CN115338210B - Automatic chip removing system - Google Patents

Automatic chip removing system Download PDF

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Publication number
CN115338210B
CN115338210B CN202210905906.2A CN202210905906A CN115338210B CN 115338210 B CN115338210 B CN 115338210B CN 202210905906 A CN202210905906 A CN 202210905906A CN 115338210 B CN115338210 B CN 115338210B
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CN
China
Prior art keywords
tray
cleaning
workpiece
assembly
brush
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Application number
CN202210905906.2A
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Chinese (zh)
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CN115338210A (en
Inventor
邵军
张穷
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Zhejiang Shihong Industrial Co ltd
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Zhejiang Shihong Industrial Co ltd
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Priority to CN202210905906.2A priority Critical patent/CN115338210B/en
Publication of CN115338210A publication Critical patent/CN115338210A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00Cleaning hollow articles by methods or apparatus specially adapted thereto 
    • B08B9/08Cleaning containers, e.g. tanks
    • B08B9/093Cleaning containers, e.g. tanks by the force of jets or sprays
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B13/00Accessories or details of general applicability for machines or apparatus for cleaning
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B9/00Cleaning hollow articles by methods or apparatus specially adapted thereto 
    • B08B9/08Cleaning containers, e.g. tanks
    • B08B9/087Cleaning containers, e.g. tanks by methods involving the use of tools, e.g. brushes, scrapers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G15/00Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
    • B65G15/30Belts or like endless load-carriers
    • B65G15/58Belts or like endless load-carriers with means for holding or retaining the loads in fixed position, e.g. magnetic
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Cleaning In General (AREA)

Abstract

The utility model discloses an automatic chip removing system which comprises chip removing mechanisms and a workpiece conveying belt, wherein a plurality of chip removing mechanisms are arranged along a straight line, the workpiece conveying belt passes through all the chip removing mechanisms in a penetrating way, a plurality of workpiece mounting seats are uniformly arranged on the workpiece conveying belt, middle beam pipe fittings can be placed on the workpiece mounting seats, two ends of the workpiece conveying belt extend to the outer sides of the chip removing mechanisms, workpiece trimming assemblies are arranged at two ends of the workpiece conveying belt, a chip removing operation line can be formed by the chip removing mechanisms, the workpiece conveying belt and the workpiece trimming assemblies, and a circulation feeding and discharging mechanism is arranged at two ends of the chip removing operation line.

Description

Automatic chip removing system
Technical Field
The utility model relates to the technical field of cosmetic container part production equipment, in particular to an automatic chip cleaning system.
Background
Lipstick is a cosmetic mainly used on lips and can increase the color of the lips or change the color of the lips, and is one of important color cosmetics. The lipstick tube is a container for containing lipstick, the middle bundle core is a main component in the lipstick tube, the traditional middle bundle core mainly comprises middle bundles, a spiral, beads, forks and the like, the middle bundles are mainly aluminum pipe fittings and mainly play a role in protecting and accommodating lipstick columns, after a series of metal processing and oxidizing operations, the inside of the middle bundle pipe fittings is adsorbed with processed chip residues, and the middle bundles cannot be directly used for assembly operations, so that a chip removing process is arranged before the middle bundle assembly and used for removing chips inside the middle bundle pipe fittings. At present, the chip removing working procedure is carried out by adopting manual operation, workers directly brush off chips in a pipe by using a hairbrush, under the condition of bundling pipe fittings in batch production, the labor burden of the workers is large, and the chip removing working procedure can also adopt pipelining work, but the efficiency and quality of the chip removing working procedure are greatly influenced by manual subjective factors, the working efficiency and the working quality stability are poor, the omission condition can occur occasionally, and the labor force is large when the chip removing working procedure is needed in batch production.
Disclosure of Invention
The utility model aims to overcome the defects of the prior art and provide an automatic chip removing system.
In order to achieve the above purpose, the present utility model adopts the following technical scheme:
the utility model provides an automatic clear bits system, includes clear bits mechanism and work piece conveyer belt, a plurality of clear bits mechanism arranges along a straight line and sets up, work piece conveyer belt runs through the circulation and passes through all clear bits mechanisms, a plurality of work piece mount pad is installed to the equipartition on the work piece conveyer belt, can place well bundle pipe fitting on the work piece mount pad, the both ends of work piece conveyer belt all extend clear bits mechanism outside, work piece conveyer belt's both ends all install the regular subassembly of work piece, a plurality of clear bits mechanism, work piece conveyer belt and the regular subassembly of work piece can constitute a clear bits operating line, a circulation business turn over feed mechanism is all installed at the both ends of clear bits operating line.
The chip removing mechanism comprises a poking and sweeping assembly, a cleaning and blowing assembly and a pressing pipe assembly, the poking and sweeping assembly and the cleaning and blowing assembly are installed in parallel, the poking and sweeping assembly and the cleaning and blowing assembly are respectively provided with the pressing pipe assembly correspondingly, and the workpiece conveying belt passes through the pressing pipe assembly.
The cleaning brush comprises a cleaning brush, a cleaning brush self-cleaning combination is arranged in the advancing direction of the cleaning brush, the cleaning brush self-cleaning combination comprises a pipe frame and self-cleaning pipes, the self-cleaning pipes are fixedly arranged on the pipe frame, the cleaning brush bottom frame is provided with a beam driving combination, the beam driving combination is in transmission connection with the cleaning brush mounting beam, the cleaning brush mounting beam is connected with a plurality of chuck bases, each chuck base is rotatably provided with a brush chuck, the brush chuck is provided with a cleaning brush in a clamping mode, the cleaning brush can be driven to move towards the side direction of the pressing pipe assembly, the cleaning brush self-cleaning combination is arranged in the advancing direction of the cleaning brush and comprises a pipe frame and self-cleaning pipes, the self-cleaning pipes and the cleaning brush self-cleaning brush are arranged in a one-to-one correspondence mode, the self-cleaning pipes and the cleaning brush self-cleaning combination comprise limiting ejector rods and limiting baffles, the limiting ejector rods are fixedly arranged on the chuck bases, the limiting baffles are connected to the self-cleaning pipes, and the limiting baffles are arranged on the self-cleaning pipe frame in a track in a moving mode.
The cleaning brush is characterized by further comprising a brush rotary driving combination, the brush rotary driving combination is arranged on the side wall of the poking platform and comprises a lifting cylinder and a driving belt support, the lifting cylinder is vertically and upwards arranged, a brush driving belt is arranged on the driving belt support, a friction area is arranged on the brush chuck, the friction area is arranged above the brush driving belt after the cleaning brush moves to an advance limit position, the brush driving belt can be contacted with the friction area after lifting, and the brush driving belt can drive all brush chucks to rotate under the friction effect.
The cleaning assembly comprises a cleaning platform and a cleaning head mounting cross beam, the cleaning platform is also provided with a cleaning chip chassis, the cleaning head mounting cross beam is movably mounted on the cleaning chip chassis, a cross beam driving combination is mounted on the cleaning chip chassis of the cleaning assembly, a plurality of clamp heads are also connected to the cleaning head mounting cross beam, each clamp head is provided with a gas blowing pipe clamp head, the gas blowing pipe clamp head is clamped with a gas blowing pipe, the cleaning head mounting cross beam is provided with a plurality of gas inlets, the gas inlets are in one-to-one correspondence and are communicated with the gas blowing pipe, the gas blowing pipe can also be driven to move towards the side direction of the pressure pipe assembly, a plurality of workpiece clamping grooves are formed in the workpiece mounting seat, one workpiece mounting seat is respectively corresponding to one poking and sweeping assembly or one cleaning assembly, and the setting number and the setting interval of the workpiece clamping grooves are respectively matched with the cleaning brushes or the gas blowing pipe.
The pipe pressing assembly comprises a pipe pressing frame and a pipe pressing cylinder, a cylinder mounting cross beam is arranged on the pipe pressing frame, the pipe pressing cylinder is fixedly mounted on the cylinder mounting cross beam, a piston rod end of the pipe pressing cylinder is connected with a pipe pressing seat, a workpiece conveying belt passes through the lower portion of the pipe pressing seat, the pipe pressing seat and the workpiece mounting seat are correspondingly arranged, a supporting seat is connected to the pipe pressing frame, the supporting seat is inserted into the workpiece conveying belt, a gap is reserved between the supporting seat and an ascending belt surface of the workpiece conveying belt, a plurality of return air combinations are mounted on the pipe pressing frame of the cleaning assembly, each return air combination comprises a return air cylinder, a return air pushing plate and a return air cone disc, the return air cylinder is mounted on the pipe pressing frame, the return air pushing plate is connected to the piston rod end of the return air cylinder, the return air cone disc is mounted on the return air pushing plate, and the return air cone disc can be inserted into the middle beam pipe fitting.
The transfer feeding and discharging mechanism comprises a tray transfer line and a robot gripper, the robot gripper is arranged at a position between the tray transfer line and a workpiece conveying belt, the tray transfer line comprises a tray feeding assembly, a tray discharging assembly, a transfer platform and a workpiece tray, the tray feeding assembly and the tray discharging assembly are arranged in parallel, the transfer platform is arranged at a position between the tray feeding assembly and the tray discharging assembly, and the workpiece tray can sequentially flow through the tray feeding assembly, the transfer platform and the tray discharging assembly.
The tray feeding assembly comprises a tray underframe and a tray base, two parallel-arranged track risers are arranged on the tray underframe, the tray base is movably arranged on the two track risers, a base transmission combination is arranged on the tray underframe, the base transmission combination is connected with the tray base in a transmission manner, a tray feeding assembly transmission structure is consistent with that of the tray feeding assembly, three positioning risers are connected on the tray base, three sides of the tray feeding assembly can be blocked by one side of the tray base through the three positioning risers, no matter the tray feeding assembly or the tray feeding assembly is arranged on the tray base, the open ends of the tray base are arranged towards the transfer platform, a push-pull cylinder is arranged on the tray base opposite to the open ends of the tray feeding assembly, the piston rod end of the push-pull cylinder is connected with a tray driving plate, the tray driving plate can be hidden in the positioning risers, and the tray driving plate of the tray feeding assembly is a magnetic plate.
The workpiece tray is provided with a plurality of rows of workpiece placing grooves, and travelling wheels are arranged at four corners of the workpiece tray.
The automatic feeding device is characterized in that two tray moving driving belts are symmetrically arranged on the transfer platform, the tray moving driving belts are arranged on travelling wheel movement track lines, when the workpiece tray moves to the transfer platform, the travelling wheels fall on the tray moving driving belts, two parallel traveling guide convex strips are connected to the transfer platform, two guide sliding blocks matched with the traveling guide convex strips are connected to the bottom of the workpiece tray, a stop sensor is arranged on the side edge of the transfer platform, a plurality of signal stickers are adhered to the side wall of the workpiece tray, each signal sticker corresponds to one row of workpiece placing grooves, and the installation height of the stop sensor corresponds to the signal stickers.
The beneficial effects of the utility model are as follows: the automatic chip removing operation line and the circulation feeding and discharging mechanism are designed, the automatic chip removing operation line and the circulation feeding and discharging mechanism can realize the automatic feeding and discharging operation of the middle-beam pipe fitting, the automatic chip removing mechanism is high in automation degree, less in manual use, capable of greatly improving production efficiency and saving labor cost, and has the two functions of poking and sweeping of a hairbrush and blowing and sweeping, the middle-beam pipe fitting passes through a plurality of chip removing mechanisms in the automatic linear circulation process, so that the automatic chip removing operation can be carried out for a plurality of times, the stable chip removing quality is ensured, the circulation feeding and discharging mechanism can meet the automatic circulation requirement of a workpiece tray, and the picking and loading operation of the middle-beam pipe fitting is facilitated.
Drawings
FIG. 1 is a top layout view of the present utility model;
FIG. 2 is a mounting block diagram of the workpiece organizer assembly of the present utility model;
FIG. 3 is a top view of the chip removing mechanism of the present utility model;
FIG. 4 is a side elevational view of the poking and sweeping assembly of the present utility model;
FIG. 5 is a side elevational view of the purge assembly of the present utility model;
FIG. 6 is a top view of the purge assembly of the present utility model;
FIG. 7 is a transmission structure diagram of a cleaning head mounting cross beam of the present utility model;
fig. 8 is a schematic view of the operation state of the return air assembly of the present utility model;
FIG. 9 is a schematic diagram of a pipe pressing operation of the present utility model;
FIG. 10 is a top view of the flow-through charging and discharging mechanism of the present utility model;
FIG. 11 is a mounting block diagram of the negative pressure suction cup holder of the present utility model;
FIG. 12 is a mounting block diagram of the tray base of the present utility model;
FIG. 13 is a schematic view illustrating the installation of the auxiliary moving structure of the workpiece tray of the present utility model;
FIG. 14 is a top view of the work pallet of the present utility model;
fig. 15 is a view showing an installation structure of the work pallet of the present utility model on the transfer platform.
In the figure: the chip cleaning mechanism 1, the chip poking and sweeping assembly 11, the poking and sweeping platform 111, the chip cleaning chassis 112, the beam sliding seat 1121, the beam linkage seat 1122, the poking and sweeping head mounting beam 113, the chuck seat 1131, the brush chuck 1132, the cleaning brush 1133, the friction area 1134, the beam driving assembly 114, the beam driving motor 1141, the beam driving screw 1142, the brush self-cleaning assembly 115, the pipe rack 1151, the self-cleaning pipe 1152, the brush forward limiting assembly, the limiting ejector rod 1161, the limiting baffle 1162, the brush rotation driving assembly 117, the lifting cylinder 1171, the driving belt support 1172, the brush driving belt 1173, the blowing assembly 12, the blowing platform 121, the blowing head mounting beam 122, the blowing pipe chuck 1221, the blowing pipe 1222, the air inlet 1223, the return air assembly 123, the return air cylinder 1231, the return air pushing plate 1232, the return air cone plate 1233, the pipe pressing assembly 13, the pipe pressing rack 131 the cylinder mounting beam 132, the pipe pressing cylinder 133, the pipe pressing seat 134, the supporting seat 135, the workpiece conveying belt 2, the workpiece mounting seat 3, the workpiece clamping groove 31, the workpiece trimming assembly 4, the trimming cylinder 41, the trimming plate 42, the chip cleaning line 5, the circulation feeding mechanism 6, the tray circulation line 61, the robot gripping hand 62, the negative pressure suction cup seat 621, the feeding assembly 63, the tray chassis 631, the track riser 6311, the tray base 632, the base slider 6321, the base driving sleeve 6322, the positioning riser 6323, the push-pull cylinder 6324, the tray driving plate 6325, the base driving combination 633, the base driving screw 6331, the base driving motor 6332, the tray discharging assembly 64, the transfer platform 65, the tray moving driving belt 651, the traveling guide rib 652, the stop sensor 653, the workpiece tray 66, the workpiece groove 661, the traveling wheel 662, the guide slider 663, and the signal sticker 664.
Detailed Description
The utility model is further described with reference to the drawings and detailed description, wherein the description of the utility model such as "left" and "right" is directed with reference to fig. 1:
as shown in fig. 1 to 15, an automatic chip cleaning system comprises chip cleaning mechanisms 1 and a workpiece conveying belt 2, wherein a plurality of chip cleaning mechanisms 1 are arranged along a straight line, each chip cleaning mechanism 1 is provided with two large functions of a hairbrush poking and sweeping and a blowing and sweeping, a plurality of chip cleaning mechanisms 1 are arranged to ensure the final chip cleaning effect and stabilize the chip cleaning quality, the workpiece conveying belt 2 passes through all chip cleaning mechanisms 1, a plurality of workpiece mounting seats 3 are uniformly distributed on the workpiece conveying belt 2, a middle bundle pipe fitting can be placed on the workpiece mounting seats 3, the workpiece conveying belt 2 is used for transferring the middle bundle pipe fitting of the chip cleaning mechanisms 1 so as to match and finish chip cleaning work, two ends of the workpiece conveying belt 2 extend to the outer sides of the chip cleaning mechanisms 1 to form a feeding preparation area and a discharging preparation area, two ends of the workpiece conveying belt 2 are provided with workpiece cleaning components 4, the middle bundle pipe fitting of the workpiece conveying belt 2 is used for orderly arranging, chip cleaning work and chip cleaning and chip loading disk work are convenient to be carried out, the chip cleaning mechanisms 1, the workpiece conveying belt 2 and the workpiece conveying belt 4 are uniformly arranged in the middle bundle pipe fitting 6 (the automatic bundle pipe fitting 5 is required to be completely cleaned) and the chip cleaning mechanism is required to be completely filled with the chip cleaning mechanism 5, the automatic bundle pipe fitting is completely and completely cleaned by the automatic bundle pipe fitting 5, and the automatic bundle pipe fitting is completely cleaned by the automatic bundle 5 is completely required to be completely cleaned by the automatic bundle 5, can promote production efficiency greatly, save the cost of labor, also can stabilize the operation quality simultaneously, reduce the emergence of clear bits omission condition.
As shown in fig. 3, the scrap removing mechanism 1 includes a poking and sweeping assembly 11, a blowing assembly 12 and a pressing and tube assembly 13, the poking and sweeping assembly 11 and the blowing assembly 12 are installed in parallel, the poking and sweeping assembly 11 is arranged in the front channel of the blowing assembly 12, the middle-bundle tube is firstly poked and swept, scraps adsorbed on the inner wall of the tube are firstly poked and fallen off, then the blowing operation is carried out, scraps are blown out, the poking and sweeping assembly 11 and the blowing assembly 12 are correspondingly provided with the pressing and tube assembly 13, the workpiece conveyor belt 2 passes through the position of the pressing and tube assembly 13, the middle-bundle tube is required to be pressed and fixed before poking and blowing operations (the tube is moved, the workpiece conveyor belt 2 is fallen by the belt and cannot be operated), and the pressing and tube assembly 13 plays a role in pressing the middle-bundle tube.
As shown in fig. 3 and 4, the poking and sweeping assembly 11 comprises a poking and sweeping platform 111, a poking and sweeping head mounting beam 113 and a brush forward movement limiting combination 116, a chip cleaning chassis 112 is arranged on the poking and sweeping platform 111, the poking and sweeping head mounting beam 113 is movably mounted on the chip cleaning chassis 112, a beam driving combination 114 is mounted on the chip cleaning chassis 112, the beam driving combination 114 is in transmission connection with the poking and sweeping head mounting beam 113, the beam driving combination 114 can drive the poking and sweeping head mounting beam 113 to move, a beam sliding seat 1121 is transversely mounted on the chip cleaning chassis 112, the beam sliding seat 1121 is a U-shaped seat, a back-off is mounted on the chip cleaning chassis 112, the poking and sweeping head mounting beam 113 is fixedly mounted on the beam sliding seat 1121, a beam linkage seat 1122 is connected on the lower end face of the beam sliding seat 1121, the beam driving combination 114 comprises a beam driving motor 1 and a beam driving screw 1142, the beam driving motor 1141 is mounted on the chip cleaning chassis 112, the beam drive screw 1142 is rotatably installed in the chip removing chassis 112, the output end of the beam drive motor 1141 is connected with the beam drive screw 1142, the beam linkage seat 1122 is in threaded connection with the beam drive screw 1142, when the beam drive motor 1141 drives the beam drive screw 1142 to rotate, the transverse movement of the beam slide seat 1121 can be realized through the beam linkage seat 1122, namely the transverse movement of the poking and sweeping head installation beam 113 is realized, the poking and sweeping head installation beam 113 is connected with a plurality of chuck seats 1131, each chuck seat 1131 is rotatably provided with a brush chuck 1132, the brush chuck 1132 is clamped with a cleaning brush 1133, because the brush chuck 1132 is rotatably installed, the brush chuck 1132 can drive the cleaning brush 1133 to rotate towards the side direction of the pressure pipe assembly 13 under the driving of external force, the cleaning brush 1133 can be inserted into the middle-beam pipe fitting for cleaning the inner wall of the middle-beam pipe fitting, the brush self-cleaning combination 115 is designed to realize the requirements, the brush self-cleaning combination 115 comprises a pipe frame 1151 and a self-cleaning pipe 1152, a plurality of self-cleaning pipes 1152 are fixedly arranged on the pipe frame 1151, the self-cleaning pipes 1152 are arranged in one-to-one correspondence with the cleaning brushes 1133, the inner diameter of the self-cleaning pipes 1152 is smaller than the outer diameter of the cleaning brushes 1133, the cleaning brushes 1133 pass through the self-cleaning pipes 1152 in the advancing and retracting processes, and the cleaning brushes 1133 are extruded and deformed when passing through in order to ensure the quality of the next cleaning, so that the scraps on the bristles drop down, the brush advancing limiting combination 116 comprises a limiting ejector rod 1161 and a limiting baffle 1162, the limiting baffle 1161 is fixedly arranged on the pipe frame 1131, the limiting baffle 1162 is connected to the pipe frame 1152, the limiting baffle 1162 is arranged on the pipe frame 1162 in a position limiting manner, and the cleaning brush 1163 is prevented from excessively contacting the cleaning pipe frame 1163 when the cleaning brush is advanced, and the cleaning brush 1163 is prevented from excessively moving to the cleaning pipe frame 1163.
As shown in figures 3 and 4, the poking and sweeping assembly 11 further comprises a brush rotation driving assembly 117, the optical brush pokes into the brush rotation driving assembly 117 which can not well remove the residual dust absorbed in the middle bundle of pipe fittings, therefore, the utility model designs the brush rotation driving assembly 117, the cleaning brush 1133 can be driven to rotate through the brush rotation driving assembly 117, the cleaning brush 1133 can clean the inner wall of the middle bundle of pipe fittings in the rotating process, the better brush can brush down or brush the residual dust, the brush rotation driving assembly 117 is arranged on the side wall of the poking and sweeping platform 111, the brush rotation driving assembly 117 comprises a lifting cylinder 1171 and a driving belt support 1172, the lifting cylinder 1171 is vertically upwards arranged, the driving belt support 1172 is provided with a brush driving belt 1173, the brush chuck 1132 is provided with a friction zone 1134, after the cleaning brush 1133 moves to a forward limit position, the friction zone 1134 is arranged above the brush driving belt 1173, the brush driving belt 1173 can be contacted with the friction zone 1134, the outer belt surface of the brush driving belt 1173 is a surface, the brush driving belt 1173 is contacted with the friction zone 1134, all the brush 1173 can be driven to be removed from the cleaning chuck 1173, and all the brush 1173 can be driven to rotate, and the cleaning chuck 1173 can be automatically rotated and can be removed from the cleaning chuck 1173 by the cleaning belt, thereby the cleaning chuck can be completely and can be rotated and automatically driven by the cleaning chuck and can be separated from the cleaning belt and the cleaning chuck 3.
As shown in fig. 3 and 5, the cleaning assembly 12 includes a cleaning platform 121 and a cleaning head mounting beam 122, the cleaning platform 121 is also provided with a cleaning chip chassis 112, the cleaning head mounting beam 122 is movably mounted on the cleaning chip chassis 112, the cleaning chip chassis 112 of the cleaning assembly 12 is also provided with a beam driving assembly 114, the cleaning head mounting beam 122 can be driven to move transversely by the beam driving assembly 114, the cleaning head mounting beam 122 is also connected with a plurality of chuck bases 1131, each chuck base 1131 is provided with a gas pipe chuck 1221, the gas pipe chuck 1221 is clamped with a gas pipe 1222, the cleaning head mounting beam 122 is provided with a plurality of gas inlets 1223, the gas inlets 1223 are in one-to-one correspondence and communication with the gas pipes 1222, the gas inlets 1223 are connected with gas inlet pipelines, when the gas inlet pipelines are connected, the gas pipes 1222 can blow gas flows, after the cleaning operation of the poking assembly 11, part of the scraps still remain and are adsorbed on the inner wall of the middle-beam pipe fitting, but the adsorption effect is loosened after cleaning, at this time, the loosened scraps can be blown off through the blowing effect of a blowing pipe 1222, the blowing pipe 1222 can also be driven to move towards the side direction of a pipe pressing component 13 so as to abut against the middle-beam pipe fitting for blowing operation, the movement limit of the blowing pipe 1222 can be inserted into the middle-beam pipe fitting but does not penetrate through the middle-beam pipe fitting, the forward limit of the blowing pipe 1222 can be arranged on a scrap cleaning chassis 112 of a cleaning component 12, the workpiece conveying belt 2 is a plate chain structure conveying belt, a workpiece mounting seat 3 is arranged on a transmission plate, the workpiece mounting seat 3 is a basic workpiece placing unit, a plurality of workpiece clamping grooves 31 are formed in each workpiece mounting seat 3, the length and the grooving number of the workpiece mounting seat 3 are respectively corresponding to one poking component 11 or one cleaning component 12, in the scrap cleaning mechanism 1, the number of the cleaning brushes 1133 of the poking and sweeping assembly 11 is consistent with that of the air blowing pipes 1222 of the cleaning and blowing assembly 12, the number of the workpiece clamping grooves 31 on the workpiece mounting seat 3 is also matched with that of the cleaning brushes 1133 or the air blowing pipes 1222, the arrangement intervals of the workpiece clamping grooves 31 are also respectively matched with that of the cleaning brushes 1133 or the air blowing pipes 1222, the middle bundle of pipe fittings arranged on the same workpiece mounting seat 3 are arranged into a group, the workpiece conveyor belt 2 moves intermittently, and each movement can move a group of distance to enable a new middle bundle of pipe fittings to enter a cleaning station, namely the number of the middle bundle of pipe fittings in a group is preferably 5, namely the number of the workpiece clamping grooves 31, the cleaning brushes 1133 and the air blowing pipes 1222 is preferably 5.
As shown in fig. 4 and 5, the tube pressing assembly 13 comprises a tube pressing frame 131 and a tube pressing cylinder 133, the tube pressing frame 131 is provided with a cylinder mounting beam 132, the tube pressing cylinder 133 is fixedly mounted on the cylinder mounting beam 132, a piston rod end of the tube pressing cylinder 133 is connected with a tube pressing seat 134, a workpiece conveying belt 2 passes below the tube pressing seat 134, the tube pressing seat 134 is arranged corresponding to the workpiece mounting seat 3, the tube pressing seat 134 is also provided with workpiece clamping grooves 31, the number and the positions of the workpiece clamping grooves 31 are corresponding to the workpiece mounting seat 3, thus, when the tube pressing cylinder 133 pushes the tube pressing seat 134 to descend, a group of medium-bundle tubes can be firmly pressed at the same time so as to facilitate cleaning operation, the tube pressing frame 131 is connected with a supporting seat 135, the supporting seat 135 is inserted and mounted in the workpiece conveying belt 2, a gap is reserved between the supporting seat 135 and the ascending belt surface of the workpiece conveying belt 2, the gap is required to be smaller, thus, the transmission of the workpiece conveying belt 2 is not affected, the supporting effect can be achieved during pipe fitting compaction operation, the deformation of the workpiece conveying belt 2 is small due to small gap, the service life of the workpiece conveying belt 2 is not affected, a plurality of return air combinations 123 are installed on the pipe pressing frame 131 of the blowing component 12, the return air combinations 123 are arranged in one-to-one correspondence with the blowing pipes 1222, the return air combinations 123 comprise return air cylinders 1231, return air pushing plates 1232 and return air cone disks 1233, the return air cylinders 1231 are installed on the pipe pressing frame 131, the return air pushing plates 1232 are connected with piston rod ends of the return air cylinders 1231, the return air cone disks 1233 are installed on the return air pushing plates 1232, the return air cone disks 1233 can be inserted into the middle beam pipe fitting, the blowing pipe fitting after the air flow blows out has poor blowing effect on the inner wall of the middle beam pipe fitting, and cleaning effect is affected, therefore the utility model designs the return air combinations 123 to solve the problems described above, the return air cone 1233 of the return air assembly 123 is blocked on the air flow path, as shown in fig. 8, due to the cone-disc structure, the air flow blown out by the air blowing pipe 1222 is blocked, reflected and scattered on the inner wall of the middle beam pipe fitting for returning, so that the air flow can fully act on the inner wall of the middle beam pipe fitting, a better blowing effect is formed on the scraps, and the cleaning quality effect can be greatly improved.
The workpiece straightening assembly 4 comprises a straightening cylinder 41 and a straightening plate 42, wherein the two straightening cylinders 41 are symmetrically arranged on two sides of the workpiece conveying belt 2, the straightening plate 42 is connected to the piston rod end of the straightening cylinder 41, the two straightening cylinders 41 are synchronously started, and the positions of the straightening middle-bundle pipe fittings are clamped through the straightening plate 42, so that the positions of the bundle pipe fittings in each group are all on the same straight line.
As shown in fig. 1 and 10, the transfer feed/discharge mechanism 6 includes a tray transfer line 61 and a robot gripper 62, the robot gripper 62 is mounted at a position between the tray transfer line 61 and the workpiece conveyor belt 2, the tray transfer line 61 includes a tray feed assembly 63, a tray discharge assembly 64, a transfer platform 65 and a workpiece tray 66, the tray feed assembly 63 and the tray discharge assembly 64 are arranged in parallel, the transfer platform 65 is disposed at a position between the tray feed assembly 63 and the tray discharge assembly 64, the transfer platform 65 plays a communication transfer role between the tray feed assembly 63 and the tray discharge assembly 64, the workpiece tray 66 can sequentially transfer through the tray feed assembly 63, the transfer platform 65 and the tray discharge assembly 64, the tray feed assembly 63, the transfer platform 65 and the tray discharge assembly 64 play a role of transferring the workpiece tray 66, the transfer feed mechanism 6 can have two set points, one set at a workpiece feed position, the workpiece tray 66 at the position is filled with a middle beam tube to be processed in an initial state, the workpiece tray 66 can realize a cleaning effect in a transfer process (gripping by the robot gripper 62 to realize gripping of the tray feed assembly 63 and the workpiece tray feed assembly 64), the other set up in a chuck position is set up at a negative pressure chuck position corresponding to a suction chuck position of the workpiece chuck seat 621, and a suction chuck seat 31 is set up in the suction chuck seat 31, and the suction chuck is set up at the suction chuck position corresponding to the suction chuck seat 31 in the suction chuck position.
As shown in fig. 10 and 12, the tray feeding assembly 63 comprises a tray chassis 631 and a tray base 632, wherein the tray chassis 631 is provided with two parallel track risers 6311, the tray base 632 is movably arranged on the two track risers 6311, the bottom of the tray base 632 is connected with two base sliding blocks 6321, the base sliding blocks 6321 are correspondingly arranged on the track risers 6311 one by one, the tray base 632 can only move along the length direction of the track risers 6311 under the matching relationship of the base sliding blocks 6321 and the track risers 6311, the tray chassis 631 is provided with a base transmission assembly 633, the base transmission assembly 633 is in transmission connection with the tray base 632, the base transmission assembly 633 can drive the tray base 632 to move, the base transmission assembly 633 comprises a base transmission screw 6331 and a base driving motor 6332, the base transmission screw 6331 is rotatably arranged in the tray chassis 631, the output end of the base driving motor 6332 is connected with the base driving screw 6331, the lower end face of the tray base 632 is provided with the base driving sleeve 6322, the base driving sleeve 6322 is connected with the base driving screw 6331 in a threaded manner, when the base driving motor 6332 drives the base driving screw 6331 to rotate, the tray base 632 can be driven to move by the base driving sleeve 6322, the tray discharging assembly 64 also comprises a tray chassis 631 and a tray base 632, the driving structure of the tray discharging assembly 64 is consistent with that of the tray discharging assembly 63, the tray bases 632 are designed to meet the moving requirement of the tray bases 632, the tray base 632 is connected with three positioning vertical plates 6323, a structure with three surfaces blocking an opening can be formed on the tray base 632 through the three positioning vertical plates 6323, the workpiece tray 66 can be positioned and placed in the structural space, and can be discharged from the opening position, whether the tray discharging assembly 63 is the tray discharging assembly 64, the open ends of the tray bases 632 are all arranged towards the transfer platform 65, so that when the two tray bases 632 and the transfer platform 65 are in a straight line, the workpiece tray 66 can perform reversing movement, the workpiece tray 66 can be transferred from the tray base 632 of the tray feeding assembly 63 to the tray base 632 of the tray discharging assembly 64, the picking and feeding (or discharging and filling) operation of the middle beam pipe fitting can be performed in the transferring movement process, a push-pull air cylinder 6324 is arranged on a positioning vertical plate 6323 opposite to the open ends, a piston rod end of the push-pull air cylinder 6324 is connected with a tray driving plate 6325, the tray driving plate 6325 can be hidden in the positioning vertical plate 6323, the push-pull air cylinder 6324 of the tray feeding assembly 63 plays a role in pushing out, the workpiece tray 66 can be pushed out and moved to the transfer platform 65, the push-pull air cylinder 6324 of the tray feeding assembly 64 plays a role, and when the workpiece tray 66 on the transfer platform 65 moves to the tray feeding assembly 64, the tray driving plate 6325 of the tray feeding assembly 64 extends out, the tray driving plate 6325 of the tray feeding assembly 64 is a magnetic plate, and thus the workpiece tray 66 can be sucked up and the workpiece tray 66 cannot be exactly pushed out of the tray feeding plate 6325 to the tray feeding seat 632 (the tray is difficult to move to the tray feeding plate 632 completely to the tray feeding the tray 66).
As shown in fig. 14, a plurality of rows of workpiece placement grooves 661 are formed in the workpiece tray 66, a plurality of workpiece placement grooves 661 are formed in each row of workpiece placement grooves 661, the number of the workpiece placement grooves 661 is consistent with the number of the middle-beam tubes which can be placed on the workpiece mounting seat 3, so that the manipulator can grasp one row at a time, take (or fill) one row of the tube bundles at a time, and travelling wheels 662 are mounted at four corners of the workpiece tray 66, so that the translational movement of the workpiece tray 66 can be conveniently performed.
As shown in fig. 10, 14 and 15, two tray moving belts 651 are symmetrically mounted on the transfer platform 65, the tray moving belts 651 are arranged on the moving track line of the travelling wheels 662, the mounting height of the tray moving belts 651 is consistent with the table top height of the tray base 632, thus, when the workpiece tray 66 moves onto the transfer platform 65 without blocking the movement between the transfer platform 65 and the tray base 632, the travelling wheels 662 fall on the tray moving belts 651, the movement of the workpiece tray 66 on the transfer platform 65 is driven by the driving friction force of the tray moving belts 651, the transfer platform 65 is connected with two parallel travelling guide convex strips 652, the bottom of the workpiece tray 66 is connected with two guide sliding blocks 663 matched with the travelling guide convex strips 652, the travelling guide convex strips 652 and the guide sliding blocks 663 play a role of moving guide, the workpiece tray 66 is prevented from moving off-set during the movement, the side edge of the transfer platform 65 is provided with a stop sensor 653, the side wall of the workpiece tray 66 is stuck with a plurality of signal stickers 664, each signal sticker 664 corresponds to a row of workpiece placing grooves 661, the installation height of the stop sensor 653 corresponds to that of the signal sticker 664, the robot material grabbing hand 62 can grab materials at the position of the stop sensor 653, when the stop sensor 653 is opposite to the signal sticker 664, the tray moving driving belt 651 stops driving, at this time, just one row of bundle pipe fittings fall at the grabbing position, thus grabbing operation (if empty tray is just capable of being filled), after grabbing or filling operation is completed, the tray moving driving belt 651 continuously drives the workpiece tray 66 to move until a new signal sticker 664 is opposite to the stop sensor 653, the workpiece tray 66 is gradually emptied (or filled) in the intermittent driving movement of the tray moving driving belt 651, then the workpiece tray 66 flows to the tray discharging assembly 64 again to be output, in the flow feeding and discharging mechanism 6, the grabbing and feeding (or discharging and filling) of the middle-beam pipe fitting are automatically carried out, and workers only need to take and put the workpiece tray 66 to automatically flow, so that the difficulty of feeding and discharging operation of the middle-beam pipe fitting can be effectively reduced, the labor intensity of the workers is greatly reduced, and the manual use amount of the procedure link is also greatly reduced.
The foregoing description of the preferred embodiments of the utility model is not intended to limit the utility model to the precise form disclosed, and any such modifications, equivalents, and alternatives falling within the spirit and scope of the utility model are intended to be included within the scope of the utility model.

Claims (7)

1. An automatic chip cleaning system comprises a chip cleaning mechanism (1) and a workpiece conveying belt (2), and is characterized in that: the plurality of scrap removing mechanisms (1) are arranged along a straight line, the workpiece conveying belt (2) penetrates through all scrap removing mechanisms (1), a plurality of workpiece mounting seats (3) are uniformly distributed on the workpiece conveying belt (2), a middle bundle of pipe fittings can be placed on the workpiece mounting seats (3), two ends of the workpiece conveying belt (2) extend to the outer sides of the scrap removing mechanisms (1), two ends of the workpiece conveying belt (2) are provided with workpiece regulating assemblies (4), a plurality of scrap removing mechanisms (1), the workpiece conveying belt (2) and the workpiece regulating assemblies (4) can form a scrap removing operation line (5), two ends of the scrap removing operation line (5) are provided with a flow feeding and discharging mechanism (6), the scrap removing mechanism (1) comprises a poking and sweeping assembly (11), a cleaning and sweeping assembly (12) and a pressing assembly (13), the poking and sweeping assembly (11) and the cleaning and the sweeping assembly (12) are arranged on the outer sides of the workpiece conveying belt (2), the workpiece conveying belt (2) is provided with a pressing assembly (13) and a front-end brush assembly (116) which is correspondingly provided with the workpiece conveying assembly (13), the poking and sweeping head mounting cross beam (113) is movably arranged on the scrap cleaning chassis (112), a cross beam driving combination (114) is arranged on the scrap cleaning chassis (112), the cross beam driving combination (114) is in transmission connection with the poking and sweeping head mounting cross beam (113), a plurality of clamp holders (1131) are connected on the poking and sweeping head mounting cross beam (113), a brush clamp head (1132) is rotatably arranged on each clamp holder (1131), a cleaning brush (1133) is clamped on each brush clamp head (1132), the cleaning brush (1133) can be driven to move towards the side direction of the pressure pipe component (13), the brush self-cleaning combination (115) is arranged in the advancing direction of the cleaning brush (1133), the brush self-cleaning combination (115) comprises a pipe frame (1151) and a self-cleaning pipe (1152), a plurality of self-cleaning pipes (1152) are fixedly arranged on the pipe frame (1151), the self-cleaning pipes (1152) and the cleaning brush (1133) are arranged in one-to-one correspondence, the brush advancing limiting combination (116) comprises a limiting ejector rod (1161) and a limiting baffle (1162), the limiting ejector rod (1161) is fixedly arranged on the clamping head seat (1131), the limiting baffle (1162) is connected on the self-cleaning pipe (1152), the limiting baffle (1162) is arranged on the advancing movement track line of the limiting ejector rod (1161), the poking and sweeping assembly (11) further comprises a brush rotation driving combination (117), the brush rotation driving combination (117) is arranged on the side wall of the poking and sweeping platform (111), the brush rotation driving combination (117) comprises a lifting cylinder (1171) and a transmission belt support (1172), the lifting cylinder (1171) is vertically upwards arranged, a brush driving belt (1173) is arranged on the transmission belt support (1172), a friction area (1134) is arranged on the brush chuck (1132), after the cleaning brush (1133) moves to a forward limit position, the friction area (1134) is arranged above the brush driving belt (1173), after the brush driving belt (1173) is lifted, the brush driving belt (1173) can be contacted with the friction area (1134), and all brush chucks (1132) can be driven to rotate through friction.
2. An automatic chip cleaning system as set forth in claim 1, wherein: the cleaning assembly (12) comprises a cleaning platform (121) and a cleaning head mounting cross beam (122), the cleaning platform (121) is also provided with a cleaning head chassis (112), the cleaning head mounting cross beam (122) is movably mounted on the cleaning head chassis (112), a cross beam driving combination (114) is mounted on the cleaning head chassis (112) of the cleaning assembly (12), a plurality of clamp bases (1131) are also connected on the cleaning head mounting cross beam (122), each clamp base (1131) is provided with a cleaning head clamp (1221), the cleaning head clamp (1221) is provided with a cleaning pipe (1222), the cleaning head mounting cross beam (122) is provided with a plurality of air inlets (1223), the air inlets (1223) are in one-to-one correspondence and are communicated with the cleaning pipe (1222), the workpiece mounting base (3) is also capable of driving to move towards the side direction of the pressing pipe assembly (13), a plurality of workpiece clamp grooves (31) are formed in the workpiece mounting base (3), one workpiece mounting base (1133) is provided with one cleaning head clamp (1221) corresponding to one cleaning head clamp (1133) respectively, and the cleaning head clamp assemblies (1223) are arranged at intervals corresponding to the cleaning head clamp assemblies (1222) or the cleaning head clamp assemblies (1222) are arranged respectively.
3. An automatic chip cleaning system as set forth in claim 1, wherein: the utility model provides a return air pipe assembly (13) is including pressing pipe support (131), pressing pipe cylinder (133), be equipped with cylinder installation crossbeam (132) on pressing pipe support (131), pressing pipe cylinder (133) fixed mounting is on cylinder installation crossbeam (132), the piston rod end of pressing pipe cylinder (133) is connected with presses tube socket (134), work piece conveyer belt (2) pass through in pressing tube socket (134) below, pressing tube socket (134) and work piece mount pad (3) are corresponding to be set up, be connected with supporting seat (135) on pressing tube support (131), supporting seat (135) are inserted and are installed in work piece conveyer belt (2), leave the clearance between the upward facing area of supporting seat (135) and work piece conveyer belt (2), install a plurality of return air combination (123) on pressing tube support (131) of blowing subassembly (12), return air combination (123) are including cylinder (1231), push pedal (1232) and cone disc (1233), cylinder (1231) are installed on pressing tube support (131), cone (1232) are connected in return air cylinder (1231), return air pipe assembly (1233).
4. An automatic chip cleaning system as set forth in claim 1, wherein: the transfer feeding and discharging mechanism (6) comprises a tray transfer line (61) and a robot gripper (62), the robot gripper (62) is arranged at a position between the tray transfer line (61) and the workpiece conveying belt (2), the tray transfer line (61) comprises a tray feeding assembly (63), a tray discharging assembly (64), a transfer platform (65) and a workpiece tray (66), the tray feeding assembly (63) and the tray discharging assembly (64) are arranged in parallel, the transfer platform (65) is arranged at a position between the tray feeding assembly (63) and the tray discharging assembly (64), and the workpiece tray (66) can sequentially transfer through the tray feeding assembly (63), the transfer platform (65) and the tray discharging assembly (64).
5. An automatic chip cleaning system as set forth in claim 4, wherein: the utility model provides a tray feeding assembly (63) includes tray chassis (631), tray base (632), be equipped with two parallel arrangement's track riser (6311) on tray chassis (631), tray base (632) remove and install on two track risers (6311), install base transmission combination (633) on tray chassis (631), base transmission combination (633) are connected with tray base (632) transmission, it is unanimous with tray feeding assembly (63) to go out tray assembly (64) transmission structure, be connected with three location riser (6323) on tray base (632), can form three on tray base (632) through three location riser (6323) and block the open structure of one side, no matter tray feeding assembly (63) or play tray assembly (64), the open end on its tray base (632) all sets up towards transfer platform (65), install on location riser (6324) opposite to the open end push-pull plate (6325), it can be in air cylinder (6325) to drive tray (6325) piston assembly, it can be in the location riser (6325).
6. An automatic chip cleaning system as set forth in claim 4, wherein: a plurality of rows of workpiece placement grooves (661) are formed in the workpiece tray (66), and travelling wheels (662) are arranged at four corners of the workpiece tray (66).
7. An automatic chip cleaning system as set forth in claim 6, wherein: two tray moving driving belts (651) are symmetrically arranged on the transfer platform (65), the tray moving driving belts (651) are arranged on moving track lines of travelling wheels (662), when the workpiece tray (66) moves to the transfer platform (65), the travelling wheels (662) fall on the tray moving driving belts (651), two parallel traveling guide convex strips (652) are connected to the transfer platform (65), two guide sliding blocks (663) matched with the traveling guide convex strips (652) are connected to the bottom of the workpiece tray (66), stop sensors (653) are arranged on the side edges of the transfer platform (65), a plurality of signal stickers (664) are adhered to the side walls of the workpiece tray (66), each signal sticker (664) corresponds to one row of workpiece placing grooves (661), and the installation height of each stop sensor (653) corresponds to that of the signal stickers (664).
CN202210905906.2A 2022-07-29 2022-07-29 Automatic chip removing system Active CN115338210B (en)

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