CN115403912A - Modified polysiloxane-polycarbonate composition and preparation method and application thereof - Google Patents

Modified polysiloxane-polycarbonate composition and preparation method and application thereof Download PDF

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CN115403912A
CN115403912A CN202210872480.5A CN202210872480A CN115403912A CN 115403912 A CN115403912 A CN 115403912A CN 202210872480 A CN202210872480 A CN 202210872480A CN 115403912 A CN115403912 A CN 115403912A
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modified polysiloxane
polycarbonate composition
reaction
polycarbonate
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唐海江
温炳章
沈旭峰
李新新
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Ningbo Gangzhi New Material Co ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L69/00Compositions of polycarbonates; Compositions of derivatives of polycarbonates
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G64/00Macromolecular compounds obtained by reactions forming a carbonic ester link in the main chain of the macromolecule
    • C08G64/20General preparatory processes
    • C08G64/22General preparatory processes using carbonyl halides
    • C08G64/24General preparatory processes using carbonyl halides and phenols

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Abstract

The invention provides a modified polysiloxane-polycarbonate composition, a preparation method and application thereof, and relates to the technical field of high polymer materials. Specifically, the modified polysiloxane-polycarbonate composition is prepared from the following components in parts by mass: 80-120 parts of bisphenol A, 70-90 parts of silicone oil, 15-25 parts of castor oil, 10-30 parts of sebacic acid, 90-110 parts of phosgene, 3-5 parts of triethylamine, 3-7 parts of an additive and a plurality of solvents. By adopting a one-step intermittent synthesis route, the pH value and the molecular weight of the sodium carbonate in the water phase or the polycarbonate in the oil phase are monitored in real time, and finally the reaction composition is obtained. The modified polysiloxane-polycarbonate composition has high-quality mechanical strength such as high mobile phase, strong toughness and the like, and the preparation method is simple and easy to implement, has low cost and has good application prospect.

Description

Modified polysiloxane-polycarbonate composition and preparation method and application thereof
Technical Field
The invention relates to the technical field of high polymer materials, and particularly relates to a modified polysiloxane-polycarbonate composition, and a preparation method and application thereof.
Background
Polycarbonate (PC) is a high molecular polymer containing carbonate groups in molecular chains, has become a universal engineering plastic with the highest growth speed among five engineering plastics due to structural particularity, and has wide application in various fields such as building materials, automobiles, medical instruments, aerospace, electronics, optics and the like. The polycarbonate is mainly prepared by the polycondensation reaction of aromatic dihydric alcohol such as bisphenol A and a carbonate precursor such as phosgene, has excellent impact strength, dimensional stability, heat resistance and transparency, and is required to prepare polycarbonate products with other characteristics in order to further expand the application field of the polycarbonate.
For example, in the invention patent with the application number of TW20170135612, a polysiloxane structure is introduced to a polycarbonate main chain, and a sebacoyl structure is introduced at the same time, so that the polycarbonate has good fluidity while having the performances of chemical corrosion resistance, low-temperature impact strength and the like. For another example, in the patent of invention with application number of CN201610079183.X, an isocyanate group-terminated polydimethylsiloxane or an epoxy group-terminated polydimethylsiloxane is added to react with hydroxyl groups on a PC molecular chain to form a block copolymer, so that a modified polycarbonate with high fluidity and low-temperature toughness is obtained. However, other technical means still exist to realize a carbonate polymer with better fluidity and stronger toughness, and the preparation method and the raw material cost are more friendly while the performance is considered.
In view of the above, the present invention is particularly proposed.
Disclosure of Invention
The first purpose of the invention is to provide a modified polysiloxane-polycarbonate composition, which realizes a polysiloxane-polycarbonate material with high mobile phase and strong toughness by introducing two components of silicone oil and castor oil.
In order to achieve the above purpose of the present invention, the following technical solutions are adopted:
the modified polysiloxane-polycarbonate composition is prepared from the following components in parts by mass:
80-120 parts of bisphenol A, 70-90 parts of silicone oil, 15-25 parts of castor oil, 10-30 parts of sebacic acid, 90-110 parts of phosgene, 3-5 parts of triethylamine, 3-7 parts of an additive and a plurality of solvents.
Preferably, the additive comprises at least one of p-cumylphenol, p-isopropylphenol, and p-tert-butylphenol;
more preferably, the additive is p-cumylphenol.
Preferably, the solvent includes an organic solvent and an inorganic solvent;
wherein the organic solvent is dichloromethane, and the inorganic solvent comprises an aqueous solution of alkaline hydroxide;
more preferably, the alkaline hydroxide includes at least one of sodium hydroxide, potassium hydroxide, ammonia monohydrate, and lithium hydroxide;
more preferably, the aqueous solution of the alkali hydroxide has a mass content of 30% to 40%.
Preferably, the mass portion of the solvent is 1800-2500 portions;
wherein the mass ratio of the organic solvent to the inorganic solvent is (14-16): (5-7).
Preferably, the silicone oil has a molecular weight of 2.3 × 10 4 ~2.5×10 4
A second object of the present invention is to provide a method for producing the modified polysiloxane-polycarbonate composition; the modified polysiloxane-polycarbonate composition has high mechanical property, simplifies the preparation process and is more friendly to the cost of raw materials and time.
The preparation method of the modified polysiloxane-polycarbonate composition adopts batch one-step polymerization, and synchronously carries out phosgenation reaction and polycondensation reaction, and specifically comprises the following steps:
fully mixing all components except phosgene, introducing phosgene, and synthesizing the modified polysiloxane-polycarbonate composition by adopting a one-step method; monitoring the content of sodium carbonate in the water phase in real time, and/or monitoring the molecular weight of polycarbonate in the oil phase in real time to judge the reaction end point;
side reactions become increasingly apparent as phosgene is passed into the reaction vessel until the bisphenol a reaction has reached 90%: naOH + COCl 2 ==Na 2 CO 3 +NaCl+H 2 O。
Preferably, when the content of sodium carbonate in the water phase is 16 g/kg-18 g/kg, stopping introducing the phosgene and finishing the reaction;
preferably, when the molecular weight of the polycarbonate in the oil phase is 2700 to 3100, the introduction of the phosgene is stopped and the reaction is terminated.
Preferably, before the reaction starts, the pH of the reaction system is 8.8 to 9.5; after the reaction is finished, the pH value of the reaction system is 10.5-11.3.
Preferably, the aqueous solution of the alkali hydroxide is continuously added during the reaction to control the pH of the reaction system to be maintained within 8.8 to 11.3.
More preferably, the pH of the reaction system before the start of the reaction is 9.2; after the reaction is finished, the pH value of the reaction system is 10.8;
more preferably, the pH of the reaction system is 10.3 at the mid-point of the reaction, with acceptable pH fluctuations ranging from 10.5 to 11.3.
Preferably, the preparation method may specifically comprise the steps of:
(1) Mixing bisphenol A, triethylamine, an additive and an inorganic solvent to obtain a first mixed phase; mixing sebacic acid, silicone oil, castor oil and an organic solvent to obtain a second mixed phase;
(2) Dropwise adding the second mixed phase into the first mixed phase, and introducing phosgene into a closed reaction system while dropwise adding; continuously reacting for 2-5 h;
(3) Sequentially carrying out separation treatment and purification treatment on the mixed phase obtained by the reaction;
more preferably, in the step (2), the temperature of the reaction system is 15 ℃ to 60 ℃.
Preferably, the organic solvent in the invention can be recycled; however, it should be noted that the content of triethylamine in the organic solvent is detected before recycling, and the amount of fresh triethylamine is reduced according to the content of residual triethylamine, similarly to the inorganic solvent.
The third purpose of the invention is to provide the application of the modified polysiloxane-polycarbonate composition in high molecular materials; specifically, the modified polysiloxane-polycarbonate composition is applied to a high polymer material.
Drawings
While the drawings that accompany the detailed description and can be utilized for clarity in describing particular embodiments of the invention, it should be apparent that the drawings described below are illustrative of some embodiments of the invention and that other drawings can be utilized by those skilled in the art without undue inventive faculty.
FIG. 1 is a graph showing the relationship between the amount of phosgene introduced and the amount of sodium carbonate in the water phase and the molecular weight of polycarbonate in the oil phase in examples of the present invention.
Detailed Description
The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings and the detailed description, but those skilled in the art will understand that the following described embodiments are some, not all, of the embodiments of the present invention, and are only used for illustrating the present invention, and should not be construed as limiting the scope of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention. The examples, in which specific conditions are not specified, were carried out according to conventional conditions or conditions recommended by the manufacturer. The reagents or instruments used are not indicated by the manufacturer, and are all conventional products available commercially.
The modified polysiloxane-polycarbonate composition is prepared from the following components in parts by weight:
80-120 parts of bisphenol A, 70-90 parts of silicone oil, 15-25 parts of castor oil, 10-30 parts of sebacic acid, 90-110 parts of phosgene, 3-5 parts of triethylamine, 3-7 parts of an additive and 1800-2500 parts of a solvent.
As a preferred embodiment, the parts by weight of bisphenol a include, but are not limited to, 80 parts, 82 parts, 84 parts, 86 parts, 88 parts, 90 parts, 92 parts, 94 parts, 96 parts, 98 parts, 100 parts, 102 parts, 104 parts, 106 parts, 108 parts, 110 parts, 112 parts, 114 parts, 116 parts, 118 parts, 120 parts; the parts by weight of the silicone oil include, but are not limited to, 70 parts, 72 parts, 74 parts, 76 parts, 78 parts, 80 parts, 82 parts, 84 parts, 86 parts, 88 parts and 90 parts; the parts by weight of the castor oil include, but are not limited to, 15 parts, 16 parts, 17 parts, 18 parts, 19 parts, 20 parts, 21 parts, 22 parts, 23 parts, 24 parts and 25 parts; the parts by weight of the sebacic acid include, but are not limited to, 10 parts, 15 parts, 20 parts, 25 parts and 30 parts; the parts by weight of the phosgene include, but are not limited to, 90 parts, 92 parts, 94 parts, 96 parts, 98 parts, 100 parts, 102 parts, 104 parts, 106 parts, 108 parts and 110 parts; the parts by weight of the triethylamine include but are not limited to 3 parts, 4 parts and 5 parts; the weight parts of the additive include but are not limited to 3 parts, 4 parts, 5 parts, 6 parts and 7 parts; the parts by weight of the solvent include, but are not limited to, 1800 parts, 1900 parts, 2000 parts, 2100 parts, 2200 parts, 2300 parts, 2400 parts, 2500 parts.
As a preferred embodiment, the solvent includes an organic solvent and an inorganic solvent; the mass ratio of the organic solvent to the inorganic solvent includes, but is not limited to, 14: 5. 14: 6. 14: 7. 15: 5. 15: 6. 15: 7. 16: 5. 16: 6. 16:7.
the preparation method of the modified polysiloxane-polycarbonate composition mainly comprises the following steps: fully mixing all the components except phosgene, introducing phosgene, and synthesizing the modified polysiloxane-polycarbonate composition by adopting a one-step method; monitoring the content of sodium carbonate in the water phase in real time, and/or monitoring the molecular weight of polycarbonate in the oil phase in real time to judge the reaction end point;
as a preferred embodiment, when the content of sodium carbonate in the aqueous phase includes, but is not limited to, 16g/kg, 17g/kg, 18g/kg, and/or when the molecular weight of the polycarbonate in the oil phase includes, but is not limited to, 2700, 2800, 2900, 3000, 3100, the phosgene feed is stopped and the reaction is terminated.
As a preferred embodiment, the pH of the reaction system at the start of the reaction includes, but is not limited to, 8.8, 8.9, 9.0, 9.1, 9.2, 9.3, 9.4, 9.5; the pH of the reaction system at the end of the reaction includes, but is not limited to, 10.5, 10.6, 10.7, 10.8, 10.9, 11.0, 11.1, 11.2, 11.3.
Examples
(1) Weighing raw materials: 100g of bisphenol A, 80g of silicone oil (with the molecular weight of 24 k), 20g of castor oil, 20g of sebacic acid, 4.9g of p-cumylphenol, 266g of 33% sodium hydroxide solution, 4.2g of triethylamine, 1489g of dichloromethane and 352g of deionized water;
(2) Mixing bisphenol A, triethylamine, p-cumylphenol, a sodium hydroxide solution and deionized water to obtain a first mixed phase; mixing sebacic acid, silicone oil, castor oil and dichloromethane to obtain a second mixed phase; independently stirring the mixed phases until the mixed phases are uniform, transferring the first mixed phase into a three-neck flask, heating and maintaining the reaction temperature at 45 ℃; dropwise adding the second mixed phase into a three-neck flask, and introducing phosgene to start reaction;
(3) Monitoring whether the pH value of the reaction system is between 8.8 and 11.3 in real time; if the pH value is too high, the flow rate of the phosgene is too high, and the pH value can be controlled to be limited in the interval by additionally adding a sodium hydroxide aqueous solution;
(4) Monitoring the content of sodium carbonate in the water phase and the molecular weight of polycarbonate in the oil phase in real time, and drawing a real-time curve graph by a computer, wherein the real-time curve graph is shown in figure 1; wherein the abscissa of FIG. 1 is the phosgene feed (in pounds), the ordinate (left) of FIG. 1 is the sodium carbonate content, and the ordinate (right) of FIG. 1 is the molecular weight of the polycarbonate. In this example, the reaction was stopped when the total mass of phosgene introduced was 4300 pounds.
(5) And centrifuging the reacted emulsion, and then eluting methylene chloride to obtain the modified polysiloxane-polycarbonate composition.
Table 1 is a table of the test results of the strength and performance indexes of the product prepared in this embodiment.
TABLE 1
Performance index Parameter(s) Unit of Test standard
Tensile stress, yld, type I, 50mm/min 61 MPa ASTM D 638
Tensile stress, brk, type I, 50mm/min 58 MPa ASTM D 638
Tensile modulus, 5mm/min 2250 MPa ASTM D 638
Bending stress, yd, 1.3mm/min,50mm span 98 MPa ASTM D 790
Flexural modulus, 1.3mm/min,50mm span 2265 MPa ASTM D 790
Hardness Rockwell hardness R 136 / ASTM D 785
Tensile stress, yld,50mm/min 65 MPa ISO 527
Tensile stress, brk,50mm/min 62 MPa ISO 527
Tensile modulus, 1mm/min 2237 MPa ISO 527
Table 2 is a table of the test results of the mechanical property indexes of the product prepared in this embodiment.
TABLE 2
Figure BDA0003755843170000081
Figure BDA0003755843170000091
Table 3 is a table of the thermal performance index test results of the product prepared in this example.
TABLE 3
Performance index Parameter(s) Unit Test standard
Vicat softening temperature, rate B/50 138 ASTM D 1525
HDT,0.45MPa,3.2mm (before annealing) 123 ASTM D 648
HDT,1.82MPa,3.2mm (before annealing) 117 ASTM D 648
While particular embodiments of the present invention have been illustrated and described, it will be appreciated that the above embodiments are merely illustrative of the technical solution of the present invention and are not restrictive; those of ordinary skill in the art will understand that: modifications may be made to the above-described embodiments, or equivalents may be substituted for some or all of the features thereof without departing from the spirit and scope of the present invention; the modifications or the substitutions do not cause the essence of the corresponding technical solutions to depart from the scope of the technical solutions of the embodiments of the present invention; it is therefore intended to cover in the appended claims all such changes and modifications that are within the scope of this invention.

Claims (10)

1. The modified polysiloxane-polycarbonate composition is characterized by comprising the following components in parts by mass:
80-120 parts of bisphenol A;
70-90 parts of silicone oil;
15-25 parts of castor oil;
10-30 parts of sebacic acid;
90-110 parts of phosgene;
3-5 parts of triethylamine;
3-7 parts of an additive;
and a plurality of solvents are used.
2. The modified polysiloxane-polycarbonate composition of claim 1, wherein the additive comprises at least one of p-cumylphenol, p-isopropylphenol, and p-tert-butylphenol;
preferably, the additive is p-cumylphenol.
3. The modified polysiloxane-polycarbonate composition of claim 1, wherein the solvent comprises an organic solvent and an inorganic solvent; wherein the content of the first and second substances,
the organic solvent is dichloromethane;
the inorganic solvent comprises an aqueous solution of an alkali hydroxide;
preferably, the alkaline hydroxide comprises at least one of sodium hydroxide, potassium hydroxide, ammonia monohydrate, and lithium hydroxide;
preferably, the aqueous solution of the alkaline hydroxide has a mass content of 30% to 40%.
4. The modified polysiloxane-polycarbonate composition of claim 3, wherein the solvent is used in an amount of 1800 to 2500 parts by weight; wherein the content of the first and second substances,
the mass ratio of the organic solvent to the inorganic solvent is (14-16): (5-7).
5. The modified polysiloxane-polycarbonate composition of claim 1, wherein the silicone oil has a molecular weight of 2.3 x 10 4 ~2.5×10 4
6. The method of preparing the modified polysiloxane-polycarbonate composition of any of claims 1-5, comprising the steps of:
fully mixing all the components except phosgene, introducing phosgene, and synthesizing the modified polysiloxane-polycarbonate composition by adopting a one-step method;
monitoring the content of sodium carbonate in the water phase in real time, and/or monitoring the molecular weight of polycarbonate in the oil phase in real time to judge the reaction end point;
preferably, when the content of sodium carbonate in the water phase is 16 g/kg-18 g/kg, stopping introducing the phosgene and finishing the reaction;
preferably, when the molecular weight of the polycarbonate in the oil phase is 2700 to 3100, the introduction of the phosgene is stopped and the reaction is terminated.
7. The method for producing a modified polysiloxane-polycarbonate composition according to claim 6, wherein the reaction system has a pH of 8.8 to 9.5 before the start of the reaction; after the reaction is finished, the pH value of the reaction system is 10.5-11.3.
8. The method for preparing a modified polysiloxane-polycarbonate composition according to claim 6, wherein the aqueous solution of the alkali hydroxide is continuously added during the reaction to control the pH of the reaction system to be within 8.8 to 11.3.
9. The method of claim 6, wherein the method comprises the steps of:
(1) Mixing bisphenol A, triethylamine, an additive and an inorganic solvent to obtain a first mixed phase; mixing sebacic acid, silicone oil, castor oil and an organic solvent to obtain a second mixed phase;
(2) Dropwise adding the second mixed phase into the first mixed phase, and introducing phosgene into a closed reaction system while dropwise adding; continuously reacting for 2-5 h;
(3) Sequentially carrying out separation treatment and purification treatment on a mixed phase obtained by the reaction;
preferably, in the step (2), the temperature of the reaction system is 15 to 60 ℃.
10. Use of the modified polysiloxane-polycarbonate composition according to any one of claims 1 to 5 in a polymeric material.
CN202210872480.5A 2022-07-20 2022-07-20 Modified polysiloxane-polycarbonate composition and preparation method and application thereof Pending CN115403912A (en)

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1150595A (en) * 1995-09-20 1997-05-28 通用电气公司 Method of preparing polycarbonate-polysiloxane block copolymers
CN114196001A (en) * 2022-01-11 2022-03-18 万华化学集团股份有限公司 Polycarbonate-polyorganosiloxane copolymer, manufacturing method and resin composition containing same
CN114752052A (en) * 2022-03-31 2022-07-15 宁波港智新材料有限公司 Sebacic acid block copolycarbonate, preparation method and application thereof

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1150595A (en) * 1995-09-20 1997-05-28 通用电气公司 Method of preparing polycarbonate-polysiloxane block copolymers
CN114196001A (en) * 2022-01-11 2022-03-18 万华化学集团股份有限公司 Polycarbonate-polyorganosiloxane copolymer, manufacturing method and resin composition containing same
CN114752052A (en) * 2022-03-31 2022-07-15 宁波港智新材料有限公司 Sebacic acid block copolycarbonate, preparation method and application thereof

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