Background
The tensile strength of the cable is a critical value of the transition of the cable from uniform plastic deformation to local concentrated plastic deformation, and is also the maximum bearing capacity of the cable under a static stretching condition. The cable needs to be tested for tensile strength after being produced.
The device comprises a main box, a guard plate is fixedly arranged at the center of a bottom plate of the main box, two sides of the guard plate are fixedly arranged on the inner walls of two sides of the main box, a movable hole is formed in the middle of a plate body of the guard plate, a first movable groove is formed in the center of the inner wall of the front side of the main box, a second movable groove is formed in the center of the inner wall of the rear side of the main box, a movable rod is movably arranged at the inner end of the first movable groove, one end, far away from the first movable groove, of the movable rod penetrates through the movable hole and is movably arranged in the second movable groove, a support seat is fixedly arranged on the front side, far away from the guard plate, of the inner wall of one side of the main box, a support seat is fixedly arranged on the front side of the guard plate, a motor is fixedly arranged on one side, far away from the main box, an output end of the motor is fixedly sleeved with a fixing ring, a screw rod is fixedly arranged on the fixing sleeve of the fixing ring, a rotating seat is arranged on the inner wall of the other side of the guard plate, one end, far away from the rubber pressure measuring rod, a cushion is arranged on the side of the fixing clamp rod, one end face of the fixing clamp rod of the fixing clamp is arranged on the fixing rod, one side of the fixing clamp rod, one end face of the fixing clamp is arranged on the fixing clamp rod, one side of the fixing clamp rod, one end of the fixing clamp rod, one fixing clamp rod, far away from the fixing clamp rod, one end of the fixing clamp rod, one side of the fixing clamp rod, and far away from the fixing clamp rod, one end of the pressure measuring rod is arranged on the fixing clamp rod, one end, far away from the clamp head seat, of the force measuring cable penetrates through the tension hole and is arranged on the outer side of the main box, the force measuring cable at the inner end of the main box is movably sleeved with a clamping ring, and the upper end face of the clamping ring is fixedly arranged on the lower end face of the movable rod.
The above patent, while achieving some advantages, still has disadvantages: the cable to a batch production usually need carry out tensile strength test many times, and above-mentioned patent can only detect the tensile strength of a section cable at every turn, just need dismantle the cable that detects and change the new cable that waits to detect when carrying out the second time detection, complex operation, detection efficiency is low.
Disclosure of Invention
The invention aims to provide an automatic detector for tensile strength of a cable, which aims to overcome the defects in the prior art.
In order to achieve the above purpose, the invention provides the following technical scheme: an automatic cable tensile strength tester, comprising: a frame; the wire coil is rotationally arranged on the rack and used for winding the cable; the fixed clamping piece is fixedly arranged on the rack and used for clamping the upper end of the section to be detected of the cable; the movable clamping piece is vertically movably arranged on the rack and used for clamping the lower end of the section to be detected of the cable; the conveying assembly is used for conveying the cable to the fixed clamping piece and the movable clamping piece; the first driving unit is used for driving the movable clamping piece to vertically slide, a detection stroke is arranged in the stroke of the movable clamping piece to vertically move downwards, and the movable clamping piece continuously pulls the cable to be detected in the detection stroke.
Further, the fixing clip includes: the first circular ring is fixedly connected to the rack, and a plurality of clamping parts distributed in a circumferential array are arranged on the first circular ring in a sliding mode along the radial direction; the second circular ring is coaxially and rotatably connected with the first circular ring, a plurality of inclined grooves distributed in a circumferential array are formed in the second circular ring, and the clamping parts are in one-to-one corresponding sliding fit with the inclined grooves; and the second driving unit is used for driving the second circular ring to rotate relative to the first circular ring so as to enable each clamping part to synchronously slide to or away from the center of the first circular ring.
Furthermore, the second driving unit comprises a second hydraulic cylinder, one end of the second hydraulic cylinder is rotatably connected to the first circular ring, the other end of the second hydraulic cylinder is rotatably connected to the second circular ring, and the second hydraulic cylinder drives the second circular ring to rotate relative to the first circular ring in the stretching process.
Furthermore, the first driving unit comprises a first hydraulic cylinder fixedly mounted on the frame, and a power output end of the first hydraulic cylinder is connected with the movable clamping piece.
Furthermore, the structure of the movable clamping piece is consistent with that of the fixed clamping piece, the clamping centers of the movable clamping piece and the fixed clamping piece are located on the same vertical straight line, and the first circular ring of the movable clamping piece is fixedly connected with the power output end of the first hydraulic cylinder.
Further, the second driving unit of the movable clamp includes: the arc-shaped plate is fixedly connected to the rack, a guide groove is formed in the inner side of the arc-shaped plate, and the guide groove sequentially comprises a spiral groove and a vertical groove from top to bottom; a sliding part which is arranged on the peripheral side of the second ring of the movable clamping piece and is arranged in the guide groove in a sliding way; the movable clamping piece is provided with a clamping stroke moving vertically downwards in front of the detection stroke, and in the clamping stroke, the sliding part slides in the spiral groove to enable the second ring of the movable clamping piece to rotate, so that all clamping parts of the movable clamping piece synchronously slide and fold to clamp and fix the cable; when the movable clamping piece is in the detection stroke, the sliding part slides in the vertical groove.
And furthermore, the clamping device further comprises a telescopic rod, one end of the telescopic rod is fixedly connected with the second circular ring of the movable clamping piece, and the other end of the telescopic rod is fixedly connected with the second circular ring of the fixed clamping piece.
Further, the delivery assembly comprises: the two connecting rods are fixedly connected with the two clamping parts which slide in a collinear way on the fixed clamping piece in a one-to-one correspondence manner; the two conveying wheels are respectively connected with one connecting rod in a rotating mode, the rotating shafts of the two conveying wheels are parallel, and the two conveying wheels are symmetrical about the axis of the first circular ring; two gears, each of which is coaxially and fixedly connected with one of the conveying wheels; the third driving unit is used for driving any one conveying wheel to rotate; when the clamping parts on the fixed clamping piece synchronously slide away from the center of the first circular ring, the two conveying wheels synchronously slide to the center of the first circular ring to extrude the cable, and the two gears are meshed and matched to enable the two conveying wheels to simultaneously and reversely slide to convey the cable.
Furthermore, the third driving unit comprises a servo motor, the servo motor is arranged on the first circular ring in a sliding mode, the sliding direction of the servo motor relative to the first circular ring is parallel to the sliding direction of the conveying wheels, and the power output end of the servo motor is fixedly connected with any one of the conveying wheels in a coaxial mode.
Furthermore, the movable clamping piece is provided with a vertical downward moving pre-tightening stroke in front of the detection stroke, and in the pre-tightening stroke, at least one of the fixed clamping piece and the movable clamping piece clamps the cable in advance so as to enable the section to be detected of the cable to be straightened; when the movable clamping piece moves to the junction of the pre-tightening stroke and the detection stroke, the fixed clamping piece and the movable clamping piece clamp the fixed cable.
In the technical scheme, the automatic detector for the tensile strength of the cable, provided by the invention, can divide the cable into multiple sections and continuously detect the tensile strength of the multiple sections of the cable only by loading the cable once, so that the detection efficiency is greatly improved.
Drawings
In order to more clearly illustrate the embodiments of the present application or technical solutions in the prior art, the drawings needed to be used in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments described in the present invention, and other drawings can be obtained by those skilled in the art according to the drawings.
Fig. 1-2 are schematic structural views of a conveying assembly for conveying cables according to an embodiment of the present invention;
fig. 3 is a schematic structural view of a cable clamped by a fixed clamping member and a movable clamping member according to an embodiment of the present invention;
FIGS. 4-5 are schematic structural views of a fixed clamping member and a movable clamping member provided in the embodiment of the present invention;
FIG. 6 is a schematic structural diagram of a conveying assembly according to an embodiment of the present invention;
FIG. 7 is a schematic structural diagram of a guide structure provided in an embodiment of the present invention;
fig. 8 to 11 are schematic structural diagrams of a second driving unit according to various embodiments of the present invention.
Description of the reference numerals:
1. a frame; 2. wire coils; 3. fixing the clamping piece; 3.1, a first circular ring; 3.2, straight grooves; 3.3, a clamping part; 3.4, a second circular ring; 3.5, a chute; 3.6, a second driving unit; 3.61, arc-shaped plates; 3.62, a guide groove; 3.621, helical flute; 3.622, a vertical slot; 3.623, a first helical flute; 3.624, a first vertical slot; 3.625, a second spiral groove; 3.626, a second vertical slot; 3.63, a sliding part; 4. a movable clamping member; 5. a delivery assembly; 5.1, connecting rods; 5.2, a conveying wheel; 5.3, gears; 5.4, a third driving unit; 6. a first drive unit; 7. a telescopic rod; 8. a guide structure.
Detailed Description
In order to make the technical solutions of the present invention better understood, those skilled in the art will now describe the present invention in further detail with reference to the accompanying drawings.
Referring to fig. 1 to 11, an automatic cable tensile strength detector provided by an embodiment of the present invention includes a rack 1, a wire coil 2, a fixed clamping member 3, a movable clamping member 4, a conveying assembly 5, and a first driving unit 6, where the wire coil 2 is rotatably disposed on the rack 1 and is used for winding a cable, the fixed clamping member 3 is fixedly disposed on the rack 1 and is used for clamping an upper end of a section to be detected of the cable, the movable clamping member 4 is vertically movably disposed on the rack 1 and is used for clamping a lower end of the section to be detected of the cable, the conveying assembly 5 is used for conveying the cable to the fixed clamping member 3 and the movable clamping member 4, a power output end of the first driving unit 6 is used for driving the movable clamping member 4 to vertically slide, a detection stroke is provided in a stroke in which the movable clamping member 4 vertically moves downward, and the movable clamping member 4 continuously pulls the section to be detected of the cable in the detection stroke.
Specifically, the length of the cable of coiling on drum 2 can carry out the detection of a plurality of detection sections, the firmware holder can the centre gripping and loosen the cable and wait the upper end of detection section, activity holder 4 can the centre gripping and loosen the cable and wait the lower extreme of detection section, the centre gripping center of activity holder 4 and the centre gripping center of fixed holder 3 are in same as vertical straight line, even make the cable wait the axial of detection section and the moving direction coincidence of activity holder 4, be vertical downwards, fixed holder 3 can be the clamping structure among the prior art with activity holder 4 is optional. A tension meter is arranged between the fixed clamping piece 3 and the rack 1, or a tension meter is arranged between the movable clamping piece 4 and the power output end of the first driving unit 6 and used for testing the tensile strength of the cable to be detected.
During the use, at first, on drum 2 that will convolute the cable rotates and sets up frame 1, lead the one end of cable to conveying assembly 5 department, conveying assembly 5 at first carries the cable to fixed holder 3, conveying assembly 5 just stops the delivery cable after carrying to activity holder 4 department, the part that the cable is in between fixed holder 3 and the activity holder 4 is for waiting to examine the section of examining, then fixed holder 3 is fixed with the both ends centre gripping of waiting to examine the section of cable with activity holder 4, first drive unit 6 drives activity holder 4 and vertically moves down the detection stroke in order to detect the tensile strength of cable next.
In the technical scheme, the automatic detector for the tensile strength of the cable provided by the invention can divide the cable into multiple sections and continuously detect the tensile strength of the multiple sections of the cable only by loading the cable once, so that the detection efficiency is greatly improved.
As a preferable technical solution of this embodiment, referring to fig. 4-5, the fixed clamping member 3 includes a first circular ring 3.1, a second circular ring 3.4 and a second driving unit 3.6, the first circular ring 3.1 is fixedly connected to the frame 1, a plurality of clamping portions 3.3 distributed in a circumferential array are radially and slidably disposed on the first circular ring 3.1, an anti-slip structure is disposed on one side of the clamping portions 3.3 abutting against the cable, specifically, a plurality of radial straight grooves 3.2 distributed in a circumferential array are radially disposed on the first circular ring 3.1, a sliding rod is disposed on the clamping portion 3.3, the sliding rod is slidably disposed in the straight groove 3.2, the second circular ring 3.4 is coaxially and rotatably connected to the first circular ring 3.1, specifically, an arc-shaped part is arranged between the peripheral side of the first circular ring 3.1 and the peripheral side of the second circular ring 3.4, at least one of the first circular ring 3.1 and the second circular ring 3.4 is rotationally connected with the arc-shaped part, a plurality of inclined grooves 3.5 distributed in a circumferential array are formed in the second circular ring 3.4, each clamping part 3.3 is in one-to-one corresponding sliding fit with each inclined groove 3.5, the second driving unit 3.6 is used for driving the second circular ring 3.4 to rotate relative to the first circular ring 3.1, each clamping part 3.3 is slidably extruded by the second circular ring 3.4 through each inclined groove 3.5, each clamping part 3.3 simultaneously slides in the corresponding straight groove 3.2, each clamping part 3.3 synchronously slides to or away from the center of the first circular ring 3.1, and the fixed clamping part 3 can also clamp and fix cables with different straight channels.
As the preferred technical scheme of this embodiment, the second driving unit 3.6 of the fixed clamping piece 3 comprises a second hydraulic cylinder, one end of the second hydraulic cylinder is rotatably connected to the first ring 3.1, the other end of the second hydraulic cylinder is rotatably connected to the second ring 3.4, and the second hydraulic cylinder drives the second ring 3.4 to rotate relative to the first ring 3.1 in the process of extension and retraction.
Referring to fig. 2, the first driving unit 6 includes a first hydraulic cylinder fixedly mounted on the frame 1, and a power output end of the first hydraulic cylinder is connected to the movable clamping member 4. Further preferably, the structure of the movable clamping part 4 is consistent with that of the fixed clamping part 3, and the clamping centers are located on the same vertical straight line, the difference is only that the first ring 3.1 of the movable clamping part 4 is fixedly connected with the power output end of the first hydraulic cylinder, and the first ring 3.1 of the movable clamping part 4 is not connected with the frame 1.
Further, referring to fig. 7, the movable clamping member 4 is provided with a guiding structure 8, specifically, the guiding structure 8 is fixedly connected to the first ring 3.1 or the second ring 3.4 of the movable clamping member 4, the guiding structure 8 is funnel-shaped, and the guiding structure 8 facilitates the end of the cable to pass through the movable clamping member 4.
In another embodiment provided by the present invention, referring to fig. 9, the second driving unit 3.6 of the movable clamping member 4 includes an arc-shaped plate 3.61 and a sliding portion 3.63, the arc-shaped plate 3.61 is fixedly connected to the frame 1 through a connecting rod, the arc-shaped plate 3.61 is provided with a guide groove 3.62, the guide groove 3.62 sequentially includes a spiral groove 3.621 and a vertical groove 3.622 which are communicated with each other from top to bottom, the sliding portion 3.63 is disposed on the periphery of the second circular ring 3.4 of the movable clamping member 4, the sliding portion 3.63 is slidably disposed in the guide groove 3.62, the sliding portion 3.63 is a sliding column or a sliding ball, the sliding portion 3.63 is adapted to the guide groove 3.62, the movable clamping member 4 further has a clamping stroke of vertical downward movement in front of the detection stroke, during the clamping stroke, the sliding portion 3.63 is folded at the spiral groove 35xxft 3532 to make the second circular ring 3.4 of the movable clamping member 4 rotate, so that the movable clamping member 4 can clamp cables to be synchronously clamped in the sliding portion 343.25 and slide in the detection stroke, when the movable clamping member slides in the vertical groove 3.25. In this way, the process of clamping the cable by the movable clamping member 4 is performed passively, and the movable clamping member 4 clamps the cable by means of the driving force of the first driving unit 6 without additionally and separately providing a new power source.
Further preferably, referring to fig. 10, the second driving unit 3.6 on the fixed clamping member 3 is different from the second driving unit 3.6 on the movable clamping member 4 in that the arc-shaped plate 3.61 of the second driving unit 3.6 on the fixed clamping member is fixedly connected to the first circular ring 3.1 of the movable clamping member 4 through a connecting rod, the second guide groove 3.62 sequentially comprises a vertical groove 3.622 and a spiral groove 3.621 which are connected from top to bottom, and in the clamping stroke, the sliding part 3.63 arranged on the second circular ring 3.4 of the fixed clamping member slides in the spiral groove 3.621 of the second driving unit 3.6 of the fixed clamping member 3, so as to rotate the second circular ring 3.4 of the fixed clamping member 3, thereby synchronously sliding and folding the clamping parts 3.3 of the fixed clamping member 3 to clamp the fixed cable; during the detection stroke, the sliding portion 3.63 on the fixed gripper slides within the vertical slot 3.622 of the second drive unit 3.6 of the fixed gripper.
Further preferably, referring to fig. 8, only one of the movable clamping member 4 and the fixed clamping member 3 is provided with the second driving unit 3.6, and a telescopic rod 7 is provided between the movable clamping member 4 and the fixed clamping member 3, i.e. one end of the telescopic rod 7 is fixedly connected with the second ring 3.4 of the movable clamping member 4, and the other end is fixedly connected with the second ring 3.4 of the fixed clamping member 3. In this way, when the second clamping unit drives the corresponding second ring 3.4 to rotate, the other second ring 3.4 can be synchronously rotated through the telescopic rod 7.
As a preferred technical solution of the present invention, the conveying assembly 5 includes two connecting rods 5.1, two conveying wheels 5.2, two gears 5.3 and a third driving unit 5.4, the two connecting rods 5.1 are fixedly connected with two clamping portions 3.3 sliding collinearly on the fixed clamping member 3 in a one-to-one correspondence manner, the two conveying wheels 5.2 are respectively connected with one connecting rod 5.1 in a rotating manner, the rotating shafts of the two conveying wheels 5.2 are parallel, the two conveying wheels 5.2 are symmetrical about the axis of the first circular ring 3.1, the two gears 5.3 are respectively fixedly connected with one conveying wheel 5.2 in a coaxial manner, the third driving unit 5.4 is used for driving any one conveying wheel 5.2 to rotate, each clamping portion 3.3 on the fixed clamping member 3 synchronously slides away from the center of the first circular ring 3.1, so that the two conveying wheels 5.2 synchronously slide toward the center of the first circular ring 3.1 to squeeze the cable, and the two gears 5.3 are engaged to enable the two conveying wheels 5.2 to simultaneously slide reversely to convey a new section of the cable to be detected, thereby conveying the movable clamping member between the fixed clamping member 3 and the movable clamping member 3.
Preferably, the third driving unit 5.4 includes a servo motor, the servo motor is slidably disposed on the first circular ring 3.1, a sliding direction of the servo motor relative to the first circular ring 3.1 is parallel to a sliding direction of the conveying wheels 5.2, a power output end of the servo motor is coaxially and fixedly connected with any one of the conveying wheels 5.2, or the servo motor is fixedly mounted on a connecting rod 5.1 corresponding to the conveying wheel 5.2 connected with the power output end thereof.
In another embodiment provided by the invention, the movable clamping piece 4 is also provided with a vertical downward moving pre-tightening stroke in front of the detection stroke, in the pre-tightening stroke, at least one of the fixed clamping piece 3 and the movable clamping piece 4 clamps the cable in advance so as to enable the section to be detected of the cable to be detected to be straightened, and if the section to be detected of the cable is not still abutted to the initial position of the detection stroke after being straightened, the section to be detected of the cable can slide relative to the pre-clamped clamping part 3.3; when the movable clamping piece 4 moves to the junction of the pre-tightening stroke and the detection stroke, the fixed clamping piece 3 and the movable clamping piece 4 clamp the fixed cable.
In still another embodiment provided by the present invention, referring to fig. 11, the second driving unit 3.6 of the movable clamping member 4 includes an arc-shaped plate 3.61 fixedly connected to the rack 1, the arc-shaped plate 3.61 is provided with a guide groove 3.62, the guide groove 3.62 sequentially includes, from top to bottom, a first spiral groove 3.623, a first vertical groove 3.624, a second spiral groove 3.625, and a second vertical groove 3.626 that are connected, the sliding portion 3.63 on the second smooth of the movable clamping member 4 is slidably disposed in the guide groove 3.62, the movable clamping member 4 sequentially has a pre-tightening stroke, a collapsing stroke, and a clamping stroke in a downward moving stroke before a detection stroke, and in the pre-tightening stroke, the sliding portion 3.63 slides in the first spiral groove 3.623, and the movable clamping member 4 pre-clamps the cable; in the collapsing stroke, the sliding part 3.63 slides in the first vertical groove 3.624, and the movable clamping piece 4 collapses and straightens the section to be detected of the cable; in the clamping stroke, the sliding part 3.63 slides in the second spiral groove 3.625 to rotate the second ring 3.4 of the movable clamping piece 4, so that the clamping parts 3.3 of the movable clamping piece 4 synchronously slide and close to clamp and fix the cable; when the movable clamp 4 is in the detection stroke, the sliding part 3.63 slides in the second vertical groove 3.626. Furthermore, the second driving unit 3.6 is not arranged on the fixed clamping piece 3, and the telescopic rod 7 is arranged between the movable clamping piece 4 and the fixed clamping piece 3, namely one end of the telescopic rod 7 is fixedly connected with the second ring 3.4 of the movable clamping piece 4, and the other end of the telescopic rod is fixedly connected with the second ring 3.4 of the fixed clamping piece 3. In the present embodiment, the first driving unit 6 can realize four functions of pre-clamping, collapsing, clamping and detecting of the section to be detected of the cable.
While certain exemplary embodiments of the present invention have been described above by way of illustration only, it will be apparent to those of ordinary skill in the art that the described embodiments may be modified in various different ways without departing from the spirit and scope of the invention. Accordingly, the drawings and description are illustrative in nature and should not be construed as limiting the scope of the invention.