CN115259613B - Radius-adjustable beating mechanism for belt type sludge concentration device - Google Patents

Radius-adjustable beating mechanism for belt type sludge concentration device Download PDF

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Publication number
CN115259613B
CN115259613B CN202210899256.5A CN202210899256A CN115259613B CN 115259613 B CN115259613 B CN 115259613B CN 202210899256 A CN202210899256 A CN 202210899256A CN 115259613 B CN115259613 B CN 115259613B
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China
Prior art keywords
shaft
flapping
hinge
beating
limiting piece
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CN202210899256.5A
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Chinese (zh)
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CN115259613A (en
Inventor
徐勇
周顺龙
陈娟
栾素凤
曹海燕
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Jiangsu Kintep Environmental Protection Co ltd
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Jiangsu Kintep Environmental Protection Co ltd
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    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F11/00Treatment of sludge; Devices therefor
    • C02F11/12Treatment of sludge; Devices therefor by de-watering, drying or thickening
    • C02F11/121Treatment of sludge; Devices therefor by de-watering, drying or thickening by mechanical de-watering
    • C02F11/123Treatment of sludge; Devices therefor by de-watering, drying or thickening by mechanical de-watering using belt or band filters
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D33/00Filters with filtering elements which move during the filtering operation
    • B01D33/04Filters with filtering elements which move during the filtering operation with filtering bands or the like supported on cylinders which are impervious for filtering
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D33/00Filters with filtering elements which move during the filtering operation
    • B01D33/056Construction of filtering bands or supporting belts, e.g. devices for centering, mounting or sealing the filtering bands or the supporting belts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D33/00Filters with filtering elements which move during the filtering operation
    • B01D33/44Regenerating the filter material in the filter
    • B01D33/52Regenerating the filter material in the filter by forces created by movement of the filter element
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D33/00Filters with filtering elements which move during the filtering operation
    • B01D33/70Filters with filtering elements which move during the filtering operation having feed or discharge devices
    • B01D33/76Filters with filtering elements which move during the filtering operation having feed or discharge devices for discharging the filter cake, e.g. chutes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D33/00Filters with filtering elements which move during the filtering operation
    • B01D33/80Accessories

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Hydrology & Water Resources (AREA)
  • Environmental & Geological Engineering (AREA)
  • Water Supply & Treatment (AREA)
  • Organic Chemistry (AREA)
  • Treatment Of Sludge (AREA)

Abstract

The invention provides a radius-adjustable beating mechanism for a belt-type sludge concentration device, which comprises a driving motor, a beating shaft, a driving shaft, a radial-adjustment hinge structure and a limiting piece, wherein the driving motor is arranged on the beating shaft; the two side ends of the flapping shaft are respectively connected with the driving shaft through a group of radial adjusting hinge structures, each radial adjusting hinge structure comprises a first hinge piece and a second hinge piece, and the two ends of the flapping shaft I and the flapping shaft III are connected with the driving shaft through the first hinge pieces; the two ends of the second flapping shaft and the fourth flapping shaft are connected with the driving shaft through a second hinge; the two ends of the flapping shafts I, II, III and IV are correspondingly connected with the driving shaft through the limiting piece I, the limiting piece II, the limiting piece III and the limiting piece IV respectively. The radius-adjustable beating mechanism is high in flexibility, the flexibility of the beating radius can be adjusted according to the property of sludge, the influence on the service life of the filter cloth due to the fact that the filter cloth is in a large-amplitude bouncing state for a long time is avoided, and the filter cloth can be adjusted to be in a state with an optimal beating effect.

Description

Radius-adjustable beating mechanism for belt type sludge concentration device
Technical Field
The invention belongs to the technical field of environmental protection equipment, and particularly relates to a radius-adjustable beating mechanism for a belt type sludge concentration device.
Background
At present, common equipment for dewatering slag, sludge and grains is a single-belt filter press and a double-belt filter press, wherein the filter cloth belt filter press and the plastic belt filter press are separated according to the materials of a transmission belt, and the structure of the filter cloth belt filter press and the plastic belt filter press are basically the same, and raw materials on the transmission belt are extruded by adopting the transmission belt and a roller to separate water from a material body.
The current belt sludge concentration device for sludge dewatering is when carrying out sludge treatment, because the reason that mud itself has the stickness, so must have partial mud adhesion on belt concentration device's filter cloth in the handling process, if can not in time clear away the attached mud on the filter cloth, the problem of the filter mesh on the filter cloth can appear blockking up, this can undoubtedly influence concentration device's treatment effect and throughput, in order to solve this problem, the skilled person has set up several and has beaten the mechanism (as shown in fig. 1) on filter cloth conveying path, beat the action through beating the mechanism rhythmically and hit the removal of mud in follow the filter cloth mesh, and then guarantee that the filter cloth can continue normal operating.
The common mechanism of beating includes driving motor, motor support, beats axle, drive shaft and reinforcing plate, driving motor fixes on motor support, drive shaft and driving motor's motor shaft coaxial coupling, along its length direction equidistance ring cover in the drive shaft have several reinforcing plate, it beats the axle to fix a piece respectively in the corresponding four corners position of reinforcing plate, it extends along the length direction of drive shaft to beat the axle, in the operation, driving motor starts, the drive shaft is rotatory, and then drive the reinforcing plate rotation, the last pivot of connecting of reinforcing plate four corners position will beat the filter cloth in order to get rid of the mud in the filter cloth filtration pore at the rotation in-process.
The beating effect of the beating mechanism mainly depends on the property of the sludge and the loosening degree of the filter cloth, the loosening and tensioning degree of the filter cloth can be adjusted by the existing tensioning mechanism, but as the adhesion degree of the sludge with different properties on the filter cloth is different, when the sludge with low adhesion is treated, the sludge can be shaken off by slightly beating, namely, the beating radius of the beating mechanism is in a smaller range, and the task can be completed; however, when the sludge with strong adhesiveness is treated, the filter cloth needs to be sprung to a larger extent to achieve the effect of shaking off the sludge in the upper filter holes, that is, the beating radius of the beating mechanism at the moment is required to be in a relatively larger range; however, the radius of the existing beating mechanism is relatively fixed, for example, in order to achieve the purpose of integral application, the initial radius of the beating mechanism is set to be relatively large, that is, if sludge with any property is processed, the filter cloth is greatly vibrated, at this time, the sludge can be shaken off, but the damage to the filter cloth in a greatly-vibrated working state for a long time is very large, so that the service life of the filter cloth is greatly shortened, the service requirement of a customer is not met, and in order to ensure the normal use of the customer, a technician is often required to go to the site to move the position of the beating mechanism, so that the after-sale workload is increased, and the operation efficiency is seriously affected.
Disclosure of Invention
The invention aims to solve the problems in the prior art and provides a radius-adjustable beating mechanism for a belt-type sludge concentration device, which can conveniently and rapidly adaptively adjust the beating radius of a beating shaft according to the properties of sludge and is beneficial to prolonging the service life of filter cloth.
The specific technical scheme of the invention is as follows: the radius-adjustable beating mechanism for the belt-type sludge concentration device comprises a driving motor, a beating shaft and a driving shaft, wherein four beating shafts are uniformly distributed on the periphery of the driving shaft, namely a beating shaft I, a beating shaft II, a beating shaft III and a beating shaft IV, the driving motor is fixed on a motor bracket, one end of the driving shaft is coaxially connected with a motor shaft of the driving motor, and the other end of the driving shaft is movably connected on a fixed plate through a bearing; the two side ends of the flapping shaft are respectively connected with the driving shaft through a group of radial adjusting hinge structures, each radial adjusting hinge structure comprises a first hinge piece and a second hinge piece, and the two ends of the flapping shaft I and the flapping shaft III are connected with the driving shaft through the first hinge pieces; the two ends of the second flapping shaft and the fourth flapping shaft are connected with the driving shaft through a second hinge; the two ends of the flapping shaft I, the flapping shaft II, the flapping shaft III and the flapping shaft IV are correspondingly connected with the driving shaft through a limiting piece I, a limiting piece II, a limiting piece III and a limiting piece IV respectively.
Further, the first limiting piece, the second limiting piece, the third limiting piece and the fourth limiting piece are identical in structure and comprise connecting lugs and limiting bolts, and the limiting bolts are connected to the corresponding connecting lugs.
Further, the first hinge and the second hinge are both scissor hinge fold structures.
Further, the first hinge piece is in telescopic transmission, and the first flapping shaft and the third flapping shaft are in position translation in the vertical direction; the second hinge piece is in telescopic transmission, and the second flapping shaft and the fourth flapping shaft are in position translation in the horizontal direction.
Further, the screwing direction of the limiting bolts of the first limiting piece and the third limiting piece is a vertical direction, and the screwing direction of the limiting bolts of the second limiting piece and the fourth limiting piece is a horizontal direction.
Further, a plurality of groups of reinforced hinge parts are equidistantly arranged on the driving shaft along the length direction of the driving shaft, the reinforced hinge parts comprise a connecting ring sleeve, connecting blocks and reinforced hinges, the connecting ring sleeve is fixedly sleeved on the outer ring surface of the driving shaft, one side, close to the driving shaft, of the outer ring surface of the flapping shaft I, the flapping shaft II, the flapping shaft III and the flapping shaft IV is respectively fixedly provided with a connecting block, and each connecting block is connected with the corresponding connecting ring sleeve through one reinforced hinge.
Further, the inner diameter of the connecting ring sleeve is matched with the outer diameter of the driving shaft.
Compared with the prior art, the invention has the following advantages:
1. the radius-adjustable beating mechanism disclosed by the application is high in flexibility, the adaptability adjustment of the beating radius can be performed according to the property of sludge, the influence on the service life of the filter cloth caused by the fact that the filter cloth is in a large-amplitude bouncing state for a long time is avoided, the service time of the filter cloth is prolonged, and the filter cloth can be adjusted to a state with an optimal beating effect;
2. the radius-adjustable flapping mechanism disclosed by the application is simple in structure, the flapping radius of the flapping mechanism can be adaptively adjusted through the cooperation operation of the radial adjustment hinge structure and the limiting piece, the operation difficulty is low, a client can basically independently complete a corresponding operation process, after-sale pressure can be remarkably reduced, and the workload of technicians is reduced;
3. the radial adjusting hinge structure and the limiting piece arranged on the beating mechanism disclosed by the application are simple in structure, and basically do not occupy redundant working space, so that the space requirement on a working site is low, and the radial adjusting hinge structure and the limiting piece are suitable for improvement;
4. the utility model discloses a strengthening hinge on the mechanism of patting can play the effect that the buffering supported to the axle body part of the axle of patting under the operating condition, promotes the stability in the operation, also can prolong the life of patting the axle when guaranteeing work efficiency.
Drawings
FIG. 1 is a schematic diagram of a conventional belt-type sludge concentration operation system;
FIG. 2 is a schematic view of a conventional flapping mechanism;
FIG. 3 is an isometric view of a radius adjustable tapping mechanism of a belt sludge thickening apparatus;
fig. 4 is an enlarged view of the portion M of fig. 3;
fig. 5 is an enlarged view of the portion N of fig. 3;
FIG. 6 is a schematic front view of the radius-adjustable slapping mechanism of the belt-type sludge concentrating apparatus shown in FIG. 3;
FIG. 7 is a cross-sectional view taken along the direction A-A of FIG. 6;
FIG. 8 is a cross-sectional view taken along the direction B-B of FIG. 6;
FIG. 9 is a cross-sectional view of FIG. 6 taken along the direction C-C;
FIG. 10 is a cross-sectional view taken along the direction D-D of FIG. 6;
FIG. 11 is a schematic illustration of the connection between the flappers and the drive shaft using a stiffening hinge;
wherein,
01-driven mechanism, 02-beating mechanism, 03-filter cloth, 04-driving mechanism and 05-reinforcing plate;
1-driving motor, 2-beating shaft, 3-driving shaft, 4-radial adjusting hinge structure, 5-limiting piece, 6-motor bracket, 7-fixing plate and 8-reinforcing hinge piece;
21-of a first flapping shaft, 22-of a second flapping shaft, 23-of a third flapping shaft and 24-of a fourth flapping shaft;
41-first hinge, 42-second hinge;
51-first limiting piece, 52-second limiting piece, 53-third limiting piece and 54-fourth limiting piece;
511-connecting lugs and 512-limit bolts;
81-connecting ring sleeve, 82-connecting block, 83-reinforcing hinge.
Detailed Description
The following description of the present invention is provided with reference to the accompanying drawings, but is not limited to the following description, and any modifications or equivalent substitutions of the present invention should be included in the scope of the present invention without departing from the spirit and scope of the present invention.
Example 1
In order to solve the problem that the flapping radius of a flapping mechanism equipped with the existing belt type sludge concentration device is not adjustable, the novel radius-adjustable flapping mechanism for the belt type sludge concentration device is provided in the embodiment, and comprises a driving motor 1, a flapping shaft 2, a driving shaft 3, a radial adjusting hinge structure 4 and a limiting piece 5, wherein the driving motor 1 is fixed on a motor bracket 6, one end of the driving shaft 3 is coaxially connected with a motor shaft of the driving motor 1, the other end of the driving shaft is movably connected on a fixed plate 7 through a bearing, four flapping shafts 2 are uniformly distributed on the periphery of the driving shaft 3, namely a flapping shaft one 21, a flapping shaft two 22, a flapping shaft three 23 and a flapping shaft four 24, each flapping shaft 2 extends along the length direction of the driving shaft 3, two side ends of the flapping shaft 2 are respectively connected with the driving shaft 3 through the radial adjusting hinge structure 4, the radial adjusting hinge structure 4 comprises a first hinge 41 and a second hinge 42, the first hinge 41 and the second hinge 42 are respectively in a scissor type hinge structure, two ends of the flapping shaft one 21 and the flapping shaft three 23 are respectively connected with the driving shaft 3 through the first hinge 41 in the vertical direction, and the flapping shaft three hinge 41 can translate along the direction; the two ends of the second flapping shaft 22 and the fourth flapping shaft 24 are respectively connected with the driving shaft 3 through a second hinge piece 42, and the fourth flapping shaft 24 of the second flapping shaft 22 can horizontally translate.
In order to limit the position of the flapping shaft 2 after the position displacement, two ends of the flapping shaft I21, the flapping shaft II 22, the flapping shaft III 23 and the flapping shaft IV 24 are respectively connected with the driving shaft 3 through a first limiting piece 51, a second limiting piece 52, a third limiting piece 53 and a fourth limiting piece 54, the four groups of limiting pieces 5 are identical in structure and comprise connecting lugs 511 and limiting bolts 512, the limiting bolts 512 are connected to the corresponding connecting lugs 511, the screwing directions of the limiting bolts 512 of the limiting pieces 5 connected with different flapping shafts 2 are different, the screwing directions of the limiting bolts 512 of the first limiting piece 51 and the limiting piece III 53 are vertical, and the screwing directions of the limiting bolts 512 of the limiting pieces II 52 and the limiting piece IV 54 are horizontal. Therefore, when adjusting the flapping diameter of the flapping mechanism, the limiting bolt 512 needs to be unscrewed first, then the position of the flapping shaft 2 relative to the driving shaft 3 is adjusted through the first hinge piece 41 and the second hinge piece 42, the position of the flapping shaft 2 is determined, and then the limiting bolt 512 is screwed again, so that the position fixing of the flapping shaft 2 is completed.
Example two
The second embodiment differs from the first embodiment in that a radially stable operation is also achieved between the beater shaft 2 and the drive shaft 3 by means of the stiffening hinge 8.
Because the longitudinal extension length of the beating shaft 2 and the driving shaft 3 is longer, when the two ends are connected and fixed through the limiting piece 5 and the radial adjusting hinge structure 4, the middle section part of the shaft is not sufficiently connected and supported, and a certain degree of shaking easily occurs when the beating shaft 2 contacts and beats with the filter cloth 03 in the operation process, so that the beating stability and the beating efficiency can be influenced, and the corresponding supporting structure is necessarily arranged.
In order to ensure the stable running process of the beating shaft 2, a plurality of groups of reinforcing hinge parts 8 are equidistantly arranged on the driving shaft 3 along the length direction of the driving shaft, each reinforcing hinge part 8 comprises a connecting ring sleeve 81, a connecting block 82 and a reinforcing hinge 83, the inner diameter of each connecting ring sleeve 81 is matched with the outer diameter of the driving shaft 3, the connecting ring sleeves 81 are fixedly sleeved on the outer annular surface of the driving shaft 3, one side, close to the driving shaft 3, of the outer annular surface of the beating shaft 21, the beating shaft two 22, the beating shaft three 23 and the beating shaft four 24 is fixedly provided with a connecting block 82 respectively, each connecting block 82 is connected with the corresponding connecting ring sleeve 81 through a reinforcing hinge 83, when the two ends of the beating shaft 2 are adjusted to enlarge the beating diameter through the radial adjusting hinge structure 4, the middle section part of the beating shaft 2 can be synchronously and smoothly outwards expanded under the action of the reinforcing hinge 83, and the middle section part of the beating shaft 2 can be synchronously inwards contracted under the action of the reinforcing hinge 83 when the diameter is adjusted and reduced through the radial adjusting hinge structure 4, the middle section part of the beating shaft 2 can not influence the consistency of the shaft body movement, but the buffer shaft 8 can well support the beating shaft 2 in the working process after the fixing of the corresponding connecting parts.
The foregoing description is only illustrative of the present invention and is not intended to limit the scope of the invention, and all equivalent structures or equivalent processes or direct or indirect application in other related technical fields are included in the scope of the present invention.

Claims (3)

1. The radius-adjustable beating mechanism for the belt-type sludge concentration device comprises a driving motor, a beating shaft and a driving shaft, four beating shafts are uniformly distributed on the periphery of the driving shaft, namely a beating shaft I, a beating shaft II, a beating shaft III and a beating shaft IV, the driving motor is fixed on a motor bracket, one end of the driving shaft is coaxially connected with a motor shaft of the driving motor, the other end of the driving shaft is movably connected on a fixed plate through a bearing,
the flapping mechanism also comprises a radial adjusting hinge structure and a limiting piece;
the two side ends of the flapping shaft are respectively connected with the driving shaft through a group of radial adjusting hinge structures, each radial adjusting hinge structure comprises a first hinge piece and a second hinge piece, and the two ends of the flapping shaft I and the flapping shaft III are connected with the driving shaft through the first hinge pieces; the two ends of the second flapping shaft and the fourth flapping shaft are connected with the driving shaft through a second hinge;
the two ends of the flapping shaft I, the flapping shaft II, the flapping shaft III and the flapping shaft IV are correspondingly connected with the driving shaft through a limiting piece I, a limiting piece II, a limiting piece III and a limiting piece IV respectively;
the first limiting piece, the second limiting piece, the third limiting piece and the fourth limiting piece have the same structure and comprise connecting lugs and limiting bolts, and the limiting bolts are connected to the corresponding connecting lugs;
the first hinge piece is in telescopic transmission, and the first flapping shaft and the third flapping shaft are in position translation in the vertical direction; the second hinge piece is in telescopic transmission, and the second flapping shaft and the fourth flapping shaft are in position translation in the horizontal direction;
the screwing direction of the limiting bolts of the first limiting piece and the third limiting piece is a vertical direction, and the screwing direction of the limiting bolts of the second limiting piece and the fourth limiting piece is a horizontal direction;
the driving shaft is provided with a plurality of groups of reinforced hinge parts at equal intervals along the length direction of the driving shaft, the reinforced hinge parts comprise connecting ring sleeves, connecting blocks and reinforced hinges, the connecting ring sleeves are fixedly sleeved on the outer ring surface of the driving shaft, one side, close to the driving shaft, of the outer ring surface of the first flapping shaft, the second flapping shaft, the third flapping shaft and the fourth flapping shaft is respectively fixedly provided with a connecting block, and each connecting block is connected with the corresponding connecting ring sleeve through one reinforced hinge.
2. The radius adjustable tapping mechanism for a belt type sludge concentration apparatus of claim 1 wherein the first hinge member and the second hinge member are each a scissor type hinge fold structure.
3. The radius adjustable tapping mechanism for a belt type sludge concentration device as claimed in claim 1, wherein an inner diameter of the connection collar is adapted to an outer diameter of the driving shaft.
CN202210899256.5A 2022-07-28 2022-07-28 Radius-adjustable beating mechanism for belt type sludge concentration device Active CN115259613B (en)

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CN115259613B true CN115259613B (en) 2023-12-26

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CN215247733U (en) * 2021-07-26 2021-12-21 中铁工程装备集团有限公司 Vibration sweeper and belt conveyor
CN215924740U (en) * 2021-07-12 2022-03-01 高邮市环创资源再生科技有限公司 Reduction device for electroplating sludge

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DE2437226A1 (en) * 1974-08-02 1976-02-12 Uhr Gmbh & Co Kg Geb Filter belt press for dewatering sludge from clarifying tanks - suction boxes permit considerable reduction in plant size
CN101073722A (en) * 2006-08-01 2007-11-21 杭州兴源过滤机有限公司 Filter-cloth curved-stretching rapping mechanism of pressure filter and rapping method
CN103041987A (en) * 2012-12-26 2013-04-17 农业部南京农业机械化研究所 Beating sieve cleaning mechanism of peanut rotary drum grader
CN204433712U (en) * 2015-01-21 2015-07-01 中煤平朔集团有限公司 Hydraulic pressure net formula chute clearing apparatus
CN105398781A (en) * 2015-12-16 2016-03-16 苏州太湖国家旅游度假区华刚金属制品厂 Material strip sliding, adjusting and flapping device
CN106726428A (en) * 2016-12-27 2017-05-31 郑州吉音动漫科技有限公司 A kind of adjustable beating physical therapy device of beating amplitude
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CN211637876U (en) * 2019-12-29 2020-10-09 衡阳鸿宇机械制造有限公司 Snake-shaped resistance belt bending die
CN113307174A (en) * 2020-02-27 2021-08-27 沈阳新松机器人自动化股份有限公司 Lifting equipment of push rod structure
CN112170612A (en) * 2020-10-16 2021-01-05 天津职业技术师范大学(中国职业培训指导教师进修中心) Scrap discharging device for blanking waste
CN215924740U (en) * 2021-07-12 2022-03-01 高邮市环创资源再生科技有限公司 Reduction device for electroplating sludge
CN215247733U (en) * 2021-07-26 2021-12-21 中铁工程装备集团有限公司 Vibration sweeper and belt conveyor
CN113734706A (en) * 2021-10-18 2021-12-03 秦皇岛首创思泰意达环保科技有限公司 A high-efficient dust collector for band conveyer

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