CN115302946A - Efficient energy-saving curing equipment and process - Google Patents
Efficient energy-saving curing equipment and process Download PDFInfo
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- CN115302946A CN115302946A CN202210958393.1A CN202210958393A CN115302946A CN 115302946 A CN115302946 A CN 115302946A CN 202210958393 A CN202210958393 A CN 202210958393A CN 115302946 A CN115302946 A CN 115302946A
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- 238000000034 method Methods 0.000 title claims abstract description 22
- 230000008569 process Effects 0.000 title claims abstract description 19
- 238000007639 printing Methods 0.000 claims abstract description 45
- 238000009434 installation Methods 0.000 claims abstract description 27
- 238000003825 pressing Methods 0.000 claims abstract description 23
- 238000001723 curing Methods 0.000 claims description 49
- 238000007711 solidification Methods 0.000 claims description 14
- 230000008023 solidification Effects 0.000 claims description 14
- 239000000463 material Substances 0.000 claims description 10
- 239000000758 substrate Substances 0.000 claims description 9
- 238000000016 photochemical curing Methods 0.000 claims description 8
- 230000007723 transport mechanism Effects 0.000 claims description 7
- 230000017525 heat dissipation Effects 0.000 claims description 6
- 230000000149 penetrating effect Effects 0.000 claims description 6
- 238000004043 dyeing Methods 0.000 claims description 5
- 238000010438 heat treatment Methods 0.000 claims description 5
- 230000001681 protective effect Effects 0.000 claims description 4
- 230000001105 regulatory effect Effects 0.000 claims description 4
- 238000005507 spraying Methods 0.000 claims description 4
- 230000009471 action Effects 0.000 claims description 3
- 238000003466 welding Methods 0.000 claims 1
- 230000007246 mechanism Effects 0.000 abstract description 12
- 230000005540 biological transmission Effects 0.000 abstract description 6
- 238000005516 engineering process Methods 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 238000010023 transfer printing Methods 0.000 description 2
- 238000009423 ventilation Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000033228 biological regulation Effects 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000005286 illumination Methods 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- 231100000053 low toxicity Toxicity 0.000 description 1
- 201000003152 motion sickness Diseases 0.000 description 1
- 238000010020 roller printing Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F23/00—Devices for treating the surfaces of sheets, webs, or other articles in connection with printing
- B41F23/007—Devices for treating the surfaces of sheets, webs, or other articles in connection with printing with heat treatment before printing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F16/00—Transfer printing apparatus
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F23/00—Devices for treating the surfaces of sheets, webs, or other articles in connection with printing
- B41F23/04—Devices for treating the surfaces of sheets, webs, or other articles in connection with printing by heat drying, by cooling, by applying powders
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M5/00—Duplicating or marking methods; Sheet materials for use therein
- B41M5/26—Thermography ; Marking by high energetic means, e.g. laser otherwise than by burning, and characterised by the material used
- B41M5/382—Contact thermal transfer or sublimation processes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M5/00—Duplicating or marking methods; Sheet materials for use therein
- B41M5/26—Thermography ; Marking by high energetic means, e.g. laser otherwise than by burning, and characterised by the material used
- B41M5/382—Contact thermal transfer or sublimation processes
- B41M5/385—Contact thermal transfer or sublimation processes characterised by the transferable dyes or pigments
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- Optics & Photonics (AREA)
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- Supply, Installation And Extraction Of Printed Sheets Or Plates (AREA)
Abstract
The invention provides high-efficiency energy-saving curing equipment and a process, which comprise a machine body, a motor, a printing wheel, a pressing wheel and a curing device, wherein a transmission mechanism is arranged and connected in the upper end of the machine body, a rotating worm is fixedly connected at the lower end of a rotating wheel of the transmission mechanism, the output end of the motor is fixedly connected with a front rotating wheel of the transmission mechanism, the front end and the rear end of the printing wheel are fixedly connected with rotating worm wheels, the rotating worm wheels are rotatably connected on the inner wall of the machine body, the front end and the rear end of the pressing wheel penetrate through an adjusting block, the pressing wheel is slidably connected on the inner wall of the machine body, and the curing device is arranged and connected in an installation shell. According to the LED lamp curing device, rapid and sufficient curing treatment is conveniently carried out, halation is avoided, multi-angle installation is conveniently carried out on the curing LED lamp, then rapid multi-angle curing treatment is conveniently carried out, the LED lamp is conveniently overhauled and treated, and timely replacement is conveniently carried out.
Description
Technical Field
The invention relates to the technical field of curing equipment, in particular to high-efficiency energy-saving curing equipment and a process.
Background
In recent years, with the development of world economy and the continuous improvement of civilized living standard, the printing industry of more developed countries of industry is developed more quickly, the printing and publishing industry and printing and decoration products are developed towards diversification and high-grade directions gradually, in order to protect the environment and prevent pollution, the foreign printing also puts forward new requirements on the aspects of low toxicity, no pollution and the like, the environmental protection, no pollution and low energy consumption are widely concerned, and the high-efficiency energy-saving curing technology such as offset uv-LED is emphasized by people.
The prior Chinese patent discloses a high-efficiency curing transfer printing digital roller printing process and equipment, wherein the publication number is CN113370693B, the publication date is 2022.05.20, the patent technology comprises a printing roller and a pressing roller, an imprinting gap is arranged between the printing roller and the pressing roller, an ink nozzle is arranged above the printing roller, an ultraviolet irradiation device is arranged on a path of the printing roller, which is turned to one side of the pressing roller, the pressing roller is internally provided with a heating device, so that the printing ink is cured in advance in the rapid transfer printing process to ensure that the printing is accurately cleaned and reduce the halation, but the problems of great size are solved, and the process and the equipment are specifically as follows:
1. after the printing is finished, the curing treatment is not convenient to be carried out quickly and sufficiently, the normal operation of the printing work is influenced, and halation is easy to generate;
2. the curing LED lamp is inconvenient to mount in multiple angles, so that the curing treatment is inconvenient to carry out in multiple angles;
3. the LED lamp is inconvenient to overhaul and treat, and when damage occurs, the LED lamp is inconvenient to replace in time, so that the printing progress is influenced.
Therefore, the improvement is made, and the high-efficiency energy-saving curing equipment and the process are provided.
Disclosure of Invention
The invention aims to: carry out quick abundant solidification treatment to the inconvenience that exists at present, influence the normal clear of printing work, produce carsickness easily, inconvenient carries out the multi-angle installation to solidification LED lamp, and then inconvenient quick multi-angle that carries on solidification treatment, inconvenient overhauls the treatment to the LED lamp, when appearing damaging, inconvenient in time changing, influence the problem of the progress of printing.
In order to achieve the above purpose, the invention provides the following technical scheme:
an efficient energy-saving curing device and a process are provided to improve the problems.
The invention is particularly such that:
including organism, motor, printing wheel, pinch roller and solidification equipment, the upper end internally mounted of organism is connected with transport mechanism, and transport mechanism's runner lower extreme fixedly connected with rotates the worm, the output fixedly connected with transport mechanism's of motor front side runner, and motor erection joint is in the upper end of organism, the equal fixedly connected with in front and back end of printing wheel rotates the worm wheel, and rotates the worm wheel and rotate the connection on the inner wall of organism, the front and back end of pinch roller all runs through the inside at the regulating block, and pinch roller sliding connection on the inner wall of organism, solidification equipment erection joint is in the inside of installation shell, and the installation shell passes through the inside of mounting panel erection joint at the organism.
As a preferable technical scheme of the invention, the connection mode between the rotating worm and the rotating worm wheel is meshing connection, the rotating worm is symmetrically arranged in front and back directions relative to the central axis of the printing wheel, and the lower end of the rotating worm is fixedly connected with a connecting rod.
As a preferable technical scheme, the outer surface of the connecting rod is integrally welded with limiting blocks, the limiting blocks are arranged on the connecting rod at equal intervals, and the distance between the limiting blocks is not smaller than the thickness of the limiting plate.
According to the preferable technical scheme, the front end and the rear end of the limiting plate are both connected with limiting rods in a penetrating mode, the limiting rods are fixedly connected inside the sliding plate, meanwhile, a through hole is formed in the middle of the sliding plate, a connecting rod is connected inside the through hole in a penetrating mode, and the adjusting block is fixedly connected to the left end of the sliding plate.
According to the preferable technical scheme, the front end of the sliding plate is provided with a sliding groove, a sliding block is connected inside the sliding groove in a sliding mode, the sliding block is in threaded connection with the front end of the limiting plate, and the sliding block is in clamping connection with the middle circular groove of the sliding groove.
As a preferable technical scheme, the curing device comprises an installation frame, an adjusting worm, a motor, an adjusting worm wheel and an LED lamp, the adjusting worm is rotatably connected inside the installation frame, the adjusting worm wheel is meshed and connected to the lower side of the adjusting worm, the adjusting worm wheel is rotatably installed at the lower end of the installation frame, the upper end of the adjusting worm is fixedly connected with the output end of the motor, the motor is installed and connected on the outer wall of the upper end of the installation frame, and the LED lamp is fixedly connected to the lower end of the adjusting worm wheel.
As a preferable technical scheme, the mounting frame is fixedly connected to the inner wall of the mounting shell, the upper end face of the mounting shell is provided with heat dissipation holes, the front end and the rear end of the mounting shell are fixedly connected with screws, and the lower end of the mounting shell is fixedly connected with a protective cover.
As the preferable technical scheme of the invention, the lower end of the mounting rack is connected with the adjusting worm wheel in an equidistant rotating manner, and the adjusting worm wheel is in a semi-cylinder structure.
As a preferable technical scheme of the present invention, the screw rod penetrates through an outer wall of the mounting plate, the screw rod and the nut are in threaded connection, and the mounting plate is fixedly connected to front and rear outer walls of the machine body through bolts.
An efficient energy-saving curing process comprises the following steps:
A. spraying antistatic ink on a printing wheel according to a set position and performing pre-photocuring treatment, wherein the pre-photocuring treatment adopts ultraviolet light with the intensity of 92W/cm and the wavelength of 315-400 nm, and the irradiation is carried out for 0.15-0.3 s;
B. the base material is tightly attached to the pressing wheel to run for a certain distance before imprinting, and the base material is preheated by heating the pressing wheel, wherein the preheating temperature of the preheating treatment is 92-118 ℃;
C. the antistatic ionized ink and the binding surface of the substrate have certain viscosity, and the antistatic ionized ink is transferred to the preheated substrate under the action of pressure, so that the conclusion is drawn compared with the printing and dyeing condition of the traditional method.
Compared with the prior art, the invention has the following beneficial effects:
in the scheme of the invention:
1. the adjusting block and the limiting block are arranged, so that the adjustment of the space between the pressing wheel and the printing wheel is realized, the position of the pressing wheel is conveniently and stably adjusted, and the problem that the printing and dyeing treatment of base materials with different thickness sizes is inconvenient in the prior art is solved;
2. through solidification equipment and the louvre that sets up, realized carrying out the ventilation of dispelling the heat simultaneously to a plurality of solidification equipment, also be convenient for simultaneously to the angle of illumination of a plurality of LED lamps carry out regulation and control, make things convenient for the multi-angle to shine the processing, solved among the prior art solidification angle single, the problem that solidification efficiency is low.
Drawings
FIG. 1 is a schematic sectional view of an energy-efficient curing apparatus and process provided by the present invention;
FIG. 2 is a schematic sectional view of a curing device in the high-efficiency energy-saving curing apparatus and process provided by the present invention;
FIG. 3 is a schematic perspective view of an adjusting worm gear in the high-efficiency energy-saving curing apparatus and process provided by the present invention;
FIG. 4 is a schematic perspective view of an installation shell in the energy-efficient curing apparatus and process provided by the present invention;
FIG. 5 is a schematic perspective view of a limiting block in the high-efficiency energy-saving curing apparatus and process provided by the present invention;
FIG. 6 is a schematic sectional top view of a slide plate in the energy-efficient curing apparatus and process provided by the present invention;
FIG. 7 is an enlarged schematic view at A of FIG. 6 in accordance with the present invention;
fig. 8 is a schematic view of a work flow provided by the present invention.
The following are marked in the figure:
1. a body; 2. a transport mechanism; 3. a motor; 4. rotating the worm; 5. a printing wheel; 6. rotating the worm gear; 7. a pinch roller; 8. a regulating block; 9. a limiting block; 10. mounting a shell; 11. heat dissipation holes; 12. a curing device; 1201. a mounting frame; 1202. adjusting the worm; 1203. a motor; 1204. adjusting the worm gear; 1205. an LED lamp; 13. a protective cover; 14. a connecting rod; 15. a slide plate; 16. a chute; 17. a sliding block; 18. a limiting rod; 19. a through hole; 20. a limiting plate; 21. a nut; 22. a screw; 23. and (7) mounting the plate.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings. It is to be understood that the embodiments described are only a few embodiments of the present invention, and not all embodiments.
Thus, the following detailed description of the embodiments of the invention is not intended to limit the scope of the invention as claimed, but is merely representative of some embodiments of the invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It should be noted that the embodiments of the present invention and the features and technical solutions thereof may be combined with each other without conflict.
It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be further defined and explained in subsequent figures.
In the description of the present invention, it should be noted that the terms "upper", "lower", and the like refer to orientations or positional relationships based on those shown in the drawings, or orientations or positional relationships that are conventionally arranged when the products of the present invention are used, or orientations or positional relationships that are conventionally understood by those skilled in the art, and such terms are used for convenience of description and simplification of the description, and do not refer to or imply that the devices or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and the like are used merely to distinguish one description from another, and are not to be construed as indicating or implying relative importance.
Example 1:
as shown in fig. 1 and 4, the present embodiment provides an energy-efficient curing apparatus, which includes a machine body 1, a motor 3, a printing wheel 5, a pressing wheel 7 and a curing device 12, a conveying mechanism 2 is installed and connected to the upper end of the machine body 1, a rotating worm 4 is fixedly connected to the lower end of a rotating wheel of the conveying mechanism 2, a front rotating wheel of the conveying mechanism 2 is fixedly connected to the output end of the motor 3, the motor 3 is installed and connected to the upper end of the machine body 1, a rotating worm wheel 6 is fixedly connected to the front end and the rear end of the printing wheel 5, the rotating worm wheel 6 is rotatably connected to the inner wall of the machine body 1, the front end and the rear end of the pressing wheel 7 are both penetrated through the inside of an adjusting block 8, the pressing wheel 7 is slidably connected to the inner wall of the machine body 1, the curing device 12 is installed and connected to the inside of a mounting shell 10, and the mounting shell 10 is installed and connected to the inside of the machine body 1 through a mounting plate 23.
Example 2:
the scheme of example 1 is further described below in conjunction with specific working modes, which are described in detail below:
as shown in fig. 1 and fig. 4, the present embodiment provides an energy-efficient curing apparatus, which includes a machine body 1, a motor 3, a printing wheel 5, a pinch roller 7 and a curing device 12, wherein a transmission mechanism 2 is installed and connected inside the upper end of the machine body 1, a rotating worm 4 is fixedly connected to the lower end of a rotating wheel of the transmission mechanism 2, a front side rotating wheel of the transmission mechanism 2 is fixedly connected to the output end of the motor 3, the motor 3 is installed and connected on the upper end of the machine body 1, a rotating worm wheel 6 is fixedly connected to the front end and the rear end of the printing wheel 5, the rotating worm wheel 6 is rotatably connected to the inner wall of the machine body 1, the front end and the rear end of the pinch roller 7 are both penetrated inside an adjusting block 8, the pinch roller 7 is slidably connected to the inner wall of the machine body 1, the curing device 12 is installed and connected inside a mounting shell 10, and the mounting shell 10 is installed and connected inside the machine body 1 through a mounting plate 23.
As shown in fig. 1, in addition to the above-mentioned mode, in a preferred embodiment, the connection mode between the rotary worm 4 and the rotary worm wheel 6 is a meshing connection, the rotary worm 4 is symmetrically arranged in front and back with respect to the central axis of the printing wheel 5, and the lower end of the rotary worm 4 is fixedly connected with a connecting rod 14, so that the printing wheel 5 can be conveniently and stably rotated, and further, the substrate can be conveniently and stably subjected to the printing and dyeing treatment.
As shown in fig. 1, fig. 5 and fig. 6, as the preferred embodiment, on the basis of the above-mentioned mode, further, the outer surface integration welded connection of connecting rod 14 has stopper 9, and stopper 9 is equidistant setting on connecting rod 14, and the interval size between stopper 9 and the stopper 9 is not less than the thickness size of limiting plate 20 simultaneously, conveniently adjusts control to the position of regulating block 8, and then is convenient for adjust the position of fixed pinch roller 7, conveniently adjusts the interval of pinch roller 7 and printing wheel 5.
As shown in fig. 5 and fig. 6, in addition to the above-mentioned mode, further, both front and rear ends of the limiting plate 20 are connected with the limiting rods 18 in a penetrating manner, and the limiting rods 18 are fixedly connected inside the sliding plate 15, meanwhile, the middle part of the sliding plate 15 is provided with the through hole 19, the inside of the through hole 19 is connected with the connecting rod 14 in a penetrating manner, and the left end of the sliding plate 15 is fixedly connected with the adjusting block 8, so that the limiting plate 20 can be conveniently and stably adjusted in a sliding manner.
As shown in fig. 6 and 7, as a preferred embodiment, on the basis of the above-mentioned mode, further, the sliding slot 16 is opened at the front end of the sliding plate 15, and the sliding block 17 is slidably connected inside the sliding slot 16, and the sliding block 17 is in threaded connection with the front end of the limiting plate 20, and the sliding block 17 is in snap-fit connection with the middle circular groove of the sliding slot 16, so that the limiting plate 20 and the sliding block 17 are conveniently in threaded connection, and the sliding block 17 is conveniently snapped to the sliding slot 16 for limiting, and further, the adjusting block 8 is conveniently fixed.
Example 3:
the schemes of example 1 and example 2 are further described below in conjunction with specific working examples, which are described in detail below:
as shown in fig. 1 and 4, the present embodiment provides an energy-efficient curing apparatus, which includes a machine body 1, a motor 3, a printing wheel 5, a pressing wheel 7 and a curing device 12, a conveying mechanism 2 is installed and connected to the upper end of the machine body 1, a rotating worm 4 is fixedly connected to the lower end of a rotating wheel of the conveying mechanism 2, a front rotating wheel of the conveying mechanism 2 is fixedly connected to the output end of the motor 3, the motor 3 is installed and connected to the upper end of the machine body 1, a rotating worm wheel 6 is fixedly connected to the front end and the rear end of the printing wheel 5, the rotating worm wheel 6 is rotatably connected to the inner wall of the machine body 1, the front end and the rear end of the pressing wheel 7 are both penetrated through the inside of an adjusting block 8, the pressing wheel 7 is slidably connected to the inner wall of the machine body 1, the curing device 12 is installed and connected to the inside of a mounting shell 10, and the mounting shell 10 is installed and connected to the inside of the machine body 1 through a mounting plate 23.
As shown in fig. 2 and fig. 3, as a preferred embodiment, on the basis of the above manner, further, the curing device 12 includes an installation frame 1201, an adjusting worm 1202, a motor 1203, an adjusting worm 1204 and an LED lamp 1205, the adjusting worm 1202 is rotatably connected inside the installation frame 1201, the adjusting worm 1204 is engaged and connected to the lower side of the adjusting worm 1202, the adjusting worm 1204 is rotatably installed at the lower end of the installation frame 1201, the upper end of the adjusting worm 1202 is fixedly connected with an output end of the motor 1203, the motor 1203 is fixedly connected to the outer wall of the upper end of the installation frame 1201, the LED lamp 1205 is fixedly connected to the lower end of the adjusting worm 1204, and the LED lamp 1205 is conveniently installed and fixed.
As shown in fig. 1 and 4, as a preferred embodiment, in addition to the above-mentioned manner, the mounting frame 1201 is fixedly connected to the inner wall of the mounting shell 10, the heat dissipation hole 11 is formed in the upper end surface of the mounting shell 10, the screw rods 22 are fixedly connected to both the front end and the rear end of the mounting shell 10, and the protective cover 13 is fixedly connected to the lower end of the mounting shell 10, so as to facilitate the installation of the fixing and curing device 12.
As shown in fig. 2 and fig. 3, as a preferred embodiment, on the basis of the above manner, further, the lower end of the mounting frame 1201 is connected with an adjusting worm wheel 1204 in an equidistant rotating manner, and the adjusting worm wheel 1204 is in a semi-cylinder structure, so that the LED lamp 1205 can be conveniently rotated in multiple angles.
As shown in fig. 4, in addition to the above-mentioned mode, in a preferred embodiment, the screw 22 penetrates through the outer wall of the mounting plate 23, the screw 22 and the nut 21 are in threaded connection, and the mounting plate 23 is fixedly connected to the front and rear outer walls of the machine body 1 through bolts, so that the mounting shell 10 is conveniently and fixedly mounted, and the overhaul and the replacement are convenient.
Example 4:
the schemes of examples 1 and 2 are further described below in conjunction with specific working examples, which are described in detail below:
as shown in fig. 8, the present embodiment proposes an energy-efficient curing process, which includes the following steps:
A. spraying antistatic ink on a printing wheel 5 according to a set position and performing pre-photo-curing treatment, wherein the pre-photo-curing treatment adopts ultraviolet light with the intensity of 92W/cm and the wavelength of 315-400 nm to irradiate for 0.15-0.3 s;
B. the base material is tightly attached to the pressing wheel 7 to run for a certain distance before imprinting, and the base material is preheated by heating the pressing wheel 7, wherein the preheating temperature of the preheating treatment is 92-118 ℃;
C. the antistatic ink has certain viscosity with the binding surface of the substrate, is transferred to the preheated substrate under the action of pressure, and can be compared with the printing and dyeing conditions of the traditional method to draw a conclusion.
The working principle of the invention is as follows: specifically, when the high-efficiency energy-saving curing equipment is used, as shown in fig. 1, 5, 6 and 7, according to the thickness of a base material to be printed and dyed, the adjusting block 8 slides up and down on the connecting rod 14 fixedly connected with the limiting block 9, the position to be fixed is adjusted, the sliding block 17 slides on the limiting rod 18 through the limiting plate 20, the limiting plate 20 is clamped between the limiting block 9 and the limiting block 9, and then the sliding block 17 is in threaded connection with the limiting plate 20, so that the sliding block 17 is conveniently clamped at the circular groove in the middle of the sliding groove 16, the adjusting block 8 is conveniently installed and fixed, and the vertical sliding is avoided, and the use is influenced;
then, as shown in fig. 1 and 4, the curing device 12 is installed and connected inside the installation shell 10, then the lower end of the installation shell 10 is clamped and fixed with the protection cover 13, so that the curing device 12 is protected conveniently, meanwhile, the upper end surface of the installation shell 10 is provided with the heat dissipation hole 11, so that ventilation and heat dissipation are conveniently performed, the installation shell 10 is penetrated inside the installation plate 23 through the screw rod 22, the nut 21 is in threaded connection with the screw rod 22, so that the installation shell 10 is conveniently and fixedly connected to the installation plate 23, the installation plate 23 is installed and connected to the outer wall of the machine body 1 through the bolt, the curing device 12 is conveniently installed and fixed, irradiation curing treatment is conveniently performed, and the use is convenient;
combine fig. 1, fig. 2 and fig. 3 to show, turn on the switch of motor 1203, thereby be convenient for drive and adjust worm 1202 and rotate, it is connected with adjusting worm wheel 1204 meshing to adjust worm 1202, thereby be convenient for drive LED lamp 1205 and swing, LED lamp 1205 is at the equidistant installation of the inside of installation shell 10, thereby be convenient for carry out the processing of shining of multi-angle to printing wheel 5, conveniently improve the solidification area, also be convenient for improve the efficiency of solidification, convenient to use, this is exactly the work flow of energy-efficient solidification equipment.
An efficient energy-saving curing process comprises the following steps:
A. spraying antistatic ink on a printing wheel 5 according to a set position and performing pre-photo-curing treatment, wherein the pre-photo-curing treatment adopts ultraviolet light with the intensity of 92W/cm and the wavelength of 315-400 nm to irradiate for 0.15-0.3 s;
B. the base material is tightly attached to the pressing wheel 7 to run for a certain distance before imprinting, and the base material is preheated by heating the pressing wheel 7, wherein the preheating temperature of the preheating treatment is 92-118 ℃;
C. make antistatic ionization type printing ink and substrate binding face have certain stickness, on the good substrate of rendition to preheating under the effect of pressure.
The above embodiments are only used to illustrate the present invention and not to limit the technical solutions described in the present invention, and although the present invention has been described in detail in the present specification with reference to the above embodiments, the present invention is not limited to the above specific embodiments, and therefore, any modifications or equivalents of the present invention may be made; all such modifications and variations are intended to be included herein within the scope of this disclosure and the appended claims.
Claims (10)
1. The utility model provides an energy-efficient curing equipment, includes organism (1), motor (3), printing wheel (5), pinch roller (7) and solidification equipment (12), its characterized in that, the upper end internally mounted connection of organism (1) has transport mechanism (2), and the runner lower extreme fixedly connected with of transport mechanism (2) rotates worm (4), the front side runner of the output fixedly connected with transport mechanism (2) of motor (3), and motor (3) the erection joint is in the upper end of organism (1), the equal fixedly connected with of front and back end of printing wheel (5) rotates worm wheel (6), and rotates worm wheel (6) and rotate the swing joint on the inner wall of organism (1), the front and back end of pinch roller (7) all runs through the inside at regulating block (8), and pinch roller (7) is swing joint on the inner wall of organism (1), solidification equipment (12) erection joint is in the inside of installation shell (10), and installation shell (10) passes through the inside of mounting panel (23) erection joint in organism (1).
2. An efficient energy-saving curing apparatus as claimed in claim 1, wherein the connection between the rotating worm (4) and the rotating worm wheel (6) is a mesh connection, the rotating worm (4) is symmetrically arranged in front and back with respect to the central axis of the printing wheel (5), and the lower end of the rotating worm (4) is fixedly connected with a connecting rod (14).
3. The efficient energy-saving curing equipment as claimed in claim 2, wherein the integrated welding connection of the outer surface of the connecting rod (14) is provided with the limiting blocks (9), the limiting blocks (9) are arranged on the connecting rod (14) at equal intervals, and the interval between the limiting blocks (9) and the limiting blocks (9) is not smaller than the thickness of the limiting plates (20).
4. The efficient energy-saving curing equipment as claimed in claim 3, wherein the front end and the rear end of the limiting plate (20) are both connected with a limiting rod (18) in a penetrating manner, the limiting rod (18) is fixedly connected inside the sliding plate (15), meanwhile, a through hole (19) is formed in the middle of the sliding plate (15), the connecting rod (14) is connected inside the through hole (19) in a penetrating manner, and the adjusting block (8) is fixedly connected to the left end of the sliding plate (15).
5. The high-efficiency energy-saving curing equipment as claimed in claim 4, wherein the front end of the sliding plate (15) is provided with a sliding chute (16), the sliding chute (16) is connected with a sliding block (17) in a sliding manner, the sliding block (17) is connected with the front end of the limiting plate (20) in a threaded manner, and the sliding block (17) is connected with the middle circular groove of the sliding chute (16) in a clamping manner.
6. The efficient energy-saving curing device as claimed in claim 1, wherein the curing device (12) comprises a mounting frame (1201), an adjusting worm (1202), a motor (1203), an adjusting worm wheel (1204) and an LED lamp (1205), the adjusting worm (1202) is rotatably connected to the inside of the mounting frame (1201), the adjusting worm wheel (1204) is meshed and connected to the lower side of the adjusting worm (1202), the adjusting worm wheel (1204) is rotatably mounted at the lower end of the mounting frame (1201), the upper end of the adjusting worm (1202) is fixedly connected with an output end of the motor (1203), the motor (1203) is fixedly connected to the outer wall of the upper end of the mounting frame (1201), and the LED lamp (1205) is fixedly connected to the lower end of the adjusting worm wheel (1204).
7. The efficient energy-saving curing device according to claim 6, wherein the mounting frame (1201) is fixedly connected to the inner wall of the mounting shell (10), the upper end surface of the mounting shell (10) is provided with heat dissipation holes (11), the front end and the rear end of the mounting shell (10) are both fixedly connected with screws (22), and the lower end of the mounting shell (10) is fixedly connected with the protective cover (13).
8. The efficient energy-saving curing device as claimed in claim 6, wherein the lower end of the mounting frame (1201) is rotatably connected with an adjusting worm gear (1204) at equal intervals, and the adjusting worm gear (1204) is in a semi-cylinder structure.
9. An efficient energy-saving curing apparatus as claimed in claim 7, wherein the screw (22) penetrates through the outer wall of the mounting plate (23), the screw (22) and the nut (21) are in threaded connection, and the mounting plate (23) is fixedly connected to the front and rear outer walls of the machine body (1) through bolts.
10. An energy-efficient curing process according to any one of claims 1 to 9, comprising the steps of:
A. spraying antistatic ink on a printing wheel (5) according to a set position and carrying out pre-photocuring treatment, wherein the pre-photocuring treatment adopts ultraviolet light with the intensity of 92W/cm and the wavelength of 315-400 nm, and the irradiation is carried out for 0.15-0.3 s;
B. the base material is tightly attached to the pressing wheel (7) to run for a certain distance before imprinting, and the base material is preheated by heating the pressing wheel (7), wherein the preheating temperature of the preheating treatment is 92-118 ℃;
C. the antistatic ink has certain viscosity with the binding surface of the substrate, is transferred to the preheated substrate under the action of pressure, and can be compared with the printing and dyeing conditions of the traditional method to draw a conclusion.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202210958393.1A CN115302946A (en) | 2022-08-09 | 2022-08-09 | Efficient energy-saving curing equipment and process |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202210958393.1A CN115302946A (en) | 2022-08-09 | 2022-08-09 | Efficient energy-saving curing equipment and process |
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Application publication date: 20221108 |