CN115305344A - Water residual chlorine detection device for heat treatment of steel wire rope - Google Patents
Water residual chlorine detection device for heat treatment of steel wire rope Download PDFInfo
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- CN115305344A CN115305344A CN202211239313.3A CN202211239313A CN115305344A CN 115305344 A CN115305344 A CN 115305344A CN 202211239313 A CN202211239313 A CN 202211239313A CN 115305344 A CN115305344 A CN 115305344A
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- wire rope
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- 238000010438 heat treatment Methods 0.000 title claims abstract description 76
- 238000001514 detection method Methods 0.000 title claims abstract description 64
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 title claims abstract description 59
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 49
- 239000010959 steel Substances 0.000 title claims abstract description 49
- 229910052801 chlorine Inorganic materials 0.000 title claims abstract description 33
- 239000000460 chlorine Substances 0.000 title claims abstract description 33
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 title claims abstract description 31
- 238000001914 filtration Methods 0.000 claims abstract description 43
- 238000007789 sealing Methods 0.000 claims abstract description 12
- 239000000463 material Substances 0.000 claims description 123
- 239000007788 liquid Substances 0.000 claims description 34
- 230000005540 biological transmission Effects 0.000 claims description 19
- 125000001309 chloro group Chemical group Cl* 0.000 claims description 8
- 230000000694 effects Effects 0.000 claims description 2
- 239000012528 membrane Substances 0.000 claims description 2
- 238000009434 installation Methods 0.000 claims 1
- 238000001816 cooling Methods 0.000 abstract description 10
- 125000004122 cyclic group Chemical group 0.000 abstract description 2
- 230000002209 hydrophobic effect Effects 0.000 description 6
- 239000012535 impurity Substances 0.000 description 6
- 239000002351 wastewater Substances 0.000 description 6
- 239000002699 waste material Substances 0.000 description 3
- -1 chlorine ions Chemical class 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000000149 penetrating effect Effects 0.000 description 2
- 229910000975 Carbon steel Inorganic materials 0.000 description 1
- 229910001335 Galvanized steel Inorganic materials 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000006298 dechlorination reaction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000008397 galvanized steel Substances 0.000 description 1
- 239000004519 grease Substances 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 230000001050 lubricating effect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000005496 tempering Methods 0.000 description 1
- 238000004065 wastewater treatment Methods 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D11/00—Process control or regulation for heat treatments
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N33/00—Investigating or analysing materials by specific methods not covered by groups G01N1/00 - G01N31/00
- G01N33/18—Water
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Life Sciences & Earth Sciences (AREA)
- Health & Medical Sciences (AREA)
- General Physics & Mathematics (AREA)
- Pathology (AREA)
- Analytical Chemistry (AREA)
- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
- Food Science & Technology (AREA)
- Immunology (AREA)
- Medicinal Chemistry (AREA)
- Thermal Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
The invention discloses a water residual chlorine detection device for steel wire rope heat treatment, and particularly relates to the technical field of steel wire rope treatment, which comprises a support frame, wherein a treatment mechanism is fixedly arranged at the top of the support frame, a control drive mechanism is fixedly arranged at the bottom end of the treatment mechanism, a cooling and dredging component is fixedly arranged at the bottom end of the control drive mechanism, a filtering and circulating component is fixedly arranged at the bottom end of the cooling and dredging component, and a sealing cover is fixedly arranged at the top end of the treatment mechanism; through setting up the filtration circulation subassembly, can filter the water after the heat treatment to carry out secondary cyclic utilization, thereby promote the availability factor of heat treatment water, and then promote the result of use of whole device.
Description
Technical Field
The invention relates to the technical field of steel wire rope treatment, in particular to a water residual chlorine detection device for steel wire rope heat treatment.
Background
The steel wire rope is mainly made of phosphatized coated steel wire ropes, galvanized steel wire ropes, stainless steel wire ropes and plain steel wire ropes, and is manufactured by taking a wire rod and a rope core as main materials and taking lubricating grease as auxiliary materials;
in the process of steel wire rope heat treatment, water treatment is needed to cool and flush the steel wire rope, but chlorine ions in water have certain harm to an oil tempering steel wire rope, and the chlorine ions are attached to the surface of the steel wire rope to seriously affect the mechanical property of the steel wire rope.
Disclosure of Invention
The invention aims to provide a water residual chlorine detection device for steel wire rope heat treatment, which aims to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a water chlorine residue detection device for wire rope heat treatment, includes the support frame, the top fixed mounting of support frame has the department to examine the mechanism, the bottom fixed mounting that the mechanism was examined in department drives the mechanism with accuse, the bottom fixed mounting that the mechanism was driven in accuse has the cold subassembly of dredging, the cold bottom fixed mounting who dredges the subassembly has the filtration to follow the subassembly, the top fixed mounting that the mechanism was examined in department has the closing cap, one side fixing clip of closing cap is equipped with the feed liquor pipe.
As a preferred technical scheme of the invention, the position detection mechanism comprises a position detection outer cylinder, the position detection outer cylinder is fixedly clamped at the top of a support frame, an exhaust outer frame is fixedly clamped at the bottom of the inner side of the position detection outer cylinder, a liquid discharge longitudinal groove is formed in the middle of the exhaust outer frame, the exhaust outer frame is of a hollow structure, a plurality of exhaust holes which are uniformly distributed are formed in the top end of the exhaust outer frame, gas permeable films are arranged in the exhaust holes, an air inlet pipe is fixedly arranged on the outer side of the exhaust outer frame, a control air valve is fixedly arranged at the end of the air inlet pipe, a residual chlorine detection instrument is fixedly arranged in the middle of the position detection outer cylinder, the detection end of the residual chlorine detection instrument corresponds to the position of the liquid discharge longitudinal groove, a heating rod is fixedly arranged in the middle of the position detection outer cylinder, the heating rod is of an annular structure, and a return pipe is fixedly clamped at the top of the outer side of the position detection outer cylinder.
As a preferable technical scheme of the invention, the sealing cover is fixedly arranged at the top end of the position detection outer cylinder through bolts, and one side of the sealing cover, which is far away from the liquid inlet pipe, is provided with a plurality of through holes which are uniformly distributed.
As a preferred technical scheme of the present invention, the control driving mechanism includes a driving outer tube, a flow control pressurization valve is fixedly installed at the top end of the driving outer tube through a bolt, a liquid guide tube is fixedly installed at the input end of the flow control pressurization valve through a bolt, the top of the liquid guide tube is fixedly clamped in the middle of the bottom end of the position detection outer tube, the position of the liquid guide tube corresponds to the position of the liquid discharge longitudinal groove, a driving shaft is rotatably installed in the middle of the driving outer tube, a plurality of fan blades distributed in an annular array are fixedly sleeved in the middle of the outer side of the driving shaft, a flow guide inclined plate is fixedly installed at the top of the inner wall of the driving outer tube, and the upper surface of the flow guide inclined plate is inclined.
As a preferred technical scheme, the cold dredging component comprises a cold dredging outer frame, a connecting pipe is fixedly clamped in the middle of the top end of the cold dredging outer frame, the bottom end of the driving outer pipe is fixedly mounted on the top end of the connecting pipe through bolts, a plurality of material guide grooves which are uniformly distributed are formed in the top of the outer wall of the cold dredging outer frame, the driving components are fixedly clamped in the outer portions of the material guide grooves, first material guide components are fixedly clamped in the inner portions of the material guide grooves, and second material guide components vertically corresponding to the first material guide components are fixedly mounted in the middle of the inner wall of the cold dredging outer frame.
As a preferred technical scheme of the invention, the material driving assembly comprises two material driving frames which are symmetrically distributed, the material driving frames are fixedly clamped outside the corresponding material guide grooves, the end parts of the two material driving frames are respectively and rotatably provided with a material driving roller, the two material driving rollers are respectively and vertically symmetrically distributed, the end parts of the material driving rollers are respectively and coaxially provided with an outer shaft, the outer side of each outer shaft is fixedly sleeved with a transmission gear, and the two transmission gears are mutually meshed and connected.
As a preferred technical scheme of the invention, the first material guiding assembly comprises two material guiding frames which are symmetrically distributed, the material guiding frames are fixedly clamped inside the corresponding material guiding grooves, the end parts of the two material guiding frames are respectively and rotatably provided with a material guiding roller, the two material guiding rollers are vertically and symmetrically distributed, and the position of the material guiding roller corresponds to the position of the material driving roller.
As a preferred technical scheme of the invention, the structure of the second material guiding assembly is the same as that of the first material guiding assembly, the second material guiding assembly is fixedly mounted in the middle of the inner wall of the outer cooling and dredging frame through a material guiding frame, and the position of the material guiding roller in the second material guiding assembly vertically corresponds to the position of the material guiding roller in the first material guiding assembly.
As a preferred technical scheme of the invention, a first auxiliary shaft is fixedly mounted at one side of the end part of the material driving roller at the bottom, which is far away from the outer shaft, second auxiliary shafts are fixedly mounted at two end parts of the driving shaft, a belt pulley transmission set is arranged between the second auxiliary shaft and the first auxiliary shaft at the same side, the belt pulley transmission set comprises two belt pulleys and a transmission belt movably sleeved at the outer sides of the two belt pulleys, and the two belt pulleys are respectively fixedly sleeved at the end parts of the corresponding second auxiliary shaft and the first auxiliary shaft.
As a preferred technical scheme of the invention, the filtering and circulating assembly comprises a filtering outer frame, the top end of the filtering outer frame and the bottom end of the cooling and draining outer frame are fixedly installed, a filtering inclined frame is fixedly clamped at the bottom of the inner wall of the filtering outer frame, the upper surface of the filtering inclined frame is inclined, a chip groove is formed in one side, close to the bottom of the filtering inclined frame, of the filtering outer frame, a sealing door is detachably installed in the chip groove, a liquid discharging pipe is fixedly clamped at the bottom of one side, far away from the chip groove, of the filtering outer frame, a circulating pump is fixedly installed at the end part of the liquid discharging pipe, a circulating pipe is fixedly installed at the output end part of the circulating pump, and the end part of the circulating pipe and the end part of the return pipe are fixedly installed.
Compared with the prior art, the invention has the beneficial effects that:
1. by arranging the cooling and dredging component and using the control and drive mechanism in a matched manner, the leading-in of heat treatment water meeting the requirements is flexibly controlled, the automatic feeding and stopping of the steel wire rope are further controlled, the effective heat treatment of the steel wire rope is realized, and the steel wire rope is prevented from being damaged due to the contact with chlorine in water, so that the integral heat treatment quality of the steel wire rope is improved;
2. by arranging the filtering and circulating component, impurities can be generated when the steel wire rope is subjected to heat treatment, the circulating pump machine is started, the water subjected to heat treatment in the cold dredging outer frame and the filtering outer frame enters the liquid discharge pipe and the circulating pump machine after being filtered by the filtering inclined frame, the filtered impurities are left on the inclined upper surface of the filtering inclined frame and flow back to the position detection outer barrel through the circulating pipe and the return pipe for secondary cyclic utilization, so that the use efficiency of the water for heat treatment is improved, and the use effect of the whole device is further improved;
3. through setting up the department and examining the mechanism, roll wire rope heat treatment water and carry out the rapid heating dechlorination to the heat treatment of follow-up wire rope heat treatment water to wire rope, and carry out chlorine residue to heat treatment water and detect.
Drawings
FIG. 1 is a schematic structural view of the present invention,
FIG. 2 is a schematic view of the structural connection between the inspection mechanism and the cover in the present invention,
figure 3 is an enlarged view of the invention at a in figure 2,
FIG. 4 is a schematic structural diagram of the control drive mechanism of the present invention,
FIG. 5 is a schematic view of the construction of the clod and lyophobic assembly of the invention,
figure 6 is an enlarged view of the invention at B in figure 5,
figure 7 is an enlarged view of the invention at C in figure 5,
FIG. 8 is a schematic view showing the structural connection between the module and the return tube according to the present invention.
In the figure: 1. a support frame; 2. a processing and inspecting mechanism; 3. sealing the cover; 301. a through hole; 4. a control drive mechanism; 5. a cool and dredge component; 6. a filtration and circulation component; 7. a liquid inlet pipe; 8. a second auxiliary shaft; 9. a first auxiliary shaft; 10. a pulley drive set; 21. inspecting the outer barrel; 22. an exhaust outer frame; 221. a liquid discharge longitudinal groove; 222. an exhaust hole; 223. a gas permeable membrane; 23. an air inlet pipe; 24. a gas control valve; 25. a residual chlorine detector; 26. a heating rod; 27. a return pipe; 41. driving the outer tube; 42. a flow control pressurization valve; 43. a catheter; 44. a drive shaft; 45. a fan blade; 46. a flow guiding sloping plate; 51. cooling and dredging the outer frame; 511. a material guide chute; 52. a material driving component; 53. a first material guiding assembly; 54. a second material guiding assembly; 55. a connecting pipe; 521. a material driving frame; 522. a material driving roller; 523. an outer shaft; 524. a transmission gear; 531. a material guide frame; 532. a material guide roller; 61. filtering the outer frame; 62. filtering the inclined frame; 611. a chip groove; 63. sealing the door; 64. a liquid discharge pipe; 65. a circulation pump machine; 66. a circulation pipe.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example (b): as shown in fig. 1 to 8, the invention provides a water residual chlorine detection device for steel wire rope heat treatment, which comprises a support frame 1, wherein a position detection mechanism 2 is fixedly installed at the top of the support frame 1, a control drive mechanism 4 is fixedly installed at the bottom end of the position detection mechanism 2, a cooling and dredging component 5 is fixedly installed at the bottom end of the control drive mechanism 4, a filtering and circulating component 6 is fixedly installed at the bottom end of the cooling and dredging component 5, a sealing cover 3 is fixedly installed at the top end of the position detection mechanism 2, a liquid inlet pipe 7 is fixedly clamped at one side of the sealing cover 3, and when the water for steel wire rope heat treatment is added into the position detection mechanism 2 through the liquid inlet pipe 7.
The position detection mechanism 2 comprises a position detection outer cylinder 21, the position detection outer cylinder 21 is fixedly clamped at the top of the support frame 1, an exhaust outer frame 22 is fixedly clamped at the bottom of the inner side of the position detection outer cylinder 21, a liquid discharge longitudinal groove 221 is formed in the middle of the exhaust outer frame 22, the exhaust outer frame 22 is of a hollow structure, a plurality of exhaust holes 222 which are uniformly distributed are formed in the top end of the exhaust outer frame 22, a gas permeable film 223 is arranged in each exhaust hole 222, an air inlet pipe 23 is fixedly arranged on the outer side of the exhaust outer frame 22, and a control air valve 24 is fixedly arranged at the end part of the air inlet pipe 23, wherein the end part of the control air valve 24 is connected with a gas input mechanism, when the position detection mechanism is used, the gas input mechanism and the control air valve 24 are started, gas enters the exhaust outer frame 22 through the control air valve 24 and the air inlet pipe 23 and enters the position detection mechanism 2 through the gas permeable films 223 in the plurality of the exhaust holes 222, the steel wire rope heat treatment water added into the position detection mechanism 2 is rolled, the middle part of the position detection outer cylinder 21 is fixedly provided with a heating rod 26, the heating rod 26 is of an annular structure, the heating rod 26 is started, the rolled steel wire rope heat treatment water is rapidly heated and dechlorinated in a matched mode, so that the steel wire rope is subjected to heat treatment by the subsequent steel wire rope heat treatment water, the middle part of the position detection outer cylinder 21 is fixedly provided with a residual chlorine detection instrument 25, a water residual chlorine detection device for steel wire rope heat treatment is disclosed in the publication No. CN108896726A, the water residual chlorine detection device comprises a residual chlorine detection instrument, the use method and the working principle of the residual chlorine detection instrument 25 are the same as those of the residual chlorine detection instrument 25 in the application document, the detection end of the residual chlorine detection instrument 25 corresponds to the position of the liquid discharge longitudinal groove 221, and during use, the residual chlorine detection instrument 25 is started to perform residual chlorine detection on the heat treatment water at the position of the liquid discharge longitudinal groove 221, the top of the outer side of the examination outer cylinder 21 is fixedly clamped with a return pipe 27.
The top of urceolus 21 is examined in department to closing cap 3 through bolt fixed mounting, a plurality of through-holes 301 of evenly distributed are seted up to one side that closing cap 3 kept away from feed liquor pipe 7, and the urceolus 21 is examined through a plurality of through-holes 301 discharge departments to the gas that hot treatment water tumbled and the heating produced, keeps the department to examine urceolus 21 internal pressure.
The control driving mechanism 4 comprises a driving outer pipe 41, a flow control pressurizing valve 42 is fixedly installed at the top end of the driving outer pipe 41 through a bolt, a liquid guide pipe 43 is fixedly installed at the input end of the flow control pressurizing valve 42 through a bolt, the top of the liquid guide pipe 43 is fixedly clamped and connected to the middle of the bottom end of the position detection outer cylinder 21, the position of the liquid guide pipe 43 corresponds to the position of the liquid discharge longitudinal groove 221, when the residual chlorine of the water for heat treatment at the position of the liquid discharge longitudinal groove 221 is detected to be qualified, the flow control pressurizing valve 42 is controlled to be opened, the water for heat treatment in the position detection outer cylinder 21 is pressurized to enter the driving outer pipe 41 through the liquid guide pipe 43 and the flow control pressurizing valve 42, when the residual chlorine of the water for heat treatment at the position of the liquid discharge longitudinal groove 221 is detected to be unqualified, the flow control pressurizing valve 42 is controlled to be closed, the heat treatment water in the examination outer cylinder 21 cannot enter the drive outer pipe 41 through the liquid guide pipe 43 and the flow control pressurization valve 42 in a pressurization mode, the drive shaft 44 is rotatably installed in the middle of the drive outer pipe 41, the plurality of fan blades 45 distributed in an annular array mode are fixedly sleeved in the middle of the outer side of the drive shaft 44 in a sleeved mode, the plurality of fan blades 45 form a drive set, the flow guide inclined plate 46 is fixedly installed at the top of the inner wall of the drive outer pipe 41, the upper surface of the flow guide inclined plate 46 is inclined, the heat treatment water pressurized into the drive outer pipe 41 is guided to one side of the drive set through the inclined upper surface of the flow guide inclined plate 46, the plurality of fan blades 45 are pushed to drive the drive shaft 44 to continuously and stably rotate in one direction, so that automatic feeding of a steel wire rope can be controlled later, and the introduction of the heat treatment water meeting the requirements can be flexibly controlled.
The cold dredging component 5 comprises a cold dredging outer frame 51, a connecting pipe 55 is fixedly clamped in the middle of the top end of the cold dredging outer frame 51, the bottom end of the driving outer tube 41 is fixedly installed on the top end of the connecting pipe 55 through a bolt, heat treatment water entering the driving outer tube 41 enters the cold dredging outer frame 51 through the connecting pipe 55, a plurality of guide chutes 511 which are uniformly distributed are formed in the top of the outer wall of the cold dredging outer frame 51, during use, a plurality of steel wire ropes to be subjected to heat treatment can penetrate through the corresponding guide chutes 511, the driving component 52 is fixedly clamped in the outer part of each guide chute 511, a first guide component 53 is fixedly clamped in the inner part of each guide chute 511, and a second guide component 54 vertically corresponding to the position of the first guide component 53 is fixedly installed in the middle of the inner wall of the cold dredging outer frame 51.
The material driving component 52 comprises two material driving frames 521 which are symmetrically distributed, the material driving frames 521 are fixedly clamped outside the corresponding material guide groove 511, the end parts of the two material driving frames 521 are rotatably provided with two material driving rollers 522, the two material driving rollers 522 are symmetrically distributed up and down, the end parts of the material driving rollers 522 are coaxially provided with outer shafts 523, the outer sides of the outer shafts 523 are fixedly sleeved with transmission gears 524, the two transmission gears 524 are mutually meshed and connected, and the bottom material driving rollers 522 are driven to rotate by driving the bottom material driving rollers to drive the top material driving rollers 522 to reversely rotate by matching with the outer shafts 523 and the transmission gears 524;
the first material guiding assembly 53 comprises two material guiding frames 531 which are symmetrically distributed, the material guiding frames 531 are fixedly clamped inside the corresponding material guiding grooves 511, two material guiding rollers 532 are rotatably mounted at the end parts of the two material guiding frames 531, the two material guiding rollers 532 are symmetrically distributed up and down, and the positions of the material guiding rollers 532 and the positions of the material driving rollers 522 correspond to each other; the structure of the second material guiding component 54 is the same as that of the first material guiding component 53, the second material guiding component 54 is fixedly mounted in the middle of the inner wall of the cold hydrophobic outer frame 51 through a material guiding frame 531, the position of the material guiding roller 532 in the second material guiding component 54 vertically corresponds to the position of the material guiding roller 532 in the first material guiding component 53, when the cold hydrophobic outer frame is used, a steel wire rope penetrating through the corresponding material guiding groove 511 is placed between the two corresponding material driving rollers 522 and the two corresponding material guiding rollers 532, and at the moment, the steel wire rope between the second material guiding component 54 sinks to the middle of the cold hydrophobic outer frame 51, so that the steel wire rope is immersed in heat treatment water to carry out effective heat treatment.
The bottom is fixed with a first auxiliary shaft 9 on one side of the end part of the material driving roller 522, which is far away from the outer shaft 523, two end parts of the driving shaft 44 are both fixedly provided with second auxiliary shafts 8, the same side is provided with a belt pulley transmission set 10 between the second auxiliary shaft 8 and the first auxiliary shaft 9, the belt pulley transmission set 10 comprises two belt pulleys and a transmission belt movably sleeved outside the two belt pulleys, the two belt pulleys are respectively and fixedly sleeved at the end parts of the corresponding second auxiliary shaft 8 and the corresponding first auxiliary shaft 9, when the driving shaft 44 rotates, the second auxiliary shaft 8 is driven to rotate, the belt pulley transmission set 10 is matched to drive the first auxiliary shaft 9 to rotate, so as to drive the bottom material driving roller 522 to rotate, and then the two material driving rollers 522 are driven to synchronously rotate reversely, and the first material guiding component 53 and the second material guiding component 54 are matched to enable the steel wire rope to pass through the corresponding material guiding grooves 511 to enter the outer cooling and dredging frame 51 and the heat treatment water for effective heat treatment, when the driving shaft 44 rotates, the second auxiliary shaft 8 cannot be driven to rotate, and then the two material driving rollers 522 cannot be driven to synchronously rotate, so as to enter the outer cooling and dredging frame 51 and heat treatment, so as to prevent the steel wire rope from being damaged, and the auxiliary shaft 511 from being in the heat treatment, thereby realizing effective chlorine treatment, and improving the quality of the water.
The filtration circulation assembly 6 comprises a filtration outer frame 61, the top end of the filtration outer frame 61 and the bottom end of the cold hydrophobic outer frame 51 are fixedly installed, a filtration inclined frame 62 is arranged on a fixing clamp at the bottom of the inner wall of the filtration outer frame 61, the upper surface of the filtration inclined frame 62 is inclined, some impurities can be generated during heat treatment of a steel wire rope, a chip discharge groove 611 is formed in one side, close to the bottom of the filtration inclined frame 62, of the filtration outer frame 61, a sealing door 63 is detachably installed in the chip discharge groove 611, a liquid discharge pipe 64 is arranged on a fixing clamp at the bottom of one side, far away from the chip discharge groove 611, of the filtration outer frame 61, a circulation pump 65 is fixedly installed at the end of the circulation pump 65, a circulation pipe 66 is fixedly installed at the end of the circulation pipe 66 and the end of a return pipe 27, when the circulation pump 65 is used, heat-treated water in the cold hydrophobic outer frame 51 and the filtration outer frame 61 enters the liquid discharge pipe 64 and the circulation pump 65 after being filtered by the filtration inclined frame 62, the impurities are left on the inclined upper surface of the filtration inclined return pipe 62 and return to the waste water to be treated by the circulation pipe 66 and 27, so that the waste water can be conveniently cleaned, the waste water can be used when the waste water treatment device, and the waste water can be cleaned by the circulation pump 611 and the waste discharge pipe 63, and the waste water can be conveniently cleaned, and the waste water can be cleaned up and the waste discharge pipe, and the waste discharge pipe can be conveniently.
The working principle is as follows: when the device is used, the water for heat treatment of the steel wire ropes is added into the position detection mechanism 2 through the liquid inlet pipe 7, a plurality of steel wire ropes to be heat treated penetrate through the corresponding material guide grooves 511, the steel wire ropes penetrating through the corresponding material guide grooves 511 are arranged between the two corresponding material driving rollers 522 and the two corresponding material guide rollers 532, and at the moment, the steel wire ropes between the second material guide assemblies 54 sink to the middle part of the cold dredging outer frame 51;
then, the gas input mechanism and the gas control valve 24 are opened, gas enters the exhaust outer frame 22 through the gas control valve 24 and the gas inlet pipe 23, enters the position detection mechanism 2 through the gas permeable films 223 in the plurality of exhaust holes 222, steel wire rope heat treatment water added into the position detection mechanism 2 is turned over, the heating rod 26 is opened, the turning steel wire rope heat treatment water is matched for rapid heating and chlorine removal, the heat treatment water is turned over, gas generated by heating is discharged out of the position detection outer cylinder 21 through the plurality of through holes 301, and the internal pressure of the position detection outer cylinder 21 is maintained;
after chlorine is removed for a period of time, the chlorine residue detection instrument 25 is started to detect the chlorine residue of the heat treatment water at the drainage longitudinal groove 221, when the chlorine residue of the heat treatment water at the drainage longitudinal groove 221 is detected to be qualified, the flow control pressurization valve 42 is controlled to be started, the heat treatment water in the detection outer cylinder 21 is pressurized to enter the driving outer tube 41 through the liquid guide tube 43 and the flow control pressurization valve 42, the heat treatment water entering the driving outer tube 41 enters the cold drainage outer frame 51 and the filtering outer frame 61 through the connecting tube 55, the heat treatment water pressurized to enter the driving outer tube 41 is obliquely guided to one side of the driving group through the upper surface of the flow guide inclined plate 46, the plurality of fan blades 45 are pushed to drive the driving shaft 44 to continuously and stably rotate in one direction to drive the second auxiliary shaft 8 to rotate, the belt pulley transmission set 10 is matched to drive the first auxiliary shaft 9 to rotate, the bottom driving material driving roller 522 to rotate, the outer shaft 523 and the transmission gear 524 are matched to drive the two driving material driving rollers 522 to synchronously rotate reversely, and the first material guide assembly 53 and the second material guide assembly 511 are matched to enable the steel wire rope to pass through the corresponding cold drainage longitudinal groove and the outer frame 51 and the heat treatment water drainage outer frame 51 to effectively carry out heat treatment operation;
when the chlorine residue detection of the heat treatment water at the position of the liquid discharge longitudinal groove 221 is unqualified, the flow control pressurizing valve 42 is controlled to be closed, the heat treatment water in the position detection outer cylinder 21 cannot enter the driving outer pipe 41 through the liquid guide pipe 43 and the flow control pressurizing valve 42 in a pressurizing manner, the driving shaft 44 does not rotate, the second auxiliary shaft 8 cannot be driven to rotate, and then the two driving rollers 522 cannot be driven to synchronously rotate reversely, so that the steel wire rope cannot penetrate through the corresponding guide groove 511 to enter the cold and hydrophobic outer frame 51, and the steel wire rope is prevented from being damaged due to the contact with chlorine in water;
meanwhile, the circulating pump machine 65 is started, some impurities are generated during heat treatment of the steel wire rope, the water after heat treatment in the outer cold-dredging frame 51 and the outer filtering frame 61 enters the liquid discharge pipe 64 and the circulating pump machine 65 after being filtered by the inclined filtering frame 62, and the filtered impurities are left on the inclined upper surface of the inclined filtering frame 62 and flow back to the position detection outer cylinder 21 through the circulating pipe 66 and the return pipe 27 for secondary recycling.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. The utility model provides a surplus chlorine detection device of water for wire rope heat treatment, includes support frame (1), its characterized in that: the top of the support frame (1) is fixedly provided with a position detection mechanism (2), the bottom of the position detection mechanism (2) is fixedly provided with a control drive mechanism (4), the bottom of the control drive mechanism (4) is fixedly provided with a cold dredging component (5), the bottom of the cold dredging component (5) is fixedly provided with a filtering and circulating component (6), the top of the position detection mechanism (2) is fixedly provided with a sealing cover (3), and one side of the sealing cover (3) is fixedly clamped with a liquid inlet pipe (7);
the cold dredging component (5) comprises a cold dredging outer frame (51), a connecting pipe (55) is fixedly clamped in the middle of the top end of the cold dredging outer frame (51), the bottom end of the driving outer pipe (41) is fixedly installed on the top end of the connecting pipe (55) through bolts, a plurality of material guide grooves (511) which are uniformly distributed are formed in the top of the outer wall of the cold dredging outer frame (51), the material driving components (52) are fixedly clamped in the outer parts of the material guide grooves (511), first material guide components (53) are fixedly clamped in the inner parts of the material guide grooves (511), and second material guide components (54) which vertically correspond to the first material guide components (53) are fixedly installed in the middle of the inner wall of the cold dredging outer frame (51);
the material driving component (52) comprises two material driving frames (521) which are symmetrically distributed, the material driving frames (521) are fixedly clamped outside the corresponding material guide grooves (511), the end parts of the two material driving frames (521) are respectively and rotatably provided with two material driving rollers (522), the two material driving rollers (522) are vertically and symmetrically distributed, the end parts of the material driving rollers (522) are respectively and coaxially provided with an outer shaft (523), the outer side of each outer shaft (523) is fixedly sleeved with a transmission gear (524), and the two transmission gears (524) are mutually meshed and connected;
the first material guiding assembly (53) comprises two material guiding frames (531) which are symmetrically distributed, the material guiding frames (531) are fixedly clamped inside the corresponding material guiding grooves (511), material guiding rollers (532) are rotatably mounted at the end parts of the two material guiding frames (531), the two material guiding rollers (532) are symmetrically distributed up and down, and the positions of the material guiding rollers (532) and the positions of the material driving rollers (522) correspond to each other;
the structure of the second material guiding assembly (54) is the same as that of the first material guiding assembly (53), the second material guiding assembly (54) is fixedly installed in the middle of the inner wall of the outer cold and sparse frame (51) through a material guiding frame (531), and the position of a material guiding roller (532) in the second material guiding assembly (54) vertically corresponds to the position of the material guiding roller (532) in the first material guiding assembly (53).
2. The water residual chlorine detection device for steel wire rope heat treatment according to claim 1, characterized in that: department examines mechanism (2) and examines urceolus (21) including the department, department examines the top of urceolus (21) fixed joint at support frame (1), the inboard bottom fixing clip that the department examined urceolus (21) is equipped with exhaust frame (22), flowing back vertical slot (221) have been seted up at the middle part of exhaust frame (22), exhaust frame (22) are hollow structure, evenly distributed's a plurality of exhaust holes (222) have been seted up on the top of exhaust frame (22), it can pass through membrane (223) to be equipped with gas in exhaust hole (222), the outside fixed mounting of exhaust frame (22) has intake pipe (23), the tip fixed mounting of intake pipe (23) has control gas valve (24), the middle part fixed mounting that the department examined urceolus (21) has chlorine residue detecting instrument (25), the sense terminal of chlorine residue detecting instrument (25) corresponds with the position of flowing back vertical slot (221), the middle part fixed mounting that the department examined urceolus (21) has heating rod (26), heating rod (26) are the loop configuration, the outside top fixed clip that the department examined urceolus (21) is equipped with return pipe (27).
3. The water residual chlorine detection device for steel wire rope heat treatment according to claim 2, characterized in that: the top of urceolus (21) is examined in department through bolt fixed mounting in closing cap (3), a plurality of through-holes (301) of evenly distributed are seted up to one side that feed liquor pipe (7) were kept away from in closing cap (3).
4. The water residual chlorine detection device for steel wire rope heat treatment according to claim 2, characterized in that: accuse drive mechanism (4) are including drive outer tube (41), there is accuse flow pressure valve (42) on the top of drive outer tube (41) through bolt fixed mounting, the input of accuse flow pressure valve (42) has catheter (43) through bolt fixed mounting, the bottom middle part that urceolus (21) were examined in the department to the top fixed joint of catheter (43), the position of catheter (43) and the position of flowing back vertical slot (221) correspond, the middle part of drive outer tube (41) is rotated and is installed drive shaft (44), the fixed cover in outside middle part of drive shaft (44) is equipped with a plurality of fan pieces (45) that are ring array and distribute, the inner wall top fixed mounting of drive outer tube (41) has water conservancy diversion swash plate (46), water conservancy diversion swash plate (46) upper surface is the slope form.
5. The water residual chlorine detection device for steel wire rope heat treatment according to claim 1, characterized in that: the bottom it has first supplementary axle (9) to drive one side fixed mounting that material roller (522) tip kept away from outer axle (523), the equal fixed mounting in both ends of drive shaft (44) has second to assist axle (8), homonymy be equipped with belt pulley transmission group (10) between second is assisted axle (8) and first supplementary axle (9), belt pulley transmission group (10) include two belt pulleys and the activity cup joint the driving belt in two belt pulley outsides, two the belt pulley is fixed respectively to cup joint and is being corresponded second and assist axle (8) and first supplementary axle (9) tip.
6. The water residual chlorine detection device for steel wire rope heat treatment according to claim 1, characterized in that: it dredges subassembly (6) including filtering frame (61), the top of filtering frame (61) and the bottom fixed mounting of the frame (51) are dredged to the cold, the inner wall bottom fixing clip of filtering frame (61) is equipped with filters sloping frame (62), the upper surface of filtering sloping frame (62) is the slope form, it has seted up chip groove (611) to filter frame (61) one side near filtering sloping frame (62) bottom, demountable installation has sealing door (63) in chip groove (611), the one side bottom fixing clip of keeping away from chip groove (611) of filtering frame (61) is equipped with fluid-discharge tube (64), the tip fixed mounting of fluid-discharge tube (64) has circulating pump machine (65), the output fixed mounting of circulating pump machine (65) has circulating pipe (66), the tip of circulating pipe (66) and the tip fixed mounting of back flow (27).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211239313.3A CN115305344A (en) | 2022-10-11 | 2022-10-11 | Water residual chlorine detection device for heat treatment of steel wire rope |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211239313.3A CN115305344A (en) | 2022-10-11 | 2022-10-11 | Water residual chlorine detection device for heat treatment of steel wire rope |
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| CN115305344A true CN115305344A (en) | 2022-11-08 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202211239313.3A Pending CN115305344A (en) | 2022-10-11 | 2022-10-11 | Water residual chlorine detection device for heat treatment of steel wire rope |
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| CN109100479A (en) * | 2018-06-08 | 2018-12-28 | 铃木加普腾钢丝（苏州）有限公司 | A kind of steel wire hardened line chloride test device |
| CN114684990A (en) * | 2022-03-23 | 2022-07-01 | 山东大业股份有限公司 | Device and method for detecting residual chlorine in water for heat treatment of tire bead steel wire |
| CN217419133U (en) * | 2022-06-15 | 2022-09-13 | 杭州金升金属制品有限公司 | Infiltration type oiling station for steel wire rope |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1514248A (en) * | 2003-03-20 | 2004-07-21 | 北京科技大学 | Circulating cooling water quality monitoring system and equipment |
| CN103215430A (en) * | 2013-04-23 | 2013-07-24 | 冯伟年 | Novel technique for isothermal heat treatment of steel wire |
| CN205709036U (en) * | 2016-04-08 | 2016-11-23 | 泉州市汉威机械制造有限公司 | A kind of novel raw material unwinding device |
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Application publication date: 20221108 |