CN115283294B - Automatic cutting and cleaning equipment for API detection and processing technology thereof - Google Patents
Automatic cutting and cleaning equipment for API detection and processing technology thereof Download PDFInfo
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- CN115283294B CN115283294B CN202210999166.3A CN202210999166A CN115283294B CN 115283294 B CN115283294 B CN 115283294B CN 202210999166 A CN202210999166 A CN 202210999166A CN 115283294 B CN115283294 B CN 115283294B
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- 238000001514 detection method Methods 0.000 title claims abstract description 60
- 238000005520 cutting process Methods 0.000 title claims abstract description 56
- 238000004140 cleaning Methods 0.000 title claims abstract description 40
- 238000005516 engineering process Methods 0.000 title claims description 8
- 239000011521 glass Substances 0.000 claims abstract description 204
- 230000007246 mechanism Effects 0.000 claims abstract description 96
- 238000004519 manufacturing process Methods 0.000 claims abstract description 55
- 238000007599 discharging Methods 0.000 claims abstract description 19
- 238000007664 blowing Methods 0.000 claims abstract description 18
- 238000005406 washing Methods 0.000 claims abstract description 18
- 230000002950 deficient Effects 0.000 claims abstract description 4
- 239000006260 foam Substances 0.000 claims description 45
- 239000000463 material Substances 0.000 claims description 29
- 229920000742 Cotton Polymers 0.000 claims description 21
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 20
- 239000008186 active pharmaceutical agent Substances 0.000 claims description 13
- 230000000903 blocking effect Effects 0.000 claims description 9
- 239000007921 spray Substances 0.000 claims description 9
- 230000000149 penetrating effect Effects 0.000 claims description 4
- 238000011179 visual inspection Methods 0.000 claims description 3
- 230000007723 transport mechanism Effects 0.000 claims description 2
- 230000007306 turnover Effects 0.000 claims 2
- 230000001427 coherent effect Effects 0.000 abstract 1
- 230000032258 transport Effects 0.000 description 6
- 238000001035 drying Methods 0.000 description 3
- 239000012535 impurity Substances 0.000 description 3
- 239000007788 liquid Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/12—Brushes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/20—Cleaning of moving articles, e.g. of moving webs or of objects on a conveyor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B11/00—Cleaning flexible or delicate articles by methods or apparatus specially adapted thereto
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
- B08B3/022—Cleaning travelling work
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/001—Drying-air generating units, e.g. movable, independent of drying enclosure
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Cleaning By Liquid Or Steam (AREA)
- Re-Forming, After-Treatment, Cutting And Transporting Of Glass Products (AREA)
Abstract
The invention is suitable for the technical field of automatic production, and provides automatic cutting and cleaning equipment for API detection, which comprises a clamping plug feeding mechanism, a plurality of glass feeding clamping plugs, and feeding for full clamping plugs and discharging for empty clamping plugs; the cutting and feeding mechanism is connected with the clamping plug feeding mechanism and is used for removing each glass from the clamping plug and cutting; the glass after being cut is transported to the cleaning mechanism from the cutting and feeding mechanism and sequentially passes through the hairwheel assembly, the washing assembly and the air blowing assembly on the cleaning mechanism; the ground rail mechanism is used for carrying out positioning detection and code scanning record information on the cleaned glass; the secondary judgment assembly line comprises an OK production line and an NG production line, and the ground rail mechanism conveys the detected glass which is good to the OK production line and conveys the defective products to the NG production line; the blanking mechanism is connected with the OK production line and is used for blanking and collecting good glass; and the glass processing is coherent, and the working efficiency is high.
Description
Technical Field
The invention belongs to the technical field of automatic production, and particularly relates to automatic cutting and cleaning equipment for API detection and a processing technology thereof.
Background
In the modern industrial automatic production process, a plurality of special equipment similar to API detection is provided, the common detection equipment needs to be matched with a plurality of mechanism combinations to finish the operation, the glass needs to be processed in different steps on different processing equipment from the start of feeding to the end of discharging, the transportation of the glass is generally finished by manpower, the risk of glass damage is increased in the transportation process by manpower, once the glass is damaged in the transportation process, the glass needs to be processed again from the beginning, the time and the labor are wasted, and the production cost is further increased.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides automatic cutting and cleaning equipment for API detection and a processing technology thereof.
The invention is realized in the following way: an API-detected automatic cutting and cleaning device, comprising:
the clamping plug feeding mechanism is used for feeding full clamping plugs and discharging empty clamping plugs;
the cutting and feeding mechanism is connected with the clamping plug feeding mechanism and is used for moving each glass out of the clamping plug and cutting according to a preset size;
the glass after being cut is transported from the cutting and feeding mechanism to the cleaning mechanism and sequentially passes through a hairwheel assembly, a washing assembly and an air blowing assembly on the cleaning mechanism;
the ground rail mechanism is used for carrying out positioning detection and code scanning record information on the cleaned glass;
and the secondary judgment assembly line comprises an OK production line and an NG production line, and the ground rail mechanism conveys the detected glass which is good to the OK production line and conveys defective products to the NG production line.
And the blanking mechanism is connected with the OK production line and is used for blanking and collecting good glass products.
Further, the clamping plug feeding mechanism comprises a feeding overturning assembly, a clamping plug guiding assembly and an empty clamping plug discharging assembly which are sequentially arranged; the feeding overturning assembly comprises a rotating plate driven to rotate by a rotating shaft, one end of the rotating plate is provided with a supporting plate, and the rotating plate and the supporting plate are mutually combined to be used for placing full clamping plugs of a plurality of pieces of glass to be processed; the clamping plug guide assembly comprises a first conveyor belt arranged at the rear of the rotating plate, and the cutting and feeding mechanism is arranged at the rear of the first conveyor belt; the empty blocking plug discharging assembly comprises a second conveying belt arranged on one side of the first conveying belt, a movable blocking plug moving assembly is arranged between the first conveying belt and the second conveying belt, and blocking plugs are carried from the first conveying belt to the second conveying belt.
Further, the cutting and feeding mechanism comprises a material taking arm, the material taking arm is used for taking glass to be processed out of the full clamping plug on the first conveyor belt, one side of the material taking arm is provided with a positioning platform, one side of the positioning platform is provided with a positioning camera and a detection camera, after the positioning camera photographs the glass on the positioning platform in position, the positioning platform simultaneously drives and moves to the corresponding position of the detection camera through an X-axis driving sliding rail, a Y-axis driving sliding rail and a Q-axis rotating motor to perform performance detection, one side of the positioning platform is also provided with a blanking arm, the blanking arm conveys benign glass after positioning detection to a cutting machine, and glass after cutting is completed is moved to the cleaning mechanism by a glass moving assembly on the cutting machine; and the other side of the positioning platform is also provided with an NG glass moving assembly for moving the NG glass after positioning detection.
Further, roller conveying devices are arranged on the hairwheel assembly, the water washing assembly and the air blowing assembly, glass sequentially passes through the hairwheel assembly, the water washing assembly and the air blowing assembly through the roller conveying devices, a plurality of Mao Lunzu which are composed of an upper hairbrush and a lower hairbrush are further arranged on the hairwheel assembly, glass passes through the space between the upper hairbrush and the lower hairbrush, and first water spray heads facing the glass direction are arranged above the upper hairbrush and below the lower hairbrush;
the washing assembly comprises a plurality of second water spray heads arranged above and below the hair wheel group;
the air blowing component comprises a plurality of air knives arranged above and below the hair wheel group.
Further, the ground rail mechanism comprises a mechanical arm and a code scanning positioning assembly, a rotatable first sucker assembly is arranged on an output shaft of the mechanical arm, the first sucker assembly comprises a mounting block, the mounting block is connected with the output shaft of the mechanical arm, mounting plates are fixed at the upper end and the lower end of the mounting block, and a plurality of suction nozzles for sucking glass are arranged on each mounting plate;
the code scanning positioning assembly comprises a positioning detection camera and a code scanning gun, and the mechanical arm respectively conveys glass to the corresponding positions of the code scanning gun for information recording through position positioning and performance detection of the positioning camera.
Further, a plurality of manual visual inspection stations are arranged along the running direction of the OK production line and the running direction of the NG production line.
Further, the blanking mechanism comprises a charging tray conveying assembly, a glass conveying assembly, a foam feeding assembly and a foam conveying assembly; the tray conveying assembly comprises a third conveying belt for conveying empty trays, a fourth conveying belt for conveying full trays is arranged on the side of the third conveying belt, and a conveying mechanism for conveying the trays on the third conveying belt to the fourth conveying belt is arranged between the third conveying belt and the fourth conveying belt;
the glass conveying assembly comprises a movable second sucker assembly, wherein the second sucker assembly is used for conveying glass into an empty tray on the third conveyor belt;
the foam feeding assembly comprises a sliding plate used for placing foam, a top plate capable of penetrating through the sliding plate is arranged below the sliding plate, the sliding plate moves to the upper side of the top plate, foam on the sliding plate is jacked by the top plate, a movable third sucking disc assembly is arranged above the top plate, one side of the third sucking disc assembly is provided with a foam positioning assembly, and the third sucking disc assembly is used for conveying foam from the top plate to the foam positioning assembly;
the foam conveying assembly comprises a movable fourth sucker assembly, and the fourth sucker assembly is used for conveying foam from the foam positioning mechanism to an empty material tray on the third conveying belt.
Further, a plurality of through holes are formed in the sliding plate along the length direction of the sliding plate, a plurality of strip-shaped top blocks are arranged on the surface of the top plate and are matched with the through holes, the top plate drives a plurality of top blocks to penetrate through the through holes, and the height of each top block is larger than the thickness of the sliding plate.
Further, the cotton locating component of bubble includes the locating plate, the locating plate evenly is equipped with a plurality of adjustment tank along its a week, the below of locating plate is equipped with a plurality of pass each the reference column of adjustment tank, a plurality of the reference column is by the cylinder drive to the mid point position of locating plate removes.
The invention also discloses an API detection automatic cutting processing technology for glass processing by using the API detection automatic cutting cleaning equipment, which comprises the following steps:
s01, putting glass to be processed into a clamping plug, and putting a full clamping plug into a feeding overturning assembly in a clamping plug feeding mechanism, wherein the feeding overturning assembly overturns the full clamping plug by 90 degrees and then enters into a clamping plug guiding assembly;
s02, taking out the glass from the plug and placing the glass on a positioning platform by a material taking arm, after the glass is positioned by a positioning camera, compensating the position on the positioning platform by an X-axis driving sliding rail, a Y-axis driving sliding rail and a Q-axis rotating motor, moving the glass to the corresponding position of a detection camera, dividing the glass into OK glass and NG glass by the detection camera according to the performance detection result of the glass, if the glass is OK glass, transporting the OK glass to a cutting machine by a material taking arm for processing, and if the glass is NG glass, moving the NG glass to an NG assembly line on the other side by a NG glass moving component;
s03, after all the glass in the clamping plug is removed by the material taking arm, the clamping plug moving assembly conveys the whole clamping plug to the empty clamping plug discharging assembly, and the empty clamping plug is collected;
s04, after the OK glass is cut, the OK glass is moved to a cleaning mechanism by a glass moving assembly, and the glass is cleaned in all directions after passing through a hairwheel assembly, a washing assembly and an air blowing assembly in sequence;
s05, the mechanical arm moves the cleaned glass to a positioning detection camera to perform position positioning and performance detection, and after detection, the glass is continuously moved to the corresponding position of the code scanning gun to perform information recording;
s06, the mechanical arm respectively conveys the glass to an OK production line or an NG production line according to the detection result, the glass is manually inspected again on the OK production line or the NG production line respectively, the NG glass is directly collected manually, and the OK glass moves to a blanking mechanism along the OK production line;
s07, second sucking disc subassembly among the unloading mechanism is with OK glass from OK production line sucking up, simultaneously, the manual work is placed empty charging tray on the third conveyer belt, simultaneously, the manual work is placed the bubble cotton on the slide, the slide removes the bubble cotton to the position of roof, the roof drive bubble cotton upwards moves, the third sucking disc subassembly carries the bubble cotton to bubble cotton locating component and carries out position location, the fourth sucking disc subassembly carries the bubble cotton that the location was accomplished to empty charging tray, then the second sucking disc subassembly is placed OK glass in the charging tray that has bubble cotton, all placed a bubble cotton between every two glass in the charging tray, when glass fills up the charging tray, transport mechanism carries full charging tray to fourth conveyer belt, collect the unloading to OK glass.
According to the automatic cutting and cleaning equipment for API detection and the processing technology thereof provided by the invention, the clamping and feeding mechanism, the cutting and feeding mechanism, the cleaning mechanism, the ground rail mechanism, the re-judging assembly line and the discharging mechanism are matched with each other, the raw material glass is subjected to feeding, cutting, detecting, cleaning and discharging operations, manual intervention such as transferring of the glass is not needed in the middle, continuous processing of the glass is uninterrupted, and the working efficiency is greatly improved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, and it is obvious that the drawings in the following description are some embodiments of the present invention, and other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
The following drawings are only for purposes of illustration and explanation of the present invention and are not intended to limit the scope of the invention.
Fig. 1 is a schematic diagram of a framework provided by the present invention.
Fig. 2 is a schematic structural view of the jam feeding mechanism according to the present invention.
Fig. 3 is a schematic structural view of the cutting and feeding mechanism according to the present invention.
Fig. 4 is a schematic view of the structure of the cleaning mechanism according to the present invention.
Fig. 5 is a schematic view of the structure of the ground rail mechanism according to the present invention.
Fig. 6 is a schematic view of the structure of the sorting line according to the present invention.
Fig. 7 is a schematic structural view of the blanking mechanism in the present invention.
Fig. 8 is a schematic structural view of the foam feeding assembly according to the present invention.
Fig. 9 is a schematic structural view of the foam positioning assembly according to the present invention.
Reference numerals illustrate: 1. a blocking feeding mechanism; 11. a feeding overturning assembly; 111. a rotation shaft; 112. a rotating plate; 113. a support plate; 12. a jam guide assembly; 121. a first conveyor belt; 13. an empty blocking plug discharging assembly; 131. a second conveyor belt; 2. cutting a feeding mechanism; 21. a material taking arm; 22. positioning a platform; 221. the X-axis drives the slide rail; 222. the Y-axis drives the slide rail; 223. a Q-axis rotating motor; 23. positioning a camera; 24. detecting a camera; 25. a blanking arm; 26. a glass movement assembly; 3. a cleaning mechanism; 31. a hair wheel assembly; 32. a water washing assembly; 33. an air blowing assembly; 4. a ground rail mechanism; 41. a mechanical arm; 411. a mounting block; 412. a mounting plate; 413. a suction nozzle; 42. positioning a detection camera; 43. a code scanning gun; 5. a re-judging assembly line; 51. OK production line; 52. NG a production line; 6. a blanking mechanism; 61. a tray transport assembly; 611. a third conveyor belt; 612. a fourth conveyor belt; 613. a carrying mechanism; 62. a glass transport assembly; 621. a second chuck assembly; 63. a foam feeding component; 631. a slide plate; 6311. a through hole; 632. a top plate; 6321. a top block; 633. a third chuck assembly; 64. a foam transport assembly; 641. a fourth chuck assembly; 65. a foam positioning component; 651. a positioning plate; 652. an adjustment tank; 653. and positioning columns.
Detailed Description
The present invention will be described in further detail with reference to the drawings and examples, in order to make the objects, technical solutions and advantages of the present invention more apparent. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the scope of the invention.
Referring to fig. 1-9, an automatic cutting and cleaning apparatus for API detection according to the present disclosure includes:
the clamping plug feeding mechanism 1 is used for feeding full clamping plugs and discharging empty clamping plugs, and a plurality of glass to be processed is put into the clamping plugs, wherein the clamping plugs are Man Kasai at the moment; specifically, the blocking feeding mechanism 1 comprises a feeding overturning assembly 11, a blocking guiding assembly 12 and an empty blocking discharging assembly 13 which are sequentially arranged; the feeding overturning assembly 11 comprises a rotating plate 112 driven to rotate by a rotating shaft 111, one end of the rotating plate 112 is provided with a supporting plate 113, the rotating plate 112 and the supporting plate 113 are combined with each other to be used for placing a full clamping plug, and Man Kasai can complete 90-degree rotation under the driving of the rotating shaft 111 and reach the position of the clamping plug guiding assembly 12.
The jam guide assembly 12 includes a first conveyor belt 121 disposed behind the rotating plate 112, and the full jam specifically arrives on the first conveyor belt 121 after rotating 90 ° and moves to a designated position under the driving of the first conveyor belt 121.
The empty jam discharging assembly 13 comprises a second conveyor belt 131 arranged on one side of the first conveyor belt 121, and a movable jam moving assembly is arranged between the first conveyor belt 121 and the second conveyor belt 131 to convey the jam from the first conveyor belt 121 to the second conveyor belt 131.
The cutting and feeding mechanism 2 is connected with the clamping plug feeding mechanism 1, the cutting and feeding mechanism 2 is specifically arranged behind the first conveyor belt 121, the Man Kasai is driven by the first conveyor belt 121 to move to a position corresponding to the cutting and feeding mechanism 2, and the cutting and feeding mechanism 2 is used for removing each glass from the clamping plug and cutting according to a preset size; specifically, the cutting and feeding mechanism 2 includes a material taking arm 21, the material taking arm 21 is used for taking out glass to be processed from the full clamping stopper on the first conveyor belt 121, the glass inside the glass is horizontally placed after the full clamping stopper rotates by 90 degrees, the material taking operation of the material taking arm 21 is more facilitated, the glass in the clamping stopper is completely taken by the material taking arm 21, at the moment, the clamping stopper is an empty clamping stopper, and the empty clamping stopper is driven by the clamping stopper moving assembly to move from the first conveyor belt 121 to the second conveyor belt 131, so that the blanking of the empty clamping stopper is performed.
One side of getting material arm 21 is equipped with location platform 22, one side of location platform 22 is equipped with location camera 23 and detection camera 24, location camera 23 is right after glass on the location platform 22 carries out the position and shoots, location platform 22 is through X axle drive slide rail 221, Y axle drive slide rail 222 and Q axle rotation motor 223 drive simultaneously and remove to the corresponding position of detection camera 24 carries out performance detection, one side of location platform 22 still is equipped with unloading arm 25, unloading arm 25 transports the benign glass after the location detection to the cutting machine (not marked in the figure), and the cutting machine is prior art, and no more elaboration in this embodiment. The glass after cutting is moved to the cleaning mechanism 3 by a glass moving component 26 on the cutting machine; the other side of the positioning platform 22 is also provided with an NG glass moving component for moving the NG glass after positioning detection, and the NG glass is specifically moved to a manual assembly line beside the positioning platform to perform primary screening on the NG glass.
The cleaning mechanism 3 is used for conveying the cut glass from the cutting and feeding mechanism 2 to the cleaning mechanism 3, a large amount of impurities are attached to the glass processed by the cutting machine, and the cut glass sequentially passes through the hair wheel assembly 31, the water washing assembly 32 and the air blowing assembly 33 on the cleaning mechanism 3 for cleaning; specifically, the hair wheel assembly 31, the washing assembly 32 and the air blowing assembly 33 are respectively provided with a roller conveying device, and glass passes through the hair wheel assembly 31, the washing assembly 32 and the air blowing assembly 33 in sequence by the roller conveying devices, so that stable movement of the glass is ensured. The hair wheel assembly 31 is further provided with a plurality of Mao Lunzu which are composed of an upper brush and a lower brush, glass passes through the upper brush and the lower brush, a first water spray head facing the glass direction is arranged above the upper brush and below the lower brush, cleaning liquid is sprayed to the surface and the back of the glass at the same time by the first water spray head, and the glass is primarily cleaned by the upper brush and the lower brush, so that most of impurities attached to the surface of the glass can be removed.
The water washing assembly 32 comprises a plurality of second water spray heads arranged above and below the hair wheel group, and when the glass moves to the Mao Lunzu in the water washing assembly 32, the second water spray heads spray water to the surface and the back of the glass respectively so as to remove cleaning liquid and the cleaned impurities.
The air blowing component 33 comprises a plurality of air knives arranged above and below the hair wheel group, and when the glass moves to Mao Lunzu in the air blowing component 33, the air knives respectively send drying air to the surface and the back of the glass so as to achieve the purpose of drying the glass and ensure the omnibearing drying and neatness of the glass.
The ground rail mechanism 4 is used for carrying out positioning detection and code scanning record information on the cleaned glass; the ground rail mechanism 4 comprises a mechanical arm 41 and a code scanning positioning assembly, a rotatable first sucking disc assembly is arranged on an output shaft of the mechanical arm 41, the first sucking disc assembly comprises a mounting block 411, the mounting block 411 is connected with an output shaft of the mechanical arm 41, mounting plates 412 are fixed at the upper end and the lower end of the mounting block 411, a plurality of suction nozzles 413 for sucking glass are arranged on each mounting plate 412, namely, the mechanical arm 41 can suck two pieces of glass at the same time, after one piece of glass is sucked by the mounting plates 412 at one end through the suction nozzles 413, the whole mounting block 411 rotates 180 degrees, and the other piece of glass is sucked by the mounting plates 412 at the other end through the suction nozzles 413.
The code scanning positioning assembly comprises a positioning detection camera 42 and a code scanning gun 43, and the mechanical arm 41 respectively conveys glass to the positioning detection camera 42 for position positioning and performance detection and to the corresponding position of the code scanning gun 43 for information recording.
And the secondary judgment production line 5 comprises an OK production line 51 and an NG production line 52, wherein the ground rail mechanism 4 conveys detected glass which is good to the OK production line 51, conveys defective products to the NG production line 52 and screens the NG glass again. A plurality of manual visual inspection stations are arranged along the operation direction of the OK production line 51 and the operation direction of the NG production line 52, so that the glass on the OK production line 51 is ensured to be OK glass, and meanwhile, the OK glass can be prevented from falling onto the NG production line 52, and the yield is ensured.
And the blanking mechanism 6 is connected with the OK production line 51 and is used for blanking and collecting good glass, namely OK glass. Specifically, the blanking mechanism 6 includes a tray conveying assembly 61, a glass conveying assembly 62, a foam feeding assembly 63 and a foam conveying assembly 64; the tray conveying assembly 61 comprises a third conveying belt 611 for conveying empty trays, a fourth conveying belt 612 for conveying full trays is arranged at the side of the third conveying belt 611, and a conveying mechanism 613 for conveying trays on the third conveying belt 611 to the fourth conveying belt 612 is arranged between the third conveying belt 611 and the fourth conveying belt 612; the glass transport assembly 62 includes a movable second suction cup assembly 621, the second suction cup assembly 621 being configured to transport glass into an empty tray on the third conveyor 611.
The foam feeding component 63 comprises a slide plate 631 for placing foam, a top plate 632 capable of penetrating through the slide plate 631 is arranged below the slide plate 631, the slide plate 631 moves to the upper side of the top plate 632, the top plate 632 pushes foam on the slide plate 631 upwards, specifically, a plurality of through holes 6311 arranged along the length direction of the slide plate 631 are formed in the slide plate 631, a plurality of strip-shaped top blocks 6321 are arranged on the surface of the top plate 632 and are matched with the through holes 6311, the top plate 632 drives a plurality of top blocks 6321 to penetrate through the through holes 6311, the height of the top blocks 6321 is larger than the thickness of the slide plate 631, and the slide plate 631 can smoothly move back to an initial position after the top blocks 6321 move upwards to push foam. The top of roof 632 is equipped with mobilizable third sucking disc subassembly 633, third sucking disc subassembly 633 one side is equipped with bubble cotton locating component 65, third sucking disc subassembly 633 is used for follow bubble cotton the roof 632 transportation bubble cotton locating component 65 is last, specifically, bubble cotton locating component 65 includes locating plate 651, locating plate 651 evenly is equipped with a plurality of regulating grooves 652 along its a week, the below of locating plate 651 is equipped with a plurality of pass every regulating groove 652's reference column 653, a plurality of reference column 653 is by the cylinder drive to the mid point position of locating plate 651 removes.
The foam transporting assembly 64 includes a movable fourth suction cup assembly 641, and the fourth suction cup assembly 641 is used for transporting foam from the foam positioning mechanism to an empty tray on the third conveyor 611.
The invention also discloses an API detection automatic cutting processing technology for glass processing by using the API detection automatic cutting cleaning equipment, which comprises the following processing flow steps:
s01, putting glass to be processed into a clamping plug, and putting a full clamping plug into a feeding overturning assembly 11 in a clamping plug feeding mechanism 1, wherein the feeding overturning assembly 11 overturns the full clamping plug by 90 degrees and then enters a clamping plug guiding assembly 12;
s02, taking out the glass from the plug by the material taking arm 21, placing the glass on the positioning platform 22, after the positioning camera 23 positions the glass, compensating the position on the positioning platform 22 by the X-axis driving sliding rail 221, the Y-axis driving sliding rail 222 and the Q-axis rotating motor 223, moving the glass to the corresponding position of the detection camera 24, dividing the glass into OK glass and NG glass by the detection camera 24 according to the performance detection result of the glass, transporting the OK glass to a cutting machine for processing by the material taking arm 25 if the glass is OK glass, and moving the NG glass to an NG assembly line on the other side by the NG glass moving assembly if the glass is NG glass;
s03, after all the glass in the jam is removed by the material taking arm 21, the jam moving assembly conveys the whole jam to the empty jam discharging assembly 13, and the empty jam is collected;
s04, after the OK glass is cut, the OK glass is moved to the cleaning mechanism 3 by the glass moving assembly 26, and the glass is cleaned in all directions after passing through the hair wheel assembly 31, the water washing assembly 32 and the air blowing assembly 33 in sequence;
s05, the mechanical arm 41 moves the cleaned glass to the positioning detection camera 42 for position positioning and performance detection, and after detection, the glass is continuously moved to the corresponding position of the code scanning gun 43 for information recording;
s06, the mechanical arm 41 respectively conveys the glass to an OK production line 51 or an NG production line 52 according to the detection result, the glass is manually inspected again on the OK production line 51 or the NG production line 52 respectively, the NG glass is directly collected manually, and the OK glass moves to the blanking mechanism 6 along the OK production line 51;
s07, the second sucking disc assembly 621 in the blanking mechanism 6 sucks OK glass from the OK production line 51, meanwhile, an empty material tray is placed on the third conveying belt 611 manually, meanwhile, foam is placed on the sliding plate 631 manually, the sliding plate 631 moves foam to the position of the top plate 632, the top plate 632 drives the foam to move upwards, the third sucking disc assembly 633 conveys foam to the foam positioning assembly 65 for positioning, the fourth sucking disc assembly 641 conveys the positioned foam to the empty material tray, then the second sucking disc assembly 621 places the OK glass on the material tray with foam, one foam is placed between every two pieces of glass in the material tray, and when the material tray is filled with the glass, the conveying mechanism 613 conveys the full material tray to the fourth conveying belt 612 to collect the OK glass.
The clamping plug feeding mechanism 1, the cutting feeding mechanism 2, the cleaning mechanism 3, the ground rail mechanism 4, the re-judging assembly line 5 and the discharging mechanism 6 are matched with each other, raw material glass is subjected to operations such as feeding, cutting, detecting, cleaning and discharging, and each mechanism is connected in a seamless manner, so that continuous processing of glass can be met, the continuous processing is continuous, and the working efficiency is greatly improved.
The foregoing description of the preferred embodiments of the invention is not intended to be limiting, but rather is intended to cover all modifications, equivalents, or alternatives falling within the spirit and principles of the invention.
Claims (6)
1. Automatic cutting cleaning equipment that API detected, its characterized in that: the device comprises:
the clamping plug feeding mechanism (1) is used for feeding full clamping plugs and discharging empty clamping plugs, and comprises a feeding overturning assembly (11), a clamping plug guiding assembly (12) and an empty clamping plug discharging assembly (13) which are sequentially arranged; the feeding overturning assembly (11) comprises a rotating plate (112) driven to rotate by a rotating shaft (111), one end of the rotating plate (112) is provided with a supporting plate (113), and the rotating plate (112) and the supporting plate (113) are mutually combined to be used for placing a plurality of full blocking plugs of glass to be processed; the clamping plug guide assembly (12) comprises a first conveyor belt (121) arranged behind the rotating plate (112), the empty clamping plug discharging assembly (13) comprises a second conveyor belt (131) arranged on one side of the first conveyor belt (121), a movable clamping plug moving assembly is arranged between the first conveyor belt (121) and the second conveyor belt (131), and clamping plugs are carried from the first conveyor belt (121) to the second conveyor belt (131);
the cutting and feeding mechanism (2) is connected with the clamping plug feeding mechanism (1) and is used for removing each glass from the clamping plug and performing cutting processing according to a preset size; the cutting and feeding mechanism (2) is arranged at the rear of the first conveyor belt (121), the cutting and feeding mechanism (2) comprises a material taking arm (21), the material taking arm (21) is used for taking glass to be processed out of a full clamping plug on the first conveyor belt (121), one side of the material taking arm (21) is provided with a positioning platform (22), one side of the positioning platform (22) is provided with a positioning camera (23) and a detection camera (24), after the positioning camera (23) photographs the glass on the positioning platform (22), the positioning platform (22) simultaneously drives and moves to the corresponding position of the detection camera (24) through an X-axis driving sliding rail (221), a Y-axis driving sliding rail (222) and a Q-axis rotating motor (223), one side of the positioning platform (22) is also provided with a blanking arm (25), and the other side of the positioning platform (22) is also provided with a glass NG moving assembly for moving and detecting the glass after the positioning and detecting NG;
the cleaning mechanism (3) is used for moving the cut glass from the glass moving assembly (26) on the cutting machine to the cleaning mechanism (3) and sequentially passing through the hairwheel assembly (31), the water washing assembly (32) and the air blowing assembly (33) on the cleaning mechanism (3); a plurality of Mao Lunzu composed of an upper brush and a lower brush are further arranged on the hair wheel assembly (31), glass passes through the space between the upper brush and the lower brush, and first water spray heads facing the glass direction are arranged above the upper brush and below the lower brush; the washing assembly (32) comprises a plurality of second water spray heads arranged above and below the hair wheel group; the air blowing component (33) comprises a plurality of air knives which are arranged above and below the hair wheel group;
the ground rail mechanism (4), the ground rail mechanism (4) carries out positioning detection and code scanning record information on cleaned glass, the device comprises a mechanical arm (41) and code scanning positioning components, a rotatable first sucker component is arranged on an output shaft of the mechanical arm (41), the first sucker component comprises a mounting block (411), the mounting block (411) is connected with an output shaft of the mechanical arm (41), mounting plates (412) are fixed at the upper end and the lower end of the mounting block (411), and a plurality of suction nozzles (413) for sucking glass are arranged on each mounting plate (412); the code scanning positioning assembly comprises a positioning detection camera (42) and a code scanning gun (43), and the mechanical arm (41) respectively conveys glass to the positioning detection camera (42) for position positioning and performance detection and to the corresponding position of the code scanning gun (43) for information recording;
the secondary judgment production line (5), wherein the secondary judgment production line (5) comprises an OK production line (51) and an NG production line (52), the ground rail mechanism (4) conveys the detected glass which is good to the OK production line (51), and conveys the defective products to the NG production line (52);
the blanking mechanism (6) is connected with the OK production line (51) and used for blanking and collecting good glass, and comprises a tray conveying assembly (61), a glass conveying assembly (62), a foam feeding assembly (63) and a foam conveying assembly (64); the tray conveying assembly (61) comprises a third conveying belt (611) for conveying empty trays, a fourth conveying belt (612) for conveying full trays is arranged on the side of the third conveying belt (611), and a conveying mechanism (613) for conveying the trays on the third conveying belt (611) to the fourth conveying belt (612) is arranged between the third conveying belt (611) and the fourth conveying belt (612); the glass transport assembly (62) includes a movable second suction cup assembly (621), the second suction cup assembly (621) for transporting glass into an empty tray on the third conveyor (611); the foam feeding assembly (63) comprises a sliding plate (631) for placing foam, a top plate (632) capable of penetrating through the sliding plate (631) is arranged below the sliding plate (631), the sliding plate (631) moves to the upper side of the top plate (632), foam on the sliding plate (631) is lifted by the top plate (632), a movable third sucking disc assembly (633) is arranged above the top plate (632), a foam positioning assembly (65) is arranged on one side of the third sucking disc assembly (633), and the third sucking disc assembly (633) is used for conveying foam from the top plate (632) to the foam positioning assembly (65); the foam transporting assembly (64) comprises a movable fourth sucker assembly (641), and the fourth sucker assembly (641) is used for transporting foam from the foam positioning mechanism into an empty tray on the third conveyor belt (611).
2. An API-detected automatic cutting and cleaning device as claimed in claim 1 wherein: the hair wheel assembly (31), the water washing assembly (32) and the air blowing assembly (33) are respectively provided with a roller conveying device, and glass sequentially passes through the hair wheel assembly (31), the water washing assembly (32) and the air blowing assembly (33) through the roller conveying devices.
3. An API-detected automatic cutting and cleaning device as claimed in claim 1 wherein: and a plurality of manual visual inspection stations are arranged along the running direction of the OK production line (51) and the running direction of the NG production line (52).
4. An API-detected automatic cutting and cleaning device as claimed in claim 1 wherein: the sliding plate (631) is provided with a plurality of through holes (6311) arranged along the length direction of the sliding plate, the surface of the top plate (632) is provided with a plurality of strip-shaped top blocks (6321) which are matched with each through hole (6311), the top plate (632) drives a plurality of top blocks (6321) to penetrate through the through holes (6311), and the height of each top block (6321) is larger than the thickness of the sliding plate (631).
5. An API-detected automatic cutting and cleaning device as claimed in claim 1 wherein: the foam positioning assembly (65) comprises a positioning plate (651), a plurality of adjusting grooves (652) are uniformly formed in the periphery of the positioning plate (651), a plurality of positioning columns (653) penetrating through each adjusting groove (652) are arranged below the positioning plate (651), and the positioning columns (653) are driven by air cylinders to move towards the midpoint position of the positioning plate (651).
6. An automatic cutting processing technology for API detection is characterized in that: glass processing using an API detected automatic cutting cleaning apparatus according to any one of claims 1-5, comprising the steps of:
s01, putting glass to be processed into a clamping plug, and putting the full clamping plug into a feeding turnover assembly (11) in a clamping plug feeding mechanism (1), wherein the feeding turnover assembly (11) turns the full clamping plug by 90 degrees and then enters a clamping plug guide assembly (12);
s02, taking out the glass from the plug by a material taking arm (21) and placing the glass on a positioning platform (22), after the glass is positioned by a positioning camera (23), compensating the position on the positioning platform (22) by an X-axis driving sliding rail (221), a Y-axis driving sliding rail (222) and a Q-axis rotating motor (223) at the same time, moving the glass to the corresponding position of a detection camera (24), dividing the glass into OK glass and NG glass by the detection camera (24) according to the performance detection result of the glass, and transporting the OK glass to a cutting machine for processing by a material taking arm (25) if the glass is OK glass, and moving the NG glass to an NG pipeline on the other side by an NG glass moving component if the glass is NG glass;
s03, after all the glass in the jam is removed by the material taking arm (21), the whole jam is transported to the empty jam discharging assembly (13) by the jam moving assembly, and the empty jam is collected;
s04, after the OK glass is cut, the OK glass is moved to a cleaning mechanism (3) by a glass moving assembly (26), and the glass is cleaned in all directions after passing through a hairwheel assembly (31), a water washing assembly (32) and an air blowing assembly (33) in sequence;
s05, the mechanical arm (41) moves the cleaned glass to the positioning detection camera (42) for position positioning and performance detection, and after detection, the glass is continuously moved to the corresponding position of the code scanning gun (43) for information recording;
s06, the mechanical arm (41) respectively conveys the glass to an OK production line (51) or an NG production line (52) according to the detection result, the glass is manually inspected again on the OK production line (51) or the NG production line (52) respectively, the NG glass is directly collected manually, and the OK glass moves to the blanking mechanism (6) along the OK production line (51);
s07, second sucking disc subassembly (621) in unloading mechanism (6) is with OK glass from OK production line (51) suction, simultaneously, the manual work is placed empty charging tray on third conveyer belt (611), simultaneously, the manual work is placed bubble cotton on slide (631), slide (631) remove bubble cotton to the position of roof (632), roof (632) drive bubble cotton upwards move, third sucking disc subassembly (633) is with bubble cotton transportation to bubble cotton locating component (65) location, fourth sucking disc subassembly (641) is with the bubble cotton transportation that the location is accomplished to empty charging tray in, then second sucking disc subassembly (621) is placed OK glass in the charging tray that has bubble cotton, all place a bubble cotton between every two pieces of glass in the charging tray, when glass fills up the charging tray, transport mechanism (613) carries full charging tray to fourth conveyer belt (612), collect the unloading to OK glass.
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| CN202210999166.3A CN115283294B (en) | 2022-08-19 | 2022-08-19 | Automatic cutting and cleaning equipment for API detection and processing technology thereof |
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| CN115971837B (en) * | 2022-12-13 | 2024-05-31 | 深圳市华卓实业有限公司 | Full-automatic group lid machine |
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| JP2000290045A (en) * | 1999-04-09 | 2000-10-17 | Nippon Sheet Glass Co Ltd | Glass sheet washing device |
| JP2018095411A (en) * | 2016-12-13 | 2018-06-21 | 株式会社ディスコ | Transport device |
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