetrating through the second through groove, the pressure lever plate 321 is positioned below the upper moving plate 311 and above the needle rod 13 of the upper template 11, and the rotating shaft 322 is sleeved with a cam 326; a lower cloth pressing structure is arranged on the lower end face of the lower template 12 below the first penetrating groove 14, the lower cloth pressing structure comprises a lower moving plate and a lower cloth pressing plate 33, the lower moving plate is connected to the lower end face of the lower template 12 in a sliding mode, the lower cloth pressing plate 33 is located above the needle rod 13 of the lower template 12, and the lower end face of the lower cloth pressing plate 33 is connected with the upper end face of the lower moving plate through a second cloth pressing spring; the lower template 12 is provided with a lower pressing rod structure 34, the lower pressing rod structure 34 comprises a fixing rod 341, the front side and the rear side of the lower template 12 are both provided with inclined chutes 342, the fixing rod 341 is inserted in the inclined chutes 342 on the front side and the rear side of the lower template 12, and the fixing rod 341 is positioned below the needle rod 13 of the lower template 12 and above the lower moving plate.
According to the scheme, the control method of the multiple-sewing track manufacturing device comprises the following steps:
s1, adjusting the positions of an upper moving plate 311 and a lower moving plate according to the shape of a cloth to be sewn, fixing the upper moving plate 311 on an upper template 11, fixing the lower moving plate on a lower template 12, opening a universal template 1, placing the cloth to be sewn between the upper template 11 and the lower template 12, closing the universal template 1, and pressing the cloth to be sewn between an upper cloth pressing plate 312 and a lower cloth pressing plate 33, wherein a first cloth pressing spring 313 and a second cloth pressing spring are compressed, and the upper cloth pressing plate 312 and the lower cloth pressing plate 33 are mutually extruded by the elasticity of the springs to finish the pressing of the cloth to be sewn;
s2, controlling the movement of the needle rods 13 through a pair of needle rod push-pull devices 22, wherein when each needle rod 13 moves to a set position, a gap between the needle rods 13 in the same row is a needle moving gap for a sewing needle to move, and a needle moving track 4 for the sewing needle to move is formed by the distance difference between the needle rods 13 in the same row;
s3, controlling the fixing rod 341 to move from one end of the inclined chute 342 to the other end of the inclined chute 342, wherein at the moment, the fixing rod 341 applies fastening force to the needle rod 13 of the lower template 12 so as to fix the needle rod 13 of the lower template 12 in the needle chute;
the rotating shaft 322 is controlled to rotate, the rotating shaft 322 drives the cam 326 to rotate, when the cam 326 contacts with the pressure lever plate 321, the rotating shaft 322 is controlled to stop rotating, and at the moment, the pressure lever plate 321 exerts a fastening force on the needle rod 13 of the upper template 11 so as to fix the needle rod 13 of the upper template 11 in the needle groove;
s4, taking the universal template 1 off the template machine 2, placing the universal template 1 under a sewing machine for needle passing sewing, placing the universal template 1 on the template machine 2 after the sewing operation is finished, controlling the fixing rod 341 to move along the inclined chute 342 for resetting, and controlling the rotating shaft 322 to rotate for resetting so as to relieve the fastening force of the fixing rod 341 and the pressure lever 321 on the needle rod 13;
and S5, repeating the steps S2, S3 and S4 until all sewing tracks required by the cloth to be sewn are manufactured.
Example 2:
the basic contents are the same as example 1, except that:
the track fixing mechanism 3 further comprises a driving structure 35, the driving structure 35 comprises a first transverse moving assembly 351 and a first longitudinal moving assembly 352, a fixed seat 353 is installed on the first transverse moving assembly 351, a motor 354 is installed on the fixed seat 353, the motor 354 is connected with an electromagnetic clutch 355, the rotating shaft 322 penetrates through an installation block 323 and then is connected with an electromagnetic clutch flange 356, a clamping structure 357 used for clamping a fixed rod 341 is installed on the fixed seat 353, and the first transverse moving assembly 351 is installed on the first longitudinal moving assembly 352; the clamping structure 357 comprises two limiting blocks 358 which are arranged in a left-right symmetry manner, the limiting blocks 358 are connected with the fixing seat 353, and a gap matched with the end of the fixing rod 341 is arranged between the two limiting blocks 358.
Example 3:
the basic contents are the same as example 1, except that:
the lower end surface of the upper cloth pressing plate 312 is provided with a rubber pad 36, and the upper end surface of the lower cloth pressing plate 33 is provided with a rubber pad 36; the front side and the rear side of the upper end surface of the upper template 11 are both provided with upper sliding grooves 111, both ends of the upper moving plate 311 are both provided with upper positioning holes 314, and the fastening piece passes through the upper positioning holes 314 and then is connected with the upper sliding grooves 111; the front side and the rear side of the lower end surface of the lower template 12 are both provided with lower sliding chutes, the two ends of the lower movable plate are both provided with lower positioning holes, and the fasteners penetrate through the lower positioning holes and are connected with the lower sliding chutes; the rear side of the upper template 11 is connected with the rear side of the lower template 12 through a buckle 15.
Example 4:
the basic contents are the same as example 1, except that:
the needle bar pushing and pulling device 22 comprises a pushing and pulling box 221 and an electric push rod 222, the pushing and pulling box 221 is installed on a second transverse moving assembly 24, the second transverse moving assembly 24 is installed on a second longitudinal moving assembly 25, a push plate 223 is arranged in the pushing and pulling box 221, openings are formed in the front side surface and the rear side surface of the pushing and pulling box 221, a longitudinal sliding groove 224 is formed in the left side surface of the pushing and pulling box 221, the electric push rod 222 is installed on the right side surface of the pushing and pulling box 221, the output end of the electric push rod 222 penetrates through the pushing and pulling box 221 and then is connected with the push plate 223, a rubber head 131 is arranged at one end, close to a first through groove 14, of the needle bar 13, and a positioning column 132 is arranged at the other end of the needle bar 13; the push-pull box 221 is of a rectangular structure, the push-pull box 221 is formed by surrounding an upper transverse plate 225, a lower transverse plate 226, a left upper vertical plate 227, a left lower vertical plate 228 and a right vertical plate 229, two ends of the right vertical plate 229 are respectively and vertically connected with one ends of the upper transverse plate 225 and the lower transverse plate 226, the other ends of the upper transverse plate 225 and the lower transverse plate 226 are respectively and vertically connected with the left upper vertical plate 227 and the left lower vertical plate 228, and a gap between the left upper vertical plate 227 and the left lower vertical plate 228 forms a longitudinal sliding groove 224.
The step S2 specifically includes the following steps:
s21, controlling the second longitudinal moving assembly 25 to drive the push-pull box 221 to move longitudinally, wherein in the process, the needle rods 13 enter the push-pull box 221 from the opening of the push-pull box 221 and move along the longitudinal sliding groove 224 on the left side surface of the push-pull box 221, and controlling the second longitudinal moving assembly 25 to stop working when all the needle rods 13 enter the push-pull box 221;
s22, controlling the electric push rod 222 to drive the push plate 223 to move, and enabling the push plate 223 to push the needle bars 13 to move transversely, so that the positioning columns 132 of all the needle bars 13 move to one side of the push-pull box 221, which is provided with the longitudinal sliding groove 224;
s23, firstly controlling the second transverse moving component 24 to drive the push-pull box 221 to transversely move, driving all the needle bars 13 to transversely move by the push-pull box 221 so that all the needle bars 13 reach the set position of the first needle bar 13, then controlling the second longitudinal moving component 25 to drive the push-pull box 221 to longitudinally move so that the first needle bar 13 is moved out of the push-pull box 221, and then sequentially moving the other needle bars 13 according to the method, wherein when each needle bar 13 moves to the set position, the gap between the needle bars 13 in the same row is a needle walking gap for a sewing needle to walk, and the distance difference between the needle bars 13 in the same row forms a needle walking track 4 for the sewing needle to walk.

Claims (10)

1. The utility model provides a multiple sewing orbit making devices, includes omnipotent template (1) and template machine (2), template machine (2) include bottom plate (21) and a pair of needle bar push-and-pull device (22), the mid-mounting of bottom plate (21) has work platform (23), and a pair of needle bar push-and-pull device (22) symmetry sets up in the left and right sides of work platform (23), omnipotent template (1) is installed on work platform (23), and omnipotent template (1) includes cope match-plate pattern (11), lower bolster (12) and needle bar (13), cope match-plate pattern (11) and lower bolster (12) longitudinal symmetry set up, and the front side of cope match-plate pattern (11) is articulated with the front side of lower bolster (12), no. one runs through groove (14) has all been seted up to the middle part of cope match-plate pattern (11), lower bolster (12) the left and right sides face all seted up a plurality of needle groove, and a plurality of needle groove (11), the needle groove is evenly arranged after the past in proper order, the needle groove is along the direction of cope match-plate pattern (11), lower bolster (12) the length direction arrange, needle bar groove (13) and needle bar groove (13) are equipped with needle bar groove (13) intercommunication, needle bar groove (13) can be equipped with it along its characterized in that it:
the device for manufacturing the multi-sewing track further comprises two track fixing mechanisms (3) which are arranged in a bilateral symmetry mode, wherein each track fixing mechanism (3) comprises an upper cloth pressing structure (31), an upper pressure rod structure (32), a lower cloth pressing structure and a lower pressure rod structure (34);
an upper cloth pressing structure (31) is arranged at a position, located above the first through groove (14), on the upper end face of the upper template (11), the upper cloth pressing structure (31) comprises an upper moving plate (311) and an upper cloth pressing plate (312), the upper moving plate (311) is connected to the upper end face of the upper template (11) in a sliding mode, the upper cloth pressing plate (312) is located below a needle rod (13) of the upper template (11), and the upper end face of the upper cloth pressing plate (312) is connected with the lower end face of the upper moving plate (311) through a cloth pressing spring (313);
the upper pressure lever structure (32) comprises a pressure lever plate (321) and a rotating shaft (322), a second penetrating groove is formed in the upper moving plate (311), two ends of the rotating shaft (322) are respectively rotatably connected with two mounting blocks (323), the lower end face of each mounting block (323) is connected with the upper end face of the upper moving plate (311), the upper end face of each mounting block (323) is connected with a connecting plate (324), each connecting plate (324) is connected with one end of a pressure lever spring (325), the other end of each pressure lever spring (325) penetrates through the second penetrating groove and then is connected with the upper end face of the pressure lever plate (321), the pressure lever plate (321) is located below the upper moving plate (311) and above a needle rod (13) of the upper template (11), and a cam (326) is sleeved on the rotating shaft (322);
a lower cloth pressing structure is arranged on the lower end face of the lower template (12) and below the first penetrating groove (14), the lower cloth pressing structure comprises a lower moving plate and a lower cloth pressing plate (33), the lower moving plate is connected to the lower end face of the lower template (12) in a sliding mode, the lower cloth pressing plate (33) is located above a needle rod (13) of the lower template (12), and the lower end face of the lower cloth pressing plate (33) is connected with the upper end face of the lower moving plate through a second cloth pressing spring;
the lower template is provided with a lower pressing rod structure (34) on the lower template (12), the lower pressing rod structure (34) comprises a fixing rod (341), the front side surface and the rear side surface of the lower template (12) are respectively provided with an inclined sliding groove (342), the fixing rod (341) is inserted into the inclined sliding grooves (342) on the front side surface and the rear side surface of the lower template (12), and the fixing rod (341) is positioned below a needle rod (13) of the lower template (12) and above the lower moving plate.
2. The multiple sewing trajectory making device according to claim 1, wherein: the track fixing mechanism (3) further comprises a driving structure (35), the driving structure (35) comprises a transverse moving assembly (351) and a longitudinal moving assembly (352), a fixing seat (353) is installed on the transverse moving assembly (351), a motor (354) is installed on the fixing seat (353), the motor (354) is connected with an electromagnetic clutch (355), the rotating shaft (322) penetrates through a mounting block (323) and then is connected with an electromagnetic clutch flange (356), a clamping structure (357) used for clamping a fixing rod (341) is installed on the fixing seat (353), and the transverse moving assembly (351) is installed on the longitudinal moving assembly (352).
3. The multiple sewing trajectory making device according to claim 2, wherein: the clamping structure (357) comprises two limiting blocks (358) which are arranged in a bilateral symmetry mode, the limiting blocks (358) are connected with the fixing seat (353), and a gap matched with the end portion of the fixing rod (341) is formed between the two limiting blocks (358).
4. The multiple sewing trajectory making device according to claim 1, wherein: the lower end face of the upper cloth pressing plate (312) is provided with a rubber pad (36), and the upper end face of the lower cloth pressing plate (33) is provided with a rubber pad (36).
5. The multiple sewing trajectory making device according to claim 1, wherein:
the front side and the rear side of the upper end surface of the upper template (11) are both provided with upper sliding chutes (111), the two ends of the upper moving plate (311) are both provided with upper positioning holes (314), and the fasteners penetrate through the upper positioning holes (314) and then are connected with the upper sliding chutes (111);
lower sliding grooves are formed in the front side and the rear side of the lower end face of the lower template (12), lower positioning holes are formed in the two ends of the lower moving plate, and the fasteners penetrate through the lower positioning holes and are connected with the lower sliding grooves.
6. The multiple sewing trajectory making device according to claim 1, wherein: the rear side of the upper template (11) is connected with the rear side of the lower template (12) through a hasp (15).
7. A multiple sewing trajectory making device according to any one of claims 1 to 6, wherein: the needle bar push-pull device (22) comprises a push-pull box (221) and an electric push rod (222), the push-pull box (221) is installed on a second transverse moving assembly (24), the second transverse moving assembly (24) is installed on a second longitudinal moving assembly (25), a push plate (223) is arranged in the push-pull box (221), openings are formed in the front side face and the rear side face of the push-pull box (221), a longitudinal sliding groove (224) is formed in the left side face of the push-pull box (221), the electric push rod (222) is installed on the right side face of the push-pull box (221), the output end of the electric push rod (222) penetrates through the push-pull box (221) and then is connected with the push plate (223), a rubber head (131) is arranged at one end, close to a first penetrating groove (14), of the needle bar (13), and a positioning column (132) is arranged at the other end of the needle bar (13).
8. The multiple sewing trajectory making device according to claim 7, wherein: the push-pull box (221) is of a rectangular structure, the push-pull box (221) is formed by encircling an upper transverse plate (225), a lower transverse plate (226), a left upper vertical plate (227), a left lower vertical plate (228) and a right vertical plate (229), two ends of the right vertical plate (229) are respectively and vertically connected with one ends of the upper transverse plate (225) and the lower transverse plate (226), the other ends of the upper transverse plate (225) and the lower transverse plate (226) are respectively and vertically connected with the left upper vertical plate (227) and the left lower vertical plate (228), and a gap between the left upper vertical plate (227) and the left lower vertical plate (228) forms a longitudinal sliding groove (224).
9. A control method of the multiple sewing trajectory making device according to claim 1, characterized in that: the control method comprises the following steps:
s1, adjusting the positions of an upper moving plate (311) and a lower moving plate according to the shape of a cloth to be sewn, fixing the upper moving plate (311) on an upper template (11), fixing the lower moving plate on a lower template (12), opening a universal template (1), placing the cloth to be sewn between the upper template (11) and the lower template (12), closing the universal template (1), and at the moment, the cloth to be sewn is positioned between an upper cloth pressing plate (312) and a lower cloth pressing plate (33), a first cloth pressing spring (313) and a second cloth pressing spring are compressed, and the elastic force of the springs enables the upper cloth pressing plate (312) and the lower cloth pressing plate (33) to be mutually extruded to complete the pressing of the cloth to be sewn;
s2, controlling the movement of the needle rods (13) through a pair of needle rod push-pull devices (22), wherein when each needle rod (13) moves to a set position, a gap between the needle rods (13) in the same row is a needle moving gap for a sewing needle to move, and a needle moving track (4) for the sewing needle to move is formed by the distance difference between the needle rods (13) in the same row;
s3, controlling the fixing rod (341) to move from one end of the inclined chute (342) to the other end of the inclined chute (342), and at the moment, applying fastening force to the needle rod (13) of the lower template (12) by the fixing rod (341) so as to fix the needle rod (13) of the lower template (12) in the needle chute;
the rotating shaft (322) is controlled to rotate, the rotating shaft (322) drives the cam (326) to rotate, when the cam (326) is in contact with the pressure lever plate (321), the rotating shaft (322) is controlled to stop rotating, and at the moment, the pressure lever plate (321) applies fastening force to the needle rod (13) of the upper template (11) so as to fix the needle rod (13) of the upper template (11) in the needle groove;
s4, taking down the universal template (1) from the template machine (2), placing the universal template (1) under a sewing machine for needle-feeding sewing, after the sewing operation is finished, placing the universal template (1) on the template machine (2), controlling the fixed rod (341) to move along the inclined chute (342) for resetting, and controlling the rotating shaft (322) to rotate for resetting so as to relieve the fastening force of the fixed rod (341) and the pressure rod plate (321) to the needle rod (13);
and S5, repeating the steps S2, S3 and S4 until all sewing tracks required by the cloth to be sewn are manufactured.
10. The control method of a multiple sewing trajectory making device according to claim 9, characterized in that:
the needle bar push-pull device (22) comprises a push-pull box (221) and an electric push rod (222), the push-pull box (221) is installed on a second transverse moving assembly (24), the second transverse moving assembly (24) is installed on a second longitudinal moving assembly (25), a push plate (223) is arranged in the push-pull box (221), openings are formed in the front side surface and the rear side surface of the push-pull box (221), a longitudinal sliding groove (224) is formed in the left side surface of the push-pull box (221), the electric push rod (222) is installed on the right side surface of the push-pull box (221), the output end of the electric push rod (222) penetrates through the push-pull box (221) and then is connected with the push plate (223), a rubber head (131) is arranged at one end, close to the first penetrating groove (14), of the needle bar (13), and a positioning column (132) is arranged at the other end of the needle bar (13);
the step S2 specifically includes the following steps:
s21, controlling the second longitudinal moving assembly (25) to drive the push-pull box (221) to move longitudinally, enabling the needle rods (13) to enter the push-pull box (221) from an opening of the push-pull box (221) and move along a longitudinal sliding groove (224) in the left side face of the push-pull box (221) in the process, and controlling the second longitudinal moving assembly (25) to stop working when all the needle rods (13) enter the push-pull box (221);
s22, controlling the electric push rod (222) to drive the push plate (223) to move, wherein the push plate (223) pushes the needle bars (13) to move transversely, so that the positioning columns (132) of all the needle bars (13) move to one side of the push-pull box (221) where the longitudinal sliding grooves (224) are formed;
s23, firstly controlling the second transverse moving component (24) to drive the push-pull box (221) to transversely move, driving all the needle rods (13) to transversely move by the push-pull box (221), so that all the needle rods (13) reach the set position of the first needle rod (13), then controlling the second longitudinal moving component (25) to drive the push-pull box (221) to longitudinally move, so that the first needle rod (13) is moved out of the push-pull box (221), and then sequentially moving the other needle rods (13) according to the method, wherein when each needle rod (13) moves to the set position, a gap between the needle rods (13) in the same row is a needle moving gap for a sewing needle to move, and a needle moving track (4) for the sewing needle to move is formed by the difference between the distances of the needle rods (13) in the same row.
CN202210993059.XA 2022-08-18 2022-08-18 Multi-time sewing track manufacturing device and control method thereof Active CN115404601B (en)

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