CN115283328A - High-pressure water-air scrap removing device - Google Patents

High-pressure water-air scrap removing device Download PDF

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Publication number
CN115283328A
CN115283328A CN202210739099.1A CN202210739099A CN115283328A CN 115283328 A CN115283328 A CN 115283328A CN 202210739099 A CN202210739099 A CN 202210739099A CN 115283328 A CN115283328 A CN 115283328A
Authority
CN
China
Prior art keywords
transmission
assembly
path module
lifting
chip removing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202210739099.1A
Other languages
Chinese (zh)
Inventor
林宜龙
刘友敏
张海峰
温培钦
柴戈宣
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shenzhen Granda Precision Machinery Co ltd
Original Assignee
Shenzhen Grand Intelligent Equipment Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shenzhen Grand Intelligent Equipment Co ltd filed Critical Shenzhen Grand Intelligent Equipment Co ltd
Priority to CN202210739099.1A priority Critical patent/CN115283328A/en
Publication of CN115283328A publication Critical patent/CN115283328A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/02Cleaning by the force of jets or sprays
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B13/00Accessories or details of general applicability for machines or apparatus for cleaning
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Cleaning By Liquid Or Steam (AREA)

Abstract

The invention discloses a high-pressure water-gas chip removing device which comprises a material carrying transmission assembly, a top chip removing assembly, a side chip removing assembly, a bottom chip removing assembly and a side bracket, wherein the material carrying transmission assembly is arranged on the top of the material carrying transmission assembly; the material loading transmission assembly comprises a material loading frame, a transmission rack and a transmission mechanism; the two side brackets are distributed on the two transverse sides of the transmission rack; the top scrap removing assembly is positioned above the loading transmission assembly and comprises a fixing plate, a top water path module and a top air path module; two groups of side chip removing assemblies are arranged on the two side brackets respectively, and each group of side chip removing assemblies comprises a lifting position adjusting rod, a side waterway module and a transverse movement position adjusting rod; the bottom chip removing assembly is located below the transmission rack and comprises a bottom water path module and a bottom air path module. A high-pressure water-air chip removing device can quickly and efficiently clean a machined workpiece, so that the cost is greatly reduced, and the waste of time and resources is reduced.

Description

High-pressure water-air scrap removing device
Technical Field
The invention relates to the technical field of machining, in particular to a high-pressure water-gas chip removing device.
Background
At present, a lot of fine scraps are generated on a workpiece in the processes of drilling, milling, boring and the like in the mechanical processing, for example, the metal processed workpiece, particularly the processing of fine parts such as threaded holes, narrow grooves and the like, is easy to accumulate the fine scraps in the workpiece, and the workpiece is generally cleared away by a manual scrap removal mode after being processed, so that the labor is consumed, the benefit and the efficiency are low, and the requirements of upgrading the industry, speeding up the production and reducing the consumption are not met by equipment capable of quickly and comprehensively removing the scraps on the workpiece at present.
Disclosure of Invention
The purpose of the invention is: provides a high-pressure water-gas chip removing device which can save time, increase efficiency, and quickly and automatically clean and process fine chips.
A high-pressure water-gas chip removing device comprises a material carrying transmission assembly, a top chip removing assembly, a side chip removing assembly, a bottom chip removing assembly and a side bracket; the material loading transmission assembly comprises a material loading frame, a transmission rack and a transmission mechanism, the material loading frame is movably arranged on the transmission rack, and the transmission mechanism drives the material loading frame to move on the transmission rack along the longitudinal direction; the two side brackets are distributed on the two transverse sides of the transmission rack; the top scrap removing assembly is positioned above the loading transmission assembly and comprises a fixed plate, a top water path module and a top air path module, the fixed plate is mounted on the two side brackets, and the top water path module and the top air path module can be mounted on the lower side of the fixed plate in a lifting manner; two groups of side chip removing assemblies are arranged on the two side brackets respectively, each group of side chip removing assemblies comprises a lifting and lowering position adjusting rod, a side waterway module and a transverse moving position adjusting rod, the lifting and lowering position adjusting rods can be arranged in the side brackets in a lifting and lowering manner, the transverse moving position adjusting rods are horizontally arranged on the lifting and lowering position adjusting rods in a transverse direction, and the side waterway modules can be arranged on the transverse moving position adjusting rods in a transverse direction in an alignment manner; the bottom chip removing assembly is located below the transmission rack and comprises a bottom water path module and a bottom air path module.
As a preferable scheme of the invention, at least two guide rods extending along the longitudinal direction are transversely distributed on the transmission rack, and the bottom of the material loading rack is provided with a sliding block in sliding connection with the guide rods.
As a preferable scheme of the invention, the transmission mechanism comprises a servo motor and a transmission belt which are connected to the transmission rack, the servo motor is in transmission connection with the transmission belt, and the material loading frame is provided with a clamping block connected with the transmission belt.
As a preferred scheme of the invention, the fixed plate is provided with a worm gear screw lifting mechanism for driving the top water path module and the top air path module to lift and adjust positions, and the worm gear screw lifting mechanism is connected with a top lifting and adjusting shaft.
As a preferred scheme of the present invention, the top waterway module and the top gas circuit module are connected through a horizontal connecting rod, and a screw rod of the worm wheel screw rod lifting mechanism is connected with the top waterway module.
As a preferable scheme of the present invention, a guide rod slidably connected to the fixing plate is vertically provided at the top of the top waterway module.
In a preferred embodiment of the present invention, a side elevation screw is connected between the elevation positioning rod and the side bracket.
As a preferable scheme of the present invention, two ends of the side bracket are connected with two vertically extending support rods, and the lifting and lowering position adjusting rods are horizontally and respectively slidably sleeved on the support rods.
As a preferred scheme of the present invention, the bottom water path module and the bottom air path module are connected to the fixing frame, two bottom air path modules are longitudinally distributed at two ends of the fixing frame, and the bottom water path module is located between the two bottom air path modules.
As the preferable scheme of the invention, the high-pressure water-gas chip removing device also comprises a recovery water tank, and the recovery water tank is positioned below the material loading transmission assembly and the bottom chip removing assembly.
Compared with the prior art, the high-pressure water-gas chip removing device provided by the embodiment of the invention has the beneficial effects that: the cleaning machine can quickly and efficiently clean the machined workpiece, thereby greatly reducing the cost, reducing the waste of time and resources, having good adjustability and wide application range, and being capable of matching workpieces of different specifications.
Drawings
FIG. 1 is a schematic view of an assembled structure of an embodiment of the present invention;
FIG. 2 is a schematic view of an assembly structure of the loading transmission assembly according to the embodiment of the present invention;
FIG. 3 is a schematic view of an assembled structure of a top swarf removal assembly in an embodiment of the present invention;
FIG. 4 is a schematic view of an assembled side chip removing assembly according to an embodiment of the present invention;
FIG. 5 is a schematic view of an assembly structure of the bottom chip removing assembly in the embodiment of the invention;
FIG. 6 is a schematic view showing an assembly structure of the recovery tank and the stand according to the embodiment of the present invention.
Detailed Description
The following detailed description of embodiments of the present invention is provided in connection with the accompanying drawings and examples. The following examples are intended to illustrate the invention but are not intended to limit the scope of the invention.
In the description of the present invention, it should be understood that the terms "mounted," "connected," and "connected" are used broadly and encompass, unless otherwise specifically defined or limited, either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in a specific case to those of ordinary skill in the art.
In the description of the present invention, it should be further understood that the terms "upper", "lower", "left", "right", "front", "rear", "top", "bottom", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are used merely for convenience in describing the present invention and for simplicity in description, and do not indicate or imply that the machine or element so referred to must have a particular orientation, be constructed in a particular orientation, and be operated, and thus, should not be construed as limiting the present invention.
Referring to fig. 1-5, a high-pressure water-air chip removing device according to an embodiment of the present invention includes a carrier transmission assembly, a top chip removing assembly, a side chip removing assembly, a bottom chip removing assembly, and a side bracket 5; the material loading transmission assembly comprises a material loading frame 11, a transmission rack 12 and a transmission mechanism, wherein the material loading frame 11 is movably arranged on the transmission rack 12, and the transmission mechanism drives the material loading frame 11 to move on the transmission rack 12 along the longitudinal direction; the two side brackets 5 are distributed on the two transverse sides of the transmission frame 12; the top scrap removing assembly is positioned above the loading transmission assembly and comprises a fixed plate 21, a top water path module 22 and a top air path module 23, the fixed plate 21 is mounted on the two side brackets 5, and the top water path module 22 and the top air path module 23 can be mounted on the lower side of the fixed plate 21 in a lifting manner; two groups of the lateral scrap removing assemblies are respectively arranged on the two lateral brackets 5, each group of the lateral scrap removing assemblies comprises a lifting and lowering adjusting rod 31, a lateral waterway module 32 and a transverse shifting adjusting rod 33, the lifting and lowering adjusting rod 31 can be arranged in the lateral brackets 5 in a lifting and lowering manner, the transverse shifting adjusting rod 33 is horizontally arranged on the lifting and lowering adjusting rod 31 in a transverse direction, and the lateral waterway module 32 can be arranged on the transverse shifting adjusting rod 33 in a transverse contraposition manner; the bottom chip removing assembly is positioned below the transmission rack 12 and comprises a bottom waterway module 41 and a bottom air passage module 42; when the chip removing process is carried out on a workpiece, the workpiece is placed on the material carrying frame 11, the transmission mechanism drives the material carrying frame 11 to move to the positions corresponding to the top chip removing assembly, the side chip removing assembly and the bottom chip removing assembly on the transmission rack 12, the top water path module 22, the side water path module 32 and the bottom water path module 41 which are connected with a high-pressure water source respectively spray water to the workpiece from four sides through a plurality of high-pressure water nozzles to clean residues and fine chips, the top air path module 23 and the bottom air path module 42 which are connected with a high-pressure air source respectively blow air to the workpiece from top to bottom through a plurality of high-pressure air nozzles to clean the residual residues and water, then the material carrying frame 11 leaves the return position to unload materials, the whole process is high-speed and fast, manual construction is not needed, labor consumption is reduced, meanwhile, the efficiency is high, time and cost are effectively saved, the top water path module 22 and the top air path module 23 can be adjusted through lifting, the water path module 32 can be adjusted in a lifting mode and adjusted in a horizontal mode, the position adjustment can be better adjusted, so that the respective positions can be flexibly adapted to workpieces with different specifications, and finally, and the chip removing process positions of narrow threaded holes, narrow grooves and the narrow processing positions of the workpiece can be completely and the chip removing positions can be carried out.
Referring to fig. 2, for example, at least two guide rods 16 extending in the longitudinal direction are arranged on the transmission frame 12 in a laterally distributed manner, a sliding block slidably connected to the guide rods 16 is arranged at the bottom of the material loading frame 11, the material loading frame 11 can be smoothly and unidirectionally reciprocated in the longitudinal direction by sliding engagement of the sliding block and the guide rods 16, and the material loading frame 11 can be moved on the transmission frame 12 by a structure of engaging a sliding rod with a sliding sleeve, engaging a guide wheel with a guide rail, or the like.
Referring to fig. 2, exemplarily, the transmission mechanism includes a servo motor 13 and a transmission belt 14 connected to the transmission frame 12, the servo motor 13 is in transmission connection with the transmission belt 14, a clamping block 15 connected to the transmission belt 14 is disposed on the material loading frame 11, so that the servo motor 13 drives the transmission belt 14 to operate, the material loading frame 11 can reciprocate along the longitudinal direction along with the transmission belt 14 through the clamping block 15, in addition, the transmission mechanism can also drive the material loading frame 11 to move back and forth along the longitudinal direction through a piston cylinder, an electric telescopic rod and other mechanisms, preferably, two material loading frames 11 are disposed on the transmission frame 12 along the longitudinal direction, both longitudinal ends of the transmission frame 12 are simultaneously used as material loading and unloading stations, and the material loading frames 11 are correspondingly moved to a middle position to perform a chip removal process by using a gap time while respectively and alternately loading and unloading, thereby further improving efficiency.
Referring to fig. 3, exemplarily, a worm wheel screw lifting mechanism 25 for driving the top water path module 22 and the top gas path module 23 to be lifted and adjusted is arranged on the fixing plate 21, the worm wheel screw lifting mechanism 25 is connected with a top lifting and adjusting shaft 27, the top lifting and adjusting shaft 27 can be connected with an adjusting motor or an adjusting hand wheel, and therefore the top water path module 22 and the top gas path module 23 can be conveniently lifted and adjusted through the worm wheel screw lifting mechanism 25.
Referring to fig. 3, for example, the top water path module 22 and the top air path module 23 are connected by a horizontal connecting rod 24, and a screw of the worm screw lifting mechanism 25 is connected with the top water path module 22, so that the top water path module 22 and the top air path module 23 can be synchronously driven to lift and position by the worm screw lifting mechanism 25 in a simplified structure, and the efficiency is high and the simplicity is high.
Referring to fig. 3, for example, the top of the top waterway module 22 is vertically provided with a guide rod 26 slidably connected with the fixing plate 21, the guide rod 26 guides the lifting movement of the top waterway module 22 and limits the top waterway module 22 to avoid deviation, so that the whole structure of the top chip removing assembly is firmer and more stable, and preferably, two guide rods 26 are symmetrically distributed on two sides of the worm screw lifting mechanism 25, so that the movement stress of the fixing plate 21 is more balanced.
Referring to fig. 4, illustratively, a lateral lifting screw 34 for driving the lifting and lowering positioning rod 31 to move up and down is connected between the lifting and lowering positioning rod 31 and the lateral bracket 5, and the lateral lifting screw 34 can be connected with a hand wheel or a driving device for rapidly controlling the lifting and lowering positioning of the lateral chip removing assembly.
Referring to fig. 4, illustratively, two vertically extending support rods 51 are connected to two ends of the side bracket 5, the lifting and lowering adjusting rods 31 are horizontally and respectively slidably sleeved on the support rods 51, when the lifting and lowering adjusting rods 31 move up and down, the lifting and lowering adjusting rods 31 can be limited and guided by the support rods 51, and deflection or offset of the lateral chip removing assembly is avoided, as shown in the figure, two lateral shifting adjusting rods 33 are distributed, and two sides of the lateral waterway module 32 are respectively connected with the lateral shifting adjusting rods 33 through clamping blocks, so that the lateral waterway module 32 can be stably supported, and lateral shifting is also convenient.
Referring to fig. 5, exemplarily, the bottom water path module 41 and the bottom air path module 42 are connected to the fixing frame 43, the two bottom air path modules 42 are longitudinally distributed at two ends of the fixing frame 43, and the bottom water path module 41 is located between the two bottom air path modules 42, so that the material loading frame 11 is sequentially blown for cleaning when moving in and out of the cleaning area along the longitudinal direction, and therefore, the cleaning is cleaner, and accumulated water is possibly reduced.
Referring to fig. 6, exemplarily, the high pressure water vapor chip removing device further includes a recovery water tank 61, the recovery water tank 61 is located below the material carrying transmission assembly and the bottom chip removing assembly, so as to perform the same recycling of the high pressure water spray, the recovery water can flow into the water collecting tank 62, and can be recycled through the filtration and booster pump treatment, thereby further reducing the resource consumption, and in addition, the material carrying transmission assembly, the top chip removing assembly, the side chip removing assembly, the bottom chip removing assembly, the recovery water tank 61, the side rack 5 and the like are installed on the rack 6.
The above description is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, various modifications and substitutions can be made without departing from the technical principle of the present invention, and these modifications and substitutions should also be regarded as the protection scope of the present invention.

Claims (10)

1. The utility model provides a high pressure aqueous vapor removes bits device which characterized in that: comprises a material loading transmission assembly, a top scrap removing assembly, a side scrap removing assembly, a bottom scrap removing assembly and a side bracket; the material loading transmission assembly comprises a material loading frame, a transmission rack and a transmission mechanism, the material loading frame is movably arranged on the transmission rack, and the transmission mechanism drives the material loading frame to move on the transmission rack along the longitudinal direction; the two side brackets are distributed on the two transverse sides of the transmission rack; the top scrap removing assembly is positioned above the loading transmission assembly and comprises a fixed plate, a top water path module and a top air path module, the fixed plate is arranged on the two side brackets, and the top water path module and the top air path module can be arranged on the lower side of the fixed plate in a lifting manner; two groups of side chip removing assemblies are arranged on the two side brackets respectively, each group of side chip removing assemblies comprises a lifting and lowering adjusting rod, a side waterway module and a transverse moving and adjusting rod, the lifting and lowering adjusting rod can be arranged in the side brackets in a lifting and lowering manner, the transverse moving and adjusting rod is horizontally arranged on the lifting and lowering adjusting rod in a transverse direction, and the side waterway module can be arranged on the transverse moving and adjusting rod in a transverse alignment manner; the bottom chip removing assembly is located below the transmission rack and comprises a bottom water path module and a bottom air path module.
2. The high-pressure water-air chip removing device according to claim 1, wherein: at least two guide rods extending along the longitudinal direction are transversely arranged on the transmission rack in a distributed mode, and sliding blocks connected with the guide rods in a sliding mode are arranged at the bottom of the material loading rack.
3. The high-pressure water-air chip removing device according to claim 1, wherein: the transmission mechanism comprises a servo motor and a transmission belt which are connected to the transmission rack, the servo motor is in transmission connection with the transmission belt, and a clamping block connected with the transmission belt is arranged on the material loading frame.
4. A high pressure water gas chip removal device according to any one of claims 1 to 3, wherein: the fixed plate is provided with a worm wheel screw rod lifting mechanism which drives the top water path module and the top air path module to lift and adjust positions, and the worm wheel screw rod lifting mechanism is connected with a top lifting and adjusting shaft.
5. The high pressure water-gas chip removal device according to claim 4, wherein: the top water path module is connected with the top air path module through a horizontal connecting rod, and a screw rod of the worm gear screw rod lifting mechanism is connected with the top water path module.
6. The high pressure water-gas chip removal device according to claim 5, wherein: the top of the top waterway module is vertically provided with a guide rod which is in sliding connection with the fixed plate.
7. A high pressure water gas chip removal device according to any one of claims 1 to 3, wherein: and a lateral lifting screw rod is connected between the lifting position adjusting rod and the lateral bracket.
8. A high pressure water gas chip removal device according to any one of claims 1 to 3, wherein: two ends of the side support are connected with two vertically extending supporting rods, and the lifting position adjusting rods are horizontally sleeved on the supporting rods in a sliding mode respectively.
9. A high pressure water gas chip removal device according to any one of claims 1 to 3, wherein: the bottom water channel modules and the bottom air channel modules are connected to the fixing frame, the bottom air channel modules are distributed at two ends of the fixing frame along the longitudinal direction, and the bottom water channel modules are located between the two bottom air channel modules.
10. A high pressure water gas chip removal device according to any one of claims 1 to 3, wherein: the scrap removing device is characterized by further comprising a recovery water tank, wherein the recovery water tank is located below the loading transmission assembly and the bottom scrap removing assembly.
CN202210739099.1A 2022-06-27 2022-06-27 High-pressure water-air scrap removing device Pending CN115283328A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202210739099.1A CN115283328A (en) 2022-06-27 2022-06-27 High-pressure water-air scrap removing device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202210739099.1A CN115283328A (en) 2022-06-27 2022-06-27 High-pressure water-air scrap removing device

Publications (1)

Publication Number Publication Date
CN115283328A true CN115283328A (en) 2022-11-04

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Application Number Title Priority Date Filing Date
CN202210739099.1A Pending CN115283328A (en) 2022-06-27 2022-06-27 High-pressure water-air scrap removing device

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CN (1) CN115283328A (en)

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH06226220A (en) * 1993-02-05 1994-08-16 Ryowa Giken Kogyo Kk Washing device
CN101941007A (en) * 2009-07-09 2011-01-12 精机械片冈株式会社 Work washing apparatus
CN110433302A (en) * 2019-08-26 2019-11-12 青岛大学附属医院 Integrated Medical appliance decontaminating apparatus and application method
CN211563817U (en) * 2019-11-29 2020-09-25 南京菜到家智能科技有限公司 Automatic cleaning device for cabinet door of vending machine
CN112139114A (en) * 2020-09-15 2020-12-29 壹利特机器人科技(常州)有限公司 Automobile decoration cleaning system
CN212238346U (en) * 2020-04-26 2020-12-29 江苏泰阀阀门科技有限公司 Valve cleaning equipment for diving valve testing device
CN212576983U (en) * 2020-05-26 2021-02-23 上海德托机械有限公司 High-efficient belt cleaning device of automobile parts for industrial production

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH06226220A (en) * 1993-02-05 1994-08-16 Ryowa Giken Kogyo Kk Washing device
CN101941007A (en) * 2009-07-09 2011-01-12 精机械片冈株式会社 Work washing apparatus
US20110005555A1 (en) * 2009-07-09 2011-01-13 Keiji Kataoka Work washing apparatus
CN110433302A (en) * 2019-08-26 2019-11-12 青岛大学附属医院 Integrated Medical appliance decontaminating apparatus and application method
CN211563817U (en) * 2019-11-29 2020-09-25 南京菜到家智能科技有限公司 Automatic cleaning device for cabinet door of vending machine
CN212238346U (en) * 2020-04-26 2020-12-29 江苏泰阀阀门科技有限公司 Valve cleaning equipment for diving valve testing device
CN212576983U (en) * 2020-05-26 2021-02-23 上海德托机械有限公司 High-efficient belt cleaning device of automobile parts for industrial production
CN112139114A (en) * 2020-09-15 2020-12-29 壹利特机器人科技(常州)有限公司 Automobile decoration cleaning system

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Effective date of registration: 20230411

Address after: Building 2, Building 2, No. 33 Cuijing Road, Zhukeng Community, Longtian Street, Pingshan District, Shenzhen City, Guangdong Province, 518000, Building 101 to 701, Granda Equipment Industrial Park Factory

Applicant after: Shenzhen Granda Precision Machinery Co.,Ltd.

Address before: 518118 Granda equipment Industrial Park, 33 Cuijing Road, big industrial zone, Pingshan New District, Shenzhen City, Guangdong Province

Applicant before: SHENZHEN GRAND INTELLIGENT EQUIPMENT Co.,Ltd.