CN115285907A - High-speed vacuum cap screwing machine - Google Patents

High-speed vacuum cap screwing machine Download PDF

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Publication number
CN115285907A
CN115285907A CN202210346538.2A CN202210346538A CN115285907A CN 115285907 A CN115285907 A CN 115285907A CN 202210346538 A CN202210346538 A CN 202210346538A CN 115285907 A CN115285907 A CN 115285907A
Authority
CN
China
Prior art keywords
bottle
vacuum
cap
screwing
speed
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202210346538.2A
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Chinese (zh)
Inventor
刘宇学
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shanghai Decai Packaging Machinery Co ltd
Original Assignee
Shanghai Decai Packaging Machinery Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shanghai Decai Packaging Machinery Co ltd filed Critical Shanghai Decai Packaging Machinery Co ltd
Priority to CN202210346538.2A priority Critical patent/CN115285907A/en
Publication of CN115285907A publication Critical patent/CN115285907A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B67OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67BAPPLYING CLOSURE MEMBERS TO BOTTLES JARS, OR SIMILAR CONTAINERS; OPENING CLOSED CONTAINERS
    • B67B3/00Closing bottles, jars or similar containers by applying caps
    • B67B3/02Closing bottles, jars or similar containers by applying caps by applying flanged caps, e.g. crown caps, and securing by deformation of flanges
    • B67B3/06Feeding caps to capping heads
    • B67B3/062Feeding caps to capping heads from a magazine
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B31/00Packaging articles or materials under special atmospheric or gaseous conditions; Adding propellants to aerosol containers
    • B65B31/04Evacuating, pressurising or gasifying filled containers or wrappers by means of nozzles through which air or other gas, e.g. an inert gas, is withdrawn or supplied
    • B65B31/06Evacuating, pressurising or gasifying filled containers or wrappers by means of nozzles through which air or other gas, e.g. an inert gas, is withdrawn or supplied the nozzle being arranged for insertion into, and withdrawal from, the mouth of a filled container and operating in conjunction with means for sealing the container mouth
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B67OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
    • B67BAPPLYING CLOSURE MEMBERS TO BOTTLES JARS, OR SIMILAR CONTAINERS; OPENING CLOSED CONTAINERS
    • B67B3/00Closing bottles, jars or similar containers by applying caps
    • B67B3/20Closing bottles, jars or similar containers by applying caps by applying and rotating preformed threaded caps

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Dispersion Chemistry (AREA)
  • Sealing Of Jars (AREA)

Abstract

The invention discloses a high-speed vacuum cap screwing machine, and relates to the field of vacuum packaging of glass bottles. The high-speed vacuum cap screwing machine comprises a bottle cap storehouse, a cap conveying belt, a cap arranging mechanism, a bottle cap slideway, a cap buckling mechanism, a pre-screwing mechanism, a vacuum rotary disc, a bottle holding mechanical arm, a vacuum chamber, an indicating meter, a vacuumizing device, a cap screwing friction disc, a cap screwing gear combination, a bottle discharging device and the like which are connected in sequence, and a rack for mounting items, wherein each part of the whole machine is arranged on the rack; the vacuum cap screwing part is provided with a central combined distribution valve for controlling the vacuum pumping and cap screwing of each vacuum chamber. The invention has stable operation, low noise in working and high production efficiency.

Description

High-speed vacuum cap screwing machine
Technical Field
The invention relates to the field of vacuum packaging, in particular to vacuum screwing equipment for glass bottle caps.
Background
In the aspect of food vacuum packaging, two methods are available for obtaining vacuum, one is to utilize the characteristic that air expands with heat and contracts with cold, heat food or heat air at the previous moment of screwing a cap, then screw the cap rapidly, when the air in the bottle isolated from the outside is cooled, vacuum with low pressure is naturally formed in the bottle, the vacuum degree obtained by the method is low, and meanwhile, because some devices use steam for heating, the product is additionally added with moisture, and the quality of the food with high moisture requirement on some products can be reduced; the other way is to use a vacuum pump to pump air in a specific space, so that the air in a local space is thin, and the required vacuum is achieved, and the device is reserved with an inlet and an outlet of a packaging bottle, so the vacuum pumping way needs a careful design, but a better way is not provided all the time, and manufacturers without research and development ability directly pump vacuum at a screw-on station by using the fact that the communication between an inlet and an outlet of a bottle mouth and the outside is neglected, so the product supply market with obvious defects is produced, and great troubles are brought to users.
Disclosure of Invention
The invention aims to solve the problems of how to fasten a bottle cap of a bottle to be vacuumized, how to smoothly enter a vacuum chamber, how to seal and vacuumize the vacuum chamber, and how to fasten and smoothly move out the bottle to be vacuumized, and provides a high-speed vacuum cap screwing machine. The invention has the advantages of good sealing performance, stable operation, low noise during working and high production efficiency.
The invention is realized by the following steps: the high-speed vacuum cap screwing machine comprises a bottle cap storehouse, a bottle conveying belt, a cap sorting mechanism, a bottle cap slideway, a cap fastening and pre-screwing mechanism and an automatic vacuum and screwing mechanism, wherein the cap fastening and pre-screwing mechanism comprises a rotary disc and a bottle holding mechanical arm, the automatic vacuum and screwing mechanism comprises a vacuum chamber, an indicator, a vacuumizing device, a cap screwing friction disc, a cap screwing gear combination, a bottle discharging device and the like, and a rack for mounting items; the vacuum cap screwing part is provided with a central combined distribution valve for controlling the vacuum pumping and cap screwing of each vacuum chamber.
The cap arranging mechanism of the high-speed vacuum cap screwing machine is provided with a mechanism which combines two sensors to judge the direction of the bottle caps and eliminates the bottle caps in the opposite directions by compressed air.
The high-speed vacuum cap screwing machine is characterized in that magnetic materials are uniformly distributed below a conveyor belt, so that a bottle cap which adsorbs a tinplate material is tightly attached to the conveyor belt to be forwards lifted.
The high-speed vacuum cap screwing machine is characterized in that the tail end of the cap arranging mechanism is provided with a bottle cap overturning box which rotates by nearly 90 degrees and enters a bottle cap slideway, the slideway is also provided with a sensor for controlling the number of bottle caps on the slideway, and if the control quantity is exceeded, the conveying belt and the cap arranging mechanism stop running.
The high-speed vacuum cap screwing machine is characterized in that the cap buckling mechanism is provided with a cap controller for controlling the cap, and adjustable spring pieces are arranged on the two sides and the upper part of the mouth of the cap controller for controlling the force of the cap.
The high-speed vacuum cap screwing machine is characterized in that the pre-screwing device is provided with a magnet and damping glue, and when the bottle moves around the circumference by the driving plate driven by the divider, the bottle cap is positively screwed on the bottle opening under the combined action of three forces.
The high-speed vacuum cap screwing machine is characterized in that the pre-screwing device is also provided with a tension belt for sticking the bottle and the driving plate together.
The high-speed vacuum cap screwing machine is characterized in that the vacuum rotary disc comprises a vacuum-pumping rotary disc and a cap-buckling rotary disc which are meshed to rotate, a group of vacuum-pumping stations are arranged on the vacuum-pumping rotary disc along the circumference, and each vacuum station is provided with an independent vacuum-pumping valve, a gland cylinder, a cap-screwing friction disc, a bottle-holding manipulator and a gear.
The high-speed vacuum cap screwing machine is characterized in that a fixed shaft seat is arranged in the middle of a vacuumizing rotary table, and a distribution valve is arranged on the shaft seat and used for distributing compressed air used by an air cylinder and negative pressure used for vacuumizing.
The high-speed vacuum cap screwing machine is characterized in that an axial cam is further arranged on a fixed shaft seat of the vacuumizing turntable and used for controlling the lifting of the vacuum chamber.
The gear on each vacuum chamber of the high-speed vacuum cap screwing machine is meshed with an inner meshing rack, after each vacuum chamber is vacuumized, the upper gear is meshed with the rack, and the bottle cap of the vacuumized bottle is screwed under the action of rotary motion, so that the vacuum in the bottle is maintained.
In the high-speed vacuum cap screwing machine, a bottle outlet station is arranged in a plurality of stations of the vacuumizing rotary disc, a guide rod is arranged in the bottle outlet station, and bottles which are vacuumized and screwed are discharged from the position to enter a bottle outlet conveyor under the action of the guide rod and are conveyed to the next working procedure.
The high-speed vacuum cap screwing machine needs to complete a series of working processes, bottle caps in the high-speed vacuum cap screwing machine are straightened into the bottle caps arranged in a certain direction from an unordered bottle cap bin, then the bottle caps are conveyed to a cap buckling station and are correctly buckled in place, so that the work of positioning the bottle caps is completed, and then the problem of vacuum cap screwing is solved.
Considering that the tinplate caps are used in the industry at present, the magnets are arranged below the belt of the belt conveyor by utilizing the property that the tinplate can be attracted by the magnets, the caps are lifted by utilizing the belt and are conveyed to a capping station by utilizing the cap direction judging mechanism arranged on the belt, the caps arranged in a certain direction are correctly capped on the bottle mouth by utilizing the action of the magnets again, and in order to prevent the caps from being possibly displaced when moving, prerotation is added to prevent the caps from being displaced due to transfer.
After the pre-rotated bottle is transferred to the vacuumized turntable, the central fixed shaft is designed and configured, a cam and an air path distribution valve are installed on the central fixed shaft, the cam is used for solving the opening and closing of the vacuum chamber, and the air path distribution valve is used for distributing air consumption requirements of each station, including positive pressure and negative pressure, so that vacuumization and bottle cap screwing are realized.
Drawings
FIG. 1 is a front perspective view of the present invention;
FIG. 2 is a side perspective view of the present invention.
Detailed Description
The high-speed vacuum cap screwing machine, see fig. 1 and 2, comprises a bottle cap storehouse 1, a bottle conveying belt 2, a cap arranging mechanism 3, a bottle cap slideway 4, a cap buckling and pre-screwing mechanism 5 and an automatic vacuum and screwing mechanism 6, wherein the cap buckling and pre-screwing mechanism comprises a rotary disc 51, a bottle holding mechanical arm, the automatic vacuum and screwing mechanism 6 comprises a vacuum chamber 7, an indicator, a vacuumizing device, a cap screwing friction disc, a cap screwing gear combination, a bottle discharging device 14 and the like and a rack 15 for mounting items, all the parts are arranged on one rack, and the cap arranging part is provided with a conveyor 31 for conveying bottle caps and a mechanism for judging the directions of the bottle caps by using compressed air and sensor combination through a PLC (programmable logic controller); the vacuum cap screwing part is provided with a central combined distribution valve for controlling the vacuum pumping and cap screwing of each vacuum chamber.
The cap arranging mechanism of the high-speed vacuum cap screwing machine is provided with a mechanism for judging the direction of a bottle cap by utilizing the combination of two sensors and removing the bottle cap in the opposite direction by using compressed air, and meanwhile, in order to ensure that equipment can damage the equipment due to faults, the two sensors are combined to check whether the bottle cap in the opposite direction can pass through the cap arranging mechanism without being detected, and if the condition occurs, an alarm is given or the machine is stopped.
In order to effectively lift the bottle caps by the cap arranging mechanism 3, the high-speed vacuum cap screwing machine uniformly arranges the magnet blocks or the soft magnetic belts 32 below the conveyor belt so as to ensure that the bottle caps can be tightly attached to the conveyor belt and lifted by the conveyor belt when the bottle caps move forwards along the conveyor belt.
In the high-speed vacuum cap screwing machine, the bottle caps sent out by the cap arranging mechanism pass through the bottle cap overturning box 33 and rotate by nearly 90 degrees to enter the bottle cap slide way. And meanwhile, in order to ensure that the bottle caps meet the capping requirement of the whole capping machine, a sensor is also arranged on the slide way and used for controlling the number of the bottle caps on the slide way, if the number of the bottle caps exceeds the control amount, the bottle cap conveyor stops running, and otherwise, the bottle cap conveyor starts to deliver the caps.
When the bottle cap is delivered to the capping position of the cap screwing machine, the cap controller controls the bottle cap, and adjustable spring pieces are arranged on two sides and the upper part of the mouth of the cap controller to control the force of the bottle cap.
The high-speed vacuum cap screwing machine is characterized in that after a bottle cap is buckled on a bottle opening, in order to ensure that the bottle cap is buckled with a regular bottle opening thread, the cap screwing machine is provided with a bottle cap pre-screwing device, a magnet and damping glue are arranged on the pre-screwing device, and when a driving plate driven by a divider moves around the circumference, a bottle is positively screwed on the bottle opening under the combined action of three forces.
The high-speed vacuum cap screwing machine is also provided with a tension belt for sticking the bottle and the driving plate together in order to ensure the reasonable contact between the driving plate and the bottle.
The automatic vacuum and screwing mechanism 6 of the high-speed vacuum cap screwing machine is provided with a rotary table 61 for vacuumizing and a cap-buckling rotary table which are meshed to rotate, the vacuumizing rotary table is provided with a plurality of vacuumizing stations 62, and each vacuumizing station is provided with an independent vacuumizing valve, a gland cylinder, a cap screwing friction disc, a bottle holding manipulator and a gear.
In the high-speed vacuum cap screwing machine, a fixed shaft seat 63 is arranged in the middle of a vacuumizing rotary disc, and a distribution valve is arranged on the shaft seat and used for distributing compressed air used by an air cylinder and negative pressure used for vacuumizing.
The high-speed vacuum cap screwing machine is characterized in that an axial cam is further arranged on a fixed shaft seat of the vacuumizing turntable and used for controlling the lifting of the vacuum chamber.
The gear on each vacuum chamber of the high-speed vacuum cap screwing machine is meshed with an inner meshing rack, after each vacuum chamber is vacuumized, the upper gear is meshed with the rack, and the bottle cap of the vacuumized bottle is screwed under the action of rotary motion, so that the vacuum in the bottle is maintained.
According to the high-speed vacuum cap screwing machine, one bottle outlet station is arranged in a plurality of stations of the vacuumizing rotary disc, a guide rod is arranged at the bottle outlet station, and bottles which are vacuumized and screwed are discharged from the position to enter a bottle outlet conveyor under the action of the guide rod and are conveyed to the next procedure to meet the requirement of vacuum cap screwing.
Therefore, the invention has good sealing performance, stable operation, low noise in working, capacity of processing 60-90 pieces per minute and high production efficiency.

Claims (10)

1. High-speed vacuum spiral cover machine, including bottle lid storehouse, send the lid conveyer belt, reason lid mechanism, bottle lid slide, buckle closure mechanism, the mechanism of prewhirling, vacuum carousel, embrace a bottle manipulator, real empty room and instruction list, evacuating device, spiral cover friction disc, spiral cover gear combination, go out the frame of bottle device etc. and installation project that connect gradually, its characterized in that: all parts of the whole machine are arranged on a rack, and the cap sorting mechanism is provided with a conveyor for conveying the bottle caps and a mechanism for judging the directions of the bottle caps by using compressed air and a sensor combination through a PLC (programmable logic controller); the vacuum cap screwing part is provided with a central combined distribution valve for controlling the vacuum pumping and cap screwing of each vacuum chamber.
2. The high-speed vacuum capping machine of claim 1, wherein: the cap arranging mechanism is provided with a mechanism which is formed by combining two sensors to judge the direction of the bottle caps and reject the bottle caps in the opposite direction through compressed air.
3. The high-speed vacuum capping machine of claim 1, wherein: and magnetic materials are uniformly arranged under the conveyor belt so as to attract the bottle caps made of tinplate materials to cling to the conveyor belt to move forwards and lift.
4. The high-speed vacuum capping machine of claim 1, wherein: the tail end of the cap arranging mechanism is provided with a cap overturning box which rotates by nearly 90 degrees and enters a cap slideway, the slideway is also provided with a sensor for controlling the number of caps on the slideway, and if the number exceeds the control value, the conveying belt and the cap arranging mechanism stop running.
5. The high-speed vacuum capping machine of claim 1, wherein: the cover buckling mechanism is provided with a cover controller for controlling the bottle cover, and adjustable spring pieces are arranged on the two sides and the upper part of the mouth of the cover controller for controlling the strength of the bottle cover.
6. The high-speed vacuum capping machine of claim 1, wherein: the pre-rotation device is provided with a magnet and damping glue, and when the bottle moves around the circumference by a driving plate driven by the divider, the bottle cap is rotated on the bottle mouth positively under the combined action of three forces; the pre-rotation device is also provided with a tension belt for attaching the bottle and the drive plate together.
7. The high-speed vacuum capping machine of claim 1, wherein: the vacuum rotary table comprises a vacuum-pumping rotary table and a cover-fastening rotary table which are meshed to rotate, a group of vacuum-pumping stations are arranged on the vacuum-pumping rotary table along the circumference, and each vacuum-pumping station is provided with an independent vacuum-pumping valve, a gland cylinder, a cover-screwing friction disc, a bottle-holding manipulator and a gear; the middle of the vacuumizing rotary disc is provided with a fixed shaft seat, and a distribution valve is arranged on the shaft seat and used for distributing compressed air used by the air cylinder and negative pressure used for vacuumizing.
8. The high-speed vacuum capping machine of claim 1, wherein: the fixed shaft seat of the vacuumizing turntable is also provided with an axial cam for controlling the lifting of the vacuum chamber.
9. The high-speed vacuum capping machine of claim 1, wherein: the gear on each vacuum chamber is meshed with an inner meshing rack, after each vacuum chamber is vacuumized, the upper gear is meshed with the rack, and the bottle cap of the vacuumized bottle is screwed under the action of rotary motion, so that the vacuum in the bottle is maintained.
10. The high-speed vacuum capping machine of claim 1, wherein: the vacuum-pumping turntable has one bottle-discharging station with guide rod, and the bottle after being vacuum-pumped and screwed is conveyed out from the position to the bottle-discharging conveyer for further processing.
CN202210346538.2A 2022-07-15 2022-07-15 High-speed vacuum cap screwing machine Pending CN115285907A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202210346538.2A CN115285907A (en) 2022-07-15 2022-07-15 High-speed vacuum cap screwing machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202210346538.2A CN115285907A (en) 2022-07-15 2022-07-15 High-speed vacuum cap screwing machine

Publications (1)

Publication Number Publication Date
CN115285907A true CN115285907A (en) 2022-11-04

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Application Number Title Priority Date Filing Date
CN202210346538.2A Pending CN115285907A (en) 2022-07-15 2022-07-15 High-speed vacuum cap screwing machine

Country Status (1)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117485654A (en) * 2024-01-02 2024-02-02 哈尔滨科海机械设备制造有限公司 Penicillin bottle high-speed split charging weighing and vacuumizing integrated machine

Citations (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE19642208C1 (en) * 1996-10-12 1998-04-23 Rainer Naroska Engineering Gmb Screw cap fitting machine for filled containers
RU122072U1 (en) * 2012-07-04 2012-11-20 Открытое акционерное общество "Конструкторское бюро автоматических линий имени Льва Николаевича Кошкина" (ОАО "КБАЛ им. Л.Н. Кошкина") VACUUM CAPPING DEVICE FOR SCREWS IN SCREWS
CN205556034U (en) * 2016-07-18 2016-09-07 广州市大川机械有限公司 Vacuum cap screwing mechanism
CN206359226U (en) * 2017-01-10 2017-07-28 广州华川包装设备有限公司 A kind of spiral cover vial fully automatic vacuum cap rotating device
CN206750877U (en) * 2017-03-04 2017-12-15 广州市博仕机电工贸有限公司 A kind of novel double power capping machine
CN207827827U (en) * 2018-01-18 2018-09-07 胡利平 A kind of fully automatic high-speed vacuum Cover whirling Machine
CN208964503U (en) * 2018-10-25 2019-06-11 祁阳县中南医药包装机械有限公司 A kind of vacuum Cover whirling Machine
KR102061432B1 (en) * 2018-11-28 2019-12-31 박화춘 Vacuum packing machine
CN211139923U (en) * 2019-11-14 2020-07-31 浙江名瑞机械有限公司 Full-automatic rotary disc bag feeding type vacuum packaging equipment
KR20200132718A (en) * 2019-05-15 2020-11-25 이기철 food vacuum packing machine of rotary type
CN112109962A (en) * 2020-09-21 2020-12-22 浙江瑞志机械有限公司 Ten-station intelligent high-speed vacuum packaging machine
CN215402980U (en) * 2021-07-05 2022-01-04 广东蓬盛味业有限公司 Metal bottle lid upper cover sealing device

Patent Citations (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE19642208C1 (en) * 1996-10-12 1998-04-23 Rainer Naroska Engineering Gmb Screw cap fitting machine for filled containers
RU122072U1 (en) * 2012-07-04 2012-11-20 Открытое акционерное общество "Конструкторское бюро автоматических линий имени Льва Николаевича Кошкина" (ОАО "КБАЛ им. Л.Н. Кошкина") VACUUM CAPPING DEVICE FOR SCREWS IN SCREWS
CN205556034U (en) * 2016-07-18 2016-09-07 广州市大川机械有限公司 Vacuum cap screwing mechanism
CN206359226U (en) * 2017-01-10 2017-07-28 广州华川包装设备有限公司 A kind of spiral cover vial fully automatic vacuum cap rotating device
CN206750877U (en) * 2017-03-04 2017-12-15 广州市博仕机电工贸有限公司 A kind of novel double power capping machine
CN207827827U (en) * 2018-01-18 2018-09-07 胡利平 A kind of fully automatic high-speed vacuum Cover whirling Machine
CN208964503U (en) * 2018-10-25 2019-06-11 祁阳县中南医药包装机械有限公司 A kind of vacuum Cover whirling Machine
KR102061432B1 (en) * 2018-11-28 2019-12-31 박화춘 Vacuum packing machine
KR20200132718A (en) * 2019-05-15 2020-11-25 이기철 food vacuum packing machine of rotary type
CN211139923U (en) * 2019-11-14 2020-07-31 浙江名瑞机械有限公司 Full-automatic rotary disc bag feeding type vacuum packaging equipment
CN112109962A (en) * 2020-09-21 2020-12-22 浙江瑞志机械有限公司 Ten-station intelligent high-speed vacuum packaging machine
CN215402980U (en) * 2021-07-05 2022-01-04 广东蓬盛味业有限公司 Metal bottle lid upper cover sealing device

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117485654A (en) * 2024-01-02 2024-02-02 哈尔滨科海机械设备制造有限公司 Penicillin bottle high-speed split charging weighing and vacuumizing integrated machine
CN117485654B (en) * 2024-01-02 2024-03-22 哈尔滨科海机械设备制造有限公司 Penicillin bottle high-speed split charging weighing and vacuumizing integrated machine

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