CN115319888A - Processing equipment and method for basalt fiber composite integrated wallboard - Google Patents
Processing equipment and method for basalt fiber composite integrated wallboard Download PDFInfo
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- CN115319888A CN115319888A CN202211065388.4A CN202211065388A CN115319888A CN 115319888 A CN115319888 A CN 115319888A CN 202211065388 A CN202211065388 A CN 202211065388A CN 115319888 A CN115319888 A CN 115319888A
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- 238000012545 processing Methods 0.000 title claims abstract description 35
- 229920002748 Basalt fiber Polymers 0.000 title claims abstract description 30
- 239000002131 composite material Substances 0.000 title claims abstract description 27
- 238000000034 method Methods 0.000 title claims abstract description 14
- 239000002994 raw material Substances 0.000 claims abstract description 55
- 239000000463 material Substances 0.000 claims abstract description 36
- 238000006243 chemical reaction Methods 0.000 claims abstract description 9
- 238000000227 grinding Methods 0.000 claims description 113
- 238000003756 stirring Methods 0.000 claims description 62
- 238000005192 partition Methods 0.000 claims description 17
- 230000007246 mechanism Effects 0.000 claims description 10
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims description 8
- 235000017491 Bambusa tulda Nutrition 0.000 claims description 8
- 241001330002 Bambuseae Species 0.000 claims description 8
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims description 8
- 239000011425 bamboo Substances 0.000 claims description 8
- 238000000926 separation method Methods 0.000 claims description 8
- 230000003014 reinforcing effect Effects 0.000 claims description 7
- 230000000712 assembly Effects 0.000 claims description 6
- 238000000429 assembly Methods 0.000 claims description 6
- 239000000203 mixture Substances 0.000 claims description 4
- 230000006835 compression Effects 0.000 claims description 2
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- 150000001875 compounds Chemical class 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 7
- 238000013461 design Methods 0.000 abstract description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 238000006073 displacement reaction Methods 0.000 description 7
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- 239000002657 fibrous material Substances 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 229920003043 Cellulose fiber Polymers 0.000 description 1
- 229910000629 Rh alloy Inorganic materials 0.000 description 1
- 229920001807 Urea-formaldehyde Polymers 0.000 description 1
- 229920002522 Wood fibre Polymers 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 238000005054 agglomeration Methods 0.000 description 1
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- GZCGUPFRVQAUEE-SLPGGIOYSA-N aldehydo-D-glucose Chemical compound OC[C@@H](O)[C@@H](O)[C@H](O)[C@@H](O)C=O GZCGUPFRVQAUEE-SLPGGIOYSA-N 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
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- PXXKQOPKNFECSZ-UHFFFAOYSA-N platinum rhodium Chemical compound [Rh].[Pt] PXXKQOPKNFECSZ-UHFFFAOYSA-N 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/52—Producing shaped prefabricated articles from the material specially adapted for producing articles from mixtures containing fibres, e.g. asbestos cement
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
- B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
- B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
- B28B13/023—Feeding the moulding material in measured quantities from a container or silo by using a feed box transferring the moulding material from a hopper to the moulding cavities
- B28B13/0235—Feeding the moulding material in measured quantities from a container or silo by using a feed box transferring the moulding material from a hopper to the moulding cavities the feed box being provided with agitating means, e.g. stirring vanes to avoid premature setting of the moulding material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
- B28B17/02—Conditioning the material prior to shaping
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Crushing And Grinding (AREA)
- Artificial Filaments (AREA)
Abstract
The invention discloses processing equipment and a method for a basalt fiber composite integrated wallboard, and particularly relates to the field of basalt fiber composite wallboard processing equipment. The wallboard is used in a corresponding matching mode through the structures, the overall design is simple, the structure is reasonable, materials can be gathered, the efficiency of the materials in processing is higher, the mixing effect is better, bubbles generated due to chemical reaction when different raw materials are mixed are avoided, the materials are prevented from caking, meanwhile, the mixed raw materials can be conveniently taken down by follow-up workers for follow-up processing, the quality of follow-up wallboards in production is ensured, and the wallboard has good practicability when being used conveniently.
Description
Technical Field
The invention relates to the technical field of basalt fiber composite wallboard processing equipment, in particular to processing equipment and a method of a basalt fiber composite integrated wallboard.
Background
The fiber wall board is an artificial board made of wood fiber or other plant cellulose fiber as raw material and urea formaldehyde resin or other suitable adhesive, and the basalt fiber is a material with excellent characteristics, and the forming mechanism of the basalt fiber is continuous fiber formed by drawing natural basalt. The basalt stone is melted at 1450-1500 ℃, and then is drawn at high speed by a platinum rhodium alloy wire drawing bushing, so that continuous fibers are formed.
The patent application publication No. CN113771215A invention patent discloses a processing device and a method for basalt fiber doped ceramsite concrete wallboard, and the processing device comprises a mixing cylinder, a feeding assembly and a closed structure; through the first fixed cylinder and the second fixed cylinder that two sets of symmetries set up, just so can accomplish alternately and get the work to the fiber material, accomplish simultaneously and spill the work of going into in the mixing drum to the fiber material. And, when first fixed section of thick bamboo connects the material, then the fixed section of thick bamboo of second is just carrying out the blowing, from this further raise the efficiency. And, through the lift effect of a lift section of thick bamboo and the cooperation of a fixed section of thick bamboo, just can easily realize the regulation to fixed quantity, through this kind of regulation effect and change the volume of the material that needs to be taken and the volume of the material that adds in the mixing drum. In addition, a valve is not needed, the top surface wall of the upper rotating disc can automatically seal the lower opening of the storage box, and the material receiving action is automatically completed when the fixed cylinder moves to the position of the lower opening.
But above-mentioned technical scheme has certain drawback when using, for example, the stirring structure includes agitator motor, the connecting plate, stirring main shaft and stirring curb plate, the open-top at the mixing drum is established to the connecting plate frame, agitator motor installs on the connecting plate and is connected with stirring main shaft, the last a plurality of stirring curb plates that set up of stirring main shaft, only drive stirring main shaft through the motor and drive the stirring curb plate and stir the mixture like this, but composite wall panel can add multiple different raw materials in the time of manufacturing, when different raw materials mix together, can be used for the reason of chemical reaction and caking, inside still has the bubble simultaneously, it is difficult to the material dispersion of caking to only stir through the stirring curb plate, it is relatively poor to lead to the quality that follow-up wallboard was made, and still can produce the air pocket because of the reason of bubble in wallboard difference places, there is certain limitation when using.
Disclosure of Invention
In order to overcome the defects in the prior art, the embodiment of the invention provides processing equipment and a processing method for a basalt fiber composite integrated wallboard, through corresponding matching use of each structure, the overall design is simple, the structure is reasonable, materials can be gathered, the efficiency of the materials in processing is higher, the mixing effect is better, bubbles generated due to chemical reaction when different raw materials are mixed are avoided, the materials are prevented from caking, meanwhile, the mixed raw materials can be conveniently taken down by subsequent workers for subsequent processing, the quality of the subsequent wallboard in production is ensured, the processing equipment and the method are convenient to use, and have good practicability, so that the problems in the background technology are solved.
In order to achieve the purpose, the invention provides the following technical scheme: the processing equipment for the basalt fiber composite integrated wallboard comprises a supporting plate, wherein a vibration stirring and mixing mechanism is arranged at the top of the supporting plate, and an opposite grinding component is arranged at the bottom of the vibration stirring and mixing mechanism;
the vibrating stirring and mixing mechanism comprises a mixing barrel arranged at the top of a supporting plate, a gathering hopper with a conical cross section is arranged at the bottom of the mixing barrel, a limiting disc is arranged in the middle of the mixing barrel, the bottom of the limiting disc is movably connected with a rotating shaft, and a plurality of mixing components are arranged outside the rotating shaft;
the opposite-driving components comprise supporting plates fixedly arranged at the bottoms of the gathering hoppers, wherein the bottoms of the supporting plates are movably connected with upper driving blocks with inner cavity sections which are arranged into cones, the bottoms of the upper driving blocks are provided with lower driving blocks with section shapes which are arranged into cones, and the bottoms of the upper driving blocks are provided with partition chambers.
In a preferred embodiment, the mixing assembly comprises;
the grinding and stirring blocks are arranged in multiple numbers, the grinding and stirring blocks are distributed on the outer side of the rotating shaft along the circumference of a shaft center point of the rotating shaft, and the bottoms of the grinding and stirring blocks are in contact with the inner wall of the poly-collecting hopper;
the number of the limiting cylinders is multiple, and the limiting cylinders are distributed and fixedly arranged at the tops of the grinding and stirring blocks;
the vibrating spear, the quantity of vibrating spear sets up to a plurality ofly, and is a plurality of the vibrating spear sets up respectively in spacing section of thick bamboo and with spacing section of thick bamboo and swing joint.
In a preferred embodiment, the mixing assembly further comprises;
the number of the reset springs is multiple, the reset springs are respectively arranged between the limiting cylinder and the vibrating rod, and two ends of each reset spring are respectively fixedly connected with the bottom of the vibrating rod and the inner wall of the limiting cylinder;
the arc guide plate, the quantity of arc guide plate sets up to a plurality ofly, and is a plurality of the arc guide plate distributes in the outside of vibrting spear along the axle center point circumference of vibrting spear respectively.
In a preferred embodiment, the mixing assembly further comprises a first vibrating ball, the first vibrating ball is arranged at the end of the vibrating rod and movably connected with the vibrating rod, a plurality of second vibrating balls are distributed at the bottom of the limiting disc and along the circumference of the axial center point of the limiting disc, the cross sections of the second vibrating balls and the first vibrating balls are spherical, and a plurality of supporting cross rods respectively connected with the mixing barrel are fixedly arranged on the outer side of the limiting disc.
In a preferred embodiment, said opposite grinding assembly further comprises;
the partition cavity ring is arranged at the top of the lower grinding block and is movably connected with the lower grinding block, the partition cavity ring is matched with the partition cavity, and the top of the partition cavity ring extends into the partition cavity;
the hydraulic assemblies are arranged in a plurality of numbers and are all mounted at the tops of the supporting plates through bolts;
the support sliding ring is arranged at the bottom of the lower grinding block and is in sliding connection with the lower grinding block, and the output end of the hydraulic assembly is fixedly connected with the support sliding ring;
the first driving motor is arranged at the top of the supporting plate, and the bottom of the rotating shaft is fixedly connected with the output end of the first driving motor.
In a preferred embodiment, said opposite grinding assembly further comprises;
the reinforced extension plate is arranged on one side of the top surface of the supporting plate and is detachably connected with the supporting plate through a bolt;
the second driving motor is arranged at the top of the reinforced extension plate, and the output end of the second driving motor is provided with a gear;
the gear ring is sleeved outside the upper driving block and is fixedly connected with the upper driving block, and the gear is meshed with the gear ring.
In a preferred embodiment, the lower shoes are slidably connected with the rotating shaft, and the surface of the rotating shaft is fixedly provided with guide sliders for driving the lower shoes to rotate by the rotating shaft, and the pallets and the upper shoes are movably connected with the rotating shaft.
The use method of the basalt fiber composite integrated wallboard processing equipment comprises the following steps;
firstly, a worker installs the processing equipment manufactured by the method in a factory for producing the basalt fiber composite integrated wallboard according to actual use requirements, when the basalt fiber composite integrated wallboard is produced, the hydraulic component is started, the output end of the hydraulic component drives a supporting sliding ring to drive a lower driving block and a separating cavity ring to displace, and the separating cavity ring is clamped into a separating cavity, so that an upper driving block and a lower driving block are sealed, then the worker adds different raw materials into a mixing barrel, and the raw materials are gathered to the middle part of a gathering hopper through the tapered section of the gathering hopper;
secondly, the first driving motor is started, the output end of the first driving motor drives the rotating shaft to rotate, and then a plurality of grinding and stirring blocks on the outer side of the rotating shaft simultaneously rotate and displace, and the grinding and stirring blocks can drive the vibrating rods and the arc-shaped guide plates to rotate and displace when rotating and displacing, so as to stir different raw materials in the gathering hopper;
step three, the vibrating rod can be contacted with the second vibrating ball when rotating and displacing along the axis point of the rotating shaft, and meanwhile, as the section shapes of the second vibrating ball and the first vibrating ball are both set to be spherical, the vibrating rod can be pushed to press downwards through the radian of the spherical section of the second vibrating ball when the first vibrating ball is contacted with the second vibrating ball, and meanwhile, the reset spring is compressed;
step four, when the first vibrating ball is not contacted with the second vibrating ball, the reset spring can be used for driving the vibrating rod to reset through the elastic force of the reset spring due to the fact that the limit generated when the first vibrating ball is not contacted with the second vibrating ball is lost, the arc-shaped guide plate and the first vibrating ball reset, meanwhile, the reset spring can be compressed and rebounded through the multi-frequency contact and separation of the first vibrating ball and the second vibrating ball, the vibrating rod and the arc-shaped guide plate form amplitude, raw materials inside the gathering hopper are vibrated and stirred, and the phenomenon that different raw materials generate bubbles due to chemical reaction when being mixed is avoided;
after the raw materials are mixed and stirred, the mixed raw materials are guided into a space between an upper grinding block and a lower grinding block through a supporting plate and the upper grinding block, the guide sliding block is driven to rotate and displace through continuous rotation of a rotating shaft, the lower grinding block is driven to rotate, meanwhile, the driven driving gear is started through a second driving motor and rotates, and the gear is meshed with the gear ring, so that the gear ring rotates and drives the upper grinding block to rotate, the lower grinding block is driven to rotate through the rotating shaft, the upper grinding block and the lower grinding block rotate oppositely, and then the materials between the lower grinding block and the upper grinding block are ground again;
and sixthly, after the material is ground, recovering the output end of the hydraulic component to drive the supporting sliding ring and the lower grinding block to move downwards, and simultaneously separating the partitioned cavity ring from the partitioned cavity, storing the processed raw material in the partitioned cavity ring, and taking down the mixed raw material by a follow-up worker for follow-up processing.
The invention has the technical effects and advantages that:
1. the invention starts through a hydraulic assembly, the output end of the hydraulic assembly drives a supporting sliding ring to drive a lower driving block and a partition cavity ring to generate displacement, and the partition cavity ring is clamped into a partition cavity, so that an upper driving block and a lower driving block are sealed, a device is convenient to seal, the materials are prevented from flowing out when being stirred and mixed, meanwhile, the bottoms of the stirring blocks with grinding and contact with the inner wall of the poly-together bucket, the stirring blocks with grinding and contact with the materials remained at the bottom of the inner wall of the poly-together bucket when rotating, and the materials are ground most advanced;
2. when the raw materials are introduced into the mixing barrel, the raw materials are gathered to the middle of the gathering hopper through the conical section of the gathering hopper, a plurality of grinding stirring blocks are simultaneously rotated and displaced to drive the vibrating rod and the arc-shaped guide plate to rotate to stir and mix the materials, and in the process of stirring and mixing the materials, the reset spring is compressed and rebounded at multiple frequencies through the multiple frequency contact and separation of the first vibrating ball and the second vibrating ball, the vibrating rod and the arc-shaped guide plate form amplitude, the raw materials in the gathering hopper are vibrated and stirred, and bubbles caused by chemical reactions when different raw materials are mixed are avoided;
3. when the stirred and mixed raw materials are guided into upper and lower grinding blocks, the rotating shaft continuously rotates to drive the guide slide block to rotate and displace, so that the lower grinding blocks rotate, and the gears are meshed with the gear rings, so that the gear rings rotate and simultaneously drive the upper grinding blocks to rotate, so that the upper grinding blocks and the lower grinding blocks oppositely rotate, and then the materials between the lower grinding blocks and the upper grinding blocks are ground again, thereby avoiding material agglomeration and facilitating follow-up workers to take down the mixed raw materials for follow-up processing;
in conclusion, through the corresponding cooperation of the structures, the overall design is simple, the structure is reasonable, when the raw materials are guided into the mixing barrel, the raw materials are gathered towards the middle part of the gathering hopper through the tapered section of the gathering hopper, the grinding stirring block can be contacted with the materials remained at the bottom of the inner wall of the gathering hopper when rotating, the materials are ground most firstly, and in the process of stirring and mixing the materials, the reset springs can be subjected to multi-frequency compression and rebound through multi-frequency contact and separation of the first vibrating balls and the second vibrating balls, the vibrating rods and the arc-shaped guide plates form amplitude, the raw materials inside the gathering hopper are subjected to vibration stirring, bubbles generated due to chemical reaction when different raw materials are mixed are avoided, and meanwhile, the upper conveying block and the lower conveying block rotate oppositely, so that the materials between the lower block and the upper conveying block are ground again, the materials are prevented from being subjected to vibration and stirring, and the follow-up workers can take the mixed raw materials down for follow-up processing, the quality of follow-up wall panels is ensured, the follow-up wall panels are convenient to use, and have good practicability is achieved.
Drawings
Fig. 1 is a schematic view of the overall structure of the present invention.
Fig. 2 is a top view of the overall structure of the present invention.
Fig. 3 is a side view of the overall structure of the present invention.
Fig. 4 is an exploded view of the overall structure of the present invention.
Fig. 5 is a front elevation view of a mixing drum, a converging hopper, an upper grinding block and a ring gear of the present invention.
Fig. 6 is a sectional view showing the overall structure of the present invention.
Fig. 7 is a front view of a grinding block, a rotary shaft, a grinding stirring block, a vibrating rod and an arc-shaped guide plate according to the present invention.
Fig. 8 is a front view of a grinding and stirring block, a limiting cylinder, a return spring, a vibrating rod and an arc-shaped guide plate according to the present invention.
Fig. 9 is a schematic view of a rotating shaft and a lower driving block according to the present invention.
The reference signs are: 1. a support plate; 2. a mixing drum; 3. a limiting disc; 4. a rotating shaft; 5. grinding and stirring blocks; 6. a limiting cylinder; 7. a return spring; 8. a vibrating rod; 9. an arc-shaped guide plate; 10. a first vibrating ball; 11. a second vibrating ball; 12. a support rail; 13. a support plate; 14. carrying out a driving on blocks; 15. driving blocks; 16. a separation chamber; 17. a divided cavity ring; 18. a hydraulic assembly; 19. a support runner; 20. a first drive motor; 21. a reinforcing extension plate; 22. a second drive motor; 23. a gear; 24. a ring gear; 25. gathering the buckets.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The processing equipment for the basalt fiber composite integrated wall board comprises a supporting plate 1, wherein a vibration stirring and mixing mechanism is arranged at the top of the supporting plate 1, and an opposite grinding component is arranged at the bottom of the vibration stirring and mixing mechanism;
the vibrating stirring and mixing mechanism comprises a mixing barrel 2 arranged at the top of a supporting plate 1, a gathering hopper 25 with a conical cross section is arranged at the bottom of the mixing barrel 2, a limiting disc 3 is arranged in the middle of the mixing barrel 2, a rotating shaft 4 is movably connected to the bottom of the limiting disc 3, and a plurality of mixing assemblies are arranged on the outer side of the rotating shaft 4;
the opposite grinding assembly comprises a supporting plate 13 fixedly arranged at the bottom of a gathering hopper 25, an upper grinding block 14 with an inner cavity with a conical section is movably connected to the bottom of the supporting plate 13, a lower grinding block 15 with a conical section is arranged at the bottom of the upper grinding block 14, and a partition chamber 16 is arranged at the bottom of the upper grinding block 14.
Referring to fig. 6, 7 and 8, the mixing assembly includes;
a plurality of grinding and stirring blocks 5 are arranged, a plurality of grinding and stirring blocks 5 are distributed on the outer side of the rotating shaft 4 along the circumference of the axis point of the rotating shaft 4, and the bottoms of the grinding and stirring blocks 5 are in contact with the inner wall of the gathering hopper 25;
the number of the limiting cylinders 6 is multiple, and the multiple limiting cylinders 6 are distributed and fixedly arranged at the tops of the grinding and stirring blocks 5;
the number of the vibrating rods 8 is multiple, and the vibrating rods 8 are respectively arranged in the limiting cylinder 6 and movably connected with the limiting cylinder 6;
the grinding and stirring block 5 and the limiting cylinder 6 can both play a supporting role, so that workers can conveniently install the vibrating rod 8, the stability of the vibrating rod 8 during installation is improved, meanwhile, the bottom of the grinding and stirring block 5 is contacted with the inner wall of the gathering hopper 25, the grinding and stirring block 5 can be conveniently contacted with the materials remained at the bottom of the inner wall of the gathering hopper 25 during rotation, and the materials are ground most firstly.
Referring to fig. 6, 7 and 8, the mixing assembly further comprises;
the number of the reset springs 7 is multiple, the reset springs 7 are respectively arranged between the limiting cylinder 6 and the vibrating rod 8, and two ends of each reset spring 7 are respectively fixedly connected with the bottom of the vibrating rod 8 and the inner wall of the limiting cylinder 6;
the number of the arc-shaped guide plates 9 is multiple, and the multiple arc-shaped guide plates 9 are distributed on the outer side of the vibrating rod 8 along the circumference of the axial center point of the vibrating rod 8 respectively;
Refer to the attached drawing 1, 2, 4, 6, 7, 8 show, mixed subassembly still includes first vibration ball 10, first vibration ball 10 set up at the tip of vibrting spear 8 and with 8 swing joint of vibrting spear, the bottom of spacing dish 3 and distribute along the axle center point circumference of spacing dish 3 has a plurality of second vibration balls 11, the cross sectional shape of second vibration ball 11 and first vibration ball 10 all sets up to the sphere, the fixed support horizontal pole 12 that is provided with a plurality of difference and is connected with mixing drum 2 in the outside of spacing dish 3, support horizontal pole 12 can play the effect of support to spacing dish 3, make things convenient for the staff to install spacing dish 3 in mixing drum 2, use through mutually supporting of first vibration ball 10 with second vibration ball 11 simultaneously, and the cross sectional shape of first vibration ball 10 and second vibration ball 11 all sets up to the sphere, through the spherical cross-section radian of second vibration ball 11 when making things convenient for first vibration ball 10 to displace, and through reset spring 7's elastic displacement, thereby make things convenient for vibrting spear 8 and arc 9 can form the amplitude, make things convenient for carrying out the reciprocating mixing hopper 25 when gathering together.
Referring to fig. 3, 4 and 6, the opposite grinding assembly further comprises;
a cavity-separating collar 17, the cavity-separating collar 17 being disposed at the top of the lower contact block 15 and being movably connected to the lower contact block 15, the cavity-separating collar 17 being matched with the partitioned chamber 16, the top of the cavity-separating collar 17 extending into the partitioned chamber 16;
the hydraulic assemblies 18 are arranged in a plurality of numbers, and the hydraulic assemblies 18 are all mounted on the top of the support plate 1 through bolts;
a support sliding ring 19, the support sliding ring 19 is arranged at the bottom of the lower driving block 15 and is connected with the lower driving block 15 in a sliding manner, and the output end of the hydraulic assembly 18 is fixedly connected with the support sliding ring 19;
the first driving motor 20 is arranged at the top of the supporting plate 1, and the bottom of the rotating shaft 4 is fixedly connected with the output end of the first driving motor 20;
the hydraulic assembly 18 can play a role in supporting, and when the output end of the hydraulic assembly 18 extends, the supporting sliding ring 19 is driven to displace, so that the lower driving block 15 is caused to displace, the lower driving block 15 is caused to approach the upper driving block 14, and the partitioned cavity ring 17 is inserted into the partitioned cavity 16, while the first driving motor 20 can play a role in driving, so that the first driving motor 20 can drive the rotating shaft 4 to rotate when being started conveniently, thereby facilitating driving of the rotary displacement of each structure and realizing the stirring of the materials.
Referring to fig. 2, 3, 4, 5 and 6 of the drawings, the opposite abrasive driving assembly further comprises;
a reinforcing extension plate 21, the reinforcing extension plate 21 being disposed on one side of the top surface of the support plate 13 and detachably connected to the support plate 13 by bolts;
a second driving motor 22, the second driving motor 22 being disposed on top of the reinforcing extension plate 21, an output end of the second driving motor 22 being provided with a gear 23;
a gear ring 24, the gear ring 24 being arranged outside the upper driving block 14 and fixedly connected with the upper driving block 14, and a gear 23 being engaged with the gear ring 24;
the reinforcing extension plates 21 can serve as supports to facilitate mounting of the second drive motor 22 while the gear 23 is in meshing engagement with the gear ring 24 to facilitate driving of the gear ring 24 for rotation of the gear 23, thereby causing rotation of the upper grinding block 14 and grinding of the materials between the upper grinding block 14 and the lower grinding block 15.
Referring to fig. 3, 6, 9 and 7, the lower grinding block 15 is slidably connected to the rotating shaft 4, and a guide slider for driving the lower grinding block 15 to rotate by the rotating shaft 4 is fixedly arranged on the surface of the rotating shaft 4, the supporting plate 13 and the upper grinding block 14 are movably connected to the rotating shaft 4, and the guide slider is arranged so that when the lower grinding block 15 is driven by the output end of the hydraulic assembly 18 to displace, the rotating shaft 4 rotates to drive the guide slider to rotate, so that the lower grinding block 15 rotates, and the supporting plate 13 and the upper grinding block 14 are movably connected to the rotating shaft 4, so that the rotating shaft 4 does not interfere with the supporting plate 13 and the upper grinding block 14 when rotating.
The use method of the basalt fiber composite integrated wallboard processing equipment comprises the following steps;
firstly, a worker installs the processing equipment manufactured by the invention in a factory for producing the basalt fiber composite integrated wallboard according to actual use requirements, when the basalt fiber composite integrated wallboard is produced, the hydraulic component 18 is started, the output end of the hydraulic component 18 drives the supporting sliding ring 19 to drive the lower eccentric block 15 and the separating cavity ring 17 to displace, the separating cavity ring 17 is clamped in the separating cavity 16, the upper eccentric block 14 and the lower eccentric block 15 are sealed, then the worker adds different raw materials into the mixing barrel 2, and the raw materials are gathered to the middle part of the gathering hopper 25 through the tapered section of the gathering hopper 25;
secondly, the first driving motor 20 is started, the output end of the first driving motor 20 drives the rotating shaft 4 to rotate, so that the multiple grinding and stirring blocks 5 on the outer side of the rotating shaft 4 are simultaneously subjected to rotary displacement, and when the grinding and stirring blocks 5 are subjected to rotary displacement, the vibrating rods 8 and the arc-shaped guide plates 9 are driven to be subjected to rotary displacement, so that different raw materials in the gathering hopper 25 are stirred;
step three, when the vibrating rod 8 rotates and displaces along the axis point of the rotating shaft 4, the vibrating rod 8 contacts with the second vibrating ball 11, and meanwhile, because the section shapes of the second vibrating ball 11 and the first vibrating ball 10 are both set to be spherical, when the first vibrating ball 10 contacts with the second vibrating ball 11, the vibrating rod 8 is pushed to be pressed downwards through the radian of the spherical section of the second vibrating ball 11, and meanwhile, the return spring 7 is compressed;
step four, when the first vibration ball 10 is not in contact with the second vibration ball 11, the reset spring 7 can drive the vibration rod 8, the arc-shaped guide plate 9 and the first vibration ball 10 to reset due to the loss of the limit generated when the first vibration ball 10 is in contact with the second vibration ball 11 through the elasticity of the reset spring 7, and simultaneously the reset spring 7 can compress and rebound at multiple frequencies through the multiple frequency contact and separation of the first vibration ball 10 and the second vibration ball 11, so that the vibration rod 8 and the arc-shaped guide plate 9 form amplitude, raw materials in the gathering hopper 25 are vibrated and stirred, and bubbles caused by chemical reactions when different raw materials are mixed are avoided;
after the mixing and stirring of the raw materials are completed, the raw materials are guided between an upper grinding block 14 and a lower grinding block 15 through a supporting plate 13 and the upper grinding block 14, and are continuously rotated by a rotating shaft 4 to drive a guide slide block to rotate and displace, so that the lower grinding block 15 rotates, and meanwhile, the lower grinding block is started by a second driving motor 22, a driving gear 23 rotates, the gear 23 is meshed with a gear ring 24, so that the gear ring 24 rotates and simultaneously drives the upper grinding block 14 to rotate, the lower grinding block 15 is driven to rotate by the rotating shaft 4, so that the upper grinding block 14 and the lower grinding block 15 rotate in opposite directions, and then the materials between the lower grinding block 15 and the upper grinding block 14 are ground again;
and sixthly, after the material expelling and grinding are finished, the output end of the hydraulic component 18 is recovered to drive the supporting sliding ring 19 and the lower expelling block 15 to displace downwards, so that the partitioned cavity ring 17 is separated from the partitioned cavity 16, the processed raw materials are stored in the partitioned cavity ring 17, and a follow-up worker only needs to take down the mixed raw materials for follow-up processing.
The working principle of the invention is as follows: firstly, a worker installs the processing equipment manufactured by the invention in a factory for producing the basalt fiber composite integrated wall board according to actual use requirements, when the basalt fiber composite integrated wall board is produced, the hydraulic component 18 is started, the output end of the hydraulic component 18 drives the supporting sliding ring 19 to drive the lower grinding block 15 and the partitioned cavity ring 17 to displace, and the partitioned cavity ring 17 is clamped in the partitioned cavity 16, so that the upper grinding block 14 and the lower grinding block 15 are sealed, then the worker adds different raw materials into the mixing barrel 2, the raw materials are gathered together towards the middle part of the gathering hopper 25 through the tapered section of the gathering hopper 25, then the working personnel is started through the first driving motor 20, the output end of the first driving motor 20 drives the rotating shaft 4 to rotate, and then a plurality of grinding and stirring blocks 5 outside the rotating shaft 4 simultaneously rotate and displace, and the grinding and stirring blocks 5 drive the vibrating rod 8 and the arc-shaped guide plate 9 to rotate and displace different raw materials in the gathering hopper 25 when rotating and displacing;
the vibrating rod 8 is contacted with the second vibrating ball 11 when rotating and displacing along the axial center point of the rotating shaft 4, meanwhile, the section shapes of the second vibrating ball 11 and the first vibrating ball 10 are both set to be spherical, when the first vibrating ball 10 is contacted with the second vibrating ball 11, the vibrating rod 8 is pushed to be pressurized downwards through the spherical section radian of the second vibrating ball 11, meanwhile, the reset spring 7 is compressed, when the first vibrating ball 10 is not contacted with the second vibrating ball 11, the reset spring 7 can drive the vibrating rod 8, the arc-shaped guide plate 9 and the first vibrating ball 10 to reset through the self elasticity of the reset spring 7 due to the loss of the limit generated when the first vibrating ball 10 is contacted with the second vibrating ball 11, meanwhile, the reset spring 7 is compressed and rebounded through the multi-frequency contact and separation of the first vibrating ball 10 and the second vibrating ball 11, the vibrating rod 8 and the arc-shaped guide plate 9 form amplitude, the raw materials in the gathering hopper 25 are vibrated and stirred, and bubbles generated due to the chemical reaction when different raw materials are mixed are avoided;
after the mixing and stirring of the raw materials are completed, the raw materials are guided between the upper grinding block 14 and the lower grinding block 15 through the supporting plate 13 and the upper grinding block 14, and are continuously rotated by the rotating shaft 4 to drive the guide slide block to rotate and displace, so that the lower grinding block 15 rotates, and simultaneously the lower grinding block 15 is started by the second drive motor 22, so that the drive gear 23 rotates, the gear 23 is meshed with the gear ring 24, so that the gear ring 24 rotates and drives the upper grinding block 14 to rotate, the lower grinding block 15 is driven to rotate by the rotating shaft 4, so that the upper grinding block 14 and the lower grinding block 15 rotate in opposite directions, and then the processed raw materials are ground again between the lower grinding block 15 and the upper grinding block 14, after the grinding is completed, the output end of the hydraulic component 18 is recycled to drive the support sliding ring 19 and the lower grinding block 15 to displace, and simultaneously the processed raw materials are separated from the partition chamber 16, so that the processed raw materials are only required to be ground and subsequently processed by subsequent workers.
The points to be finally explained are: first, in the description of the present application, it should be noted that, unless otherwise specified and limited, the terms "mounted," "connected," and "connected" should be understood broadly, and may be a mechanical connection or an electrical connection, or a communication between two elements, and may be a direct connection, and "upper," "lower," "left," and "right" are only used to indicate a relative positional relationship, and when the absolute position of the object to be described is changed, the relative positional relationship may be changed;
secondly, the method comprises the following steps: in the drawings of the disclosed embodiments of the invention, only the structures related to the disclosed embodiments are referred to, other structures can refer to common designs, and the same embodiment and different embodiments of the invention can be combined with each other without conflict;
and finally: the above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that are within the spirit and principle of the present invention are intended to be included in the scope of the present invention.
Claims (8)
1. The utility model provides a processing equipment of compound integrative wallboard of basalt fiber, includes backup pad (1), its characterized in that: the top of the supporting plate (1) is provided with a vibration stirring and mixing mechanism, and the bottom of the vibration stirring and mixing mechanism is provided with an opposite grinding component;
the vibrating, stirring and mixing mechanism comprises a mixing drum (2) arranged at the top of a supporting plate (1), a gathering hopper (25) with a conical cross section is arranged at the bottom of the mixing drum (2), a limiting disc (3) is arranged in the middle of the mixing drum (2), the bottom of the limiting disc (3) is movably connected with a rotating shaft (4), and a plurality of mixing components are arranged on the outer side of the rotating shaft (4);
the opposite-driving component comprises a supporting plate (13) fixedly arranged at the bottom of a gathering bucket (25), wherein the bottom of the supporting plate (13) is movably connected with an upper driving block (14) with an inner cavity section which is tapered, the bottom of the upper driving block (14) is provided with a lower driving block (15) with a section shape which is tapered, and the bottom of the upper driving block (14) is provided with a separation chamber (16).
2. The processing equipment of the basalt fiber composite integrated wallboard according to claim 1, wherein: the mixing assembly comprises;
the grinding and stirring blocks (5) are arranged in a plurality of numbers, the grinding and stirring blocks (5) are all distributed on the outer side of the rotating shaft (4) along the circumference of the axis point of the rotating shaft (4), and the bottoms of the grinding and stirring blocks (5) are in contact with the inner wall of the gathering hopper (25);
the number of the limiting cylinders (6) is multiple, and the limiting cylinders (6) are distributed and fixedly arranged at the tops of the grinding and stirring blocks (5);
the vibrating spear (8), the quantity of vibrating spear (8) sets up to a plurality ofly, and is a plurality of vibrating spear (8) set up respectively in spacing section of thick bamboo (6) and with spacing section of thick bamboo (6) and swing joint.
3. The processing equipment of the basalt fiber composite integrated wallboard according to claim 2, wherein: the mixing assembly further comprises;
the number of the reset springs (7) is multiple, the reset springs (7) are respectively arranged between the limiting cylinder (6) and the vibrating rod (8), and two ends of each reset spring (7) are respectively fixedly connected with the bottom of the vibrating rod (8) and the inner wall of the limiting cylinder (6);
arc guide plate (9), the quantity of arc guide plate (9) sets up to a plurality ofly, and is a plurality of arc guide plate (9) distribute in the outside of vibrting spear (8) along the axle center point circumference of vibrting spear (8) respectively.
4. The processing equipment of the basalt fiber composite integrated wallboard according to claim 2, wherein: mix subassembly still includes first vibration ball (10), first vibration ball (10) set up at the tip of vibrting spear (8) and with vibrting spear (8) swing joint, the bottom of spacing dish (3) and distribute along the axle center point circumference of spacing dish (3) has a plurality of second vibration balls (11), the cross sectional shape of second vibration ball (11) and first vibration ball (10) all sets up to the sphere, the outside of spacing dish (3) is fixed to be provided with a plurality of support horizontal poles (12) that are connected with mixing barrel (2) respectively.
5. The processing equipment of the basalt fiber composite integrated wallboard according to claim 1, wherein: the opposite direction grinding component also comprises;
the cam ring driving device comprises a partition cavity ring (17), wherein the partition cavity ring (17) is arranged at the top of a lower driving block (15) and is movably connected with the lower driving block (15), the partition cavity ring (17) is matched with a partition cavity (16), and the top of the partition cavity ring (17) extends into the partition cavity (16);
the hydraulic assemblies (18) are arranged in a plurality of numbers, and the hydraulic assemblies (18) are all mounted on the top of the support plate (1) through bolts;
the supporting sliding ring (19) is arranged at the bottom of the lower driving block (15) and is connected with the lower driving block (15) in a sliding manner, and the output end of the hydraulic assembly (18) is fixedly connected with the supporting sliding ring (19);
the first driving motor (20), the first driving motor (20) is arranged at the top of the supporting plate (1), and the bottom of the rotating shaft (4) is fixedly connected with the output end of the first driving motor (20).
6. The processing equipment of the basalt fiber composite integrated wallboard according to claim 1, wherein: the opposite direction grinding component also comprises;
the reinforcing extension plate (21) is arranged on one side of the top surface of the supporting plate (13) and is detachably connected with the supporting plate (13) through bolts;
the second driving motor (22), the second driving motor (22) is arranged on the top of the reinforcing extension plate (21), and the output end of the second driving motor (22) is provided with a gear (23);
the gear ring (24), gear ring (24) cover is arranged at the outside of upper gear block (14) and is fixedly connected with upper gear block (14), gear (23) and gear ring (24) are engaged.
7. The processing equipment of the basalt fiber composite integrated wallboard of claim 1, characterized in that: the lower grinding block (15) is connected with the rotating shaft (4) in a sliding manner, a guide slide block used for driving the lower grinding block (15) to rotate by the rotating shaft (4) is fixedly arranged on the surface of the rotating shaft (4), and the supporting plate (13) and the upper grinding block (14) are movably connected with the rotating shaft (4).
8. The use method of the basalt fiber composite integrated wallboard processing equipment according to the sequence of the claims 1 to 7, is characterized in that: comprises the following steps;
firstly, a worker installs the processing equipment manufactured by the method in a factory for producing the basalt fiber composite integrated wallboard according to actual use requirements, when the basalt fiber composite integrated wallboard is produced, the hydraulic component (18) is started, the output end of the hydraulic component (18) drives the supporting sliding ring (19) to drive the lower grinding block (15) and the separating cavity ring (17) to displace, the separating cavity ring (17) is clamped into the separating cavity (16), the upper grinding block (14) and the lower grinding block (15) are sealed, then the worker adds different raw materials into the mixing barrel (2), and the raw materials are gathered to the middle of the gathering hopper (25) through the conical section of the gathering hopper (25);
secondly, the first driving motor (20) is started, the output end of the first driving motor (20) drives the rotating shaft (4) to rotate, and then a plurality of grinding and stirring blocks (5) on the outer side of the rotating shaft (4) simultaneously rotate and displace, and the grinding and stirring blocks (5) drive the vibrating rod (8) and the arc-shaped guide plate (9) to rotate and displace when rotating and displacing, so as to stir different raw materials in the gathering hopper (25);
step three, the vibrating rod (8) can be contacted with the second vibrating ball (11) when rotating and displacing along the axis point of the rotating shaft (4), meanwhile, as the section shapes of the second vibrating ball (11) and the first vibrating ball (10) are both set to be spherical, when the first vibrating ball (10) is contacted with the second vibrating ball (11), the vibrating rod (8) can be pushed to be pressed downwards through the radian of the spherical section of the second vibrating ball (11), and meanwhile, the reset spring (7) is compressed;
step four, and when first vibration ball (10) and second vibration ball (11) contactless, reset spring (7) can be because lose first vibration ball (10) and second vibration ball (11) produced spacing when contacting, can be through reset spring (7) self elasticity drive vibrting spear (8), arc guide plate (9) and first vibration ball (10) reset, simultaneously through the multifrequency contact of first vibration ball (10) and second vibration ball (11) and separation can make reset spring (7) multifrequency compression and resilience, form the amplitude to vibrting spear (8) and arc guide plate (9), vibrate the stirring to the inside raw materials of gathering together fill (25), avoid different raw materials to produce the bubble because of the reason of chemical reaction when mixing;
after the raw materials are mixed and stirred, the raw materials are guided into a space between an upper expelling block (14) and a lower expelling block (15) through a supporting plate (13) and the upper expelling block (14), and are continuously rotated through a rotating shaft (4) to drive a guide slide block to rotate and displace, so that the lower expelling block (15) rotates, and meanwhile, the lower expelling block is started through a second driving motor (22), a driving gear (23) rotates, and the gear (23) is meshed with a gear ring (24), so that the gear ring (24) rotates and simultaneously drives an upper expelling block (14) to rotate, and the lower expelling block (15) rotates through the rotating shaft (4), so that the upper expelling block (14) and the lower expelling block (15) rotate oppositely, and then the materials between the lower expelling block (15) and the upper expelling block (14) are expelled again ground;
and sixthly, after the material expelling and grinding are finished, the output end of the hydraulic component (18) is recycled, the supporting sliding ring (19) and the lower expelling block (15) are driven to move downwards, the partitioned cavity ring (17) is separated from the partitioned cavity (16), the processed raw materials are stored in the partitioned cavity ring (17), and follow-up workers only need to take down the mixed raw materials for follow-up processing.
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| CN202211065388.4A CN115319888B (en) | 2022-09-01 | 2022-09-01 | Processing equipment and method for basalt fiber composite integrated wallboard |
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| CN202211065388.4A CN115319888B (en) | 2022-09-01 | 2022-09-01 | Processing equipment and method for basalt fiber composite integrated wallboard |
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| CN115319888B (en) | 2023-12-01 |
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