CN115293296B - Mechanical equipment fault positioning optimization method and system - Google Patents
Mechanical equipment fault positioning optimization method and system Download PDFInfo
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Abstract
The invention discloses a method and a system for optimizing fault location of mechanical equipment, and belongs to the field of fault location of mechanical equipment. The method comprises the following steps: acquiring a normal distribution density function and accumulated working time of the service life obeying of each mechanical piece, and taking a certain working period of mechanical equipment as task time; in the task time, performing integral calculation on the normal distribution density function obeyed by the service life of each mechanical part to obtain the fault probability of each mechanical part in the task time; calculating the conditional probability of the faults of the mechanical parts in the task time according to the probability of the faults of the mechanical parts in the task time; sorting the conditional probability of the faults of the mechanical parts in the task time in a descending order, and obtaining the arrangement of the mechanical part numbers corresponding to the sorting result, namely the optimized fault positioning scheme; and sequentially checking the states of the mechanical parts according to the optimized fault positioning scheme until the mechanical part with the fault is found out. The invention can check the number of mechanical parts as little as possible to complete fault location.
Description
Technical Field
The invention belongs to the field of mechanical equipment fault location, and particularly relates to a mechanical equipment fault location optimization method and system.
Background
After the equipment fails, generally, the equipment needs to perform fault location and then perform repair work. By fault location is meant finding the failed component that is the cause of the fault. When there are multiple possible causes behind a fault, there are multiple fault checking orders, and the time spent by different fault checking orders is generally different, since it involves checking the status of multiple components one after another (until a failed component is found).
In engineering, the service life of a mechanical part generally follows a normal distribution rule, such as: collector rings, gearboxes, reducers, etc. for describing failures due to wear, etc. Normal mechanical parts mean that the service life follows normal distributionMechanical part of, density function ofWherein, in the process,the physical meaning of (a) is the life mean,the physical meaning of (1) is lifetime root variance, which describes the degree of concentration and dispersion of lifetimes around the mean.
When the state of the mechanical part is checked, the complicated disassembly, measurement, final assembly recovery and the like are usually involved, so that how to optimize the checking sequence of the relevant mechanical parts during fault positioning and check the relevant mechanical parts as few as possible has great value for the actual equipment maintenance work. At present, the inspection sequence of fault location is gradually optimized mainly by means of experience accumulated by maintenance personnel and certain optimization principles. For example, "the priority inspection that most likely fails" is a common optimization principle, but how to accurately quantify this possibility is a problem that cannot be solved well, and a maintenance person often only can roughly estimate the size of the possibility that each mechanical part fails by experience, so that the optimized inspection order often cannot achieve the effect of completing fault location with the least inspection workload.
Disclosure of Invention
In view of the drawbacks and needs of the prior art, it is an object of the present invention to provide a method and a system for fault location optimization of mechanical equipment, which aim to solve the problem that a fault location solution with a minimum number of inspection machines cannot be reliably obtained.
In order to achieve the above object, in a first aspect, the present invention provides a method for optimizing fault location of mechanical equipment, where the mechanical equipment includes multiple mechanical components, the lifetimes of the mechanical components all conform to a normal distribution, at most one mechanical component fails at any time in a whole mission time, the order of status check of each mechanical component is independent and irrelevant during troubleshooting, and the disassembly complexity of each mechanical component is consistent during troubleshooting, the method including:
s1, acquiring a normal distribution density function and accumulated working time obeyed by the service life of each mechanical piece, and taking a certain working period of mechanical equipment as task time;
s2, in the task time, calculating the normal distribution density function integral subject to the service life of each mechanical part by combining the accumulated working time of each mechanical part to obtain the fault probability of each mechanical part in the task time;
s3, calculating the conditional probability of the faults of the mechanical parts in the task time according to the probability of the faults of the mechanical parts in the task time;
s4, sorting the conditional probabilities of the mechanical parts which have faults in the task time in a descending order, and arranging the mechanical part numbers corresponding to the sorting result, namely the optimized fault positioning scheme;
and S5, sequentially checking the states of the mechanical parts according to the optimized fault positioning scheme until the mechanical part with the fault is found out.
Preferably, step S2 comprises the following sub-steps:
When the temperature is higher than the set temperatureWhen the temperature of the water is higher than the set temperature,
wherein, the first and the second end of the pipe are connected with each other,the number of mechanical pieces is indicated and,indicating mechanical partsThe conditional probability of (a) of (b),indicating mechanical partsThe average value of the life of (a),indicating mechanical partsThe variance of the lifetime root of (a),indicating mechanical partsThe accumulated working time of (2);
Preferably, the conditional probability of each mechanical part failing during the mission timeThe calculation formula of (a) is as follows:
preferably, the method further comprises:
after the optimized fault positioning scheme is obtained, the average number of the inspection machines of the fault positioning scheme is calculated:
Wherein, the first and the second end of the pipe are connected with each other,sorting the results in descending order for the conditional probability of each mechanical part failing within the mission time,to representTo (1)And (4) each element.
In order to achieve the above object, in a second aspect, the present invention provides a system for optimizing fault location of mechanical equipment, including: comprises a processor and a memory; the processor is used for storing computer execution instructions; the processor is configured to execute the computer-executable instructions such that the method of the first aspect is performed.
Generally, by the above technical solution conceived by the present invention, the following beneficial effects can be obtained:
the invention provides a method and a system for optimizing the fault location of mechanical equipment, which calculate the fault probability of each mechanical part in the task time through integration, further calculate the fault conditional probability of each mechanical part in the task time, sort the fault conditional probability of each mechanical part in the task time in a descending order, and arrange the mechanical part numbers corresponding to the sorting result, namely the optimized fault location scheme, thereby realizing the purpose of checking the number of the mechanical parts as little as possible to complete the fault location, and the corresponding average number of the checked mechanical parts is beneficial to determining the number of maintenance personnel, repair tools, maintenance man hours and the like in the maintenance management work.
Drawings
Fig. 1 is a flowchart of a method for optimizing fault location of mechanical equipment according to an embodiment of the present invention.
Fig. 2 is a schematic diagram of a simulation verification result according to an embodiment of the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and do not limit the invention. In addition, the technical features involved in the embodiments of the present invention described below may be combined with each other as long as they do not conflict with each other.
The mechanical equipment comprises a plurality of mechanical parts, the service lives of the mechanical parts are in normal distribution, at most one mechanical part fails at any time in the whole task time, the state inspection sequence of each mechanical part is independent and irrelevant during troubleshooting, and the disassembly complexity is consistent during troubleshooting of each mechanical part. Fig. 1 is a flowchart of a method for optimizing fault location of mechanical equipment according to an embodiment of the present invention. As shown in fig. 1, the method includes:
s1, obtaining a normal distribution density function and accumulated working time of the service life obeying of each mechanical piece, and taking a certain working period of the mechanical equipment as task time.
The 5 conventions of the present invention:
(1) An apparatus is composed of a plurality of mechanical members, and for convenience of description, the life of each mechanical member is described in terms of time.
(2) At any one time, at most 1 mechanical piece failed. When a certain mechanical part breaks down, the normal work of equipment can be influenced, certain fault phenomena can occur to the equipment, and repair work needs to be carried out at the moment.
(3) When fault location is carried out, the order of state checking on the mechanical parts is independent and irrelevant, namely: there are no special requirements to the inspection sequence, such as "the mechanical part a must be inspected first and then the mechanical part B".
(4) The known life distribution rule of each mechanical part, the accumulated working time of each mechanical part and the time to execute the task can be any working period.
(5) And the disassembling complexity is consistent when all mechanical parts are subjected to troubleshooting.
Dependent variables of the inventionThe convention is as follows: number of machines is recorded(ii) a Mechanical part number is noted(ii) a Mechanical partObeys normal distribution(ii) a Mechanical pieceIs recorded as the cumulative operating time(ii) a Task time is recorded as。
And S2, in the task time, calculating the normal distribution density function integral subject to the service life by combining the accumulated working time of each mechanical part, and obtaining the fault probability of each mechanical part in the task time.
Preferably, step S2 comprises the following sub-steps:
when the temperature is higher than the set temperatureWhen the utility model is used, the water is discharged,
wherein the content of the first and second substances,the number of mechanical pieces is indicated and,indicating mechanical partsThe conditional probability of (a) of (b),indicating mechanical partsThe average value of the life of (a),indicating mechanical partsLife root variance of,Indicating mechanical partsThe accumulated operating time of (2).
And S3, calculating the conditional probability of the faults of the mechanical parts in the task time according to the probability of the faults of the mechanical parts in the task time.
Preferably, the conditional probability of each mechanical part failing during the mission timeThe calculation formula of (c) is as follows:
and S4, sequencing the conditional probabilities of the mechanical parts which have faults within the task time in a descending order, and arranging the mechanical part numbers corresponding to the sequencing results, namely the optimized fault positioning scheme.
To arrayThe elements in the Chinese character are obtained by sequencing from big to smallArray ofThe sorted numbers form an array,The physical meaning of (1) is an inspection sequence consisting of the serial numbers of all mechanical parts, and is an optimized fault positioning scheme.
And S5, sequentially checking the states of the mechanical parts according to the optimized fault positioning scheme until the mechanical part with the fault is found out.
Preferably, the method further comprises:
after the optimized fault positioning scheme is obtained, the average number of the inspection machines of the fault positioning scheme is calculated:
Wherein, the first and the second end of the pipe are connected with each other,sorting the results in descending order for the conditional probability of each mechanical part failing within the mission time,representTo (1)And (4) each element.
The invention provides a mechanical equipment fault positioning optimization system, which comprises: comprises a processor and a memory; the processor is used for storing computer execution instructions; the processor is used for executing the computer-executable instructions so as to execute the method.
The embodiment is as follows: it is known that a mechanical device is composed of 5 mechanical parts, and the relevant information of each mechanical part is shown in table 1, i.e. a task is to be performed for 150 hours. By adopting the method, a fault positioning scheme after the component has faults is designed, and the inspection sequence of the related mechanical parts and the average mechanical part inspection number required for completing fault positioning are calculated.
TABLE 1 information about mechanical parts
1) Traversing and calculating the fault probability of each mechanical partThe mechanical parts 1 to 5 have the following failure probabilities: 0.033, 0.017, 0.399, 0.010 and 0.539.
2) Traversing and calculating the conditional probability of each mechanical part failingMechanical parts 1 to 5, the conditional probabilities of the mechanical parts are respectively: 0.03, 0.02, 0.40, 0.01 and 0.54.
3) To arrayThe elements in the Chinese are obtained by sorting from big to small[0.54 0.40 0.03 0.02 0.01]The serial numbers of the mechanical parts corresponding to the sequence form an array[5 3 1 2 4]Namely: the optimized fault location scheme is that the states of the mechanical parts are checked according to the sequence of the mechanical parts 5, the mechanical parts 3, the mechanical parts 1, the mechanical parts 2 and the mechanical parts 4 until the fault reason is found.
A simulation model can be established to verify the correctness of the method, and the simulation model is briefly described as follows:
(1) GeneratingA random number,,Compliant mechanical memberThe life distribution rule of (2) and allIf true, the remaining life of each mechanical part。
(3) If it isIf the fault location scheme is established, the simulation is effective, the position of the fault mechanical part in the fault location scheme is searched, and the position serial number is recorded asThen, the common check is carried out in the present simulation fault locationA mechanical member.
After a large number of simulations, the mean value of the number of fault location inspection mechanical parts can be obtained by statistics.
The number of all fault locating schemes of the above embodiment is 120. By adopting the simulation model, the average value of the number of the 120 inspection machines can be simulated. Fig. 2 is a schematic diagram of a simulation verification result according to an embodiment of the present invention. As shown in fig. 2, the maximum number of the inspection mechanisms is 4.43, and the minimum number of the inspection mechanisms is 1.57, which is very consistent with the optimal solution result 1.56 of the method of the present invention, and the optimization effect of the method of the present invention is obvious.
A large number of simulation verification results show that: the method can comprehensively consider the influences of the factors such as the reliability of equipment (the service life distribution rule of each mechanical part), the health state of the equipment (accumulated working time), the task time and the like, the obtained optimization scheme can obviously reduce the number of the detected mechanical parts, and the heavier mechanical part detection work caused by an unreasonable fault positioning scheme is effectively avoided.
It will be understood by those skilled in the art that the foregoing is only a preferred embodiment of the present invention, and is not intended to limit the invention, and that any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the scope of the present invention.
Claims (4)
1. The mechanical equipment fault positioning optimization method is characterized in that the mechanical equipment comprises a plurality of mechanical parts, the service lives of the mechanical parts are all in accordance with normal distribution, at most one mechanical part fails at any time in the whole task time, the sequence of state inspection of each mechanical part is independent and irrelevant during troubleshooting, and the disassembly complexity of each mechanical part is consistent during troubleshooting, and the method comprises the following steps:
s1, acquiring a normal distribution density function and accumulated working time obeyed by the service life of each mechanical piece, and taking a certain working period of mechanical equipment as task time;
s2, in the task time, the cumulative working time of each mechanical part is combined, and the normal distribution density function integral subject to the service life of each mechanical part is calculated to obtain the fault probability of each mechanical part in the task time;
s3, calculating the conditional probability of the faults of the mechanical parts in the task time according to the probability of the faults of the mechanical parts in the task time;
s4, sorting the conditional probabilities of the mechanical parts which have faults in the task time in a descending order, and arranging the mechanical part numbers corresponding to the sorting result, namely the optimized fault positioning scheme;
s5, sequentially checking the states of the mechanical parts according to the optimized fault positioning scheme until the mechanical parts with faults are found out;
step S2 includes the following substeps:
When the temperature is higher than the set temperatureWhen the temperature of the water is higher than the set temperature,;
wherein the content of the first and second substances,the number of mechanical pieces is indicated and,indicating mechanical partsThe conditional probability of (2) is determined,indicating mechanical partsThe average value of the life of (a),indicating mechanical partsThe variance of the root of life of (c),indicating mechanical partsThe accumulated working time of (2);
3. the method of claim 1, further comprising:
after the optimized fault positioning scheme is obtained, the average number of the inspection machines of the fault positioning scheme is calculated:
4. A mechanical device fault localization optimization system, comprising: comprises a processor and a memory;
the processor is used for storing computer execution instructions;
the processor is configured to execute the computer-executable instructions to cause the method of any of claims 1 to 3 to be performed.
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