CN115341319B - Jacquard assembly equipment - Google Patents
Jacquard assembly equipment Download PDFInfo
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- CN115341319B CN115341319B CN202211007672.6A CN202211007672A CN115341319B CN 115341319 B CN115341319 B CN 115341319B CN 202211007672 A CN202211007672 A CN 202211007672A CN 115341319 B CN115341319 B CN 115341319B
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- moving iron
- bottom plate
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- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 392
- 229910052742 iron Inorganic materials 0.000 claims abstract description 196
- 238000009434 installation Methods 0.000 claims abstract description 53
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- 238000001514 detection method Methods 0.000 claims description 29
- 230000000712 assembly Effects 0.000 claims description 25
- 238000000429 assembly Methods 0.000 claims description 25
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Classifications
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03C—SHEDDING MECHANISMS; PATTERN CARDS OR CHAINS; PUNCHING OF CARDS; DESIGNING PATTERNS
- D03C3/00—Jacquards
- D03C3/24—Features common to jacquards of different types
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03C—SHEDDING MECHANISMS; PATTERN CARDS OR CHAINS; PUNCHING OF CARDS; DESIGNING PATTERNS
- D03C3/00—Jacquards
- D03C3/24—Features common to jacquards of different types
- D03C3/26—General arrangements of jacquards, or disposition in relation to loom
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03C—SHEDDING MECHANISMS; PATTERN CARDS OR CHAINS; PUNCHING OF CARDS; DESIGNING PATTERNS
- D03C3/00—Jacquards
- D03C3/24—Features common to jacquards of different types
- D03C3/32—Jacquard driving mechanisms
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Automatic Assembly (AREA)
Abstract
The invention provides assembly equipment of jacquard components, which belongs to the technical field of jacquard and comprises a machine case, an annular guide rail arranged on the machine case, a plurality of component carriers arranged on the annular guide rail and a guide rail driving device, wherein a bottom plate feeding station, a clamping plate feeding station, a reset key spring feeding station, a reset key installation station, a first moving iron feeding station, a second moving iron feeding station, a moving iron spring feeding station, a moving iron installation station, an electromagnet feeding station, a pulley body feeding station, a cover plate feeding station and a component stacking station are arranged at the edge of the annular guide rail, and a screw locking station and a control system are further arranged on the machine case; according to the invention, the corresponding feeding work stations are specially designed for various irregular parts in the jacquard assembly, so that the parts are aligned quickly, the feeding efficiency is improved, and meanwhile, the annular guide rail is matched with work stations with different functions in a linkage manner, so that the automatic quick batch assembly of the jacquard assembly is realized, the assembly efficiency is high, and the quality of finished products is stable.
Description
Technical Field
The invention relates to the technical field of jacquard, in particular to assembling equipment of jacquard components.
Background
In the textile sector, fabrics are usually woven from warp and weft yarns. On a loom, through dividing warp into an upper layer and a lower layer alternately, an opening for allowing weft to pass is formed, after the weft is led into the opening, the two layers of warp are alternately positioned up and down according to a fabric organization method, a new warp opening is formed, and the weaving process of the fabric is completed repeatedly. The formation of the warp openings is achieved by means of an opening device of a jacquard machine.
The shedding device comprises a large number of jacquard assemblies, so that the problem of how to rapidly mass-produce the jacquard assemblies is a need to be solved, various parts are assembled into the jacquard assemblies by manual cooperation with simple equipment in the prior art, the manual assembly is low in assembly efficiency, low in finished product qualification rate and unstable in quality of finished products, and meanwhile, the consistency of the products cannot be guaranteed.
Disclosure of Invention
The invention aims to overcome the defects and shortcomings in the prior art and provides assembling equipment of a jacquard assembly.
The technical scheme adopted by the invention is as follows: the assembly equipment of jacquard machine components comprises a machine case, an annular guide rail arranged on the machine case, a plurality of component carrying seats arranged on the annular guide rail and a guide rail driving device, wherein a bottom plate feeding station, a clamping plate feeding station, a reset key spring feeding station, a reset key installation station, a first moving iron feeding station, a second moving iron feeding station, a moving iron spring feeding station, a moving iron installation station, an electromagnet feeding station, a pulley body feeding station, a cover plate feeding station and a stacking component station are arranged at the edge of the annular guide rail, and a screw locking station and a control system are further arranged on the machine case; the guide rail driving device drives the annular guide rail to drive the assembly carrier to circularly pass through each station; the assembly carrier comprises a first limiting part for limiting and assembling a reset key and a reset key spring, a second limiting part for limiting and assembling a first moving iron and a first moving iron spring, a third limiting part for limiting and assembling a second moving iron and a second moving iron spring, and a fourth limiting part for limiting and assembling a clamping plate assembly and a bottom plate assembly; the bottom plate feeding work station is used for feeding the bottom plate to the fourth limiting part; the clamping plate feeding station is used for feeding the clamping plate to the fourth limiting part; the reset key feeding station is used for feeding the reset key to the first limiting part; the reset key spring feeding station is used for feeding the reset key spring to the first limiting part and assembling the reset key spring with the reset key; the reset key installation work station is used for installing the reset key and the reset key spring which are assembled in the first limiting part on a clamping plate or a bottom plate of the fourth limiting part; the first moving iron feeding station is used for feeding the first moving iron to the second limiting part; the second moving iron feeding station is used for feeding the second moving iron to the third limiting part; the moving iron spring feeding station is used for feeding the first moving iron spring to the second limiting part to be assembled with the first moving iron and feeding the second moving iron spring to the third limiting part to be assembled with the second moving iron; the moving iron installation station is used for installing the first moving iron and the first moving iron spring assembled in the second limiting part on the clamping plate or the bottom plate of the fourth limiting part and installing the second moving iron and the second moving iron spring assembled in the third limiting part on the clamping plate or the bottom plate of the fourth limiting part; the electromagnet feeding station is used for mounting the electromagnet on a clamping plate or a bottom plate of the fourth limiting part; the pulley body feeding station is used for mounting the pulley body on a clamping plate or a bottom plate of the fourth limiting part; the cover plate feeding station is used for mounting the cover plate on the clamping plate assembly of the fourth limiting part; the stacking assembly workstation is used for sequentially grabbing and stacking the cover plate, the clamping plate assemblies and the bottom plate assemblies into jacquard assemblies according to the assembly sequence of the jacquard assemblies; the screw locking station is used for locking and connecting screws and bolts to the stacked jacquard machine components.
The beneficial effects of the invention are as follows:
1. according to the invention, various irregular parts in the jacquard assembly are specially designed and reasonably fed in a reasonable feeding mode and corresponding feeding work stations, the corresponding parts are mainly aligned quickly through different distributing mechanisms, the parts can be directly grabbed and mounted to the appointed position in the assembly carrying seat by a manipulator, the feeding efficiency is improved, meanwhile, the annular guide rail is matched with work stations with different functions in a linkage mode, the automatic quick batch assembly of the jacquard assembly is realized, the assembly efficiency is high, and the quality of finished products is stable.
2. According to the invention, since the jacquard assembly comprises the reset key and the reset key spring and the moving iron and moving iron springs which are required to be assembled respectively, if the mechanical arm is directly arranged on the clamping plate or the bottom plate and can not limit the reset key and the moving iron which are firstly installed, the corresponding springs are difficult to install, and the clamping plate or the bottom plate can be damaged in the process of compressing and installing the springs, the reset key and the reset key spring and the moving iron springs are respectively assembled in advance through the corresponding feeding working stations, and then the parts assembled through the corresponding installing working stations are grabbed and installed in the clamping plate or the bottom plate, so that the damage probability to the parts in the installation process is reduced, the product qualification rate is ensured, and the production efficiency is improved.
3. The invention is provided with the stacking component station and the screw locking station, after the cover plate, the plurality of clamping plate components and the bottom plate component are sequentially grabbed and stacked into the jacquard machine component, the jacquard machine component is directly locked and fixed through the screw locking station, and the whole process is automatically operated, so that the damage to parts caused by manual screw locking is avoided, and the consistency of products can be ensured.
Drawings
In order to more clearly illustrate the embodiments of the invention or the technical solutions of the prior art, the drawings which are required in the description of the embodiments or the prior art will be briefly described, it being obvious that the drawings in the description below are only some embodiments of the invention, and that it is within the scope of the invention to one skilled in the art to obtain other drawings from these drawings without inventive faculty.
FIG. 1 is a schematic view of a portion of an assembly apparatus according to the present invention; FIG. 2 is a schematic diagram of a portion of an assembly apparatus according to the present invention; FIG. 3 is a schematic view of a portion of an assembly apparatus according to the present invention; FIG. 4 is a schematic illustration of a portion of an assembly apparatus according to the present invention; FIG. 5 is a schematic view of a portion of an assembly apparatus according to the present invention; FIG. 6 is a schematic view of a portion of an annular rail of the present invention; FIG. 7 is a schematic view of a component carrier according to the present invention; FIG. 8 is an exploded view of the jacquard assembly of the present invention; FIG. 9 is a schematic view of a cleat assembly of the present invention; FIG. 10 is a schematic diagram of a finished product oiling station in accordance with this invention; FIG. 11 is a partial schematic view of a finished oiling station of the present invention; FIG. 12 is a schematic diagram of a base plate loading station according to the present invention; FIG. 13 is a second schematic diagram of a base plate loading station according to the present invention; fig. 14 is an enlarged view at a in fig. 13; FIG. 15 is a schematic view of a portion of a finished oiling mechanism of the present invention;
FIG. 16 is a schematic view of a base plate and clamping plate oiling station of the present invention; FIG. 17 is a schematic diagram of a reset key loading station in accordance with the present invention; FIG. 18 is a schematic view of a reset key feed mechanism in accordance with the present invention; FIG. 19 is a schematic view of a reset key spring loading station of the present invention; FIG. 20 is a partial schematic view of a reset key spring loading station of the present invention; FIG. 21 is a schematic view of a portion of a first moving iron loading station according to the present invention; FIG. 22 is a schematic view of a portion of a second moving iron loading station according to the present invention; FIG. 23 is a schematic view of a first moving iron installation station of the present invention; FIG. 24 is a schematic view of a portion of a stacking station according to the present invention; FIG. 25 is a schematic view of a second sheave body feeding mechanism according to the present invention; FIG. 26 is a schematic view of a pulley body tilting mechanism according to the present invention; FIG. 27 is a schematic view of a portion of a screw station according to the present invention; FIG. 28 is a schematic view of a tray carrier according to the present invention; fig. 29 to 33 are schematic diagrams of the oiling mode of the finished product in the present invention.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings, for the purpose of making the objects, technical solutions and advantages of the present invention more apparent.
It should be noted that, in the embodiments of the present invention, all the expressions "first" and "second" are used to distinguish two entities with the same name but different entities or different parameters, and it is noted that the "first" and "second" are only used for convenience of expression, and should not be construed as limiting the embodiments of the present invention, and the following embodiments are not described one by one.
The terms of direction and position in the present invention, such as "up", "down", "front", "back", "left", "right", "inside", "outside", "top", "bottom", "side", etc., refer only to the direction or position of the drawing. Accordingly, directional and positional terms are used to illustrate and understand the invention and are not intended to limit the scope of the invention.
As shown in fig. 1 to 33, an embodiment of the present invention is provided:
the jacquard machine assembly equipment comprises a cover plate a1, a plurality of clamp plate assemblies a2 and a bottom plate assembly a3 which are sequentially stacked and connected, wherein the clamp plate assembly a2 comprises a clamp plate a21, an electromagnet a4, two moving iron springs a5, two moving iron springs a6, a reset key a7, a reset key spring a8 and a pulley body a9 which are arranged on the clamp plate, the bottom plate assembly a2 and the clamp plate assembly a3 are identical in structure, the clamp plate a21 is replaced by the bottom plate a31 only, and for convenience in description, the two moving iron springs a5 are a first moving iron a51 and a second moving iron a52, and the moving iron springs a6 are a first moving iron spring and a second moving iron spring.
The pulley body comprises a pulley bracket a91, a vertical hook and a quick connector, wherein two pulleys a92 are arranged in the pulley bracket, the vertical hook comprises a harness cord a93 and vertical hook pieces a94 arranged at two ends of the harness cord, the quick connector comprises the harness cord, a through hole pin a95 sleeved on the harness cord, a fixing pin a96 and a quick connector a97 arranged at two ends of the harness cord, a sliding block a98 is arranged on the quick connector, the harness cord in the vertical hook is arranged between the pulley bracket and one pulley, and the quick connector is arranged between the pulley bracket and the other pulley; the pulley body has multiple specifications, and other structures of the pulley bodies with different specifications are the same, and only the lengths of the harness cords connected with the quick connectors are different.
The assembly equipment comprises an organic case 1, an annular guide rail 2 arranged on the organic case 1, a plurality of component carriers 3 arranged on the annular guide rail 2 and a guide rail driving device, wherein a bottom plate feeding station 4, a clamping plate feeding station 5, a reset key feeding station 6, a reset key spring feeding station 7, a reset key installation station 8, a first moving iron feeding station 9, a second moving iron feeding station 10, a moving iron spring feeding station 11, a moving iron installation station 12, an electromagnet feeding station 13, a pulley body feeding station 14, a cover plate feeding station 15 and a stacking component station 16 are arranged at the edge of the annular guide rail 2, and a screw locking station 17 and a control system are further arranged on the organic case 1;
the annular guide rail 2 is driven by the guide rail driving device, and the annular guide rail 2 is used for driving the assembly carrier 3 to circulate through each station; the structure of the annular guide rail 2 is various, in this embodiment, the annular guide rail 2 includes a rail bracket 201, a chain guide rail assembly 202, chain wheels 203 arranged at two ends of the chain guide rail assembly 202, and a chain 204, a guide rail driving device is connected with the chain wheels 203, the chain guide rail assembly 202 includes two chain guide rails 205 which are arranged on the rail bracket 201 at a certain interval and are parallel to each other, a mounting groove for mounting a chain is arranged on the chain guide rail 205, chain wheel mounting plates 206 are arranged at two ends of the rail bracket 201, the chain guide rail assembly 202 is positioned between the two chain wheel mounting plates 206, a plurality of carrier moving tables 207 are connected to the chain 203 in the mounting groove, and the assembly carrier 3 is rotatably connected to the carrier moving tables 207; each of the carrier moving stages 207 is provided with a rotary bearing block, and in this embodiment, each of the component carriers 3 is connected to the rotary bearing blocks of the two carrier moving stages 207, so that stability of the component carriers during movement is improved, and turning is facilitated.
The two sprocket mounting plates 206 are provided with an inner annular fixing seat 208 and an outer annular fixing seat 209, two inner rail rods 210 are arranged between the two inner annular fixing seats 208, two outer rail rods 211 are arranged between the two outer annular fixing seats 209, the rail support 201 is provided with a plurality of rail rod fixing seats 212 for fixing the inner rail rods 210 and the outer rail rods 211, and the bottom of the carrier moving table 207 is provided with a plurality of sliding wheels matched with the inner rail rods 210 and the outer rail rods 211; in this embodiment, four sliding wheels and inner rail rods 210 are symmetrically arranged at the bottom of the carrier moving platform and matched with the outer rail rods 211, so that the carrier moving platform 207 can be supported to move along with the chain 204, and stability in movement is improved.
A carrier positioning assembly is arranged between the two parallel chain guide rails 205, and comprises a plurality of fixing air cylinders 213 which are installed on the track support 201 in a staggered manner and are opposite in direction in sequence, and a first fixing rod 214 and a second fixing rod which are parallel to each other, wherein the first fixing rod 214 and the second fixing rod are respectively provided with a first connecting piece 215 connected with the carrier moving table 207 and a second connecting piece 216 connected with the fixing air cylinders 213; the fixed cylinder in the carrier positioning assembly limits the carrier moving tables on two sides, so that the carrier moving tables always move along with the chain, and the condition of derailment caused by pulling the chain is avoided.
This equipment uses annular guide rail as the center, with each workstation and annular guide rail linkage, can assemble along with annular guide rail's operation is synchronous, and whole noise is little, and motion process convenient control and accuracy are high, realize production automation, promote production efficiency, guarantee the stability of production flow and the uniformity of product, do benefit to mass production, reduced the manufacturing cost of enterprise.
The assembly carrier 3, the assembly carrier 3 includes a first limiting portion 301 for limiting the assembled reset key and reset key spring, a second limiting portion 302 for limiting the assembled first moving iron and first moving iron spring, a third limiting portion 303 for limiting the assembled second moving iron and second moving iron spring, and a fourth limiting portion 304 for limiting the clamping plate assembly and the bottom plate assembly; the assembly carrier 3 comprises a carrier bottom plate 305, the carrier bottom plate 305 is connected with a plurality of bumps by bolts, the first limiting part 301, the second limiting part 302 and the third limiting part 303 are limiting grooves respectively arranged on different bumps, the fourth limiting part 304 comprises a plurality of supporting bumps 307 and a plurality of clamping bumps 308 which are arranged on the carrier bottom plate 305, a spring jacking structure is arranged on the clamping bumps 307, the lifting clamping force ensures that the clamped object does not shake in the moving process, the specific structure can be that a clamping channel and a clamping limiting hole which is perpendicular to the clamping channel and penetrates through the clamping bumps are arranged in the clamping bumps 307, a clamping jacking block is arranged in the clamping channel, a through groove is formed in the middle of the clamping jacking block, a fixing pin and a spring are arranged in the through groove, the fixing pin is positioned in the clamping limiting hole, and the spring is used for providing elastic support for the clamping jacking block to move in the clamping channel, and a guide surface is arranged on the clamping jacking block; the spring makes the centre gripping kicking block keep the state of holding the thing of holding in the pressure, and the guide surface is arc surface and/or inclined plane, and the manipulator of being convenient for puts into the thing of holding in, and reduces the damage to the thing of holding in putting into and take out.
The component carrier 3 further includes a plurality of arc-shaped bumps 306 disposed on the carrier substrate 305, and arc-shaped recesses are disposed on the arc-shaped bumps 306. Because the harness cords of connecting the quick-operation joint among the pulley bodies of different specifications are different in length, the position of the quick-operation joint on the assembly carrying seat is different, therefore, a plurality of third lugs are arranged to adapt to the pulley bodies of different specifications, and the arc-shaped recess is matched with the cylindrical appearance of the quick-operation joint, so that the quick-operation joint can be relatively centered.
The assembly carrier 3 is used as a datum point of the whole jacquard assembly equipment, and is matched with a plurality of work stations to realize the assembly of the jacquard assembly, because the jacquard assembly comprises a reset key and a reset key spring and a moving iron spring which are required to be assembled respectively, if a manipulator is directly arranged on a clamping plate or a bottom plate and can not limit the reset key and the moving iron which are arranged firstly, the corresponding spring is difficult to install, and the clamping plate or the bottom plate can be damaged in the process of compressing and installing the spring, the first limiting part 301, the second limiting part 302 and the third limiting part 303 are arranged firstly to assemble the reset key and the reset key spring and the moving iron spring in the clamping plate assembly in advance, so that the alignment time of the manipulator in the installation process can be reduced, the assembly efficiency is improved, and then the damage probability of parts in the installation process is reduced and the product qualification rate is ensured by grabbing and installing the manipulator in the bottom plate or the clamping plate of the fourth limiting part 304.
Every spacing portion all is provided with the space avoidance groove that supplies corresponding manipulator to stretch into to place and snatch spacing thing, guarantees not harm spacing thing and very big promotion production efficiency and qualification rate when the manipulator is placed and snatched, reduces enterprise manufacturing cost.
The invention aims at the feeding modes and the corresponding feeding stations which are specially and reasonably designed for various irregular parts in the jacquard assembly, mainly aims at enabling the corresponding parts to be aligned quickly through different distributing mechanisms, can be directly grabbed and installed to the appointed position in the assembly carrying seat by a manipulator, improves the feeding efficiency, and meanwhile, realizes automatic quick batch assembly of the jacquard assembly by matching with the stations with different functions through the linkage of the annular guide rail.
The bottom plate feeding work station 4 is used for feeding the bottom plate to the fourth limiting part 304; the clamping plate feeding station 5 is used for feeding the clamping plate to the fourth limiting part 304; the reset key feeding station 6 is configured to feed the reset key to the first limiting portion 301; the reset key spring feeding station 7, wherein the reset key spring feeding station 7 is used for feeding the reset key spring to the first limiting part 301 and assembling with the reset key; the reset key installation station 8 is used for installing the reset key and the reset key spring assembled in the first limiting part 301 onto the clamping plate or the bottom plate of the fourth limiting part 304; the first moving iron feeding station 9 is used for feeding the first moving iron to the second limiting part 302; the second moving iron feeding station 10 is configured to feed the second moving iron to the third limiting portion 303; the moving iron spring loading station 11 is used for loading the first moving iron spring to the second limiting part 302 to be assembled with the first moving iron, and loading the second moving iron spring to the third limiting part 303 to be assembled with the second moving iron; the moving iron installation station 12 is configured to install the first moving iron and the first moving iron spring assembled in the second limiting portion onto the clamping plate or the bottom plate of the fourth limiting portion 304, and to install the second moving iron and the second moving iron spring assembled in the third limiting portion 303 onto the clamping plate or the bottom plate of the fourth limiting portion 304; the electromagnet feeding station 13 is used for installing the electromagnet on a clamping plate or a bottom plate of the fourth limiting part 304; the pulley body feeding station 14 is used for installing the pulley body on a clamping plate or a bottom plate of the fourth limiting part 304; the cover plate loading station 15 is used for installing the cover plate on the clamping plate assembly of the fourth limiting part 304; the stacking assembly station 16 is used for sequentially grabbing and stacking the cover plate, the clamping plate assemblies and the bottom plate assemblies in the jacquard assembly sequence; the screw locking station 17 is used for carrying out screw and bolt locking connection on the stacked jacquard assemblies; after the cover plate, the plurality of clamping plate assemblies and the bottom plate assembly are sequentially grabbed and stacked to form the jacquard assembly, the jacquard assembly is directly locked and fixed through the screw locking station, the whole-course automatic operation is realized, the damage to parts caused by manual screw locking is avoided, and the consistency of products can be ensured.
The assembly equipment comprises a base plate and clamping plate oiling station 18, wherein the base plate and clamping plate oiling station 18 is used for oiling the cylindrical surface of the hinge post; the base plate and clamp plate oiling station 18 is located before the moving iron mounting station 12; the base plate and clamping plate oiling station 18 comprises at least one base plate and clamping plate oiling detection device 1801 connected with a control system; the base plate and clamping plate oiling detection device 1801 is used for detecting whether the cylindrical surface of the hinge post a10 is oiled, and by adopting CCD detection, the cylindrical surface of the hinge post a10 needs to be covered by oiling.
The base plate and clamping plate oiling station 18 comprises a base plate oiling support 181, a base plate oiling slide rail 182 arranged on the base plate oiling support 181, a base plate oiling slide block 183 matched with the base plate oiling slide rail 182, and a base plate oiling gun 184 arranged on the base plate oiling slide block 183.
The assembly equipment further comprises a finished product oiling station 19, wherein the finished product oiling station 19 is used for oiling the tooth surface of the vertical hook of the pulley body in the jacquard assembly; the finished product oiling station 19 comprises an oiling transition clamp 191, a finished product oiling manipulator 192, a finished product oiling mechanism 193 and a finished product oiling detection mechanism 194;
The product oiling mechanism 193 comprises a product oiling fixture 1931, an oiling power-on assembly 1932, an oiling dispensing valve assembly 1933 and an oiling clamping assembly 1934;
the finished oiling fixture 1931 is used for limiting the jacquard assembly to keep the jacquard assembly motionless in the oiling process; the finished oiling fixture 1931 comprises a fixture base 1901, wherein a first limiting post 1902, a second limiting post 1903 and a third limiting post 1904 are arranged on the fixture base 1901.
The oiling electrifying component 1932 is used for electrifying the electromagnet in the jacquard assembly to enable the electromagnet to generate attraction force to moving irons at two sides; the two dispensing valve assemblies 1933 are symmetrically arranged on two sides of the finished product dispensing fixture 1931, and comprise a dispensing base 19331, dispensing valves 19332 arranged on the dispensing base 19331, and a dispensing driving assembly 19333, wherein a sliding rail and sliding block structure is arranged between the dispensing base 19331 and the dispensing valve 19332, the dispensing driving assembly 19333 drives the dispensing valves 19332 to move on the sliding rail, and the dispensing valves 19332 comprise the same number of dispensing ports 19334 as the pulley bodies in the jacquard assembly.
The oiling and clamping assembly 1934 is used for clamping each hook in the jacquard assembly and oiling the tooth surface of the hook in cooperation with the oiling and dispensing valve assembly 1933 according to a certain track; the oiling and clamping assembly 1934 comprises a clamping slide rail 1905 arranged on a clamp base 1901, a clamping slide carriage 1906 matched with the clamping slide rail 1905 and an oiling and clamping driving assembly 1907 for driving the clamping slide carriage to move on the clamping slide rail, two oiling cylinder clamping arms 1908 and oiling driving parts 1909 for driving the oiling cylinder clamping arms 1908 to move are arranged on the clamping slide carriage 1906, the two oiling cylinder clamping arms 1908 are positioned on two sides of the jacquard machine assembly and used for clamping hooks in a pulley body, the clamping slide carriage 1906 is positioned below the jacquard machine assembly, and the oiling cylinder clamping arms 1908 comprise clamping parts 1910 capable of respectively clamping all hooks.
Finished product fat liquoring detection mechanism 194 is including finished product fat liquoring anchor clamps, fat liquoring circular telegram subassembly, fat liquoring tong subassembly, fat liquoring detection light source and the finished product fat liquoring detection device 1941 who is connected with control system, the fat liquoring circular telegram subassembly is circular telegram to the jacquard machine subassembly on the finished product fat liquoring anchor clamps, makes the electro-magnet of wherein carry out the actuation with the moving iron of both sides, again with each perpendicular hook centre gripping with move the iron separation by fat liquoring tong subassembly to supply the finished product fat liquoring detection device 1941 to detect whether the tooth face of perpendicular hook fat liquors.
In this embodiment, the moving iron spring loading station 11 includes a first moving iron spring loading station and a second moving iron spring loading station; the moving iron installation station 12 comprises a first moving iron installation station and a second moving iron installation station;
the bottom plate material loading workstation 4, splint material loading workstation 5, reset key material loading workstation 6, reset key spring material loading workstation 7, reset key installation workstation 8, bottom plate and splint fat liquoring workstation 18, first movable iron material loading workstation 9, first movable iron spring material loading workstation 111, first movable iron installation workstation 121, second movable iron material loading workstation 10, second movable iron spring material loading workstation 112, second movable iron installation workstation 122, electro-magnet material loading workstation 13, pulley body material loading workstation 14, apron material loading workstation 15 and pile assembly workstation 16 are installed in proper order the circular guide rail 2 edge, lock screw workstation 17 sets up at pile assembly workstation 16 next door, finished product fat liquoring workstation 19 sets up at lock screw workstation 17 next door. Fig. 1 to 5 are sequentially connected to form an overall view of the assembly device (in which the annular guide rail is not shown) in this embodiment, and each station is disposed at the edge of the annular guide rail 2 in this order, and two moving iron installation stations and two moving iron spring loading stations are disposed, so that in the assembly process, the component carrier 3 is ensured not to stay for a process time in any station, thereby affecting the overall assembly efficiency and improving the smoothness of assembly.
The assembly equipment further comprises a plurality of component detection devices 20 connected with the control system and arranged in front of the stacking component station 16, wherein the component detection devices 20 are used for detecting whether all parts in the clamping plate component and the bottom plate component on the component carrier 3 are complete and whether the installation positions of all parts are correct, and three CCD visual detection devices and corresponding detection light sources are arranged in the embodiment.
The bottom plate feeding work station 4 comprises a bottom plate feeding frame 41, a bottom plate storage bin mechanism 42, a bottom plate turnover mechanism 43 and a bottom plate clamping mechanism 44; the bottom plate clamping mechanism 44 is arranged on the bottom plate turnover mechanism 43, a sliding block and sliding rail structure is arranged between the bottom plate turnover mechanism 43 and the bottom plate feeding frame 41, the bottom plate storage bin mechanism 42 is arranged on the upper part of the bottom plate feeding frame 41 and used for feeding the bottom plate downwards onto the bottom plate clamping mechanism 44, and the bottom plate turnover mechanism 43 is used for enabling the bottom plate clamping mechanism 44 on the bottom plate turnover mechanism to turn over 180 degrees and then installing the bottom plate on the fourth limiting part 304 of the component carrier 3;
specifically, the bottom plate feeding frame 41 is provided with a bottom plate sliding rail 45; the bottom plate turnover mechanism 43 comprises a bottom plate bracket 431, a bottom plate turnover rod 432 rotatably arranged on the bottom plate bracket 431, a first bottom plate driving assembly for driving the bottom plate turnover rod 432 to rotate, a bottom plate sliding block arranged on the back of the bottom plate bracket 431 and matched with the bottom plate sliding rail 45, and a second bottom plate driving assembly for driving the bottom plate sliding block to move, wherein the bottom plate turnover rod 432 can move up and down along with the bottom plate bracket 431; the bottom plate clamping mechanism 44 is disposed on the bottom plate turning rod 432, and the bottom plate clamping mechanism 44 can be lifted and rotated along with the bottom plate turning rod 432 to have a material taking state located below the bottom plate material bin mechanism 42 and facing the bottom plate material bin mechanism 42 and a material loading state located above the component carrier 3 and facing the component carrier 3.
The bottom plate clamping mechanism 44 comprises a plurality of bottom plate clamping assemblies 441 arranged on the bottom plate turning rods 432, and the bottom plate clamping assemblies 441 comprise bottom plate clamping cylinders and bottom plate clamping blocks; the bottom plate bin mechanism 42 comprises a bottom plate discharge hole 421 arranged at the upper part of the bottom plate feeding frame 41, a bottom plate baffle plate assembly 46 for enabling the bottom plates to be stacked and orderly placed, and a bottom plate supporting mechanism 47 arranged below the bottom plate discharge hole 421, wherein the bottom plate baffle plate assembly 46 comprises a plurality of bottom plate baffle plates 461 to form a bottom plate bin which is matched with the shape and the size of the bottom plate; the bottom plate supporting mechanism 47 comprises a plurality of bottom plate supporting components 471 which are arranged in a staggered manner with the bottom plate clamping components 441, wherein the bottom plate supporting components 471 comprise a supporting sliding rail 4711 arranged on the bottom plate feeding frame 41, a supporting sliding block 4712 matched with the supporting sliding rail 4711, a supporting partition plate 4713 arranged on the supporting sliding block 4712 and a third bottom plate driving component 4714 for driving the supporting partition plate 4713 to move;
the bottom plate holds in palm material mechanism 47 holds in the palm the bottom plate that piles up, and part bottom plate is located the bottom plate discharge gate 421 below, when bottom plate tong mechanism 44 got the material state, each bottom plate tong subassembly 441 snatched and hold the bottom plate of top to a bottom plate, and the material division board 4713 that holds in the palm material subassembly 471 of each bottom plate was held in the palm this moment withdraws from between the bottom plate, and later bottom plate tong subassembly 441 moves down the distance of misplacing a bottom plate, and each bottom plate holds in the palm material subassembly 471 again holds the bottom plate that piles up, adopts this upset structure of material loading can cooperate the manipulator to follow the direct material loading of bottom plate feed bin mechanism 42 top, promotes material loading efficiency.
The structure of the clamping plate feeding station 5 is basically the same as that of the bottom plate feeding station 4, and a clamping plate storage bin mechanism is used for replacing the bottom plate storage bin mechanism 42 in the clamping plate feeding station 5;
the structure of the cover plate feeding station 15 is the same as that of the base plate feeding station 4.
The reset key feeding station 6, the first moving iron feeding station 9, the second moving iron feeding station 10 and the electromagnet feeding station 13 are all vibration disc monoliths, and are fed to a distributing mechanism for alignment by a direct vibration conveying track, and then are grabbed and mounted at the corresponding positions of the component carrier by a manipulator; wherein, the vibration plate and the direct vibration conveying track are all commonly used structures in the field and are not described in detail; the material distributing mechanism in different material feeding stations converts the state of the parts corresponding to the vibration disc material distribution into the state of the parts installed in the jacquard assembly, and has the structure of dislocation, turnover, etc.
Specifically, the reset key feeding station 6 includes a reset key vibration disc 61, a reset key direct vibration conveying track 62, a reset key distributing mechanism 63 and a reset key manipulator 64; one end of the reset key direct vibration conveying rail 62 is connected with the reset key vibration disc 61, the other end of the reset key direct vibration conveying rail is connected with the reset key distributing mechanism 63, the reset key vibration disc 61 is arranged in a whole and conveyed to the reset key distributing mechanism 63 through the reset key direct vibration conveying rail 62, the reset key distributing mechanism 63 is used for misplacing reset keys one by one to a position for grabbing by the reset key manipulator 64, and the reset key manipulator 64 is used for grabbing the reset keys in the reset key distributing mechanism and placing the reset keys in the first limiting part 301 of the component carrier;
The reset key direct vibration conveying track 62 is provided with a reset key full material detection device 65 connected with the control system, a full material stop photoelectric switch is adopted, and the reset key feeding station 6 further comprises a reset key detection device 66 connected with the control system.
The reset key distributing mechanism 63 comprises a reset key base 631, a reset key sliding groove 632 is arranged in the reset key base 631, a reset key sliding block 633 is arranged in the reset key sliding groove 632, a reset key limiting groove 634 is arranged on the reset key sliding block 633, a reset key feeding hole 635 communicated with the reset key limiting groove 634 and the reset key direct vibration conveying track 62 is arranged on the side wall of the reset key sliding groove 634, a reset key cover plate 636 is arranged on the reset key base 631, and a reset key driving assembly 637 for driving the reset key sliding block 633 to move in the reset key sliding groove 634 is arranged on one side of the reset key base 631.
The reset key manipulator 64 includes a reset key base 641 capable of moving vertically and horizontally and a reset key grip 642 disposed on the reset key base 641;
the vertical and horizontal movement functions of the reset key base 641 may be implemented by a slider and slide rail structure, preferably cylinder driving, and the reset key clamping hand clamps the clamping blocks of the cylinder driving and the reset key adaptation.
The first moving iron feeding station 9 comprises a first moving iron vibrating plate 91, a first moving iron distributing mechanism 92 and a first moving iron manipulator 93, wherein the first moving iron distributing mechanism 92 comprises a moving iron distributing bracket 921, a rotary driving piece 922 arranged on the moving iron distributing bracket 921 and a moving iron overturning block 923 connected with the rotary driving piece 922, the rotary driving piece 922 drives the moving iron overturning block 923 to rotate, and a moving iron limiting groove 924 is formed in the moving iron overturning block 923;
the first moving iron manipulator 93 includes a moving iron manipulator base 931 capable of moving vertically and laterally, and a moving iron clamp 932 disposed on the moving iron manipulator base 931;
the structure of the second iron feeding station 10 is basically the same as that of the first iron feeding station 9, and the second iron feeding station comprises a second iron vibrating plate 101, a second iron distributing mechanism 102 and a second iron manipulator 103, the second iron arranged on the second iron vibrating plate 101 is in a state that two ends of the second iron are inverted relative to the first iron arranged on the first iron vibrating plate 91, and an iron limiting groove in the second iron distributing mechanism 102 is inverted compared with an iron limiting groove in the first iron distributing mechanism 92, and the second iron manipulator 103 comprises an iron manipulator base capable of vertically and transversely moving, a rotary driving assembly 1031 arranged on the iron manipulator base and an iron clamp connected with the rotary driving assembly 1031.
The electromagnet feeding station 13 comprises an electromagnet distributing mechanism and an electromagnet manipulator; the electromagnet material distributing mechanism comprises an electromagnet material distributing base, an electromagnet base which is communicated with a conveying track in an electromagnet material feeding station is arranged on the electromagnet material distributing base, the electromagnet manipulator comprises an electromagnet base capable of vertically and transversely moving, an electromagnet rotary driving assembly arranged on the electromagnet base and an electromagnet ferromagnetic attraction block arranged on the electromagnet rotary driving assembly, the electromagnet in the electromagnet material distributing base is attracted by the electromagnet ferromagnetic attraction block firstly, and then the electromagnet is aligned by the electromagnet rotary driving assembly, namely, the electromagnet is in line with the state of being installed in a clamping plate or a bottom plate, and then the electromagnet is installed in the clamping plate or the bottom plate by the action of the electromagnet base.
The reset key spring feeding station 7 and the moving iron spring feeding station 11 comprise a spring vibration disc 71, a spring direct vibration conveying rail 72, a spring distributing mechanism 73 and a spring manipulator 74, wherein the spring distributing mechanism 73 is used for moving the reset key springs to the position where the spring manipulator 74 is used for grabbing the reset key springs one by one, and the spring manipulator 74 is used for moving the spring grabbing in the spring distributing mechanism 73 to the position corresponding to the component carrier 3 and assembling the corresponding parts.
Specifically, the spring dispensing mechanism 73 includes a spring dispensing base 731, a spring dispensing slide 732 disposed on the spring dispensing base 731, a spring dispensing slide 733 adapted to the spring dispensing slide 732, a spring driving assembly for driving the spring dispensing slide 733 to move on the spring dispensing slide 732, and a spring clamping arm 734 moving synchronously with the spring dispensing slide 733; the spring clamp 734 comprises two spring clamp blocks 7341, a spring clamp cylinder 7342 for driving the two spring clamp blocks 7341 to clamp the reset key spring, and a spring clamp limiting block 7343; the spring manipulator 74 comprises a spring base 741 capable of moving vertically and laterally and a spring clamping hand 742 arranged on the spring base 741, the spring clamping hand 742 comprises two spring clamping blocks 7421 and a pressing assembly for pressing and mounting corresponding springs into the assembly carrier 3, and the pressing assembly comprises a pressing block 7422 arranged between the two spring clamping blocks 7421 and a spring driving assembly 7423 for driving the pressing block to move.
The reset key installation station 8 and the moving iron installation station 12 comprise an installation base 81 capable of moving vertically and transversely and an installation clamp 82 arranged on the installation base 81, and the installation clamp 82 comprises a clamping block 821 adapted to the clamped part and an extrusion assembly 822 used for installing the clamped part into the corresponding position on the bottom plate or the clamping plate.
Specifically, the pressing assembly in the reset key installation station 8 comprises a reset key pressing block with the shape matched with that of the installed reset key and a reset key spring, and a reset key installation driving assembly for driving the reset key pressing block to move.
In the jacquard machine assembly, the adjacent pulley bodies are arranged in a turnover dislocation way, and the turnover dislocation way is as follows: the pulley body in one clamping plate assembly a2 is installed in the forward direction, and the pulley body in the adjacent clamping plate assembly or the bottom plate assembly needs to be installed after being turned 180 degrees, which is mainly reflected in the position of a quick connector a97 in the pulley body, and can be referred to fig. 8 and 9; the pulley body feeding station 14 comprises a first pulley body feeding mechanism 141 and a second pulley body feeding mechanism 142, and the two pulley body feeding mechanisms are adopted, so that the assembly carrier 3 can be prevented from staying too long when the pulley body is assembled, and the assembly time difference with other stations is too much, and the assembly efficiency is prevented from being influenced; the first sheave body feeding mechanism 141 and the second sheave body feeding mechanism 142 each include a sheave body bin 1401, a sheave body grabbing module 1402, and a sheave body transferring carrier 1403, and the second sheave body feeding mechanism 142 further includes a sheave body overturning mechanism 1404; the pulley body grabbing module 1402 is used for grabbing a pulley body in a pulley body bin 1401 and being mounted on a pulley body transferring carrier 1403, grabbing a pulley body in the pulley body transferring carrier 1403 and being mounted on a component carrier 3 and grabbing a pulley body in the pulley body transferring carrier 1403 and being mounted on a pulley body overturning mechanism 1404; the module adopts the translation module that is commonly used in the automation equipment, but translation module is last to set up the cylinder centre gripping hand that can snatch pulley body and remove, but pulley body material loading workstation 14 still has a structure can including pulley body feed bin 1401, pulley body snatch module 1402 and two pulley body transfer carrier 1403, and one of them pulley body transfer carrier 1403 top sets up pulley body tilting mechanism 1404 to transfer carrier 1403 bottom in this pulley body sets up translatable mechanism, like cylinder cooperation slider and slide rail.
The pulley body centering carrier 1403 is used for limiting the pulley body, and can allow the pulley body grabbing module 1402 to extend into and mount or take out the pulley body.
The pulley body bin 1401 comprises a bin support frame 143 and a plurality of pulley body carrier plates 144, wherein the pulley body carrier plates 144 are carrier plates internally provided with a plurality of limiting pulley bodies and can be matched with a manipulator to place and grasp the pulley bodies therein; the bin support frame 143 is sequentially provided with a first area 1431 for stacking and storing pulley body carrier plates provided with pulley bodies, a second area 1432 for the pulley body grabbing module to grab the pulley bodies, a third area 1433 for stacking and storing empty pulley body carrier plates, and carrier plate moving assemblies arranged at the bottoms of the areas.
The carrier moving assembly comprises a pulley assembly 145, a moving slide bar 146 arranged on two sides of the pulley assembly 145 and a carrier seat 147, the pulley assembly comprises a plurality of pulleys, a belt body and a pulley motor, the belt body is tensioned on the pulleys, two sides of the carrier seat 148 are connected with the moving slide bar 147, the carrier seat 148 is provided with a clamping structure connected with the belt body, the clamping structure comprises a groove 1481 arranged on the lower side of the carrier seat 148, a first wedge 1482 and a second wedge 1483 arranged in the groove 1481, the first wedge 1482 and the second wedge 1483 are provided with inclined planes 1484 which are mutually abutted, the first wedge 1482 is connected with the carrier seat 148 through bolts, one side of the second wedge 1483 is provided with a clamping surface 1485, the side wall of the groove 1481 is matched with the carrier seat for clamping the belt body, the clamping surface 1485 is provided with anti-skid grooves, the carrier seat 148 is provided with a tray hook 1486 for dragging the carrier seat 148 to move, and the tray hook 1486 is connected with the carrier seat 148 in a hinged mode.
The first area 1431 and the third area 1433 are both provided with a tray stacking rack 149, a tray channel is arranged at the lower part of the tray stacking rack 149, the direction of the tray channel is the same as the moving direction of the tray moving assembly, both sides of the tray stacking rack 149 are provided with tray clamping assemblies 1491, and the bottom of the tray stacking rack is provided with a tray lifting assembly; the carrier disc clamping assembly comprises four groups of clamping cylinders and clamping claws; the carrier stacking frame 149 comprises four vertically arranged limiting plates 1492, openings are formed in the limiting plates, clamping cylinders and clamping claws are arranged in the openings, the carrier lifting assembly is lifted to lift the stacked pulley body carrier, then the clamping cylinders simultaneously drive the clamping claws to hold the stacked pulley body carrier, and then the carrier lifting assembly falls back down, so that the pulley body carrier at the lowest position can be pulled by the tray to move.
The pulley body overturning mechanism 1404 is used for clamping the pulley body to overturn 180 degrees and is mounted on a clamping plate or a bottom plate of the fourth limiting part 304.
The pulley body overturning mechanism 1404 comprises a pulley body support 1405, a pulley body slide rail 1406 arranged on the pulley body support 1405, a pulley body slide seat 1407 matched with the pulley body slide rail 1406, a pulley body overturning rod 1408 rotatably arranged on the pulley body slide seat 1407, a pulley body clamping mechanism 1409 arranged on the pulley body overturning rod 1408, a first pulley body driving assembly for driving the pulley body slide seat 1407 to move and a second pulley body driving assembly for driving the pulley body overturning rod to rotate.
The stacking station 16 comprises a stacking support 161, a stacking lifting module 162 arranged on the stacking support 161, and a stacking clamping mechanism 163 arranged on the stacking lifting module 162, wherein the stacking clamping mechanism 163 is used for clamping and stacking the cover plate, the clamping plate assemblies and the bottom plate assemblies into a jacquard machine assembly according to the sequence of the cover plate, the clamping plate assemblies and the bottom plate assemblies.
The stacking gripper mechanism 163 includes a stacking gripper bracket 164, and a stacking gripper assembly 165, a quick connector gripper assembly 166, a stacking stop lever 167, and a stacking alignment assembly 168 are disposed on the stacking gripper bracket 164.
The stack gripper assembly 165 includes a stack gripper block and a first stack driver that drives the stack gripper block; the quick connect clamp assembly 166 includes a quick connect clamp block and a second stack assembly driver for driving the quick connect clamp block; the stacking assembly alignment assembly 168 comprises a stacking assembly alignment block 1681 and a third stacking assembly driving member for driving the stacking assembly alignment block 1681, wherein the stacking assembly alignment block 1681 is provided with two abutting parts which are respectively abutted against the two quick connectors on the two sides of the pulley body and used for aligning the pulley body in the jacquard assembly.
The screw locking station 17 comprises a screw locking carrying manipulator 171, a screw machine discharging machine 172, a screw locking manipulator 173, a screw vibrating disk 174, a screw direct vibration conveying rail 175 and a screw mounting turnover mechanism 176;
The screw locking manipulator 173 grabs the screw in the screw machine discharging machine 172 and moves to the upper side of the screw loading turnover mechanism 176, and the screw locking handling manipulator 171 is used for grabbing and moving the assembled jacquard machine assembly to the position between the screw loading turnover mechanism 176 and the screw locking manipulator 173 for screw and screw locking connection.
Specifically, the screw locking manipulator 173 includes a screw locking base 1731 capable of moving vertically and laterally, a screw clamping assembly 1732 and a screw locking assembly 1733 disposed on the screw locking base 1731; the screw grip assembly 1732 captures the screw of the screw machine discharge machine 172 and moves over the screw-mounting turnover mechanism 176, and the screw locking assembly 1733 includes a screw locking drive and a screwdriver bit.
The bolt-mounting turnover mechanism 176 comprises a bolt-mounting bracket 1761, a bolt-mounting slide rail 1762 arranged on the bolt-mounting bracket 1761, a bolt-mounting slide block 1763 matched with the bolt-mounting slide rail 1762, a bolt head 1764 fixed on the bolt-mounting slide block 1763 and a bolt turnover assembly 1765 linked with the bolt direct vibration conveying rail 175;
the bolt turning assembly 1765 comprises a bolt turning block 1701 arranged on a bolt mounting bracket 1761 and a turning cylinder 1702 for driving the bolt turning block 1701, wherein the turning cylinder 1702 is positioned above a bolt mounting slide rail 1762, the bolt turning block 1701 is provided with a bolt mounting through hole for the bolt head 1764 to pass through, and the bolt mounting through hole comprises a bolt part for placing a bolt.
Also included is a finished product transfer station 21 that includes a conveyor belt and a conveyor motor that drives the conveyor belt.
In this embodiment, regarding the driving member and the driving assembly, for example, a cylinder grip is generally used for driving the grip, a structure that a cylinder drives a sliding block to move on a sliding rail is generally used for the linear movement device, or a translation module, a lifting module and the like are used for the rotary driving member, a rotary cylinder, a motor and the like can be used for the rotary driving member, and the driving source and the transmission structure can be set up and combined according to actual situations, which is a technology well known to those skilled in the art.
In this embodiment, the jacquard assembly is composed of a cover plate, seven clamping plate assemblies and a bottom plate assembly, and the process of assembling the jacquard assembly by using the device is as follows:
s1, running an annular guide rail 2, and installing a clamping plate on a fourth limiting part 304 of a component carrier 3 by a clamping plate feeding station 5;
s2, moving the component carrier 3 to a reset key feeding station 6 along with the annular guide rail 2, wherein the reset key feeding station 6 installs a reset key on the first limiting part 301;
s3, the assembly carrier 3 moves to a reset key spring feeding station 7 along with the annular guide rail 2, and the reset key spring feeding station 7 installs one reset key spring into the first limiting part 301 to be assembled with a reset key;
S4, the assembly carrying seat 3 moves to a reset key installation work station 8 along with the annular guide rail 2, and the reset key installation work station 8 grabs and installs the assembled reset key and the reset key spring on a clamping plate of the fourth limiting part 304;
s5, the assembly carrier 3 moves to a base plate and clamping plate oiling station 18 along with the annular guide rail 2, the base plate and clamping plate oiling station 18 carries out oiling on cylindrical surfaces of two hinge posts in the clamping plate, and meanwhile, a base plate and clamping plate oiling detection device 1801 detects whether the oil quantity of the cylindrical surfaces is qualified;
s6, the assembly carrier 3 moves to a first moving iron feeding station 9 along with the annular guide rail 2, and the first moving iron feeding station 9 installs one moving iron in the second limiting part 302;
s7, the assembly carrier 3 moves to a first moving iron spring feeding station 111 along with the annular guide rail 2, and the first moving iron spring feeding station 111 installs one moving iron spring into a second limiting part 302 to be assembled with the moving iron;
s8, the assembly carrier 3 moves to a first moving iron installation station 121 along with the annular guide rail 2, and the first moving iron installation station 121 grabs and installs the assembled moving iron and moving iron springs on a clamping plate of a fourth limiting part 304;
s9, the assembly carrier 3 sequentially passes through the second moving iron feeding station 10, the second moving iron spring feeding station 112 and the second moving iron installation station 122 along with the movement of the annular guide rail 2, moving iron and moving iron springs are assembled in the third limiting part 303, and then the second moving iron installation station 122 grabs and installs the assembled moving iron and moving iron springs on a clamping plate of the fourth limiting part 304;
S10, moving the assembly carrier 3 to an electromagnet feeding station 13 along with the annular guide rail 2, and mounting an electromagnet on a clamping plate of a fourth limiting part 304 by the electromagnet feeding station 13;
s11, the assembly carrier 3 moves to the first pulley body feeding mechanism 141 along with the annular guide rail 2, and the first pulley body feeding mechanism 141 installs one pulley body on a clamping plate of the fourth limiting part 304 to assemble a clamping plate assembly;
s12, moving the assembly carrier 3 to the assembly detection device 20 along with the annular guide rail 2, and detecting whether all parts in the clamping plate assembly are complete and the positions of all parts are correct by the assembly detection device 20;
s13, the assembly carrier 3 moves to the cover plate feeding station 15 along with the annular guide rail 2, and the cover plate feeding station 15 installs a cover plate on a clamping plate assembly of the fourth limiting part 304;
s14, the assembly carrier 3 moves to the stacking assembly station 16 along with the annular guide rail 2, and the stacking assembly station 16 grabs, lifts and moves out of the assembly carrier 3 by the clamping plate assembly of the fourth limiting part 304;
s15, repeating the S1-S12 process by seven component carriers 3 behind the component carrier 3, wherein the seventh component carrier 3 is fed by a bottom plate feeding station 4 instead of a clamping plate feeding station; simultaneously, one of two adjacent component carriers 3 is provided with a pulley body on a first pulley body feeding mechanism 141, the next is provided with a pulley body on a second pulley body feeding mechanism 142, and then the stacking component station 16 sequentially grabs a stacking cover plate, seven clamping plate components and one bottom plate component to assemble a jacquard machine component;
S16, the screw locking and conveying mechanical arm 171 grabs and moves the jacquard machine assembly between a bolt loading turnover mechanism 176 and a screw locking mechanical arm 173 in the screw locking work station 17, and the screw locking and conveying mechanical arm 171 moves the jacquard machine assembly to lock and connect a plurality of positions with bolts;
s17, the screw locking carrying manipulator 171 grabs and moves the jacquard machine assembly onto the oiling transition clamp 191 of the finished product oiling station 19, then the finished product oiling manipulator 192 grabs and moves the jacquard machine assembly on the oiling transition clamp 191 to the finished product oiling mechanism 193 to oil the tooth surface of each vertical hook, then the finished product oiling machine assembly grabs and lifts the oiling machine assembly after the oiling machine assembly is moved to the finished product oiling detection mechanism 194 to detect whether the tooth surface oiling of each vertical hook is qualified or not, and finally the finished product oiling manipulator 192 grabs and lifts the qualified jacquard machine assembly to be placed on the conveying belt of the finished product conveying station 21.
As shown in fig. 29 to 33, which are schematic diagrams of the clamping plate assembly in the assembled jacquard assembly in the normal state as shown in fig. 29, since the tooth surface of the hook b1 needs to be oiled, the tooth surface of the hook b1 is located at the head and is clamped with the moving iron, so that the tooth surface on the inner side of the hook b1 is not oiled well after assembly, the oiling is performed at the Y1, and the oiling clamping hand assembly 1934 clamps the tooth surface on the inner side of the hook b1 to move to coat the oiling to the tooth surface on the inner side of the hook b1, specifically:
T1. the oiling energizing assembly 1932 energizes the electromagnet, while the oiling clamping assembly 1934 clamps each carabiner b1,
t2, as shown in fig. 30, the oiling and clamping assembly 1934 clamps the vertical hook b1 to push slightly in the direction of the electromagnet, and the electrified electromagnet can attract the moving irons on two sides;
t3. as shown in fig. 31, the oiling and clamping assembly 1934 clamps the carabiner b1 to move a certain distance in the opposite direction, and simultaneously, as shown in fig. 32, oiling is performed by the oiling and dispensing valve assembly 1933 along the tracks of Y1 to Y2 in cooperation with the oiling and clamping assembly 1934;
t4. as shown in fig. 33, the oiling and clamping assembly 1934 clamps the hook b1 to move toward the electromagnet, and pull out the hook slightly, then move back and forth at Y1 a plurality of times, uniformly coat oil on the tooth surface on the inner side of the hook b1, and finally push the hook b1 to be clamped with the moving iron, and finish energizing the electromagnet.
The steps T1 and T2 are also carried out during detection in the finished product oiling detection mechanism 194, and then the oiling clamping hand assembly 1934 clamps the hook b1 to move a certain distance in the opposite direction, so as to detect whether the tooth surface of the hook b1 is qualified in oiling, and the movement distance is pulled outwards to detect whether the tooth surface on the inner side of the hook b1 is qualified in oiling.
The foregoing disclosure is illustrative of the present invention and is not to be construed as limiting the scope of the invention, which is defined by the appended claims.
Claims (10)
1. The jacquard machine assembly equipment comprises a cover plate, a plurality of clamp plate assemblies and a bottom plate assembly which are sequentially stacked and connected, wherein the clamp plate assembly comprises a clamp plate, an electromagnet, two moving iron springs, a reset key spring and a pulley body which are arranged on the clamp plate, the bottom plate assembly and the clamp plate assembly are identical in structure, only the clamp plate is replaced by the bottom plate, the two moving iron is arranged as a first moving iron and a second moving iron, and the moving iron spring is arranged as a first moving iron spring and a second moving iron spring;
the automatic feeding device is characterized by comprising an organic case (1), an annular guide rail (2) arranged on the case (1), a plurality of component loading seats (3) arranged on the annular guide rail (2) and a guide rail driving device, wherein a bottom plate feeding station (4), a clamping plate feeding station (5), a reset key feeding station (6), a reset key spring feeding station (7), a reset key installation station (8), a first moving iron feeding station (9), a second moving iron feeding station (10), a moving iron spring feeding station (11), a moving iron installation station (12), an electromagnet feeding station (13), a pulley body feeding station (14), a cover plate feeding station (15) and a stacking component station (16) are arranged at the edge of the annular guide rail (2), and a screw locking station (17) and a control system are further arranged on the case (1).
The annular guide rail (2) is driven by the guide rail driving device, and the annular guide rail (2) is used for driving the assembly carrier (3) to circulate through each station;
the assembly carrier (3), the assembly carrier (3) comprises a first limiting part (301) for limiting and assembling a reset key and a reset key spring, a second limiting part (302) for limiting and assembling a first moving iron and a first moving iron spring, a third limiting part (303) for limiting and assembling a second moving iron and a second moving iron spring, and a fourth limiting part (304) for limiting and assembling a clamping plate assembly and a bottom plate assembly;
the bottom plate feeding work station (4), wherein the bottom plate feeding work station (4) is used for feeding the bottom plate to the fourth limiting part (304);
the clamping plate feeding work station (5), wherein the clamping plate feeding work station (5) is used for feeding the clamping plate to the fourth limiting part (304);
the reset key feeding work station (6), wherein the reset key feeding work station (6) is used for feeding the reset key to the first limiting part (301);
the reset key spring feeding work station (7), wherein the reset key spring feeding work station (7) is used for feeding the reset key spring to the first limiting part (301) and assembling the reset key spring with the reset key;
the reset key installation work station (8), wherein the reset key installation work station (8) is used for installing the reset key and the reset key spring assembled in the first limiting part (301) on a clamping plate or a bottom plate of the fourth limiting part (304);
The first moving iron feeding working station (9), wherein the first moving iron feeding working station (9) is used for feeding the first moving iron to the second limiting part (302);
the second moving iron feeding work station (10), wherein the second moving iron feeding work station (10) is used for feeding the second moving iron to the third limiting part (303);
the movable iron spring feeding working station (11), wherein the movable iron spring feeding working station (11) is used for feeding a first movable iron spring to a second limiting part (302) to be assembled with the first movable iron and feeding a second movable iron spring to a third limiting part (303) to be assembled with the second movable iron;
a moving iron installation work station (12), wherein the moving iron installation work station (12) is used for installing the first moving iron and the first moving iron spring assembled in the second limiting part on a clamping plate or a bottom plate of the fourth limiting part (304) and installing the second moving iron and the second moving iron spring assembled in the third limiting part (303) on the clamping plate or the bottom plate of the fourth limiting part (304);
the electromagnet feeding work station (13), wherein the electromagnet feeding work station (13) is used for installing the electromagnet on a clamping plate or a bottom plate of the fourth limiting part (304);
a pulley body feeding station (14), wherein the pulley body feeding station (14) is used for installing the pulley body on a clamping plate or a bottom plate of the fourth limiting part (304);
The cover plate feeding work station (15), wherein the cover plate feeding work station (15) is used for installing the cover plate on the clamping plate assembly of the fourth limiting part (304);
the stacking assembly work station (16), the said stacking assembly work station (16) is used for grasping and stacking into the jacquard assembly according to the assembly sequence of cover plate, several clamp plate assemblies and bottom plate assembly in the jacquard assembly;
and the screw locking station (17) is used for carrying out screw and bolt locking connection on the stacked jacquard assembly.
2. Assembly device of a jacquard assembly according to claim 1, characterized in that the clamping plates and the bottom plate are each provided with a hinge post (a 10) for hinging with a first moving iron (a 51) and a second moving iron (a 52), the assembly device further comprising a bottom plate and clamping plate oiling station (18), the bottom plate and clamping plate oiling station (18) being adapted to oil the cylindrical surfaces of the hinge posts;
the base plate and clamping plate oiling station (18) is positioned in front of the moving iron installation station (12);
the base plate and clamping plate oiling station (18) comprises at least one base plate and clamping plate oiling detection device (1801) connected with a control system;
the base plate and clamping plate oiling detection device (1801) is used for detecting whether the cylindrical surface of the hinge post (a 10) is oiled or not.
3. The jacquard assembly equipment according to claim 2, further comprising a finished oiling station (19), the finished oiling station (19) being adapted to oil the tooth flanks of the hooks of the pulley bodies in the jacquard assembly;
the finished product oiling station (19) comprises an oiling transition clamp (191), a finished product oiling manipulator (192), a finished product oiling mechanism (193) and a finished product oiling detection mechanism (194);
the finished product oiling mechanism (193) comprises a finished product oiling clamp (1931), an oiling energizing assembly (1932), an oiling dispensing valve assembly (1933) and an oiling clamping hand assembly (1934);
the finished oiling fixture (1931) is used for limiting the jacquard assembly to keep the jacquard assembly motionless in the oiling process;
the oiling electrifying component (1932) is used for electrifying the electromagnet in the jacquard machine component to enable the electromagnet to generate attraction force to moving irons at two sides;
the oiling clamp assembly (1934) is used for clamping each vertical hook in the jacquard assembly and oiling the tooth surface of the vertical hook by matching with the oiling dispensing valve assembly (1933) to move along a certain track;
finished product fat liquoring detection mechanism (194) is including finished product fat liquoring anchor clamps, fat liquoring circular telegram subassembly, fat liquoring tong subassembly, fat liquoring detection light source and the finished product fat liquoring detection device (1941) who is connected with control system, the fat liquoring circular telegram subassembly is circular telegram to the jacquard machine subassembly on the finished product fat liquoring anchor clamps, makes the electro-magnet of wherein carry out the actuation with the moving iron of both sides, again with each perpendicular hook centre gripping with move the iron separation by fat liquoring tong subassembly to supply finished product fat liquoring detection device (1941) to detect whether the tooth face of perpendicular hook is fat liquored.
4. A jacquard assembly machine according to claim 3, wherein the moving iron spring loading station (11) comprises a first moving iron spring loading station and a second moving iron spring loading station;
the moving iron installation work station (12) comprises a first moving iron installation work station and a second moving iron installation work station;
the automatic oiling machine comprises a base plate feeding station (4), a clamp plate feeding station (5), a reset key feeding station (6), a reset key spring feeding station (7), a reset key installation station (8), a base plate oiling station (18), a first moving iron feeding station (9), a first moving iron spring feeding station (111), a first moving iron installation station (121), a second moving iron feeding station (10), a second moving iron spring feeding station (112), a second moving iron installation station (122), an electromagnet feeding station (13), a pulley body feeding station (14), a cover plate feeding station (15) and a stacking component station (16) which are sequentially arranged at the edge of a circular guide rail (2), a screw locking station (17) is arranged beside the stacking component station (16), and a finished product oiling station (19) is arranged beside the screw locking station (17).
5. The jacquard assembly machine according to claim 1, further comprising a plurality of assembly detection devices (20) connected to the control system and arranged in front of the stacking station (16), wherein the assembly detection devices (20) are used for detecting whether the clamping plate assembly and the bottom plate assembly on the assembly carrier (3) are complete and whether the installation positions of the parts are correct.
6. The jacquard assembly equipment according to claim 1, wherein the base plate feeding station (4) comprises a base plate feeding frame (41), a base plate stock bin mechanism (42), a base plate turnover mechanism (43) and a base plate clamping mechanism (44); the bottom plate clamping mechanism (44) is arranged on the bottom plate turnover mechanism (43), a sliding block and sliding rail structure is arranged between the bottom plate turnover mechanism (43) and the bottom plate feeding frame (41), the bottom plate storage bin mechanism (42) is arranged on the upper part of the bottom plate feeding frame (41) and used for feeding the bottom plate to the bottom plate clamping mechanism (44) downwards, and the bottom plate turnover mechanism (43) is used for enabling the bottom plate clamping mechanism (44) on the bottom plate turnover mechanism to turn over 180 degrees and then installing the bottom plate on a fourth limiting part (304) of the component carrier (3);
The structure of the clamping plate feeding work station (5) is basically the same as that of the bottom plate feeding work station (4), and a clamping plate storage bin mechanism (51) is used for replacing a bottom plate storage bin mechanism (42) in the clamping plate feeding work station (5);
the structure of the cover plate feeding work station (15) is the same as that of the bottom plate feeding work station (4).
7. The jacquard assembly equipment according to claim 1, wherein the reset key feeding station (6), the first moving iron feeding station (9), the second moving iron feeding station (10) and the electromagnet feeding station (13) are all vibration disc monoliths, and are fed to the distributing mechanism for alignment by a direct vibration conveying track, and then are grabbed and mounted to corresponding positions of the assembly carrier by a manipulator;
the spring feeding station (7) and the moving iron spring feeding station (11) comprise spring vibrating discs (71), spring direct vibration conveying tracks (72), spring distributing mechanisms (73) and spring manipulators (74), wherein the spring distributing mechanisms (73) are used for moving the reset key springs to the grabbing positions of the spring manipulators (74) one by one, and the spring manipulators (74) are used for grabbing springs in the spring distributing mechanisms (73) to the corresponding positions of the component carrier (3) and assembling the springs with corresponding parts;
The reset key installation work station (8) and the moving iron installation work station (12) comprise an installation base (81) capable of moving vertically and transversely and an installation clamp hand (82) arranged on the installation base (81), and the installation clamp hand (82) comprises a clamping block (821) matched with the clamped part and an extrusion assembly (822) used for installing the clamped part into the corresponding position on the bottom plate or the clamping plate.
8. The jacquard assembly equipment according to claim 1, wherein adjacent pulley bodies in the jacquard assembly are arranged in a turnover and dislocation mode, the pulley body feeding station (14) comprises a first pulley body feeding mechanism (141) and a second pulley body feeding mechanism (142), the first pulley body feeding mechanism (141) and the second pulley body feeding mechanism (142) comprise a pulley body bin (1401), a pulley body grabbing module (1402) and a pulley body middle transfer carrier (1403), and the second pulley body feeding mechanism (142) further comprises a pulley body turnover mechanism (1404);
the pulley body grabbing module (1402) is used for grabbing a pulley body in a pulley body bin (1401) and installing the pulley body to a pulley body middle-rotating carrier (1403), installing the pulley body in the pulley body middle-rotating carrier (1403) to a component carrier (3) and installing the pulley body in the pulley body middle-rotating carrier (1403) to a pulley body overturning mechanism (1404);
The pulley body overturning mechanism (1404) is used for clamping the pulley body to overturn 180 degrees and is arranged on a clamping plate or a bottom plate of the fourth limiting part (304).
9. The jacquard assembly equipment according to claim 1, wherein the stack work station (16) comprises a stack support (161), a stack lifting module (162) arranged on the stack support (161) and a stack clamping mechanism (163) arranged on the stack lifting module (162), wherein the stack clamping mechanism (163) is used for clamping and stacking the jacquard assembly according to the sequence of a cover plate, a plurality of clamping plate assemblies and a bottom plate assembly.
10. The jacquard assembly equipment according to claim 9, wherein the screw locking station (17) comprises a screw locking carrying manipulator (171), a screw machine discharging machine (172), a screw locking manipulator (173), a screw vibrating disc (174), a screw direct vibration conveying rail (175) and a screw mounting turnover mechanism (176);
the screw locking mechanical arm (173) is used for grabbing and moving the screws in the screw locking machine discharging machine (172) to the upper side of the screw mounting turnover mechanism (176), and the screw locking conveying mechanical arm (171) is used for grabbing and moving the assembled jacquard machine assembly to the position between the screw mounting turnover mechanism (176) and the screw locking mechanical arm (173) to be in screw and screw locking connection.
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CN202211007672.6A CN115341319B (en) | 2022-08-22 | 2022-08-22 | Jacquard assembly equipment |
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CN202211007672.6A CN115341319B (en) | 2022-08-22 | 2022-08-22 | Jacquard assembly equipment |
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CN115341319B true CN115341319B (en) | 2023-05-30 |
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CA2282201A1 (en) * | 1998-09-17 | 2000-03-17 | Johann Stimpl | Apparatus for forming sheds for a jacquard machine |
CN104878497A (en) * | 2015-06-25 | 2015-09-02 | 烟台宋和科技股份有限公司 | Jacquard machine assembly device |
WO2017206277A1 (en) * | 2016-05-31 | 2017-12-07 | 崔如奎 | Solenoid valve module of high-speed jacquard machine |
CN211192830U (en) * | 2019-07-22 | 2020-08-07 | 乐清市渝丰自动化设备有限公司 | Textile machinery pulley assembling machine |
CN112296625A (en) * | 2020-09-29 | 2021-02-02 | 武汉纺织大学 | Screw automatic assembly equipment of stanobbier assembly |
CN113400258A (en) * | 2021-06-02 | 2021-09-17 | 武汉纺织大学 | Jacquard assembly spring assembling equipment |
WO2022104978A1 (en) * | 2020-11-17 | 2022-05-27 | 苏州赛腾精密电子股份有限公司 | Wireless power transmission adapter assembling device and assembling system having same |
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2022
- 2022-08-22 CN CN202211007672.6A patent/CN115341319B/en active Active
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
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CA2282201A1 (en) * | 1998-09-17 | 2000-03-17 | Johann Stimpl | Apparatus for forming sheds for a jacquard machine |
CN104878497A (en) * | 2015-06-25 | 2015-09-02 | 烟台宋和科技股份有限公司 | Jacquard machine assembly device |
WO2017206277A1 (en) * | 2016-05-31 | 2017-12-07 | 崔如奎 | Solenoid valve module of high-speed jacquard machine |
CN211192830U (en) * | 2019-07-22 | 2020-08-07 | 乐清市渝丰自动化设备有限公司 | Textile machinery pulley assembling machine |
CN112296625A (en) * | 2020-09-29 | 2021-02-02 | 武汉纺织大学 | Screw automatic assembly equipment of stanobbier assembly |
WO2022104978A1 (en) * | 2020-11-17 | 2022-05-27 | 苏州赛腾精密电子股份有限公司 | Wireless power transmission adapter assembling device and assembling system having same |
CN113400258A (en) * | 2021-06-02 | 2021-09-17 | 武汉纺织大学 | Jacquard assembly spring assembling equipment |
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