CN115351698B - Plunger hole rotary polishing device of low-viscosity abrasive particle flow pump - Google Patents
Plunger hole rotary polishing device of low-viscosity abrasive particle flow pump Download PDFInfo
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- CN115351698B CN115351698B CN202211119173.6A CN202211119173A CN115351698B CN 115351698 B CN115351698 B CN 115351698B CN 202211119173 A CN202211119173 A CN 202211119173A CN 115351698 B CN115351698 B CN 115351698B
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- polishing head
- polishing
- driving mechanism
- rotary
- head
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- 238000005498 polishing Methods 0.000 title claims abstract description 156
- 239000002245 particle Substances 0.000 title claims abstract description 22
- 230000007246 mechanism Effects 0.000 claims abstract description 32
- 230000033001 locomotion Effects 0.000 claims abstract description 20
- 238000001125 extrusion Methods 0.000 claims abstract description 5
- 230000005540 biological transmission Effects 0.000 claims description 32
- 238000000034 method Methods 0.000 claims description 3
- 239000006061 abrasive grain Substances 0.000 claims 1
- 238000003754 machining Methods 0.000 abstract description 6
- 230000000694 effects Effects 0.000 abstract description 5
- 238000005516 engineering process Methods 0.000 description 6
- 238000009434 installation Methods 0.000 description 4
- 239000003082 abrasive agent Substances 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 238000007730 finishing process Methods 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B31/00—Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor
- B24B31/10—Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor involving other means for tumbling of work
- B24B31/116—Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor involving other means for tumbling of work using plastically deformable grinding compound, moved relatively to the workpiece under the influence of pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B31/00—Machines or devices designed for polishing or abrading surfaces on work by means of tumbling apparatus or other apparatus in which the work and/or the abrasive material is loose; Accessories therefor
- B24B31/12—Accessories; Protective equipment or safety devices; Installations for exhaustion of dust or for sound absorption specially adapted for machines covered by group B24B31/00
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The invention belongs to the field of ultra-precise machining, and particularly relates to a plunger hole rotary polishing device of a low-viscosity abrasive particle flow pump, which comprises a polishing head, a polishing head mounting assembly, a rotary driving mechanism and an axial movement driving mechanism, wherein the polishing head is used for polishing the inner wall of a workpiece, the polishing head mounting assembly is used for mounting the polishing head, the polishing head can simultaneously move axially forwards and backwards on the polishing head mounting assembly and rotate by taking the axis of the polishing head as a central line, the rotary driving mechanism is used for driving the polishing head to rotate, and the axial movement driving mechanism is used for driving the polishing head to move axially forwards and backwards. According to the polishing device, one end of the polishing head is blocked, the other end of the polishing head enters the abrasive, the workpiece is polished by extrusion of the abrasive in the polishing head and centrifugal force caused by rotation of the polishing head to the abrasive particles, so that the polishing effect is good, and compared with a traditional abrasive particle flow polishing device, the polishing is thorough and uniform.
Description
Technical Field
The invention belongs to the field of ultra-precise machining, and particularly relates to a plunger hole rotary polishing device of a low-viscosity abrasive particle flow pump.
Background
Along with the development of industry, the degree of mechanization is continuously improved, the requirements of people on the mechanical automation level, the working efficiency and the working precision are also higher and higher, and the processing quality of parts determines the working precision, the performance and the service life of one part. This has made the study of ultra-precise machining technology more and more important. After the inner wall of the hole is machined, burrs and the like are usually generated, so that the service life of the hole is influenced, and the quality of the wall surface of the hole is deteriorated. It is therefore necessary to polish the inner walls of the holes,
in the current injection systems, the inner bore and the small tube are subject to difficult precision machining problems. Such as plunger holes of pump bodies, stainless steel pipes, finishing machining of other elongated holes, and the like, and the conventional finishing machining technology is difficult to meet actual production requirements. In the part finishing process, the part finishing is the last procedure in the whole processing process. It can raise the surface accuracy and quality of component, raise working efficiency and prolong service life. However, the conventional processing has a poor polishing effect on the inner wall of the elongated hole, the polishing difficulty also rises along with the reduction of the aperture, and compared with the abrasive particle flow polishing technology, the abrasive particle flow polishing technology has a certain advantage on the polishing of the hole. The abrasive particle flow polishing technology is a polishing technology which utilizes a viscoelastic abrasive material to pass through a surface to be processed in a reciprocating manner under the action of pressure, and can simultaneously carry out rounding, deburring and polishing processing on complex surfaces of parts and invisible cavities such as narrow slits, micropores, intersecting holes, special-shaped holes and the like.
However, the existing plunger hole polishing device of the pump also has some problems: for example, the polishing plunger hole is polished by the multi-purpose abrasive particle jet, so that the problem of jet beam divergence during processing exists, the processing precision is reduced, the kinetic energy of abrasive particles is continuously weakened when the inner wall of an elongated hole such as a plunger hole of a pump is processed, the polishing effect at the latter half of the hole is not ideal, and the polishing is uneven and incomplete. Thereby causing non-uniformity and non-completion of polishing.
The invention aims at the problems and provides a plunger hole rotary polishing device of a low-viscosity abrasive particle flow pump, abrasive particles are sprayed out through the wall surface of a polishing head by drilling holes on the wall surface of the polishing head through utilizing the centrifugal force of rotation and the pressure of extrusion of the abrasive particles, and the device has certain applicability through the reciprocating motion of the polishing head, so that the polishing of the plunger hole of the pump can achieve better and more uniform effects.
Disclosure of Invention
In order to make up the defects of the prior art, the invention provides a technical scheme of a plunger hole rotary polishing device of a low-viscosity abrasive particle flow pump.
A plunger bore spin finish apparatus for a low viscosity abrasive flow pump, comprising:
the polishing head is used for polishing the inner wall of the workpiece;
the polishing head mounting assembly is used for mounting a polishing head, and the polishing head can simultaneously move axially back and forth and rotate by taking the axis of the polishing head as a central line on the polishing head mounting assembly;
the rotary driving mechanism is used for driving the polishing head to rotate; and
the axial movement driving mechanism is used for driving the polishing head to move axially back and forth.
Further, one end of the polishing head is provided with a feed inlet, the other end of the polishing head is closed, and a plurality of polishing holes are formed in the end, close to the closed end, of the polishing head.
Further, the polishing holes on the polishing head are arranged in a spiral shape.
Further, the polishing head installation assembly comprises a first bearing seat, a first bearing rotatably installed in the first bearing seat and a sliding sleeve inserted in the first bearing, wherein the polishing head is inserted on the sliding sleeve in a sliding manner, and the polishing head and the sliding sleeve can be in circumferential transmission.
Further, the rotary driving mechanism comprises a mounting seat, a rotary motor and a transmission assembly, the polishing head is rotatably mounted on the mounting seat, the rotary motor is in transmission fit with the transmission assembly, the transmission assembly is in transmission fit with the polishing head, and the transmission assembly is used for driving the polishing head to rotate.
Further, the transmission assembly comprises a driving wheel in transmission fit with the rotating motor, a driven wheel sleeved on the polishing head and a transmission belt in fit with the driving wheel and the driven wheel.
Further, the rotating motor is installed on the installation seat in a matched mode.
Further, the axial movement driving mechanism is a ball screw module.
Further, the axial movement driving mechanism comprises a first supporting seat, a second supporting seat, a movement motor, a screw and a sliding seat, wherein the first supporting seat and the second supporting seat are oppositely arranged, the screw is rotatably installed between the first supporting seat and the second supporting seat, the sliding seat is in threaded connection with the screw, and the rotation driving mechanism is matched with and installed on the sliding seat.
Further, the axial movement driving mechanism further comprises a guide rail, and the sliding seat is slidably mounted on the guide rail.
Further, the clamping device further comprises a clamp assembly, wherein the clamp assembly is used for clamping a workpiece.
Compared with the prior art, the invention has the beneficial effects that:
1) The polishing device has the advantages of simple structure, low cost and strong applicability, can polish the inner walls of the pipes with different lengths, is suitable for polishing the inner walls of the workpieces with different materials, has small volume and convenient use, and can solve the problem that the polishing of the inner walls of the slender pipes such as the plunger holes of the pump is not thorough and uniform;
2) According to the polishing device, one end of the polishing head is blocked, the other end of the polishing head enters the abrasive, the workpiece is polished by extrusion of the abrasive in the polishing head and centrifugal force caused by rotation of the polishing head to the abrasive particles, so that the polishing effect is good, and compared with a traditional abrasive particle flow polishing device, the polishing is thorough and uniform.
Drawings
FIG. 1 is a schematic diagram of one embodiment of the present invention;
FIG. 2 is a second schematic diagram of the structure of the present invention;
FIG. 3 is a schematic view of a polishing head according to the present invention.
Detailed Description
In the description of the present invention, it should be understood that the terms "one end," "the other end," "the outer side," "the upper," "the inner side," "the horizontal," "coaxial," "the center," "the end," "the length," "the outer end," and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, merely to facilitate description of the present invention and simplify the description, and do not indicate or imply that the device or element being referred to must have a specific orientation, be configured and operated in a specific orientation, and therefore should not be construed as limiting the present invention.
The invention is further described below with reference to the accompanying drawings.
Referring to fig. 1-3, a rotary polishing device for a plunger hole of a low-viscosity abrasive particle flow pump comprises a polishing head 2, a polishing head mounting assembly, a rotary driving mechanism, an axial movement driving mechanism and a clamp assembly 18, wherein the polishing head 2 is used for polishing the inner wall of a workpiece 1, the polishing head mounting assembly is used for mounting the polishing head 2, the polishing head 2 can simultaneously move axially back and forth on the polishing head mounting assembly and rotate by taking the axis of the polishing head 2 as a central line, the rotary driving mechanism is used for driving the polishing head 2 to rotate, the axial movement driving mechanism is used for driving the polishing head 2 to move axially back and forth, and the clamp assembly 18 is a conventional pipe part clamp used for clamping the workpiece 1 and fastened by a fastener.
The polishing head comprises a base 16, a supporting platform 17, an axial movement driving mechanism, a polishing head mounting assembly, a clamp assembly 18 and a polishing head mounting assembly, wherein the base 16 and the supporting platform 17 are both arranged on the base 16, and the polishing head mounting assembly and the clamp assembly 18 are both arranged on the supporting platform 17.
With continued reference to fig. 3, the polishing head 2 is a circular tube-shaped mechanism, the front end of which is closed, the rear end of which is provided with a feed inlet for feeding abrasive, and a plurality of polishing holes 200 are formed in the side wall of the front end of the polishing head 2, and the polishing holes 200 are arranged in a spiral shape.
With continued reference to fig. 1, the polishing head installation assembly includes a first bearing seat 3, a first bearing 4 rotatably installed in the first bearing seat 3, and a sliding sleeve 5 inserted in the first bearing 4, wherein the middle part of the polishing head 2 is slidably inserted on the sliding sleeve 5, and the two parts can be circumferentially driven.
The sliding sleeve 5 is tightly matched with the first bearing 4, a key hole is formed in an inner hole of the sliding sleeve 5, a transmission key is arranged on the outer wall of the polishing head 2, the polishing head 2 is inserted into the sliding sleeve 5, the transmission key is matched with the key hole, so that transmission matching between the polishing head 2 and the sliding sleeve 5 is realized, the transmission key can slide on the key hole, and therefore the polishing head 2 can also slide on the sliding sleeve 5.
In some embodiments, the key hole is a splined hole and the drive key is a spline.
In some embodiments, the key hole is a single key hole and the drive key is a flat key.
With continued reference to fig. 2, the rotary driving mechanism includes a mounting seat 6, a rotary motor 7 and a transmission assembly, the polishing head 2 is rotatably mounted on the mounting seat 6, the rotary motor 7 is cooperatively mounted on the mounting seat 6 and is in transmission fit with the transmission assembly, the transmission assembly is in transmission fit with the rear end of the polishing head 2, and the transmission assembly is used for driving the polishing head 2 to rotate.
Specifically, the transmission assembly comprises a driving wheel 8 in transmission fit with the rotating motor 7, a driven wheel sleeved on the polishing head 2 and a transmission belt 9 in fit with the driving wheel 8 and the driven wheel.
Wherein, set up the second bearing on mount pad 6, the rear end and this second bearing tight fit of polishing head 2 can drive polishing head 2 through the second bearing when mount pad 6 back-and-forth movement together.
With continued reference to fig. 2, the axial movement driving mechanism is a conventional ball screw module, and includes a first supporting seat 10, a second supporting seat 11, a movement motor 12, a screw rod 13 and a sliding seat 14, where the first supporting seat 10 and the second supporting seat 11 are opposite to each other, the screw rod 13 is rotatably installed between the first supporting seat 10 and the second supporting seat 11, the sliding seat 14 is screwed on the screw rod 13, and the installation seat 6 is installed on the sliding seat 14 in a matched manner.
When the polishing device works, a workpiece 1 is assembled through the clamp assembly 18, abrasive materials are injected into the opening of the polishing head 2, the polishing head 2 is driven to rotate by the rotary driving mechanism, polishing liquid is pressurized and sprayed out of the polishing hole 200 through extrusion force and centrifugal force, so that the polishing head 2 can polish along the circumferential direction of the inner wall of the workpiece 1, and meanwhile, the polishing head 2 is driven to move forwards and backwards along the axial direction by the axial movement driving mechanism through the mounting seat 6, so that the polishing head 2 can polish along the axial direction of the inner wall of the workpiece, and further uniform polishing in all aspects is realized.
Finally, it should be noted that: the above embodiments are only for illustrating the technical solution of the present invention, and not for limiting the same; although the invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some or all of the technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit of the invention.
Claims (6)
1. A plunger bore spin finish apparatus for a low viscosity abrasive flow pump, comprising:
the polishing head (2) is used for polishing the inner wall of the workpiece (1), one end of the polishing head (2) is provided with a feed inlet, the other end of the polishing head is closed, and a plurality of polishing holes (200) are formed in the side wall, close to the closed end, of the polishing head (2);
the polishing head mounting assembly is used for mounting the polishing head (2), the polishing head (2) can move axially forwards and backwards on the polishing head mounting assembly and rotate by taking the axis of the polishing head (2) as a central line, the polishing head mounting assembly comprises a first bearing seat (3), a first bearing (4) rotatably mounted in the first bearing seat (3) and a sliding sleeve (5) inserted in the first bearing (4), and the polishing head (2) is slidably inserted on the sliding sleeve (5) and can be circumferentially driven;
the rotary driving mechanism is used for driving the polishing head (2) to rotate; and
the polishing device comprises an axial movement driving mechanism, a rotary driving mechanism and a polishing device, wherein the axial movement driving mechanism is used for driving a polishing head (2) to move axially forwards and backwards, the axial movement driving mechanism is a ball screw module and comprises a first supporting seat (10), a second supporting seat (11), a moving motor (12), a screw (13) and a sliding seat (14), the first supporting seat (10) and the second supporting seat (11) are oppositely arranged, the screw (13) is rotatably arranged between the first supporting seat (10) and the second supporting seat (11), the sliding seat (14) is connected onto the screw (13) in a threaded manner, and the rotary driving mechanism is cooperatively arranged on the sliding seat (14);
the working method of the plunger hole rotary polishing device comprises the following steps: the polishing device comprises a polishing head (2), a rotary driving mechanism, a polishing hole (200) and an axial movement driving mechanism, wherein abrasive is injected into the polishing head (2), the rotary driving mechanism drives the polishing head (2) to rotate, and the abrasive is ejected out from the polishing hole (200) in a pressurizing manner through extrusion force and centrifugal force, so that the polishing head (2) can polish along the circumferential direction of the inner wall of a workpiece (1), and meanwhile, the axial movement driving mechanism drives the polishing head (2) to move back and forth along the axial direction, so that the polishing head (2) can polish along the axial direction of the inner wall of the workpiece (1), and further, the uniform polishing in all aspects is realized.
2. A plunger hole rotary polishing apparatus of a low-viscosity abrasive grain flow pump according to claim 1, wherein the polishing holes (200) on the polishing head (2) are arranged in a spiral shape.
3. The rotary polishing device for the plunger hole of the low-viscosity abrasive particle flow pump according to claim 1, wherein the rotary driving mechanism comprises a mounting seat (6), a rotary motor (7) and a transmission assembly, the polishing head (2) is rotatably mounted on the mounting seat (6), the rotary motor (7) is in transmission fit with the transmission assembly, the transmission assembly is in transmission fit with the polishing head (2), and the transmission assembly is used for driving the polishing head (2) to rotate.
4. A plunger hole rotary polishing device for a low-viscosity abrasive particle flow pump according to claim 3, wherein the transmission assembly comprises a driving wheel (8) in transmission fit with a rotary motor (7), a driven wheel sleeved on the polishing head (2) and a transmission belt (9) in fit with the driving wheel (8) and the driven wheel.
5. A plunger bore rotary polishing device for a low viscosity abrasive particle flow pump according to claim 3, wherein the rotary motor (7) is cooperatively mounted on the mounting base (6).
6. The plunger bore rotary polishing apparatus of a low viscosity abrasive particle flow pump as claimed in claim 1, further comprising a clamp assembly (18), said clamp assembly (18) being adapted to clamp a workpiece (1).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202211119173.6A CN115351698B (en) | 2022-09-15 | 2022-09-15 | Plunger hole rotary polishing device of low-viscosity abrasive particle flow pump |
Applications Claiming Priority (1)
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CN202211119173.6A CN115351698B (en) | 2022-09-15 | 2022-09-15 | Plunger hole rotary polishing device of low-viscosity abrasive particle flow pump |
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CN115351698A CN115351698A (en) | 2022-11-18 |
CN115351698B true CN115351698B (en) | 2024-02-27 |
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CN202211119173.6A Active CN115351698B (en) | 2022-09-15 | 2022-09-15 | Plunger hole rotary polishing device of low-viscosity abrasive particle flow pump |
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Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3711826A1 (en) * | 1987-04-08 | 1988-10-27 | Meuwsen & Brockhausen | Method of repairing hydraulic cylinders |
DE19619202A1 (en) * | 1996-05-11 | 1997-11-13 | Inda Industrieausruestungen | Cleaner or deburrer for workpieces |
DE19621869A1 (en) * | 1996-05-31 | 1997-12-04 | Nagel Masch Werkzeug | Applying fluid jets on workpiece surfaces |
JP2004340330A (en) * | 2003-05-19 | 2004-12-02 | Toyota Motor Corp | Sliding member and its manufacturing method |
DE202007007903U1 (en) * | 2007-02-10 | 2007-08-16 | Piller Entgrattechnik Gmbh | Cylinder head device for removing burrs, relieving tension and/or cleaning water/oil chambers in a cylinder head has a jet lance to be inserted into, and withdrawn from, a water/oil chamber |
EP2098334A1 (en) * | 2008-03-06 | 2009-09-09 | Piller Entgrattechnik GmbH | Device for deburring, uncramping and cleaning the coolant canals in a cylinder head |
US8061296B1 (en) * | 2009-03-05 | 2011-11-22 | Tom Batur | Pipe treatment apparatus |
CN108673350A (en) * | 2018-04-13 | 2018-10-19 | 广州永兴摩托车配件有限公司 | A kind of motorcycle exhaust pipe production grinding device and its polishing process |
CN110153899A (en) * | 2019-06-11 | 2019-08-23 | 山东胜利长龙管道科技有限公司 | A kind of two-way interior rust removalling equipment of full-automatic self-loopa for elongated steel pipe and method |
-
2022
- 2022-09-15 CN CN202211119173.6A patent/CN115351698B/en active Active
Patent Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE3711826A1 (en) * | 1987-04-08 | 1988-10-27 | Meuwsen & Brockhausen | Method of repairing hydraulic cylinders |
DE19619202A1 (en) * | 1996-05-11 | 1997-11-13 | Inda Industrieausruestungen | Cleaner or deburrer for workpieces |
DE19621869A1 (en) * | 1996-05-31 | 1997-12-04 | Nagel Masch Werkzeug | Applying fluid jets on workpiece surfaces |
JP2004340330A (en) * | 2003-05-19 | 2004-12-02 | Toyota Motor Corp | Sliding member and its manufacturing method |
DE202007007903U1 (en) * | 2007-02-10 | 2007-08-16 | Piller Entgrattechnik Gmbh | Cylinder head device for removing burrs, relieving tension and/or cleaning water/oil chambers in a cylinder head has a jet lance to be inserted into, and withdrawn from, a water/oil chamber |
EP2098334A1 (en) * | 2008-03-06 | 2009-09-09 | Piller Entgrattechnik GmbH | Device for deburring, uncramping and cleaning the coolant canals in a cylinder head |
US8061296B1 (en) * | 2009-03-05 | 2011-11-22 | Tom Batur | Pipe treatment apparatus |
CN108673350A (en) * | 2018-04-13 | 2018-10-19 | 广州永兴摩托车配件有限公司 | A kind of motorcycle exhaust pipe production grinding device and its polishing process |
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Publication number | Publication date |
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CN115351698A (en) | 2022-11-18 |
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