CN115233392A - Dyeing equipment for manufacturing chemical fiber products and manufacturing method thereof - Google Patents
Dyeing equipment for manufacturing chemical fiber products and manufacturing method thereof Download PDFInfo
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- CN115233392A CN115233392A CN202211009906.0A CN202211009906A CN115233392A CN 115233392 A CN115233392 A CN 115233392A CN 202211009906 A CN202211009906 A CN 202211009906A CN 115233392 A CN115233392 A CN 115233392A
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- 239000000126 substance Substances 0.000 title claims abstract description 132
- 239000000835 fiber Substances 0.000 title claims abstract description 122
- 238000004043 dyeing Methods 0.000 title claims abstract description 59
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 39
- 230000000694 effects Effects 0.000 claims abstract description 19
- 238000007789 sealing Methods 0.000 claims abstract description 14
- 238000003756 stirring Methods 0.000 claims description 58
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 23
- 238000005057 refrigeration Methods 0.000 claims description 17
- 238000005520 cutting process Methods 0.000 claims description 16
- 238000007493 shaping process Methods 0.000 claims description 15
- 239000002994 raw material Substances 0.000 claims description 14
- 238000007599 discharging Methods 0.000 claims description 13
- 238000001816 cooling Methods 0.000 claims description 12
- 239000002657 fibrous material Substances 0.000 claims description 12
- 230000000149 penetrating effect Effects 0.000 claims description 12
- 238000002156 mixing Methods 0.000 claims description 9
- 238000000034 method Methods 0.000 claims description 7
- 238000010438 heat treatment Methods 0.000 claims description 5
- 230000008859 change Effects 0.000 claims description 3
- 239000007788 liquid Substances 0.000 claims description 3
- 238000004378 air conditioning Methods 0.000 claims description 2
- 239000000975 dye Substances 0.000 description 26
- 239000003086 colorant Substances 0.000 description 7
- 239000004744 fabric Substances 0.000 description 6
- 238000009987 spinning Methods 0.000 description 6
- 239000004677 Nylon Substances 0.000 description 5
- 229920001778 nylon Polymers 0.000 description 5
- 239000000049 pigment Substances 0.000 description 5
- 230000007246 mechanism Effects 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 230000001680 brushing effect Effects 0.000 description 3
- 238000004040 coloring Methods 0.000 description 2
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 238000010070 extrusion (rubber) Methods 0.000 description 2
- 229920000642 polymer Polymers 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 150000003839 salts Chemical class 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 238000010186 staining Methods 0.000 description 2
- 125000003172 aldehyde group Chemical group 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000003490 calendering Methods 0.000 description 1
- 229920002678 cellulose Polymers 0.000 description 1
- 239000001913 cellulose Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000007380 fibre production Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000006722 reduction reaction Methods 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 239000011550 stock solution Substances 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 238000011282 treatment Methods 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
- 230000037303 wrinkles Effects 0.000 description 1
Images
Classifications
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/04—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of yarns, threads or filaments
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G1/00—Severing continuous filaments or long fibres, e.g. stapling
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
- D06B23/205—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation for adding or mixing constituents of the treating material
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C7/00—Heating or cooling textile fabrics
- D06C7/02—Setting
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B2700/00—Treating of textile materials, e.g. bleaching, dyeing, mercerising, impregnating, washing; Fulling of fabrics
- D06B2700/36—Devices or methods for dyeing, washing or bleaching not otherwise provided for
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses dyeing equipment for manufacturing chemical fiber products and a manufacturing method thereof. According to the invention, the sliding sleeve, the first spring and the baffle are installed, so that the effect of facilitating timely addition of the dye and reducing manual labor is realized, when the dye needs to be put in, the pull handle is pulled to drive the baffle to move, the baffle moves to drive the first supporting rod to move, the first supporting rod moves to drive the sliding sleeve to move, the sliding sleeve moves to drive the first supporting rod to drive the first spring to move, the first supporting rod drives the baffle to move the sealing gasket out of the bayonet, so that the dye is conveniently added in time, the manual labor is reduced, and the function of facilitating the timely addition of the dye and reducing the manual labor is realized.
Description
Technical Field
The invention relates to the technical field of chemical fiber product dyeing, in particular to dyeing equipment for manufacturing chemical fiber products and a manufacturing method thereof.
Background
Adding proper coloring agent into spinning solution, fully mixing, dissolving and filtering, or quantitatively injecting coloring agent or colored stock solution before entering into spinning nozzle, mixing by static mixer, spinning to obtain colored fiber, and adding proper pigment or dye during chemical fiber production to directly obtain colored fiber, also called coloring before spinning. Chemical fiber coloration is not the same as conventional dyeing mechanisms. The former is to disperse the coloring agent uniformly in the polymer, and the coloring agent is fixed in the fiber after spinning and forming, and the coloring process is physical change, while the latter is to dye the fiber after spinning and requires certain binding force and affinity between the dye or pigment and the polymer, and the dyeing process is mainly chemical change.
The existing dyeing equipment for manufacturing chemical fiber products and the manufacturing method thereof have the defects that:
1. patent document CN214572707U discloses a dyeing equipment is used in chemical fiber nylon product production, "including bottom plate, first axis of rotation, second axis of rotation and dyeing case, bottom plate top both ends are located through the fixed column respectively to first axis of rotation and second axis of rotation, bottom plate top central point is located to the dyeing case, dyeing case one side outer wall is fixed to be equipped with mixing of colors and to add the feed box, mixing of colors adds open at feed box bottom central point and has the charge door, open transfusion system under dyeing case one side outer wall is located mixing of colors and adds the feed box. The utility model extrudes the nylon cloth which is being dyed and rolled through the rubber extrusion pads arranged on the inner walls of the first clamping plate and the second clamping plate, can extrude the gouache pigment attached to the cloth out of the nylon cloth, the extruded pigment falls into the dyeing box through the inclined cuts, the pigment is saved, the nylon cloth extruded through the rubber extrusion pads has smooth surface and no wrinkles, the device is inconvenient to inject the dye, and the manual labor force is increased, so that the manual labor is reduced by adding a mechanism quickly in time;
2. the patent document CN216141745U discloses a dyeing device for chemical fiber nylon product production, which comprises a dyeing box, cloth rolling devices symmetrically arranged at two sides of the upper end surface of the dyeing box and a bearing plate detachably arranged at the upper end surface of the dyeing box, wherein two electric telescopic rods are symmetrically and fixedly arranged at the upper end surface of the bearing plate, the rods of the two electric telescopic rods penetrate through the bearing plate and are fixedly connected with a pressing plate, two U-shaped plates are symmetrically and fixedly arranged at the bottom surfaces of the two pressing plates, an extrusion roller is rotatably arranged between the two U-shaped plates, the cloth rolling devices comprise C-shaped clamping seats detachably clamped at the upper end surface of the dyeing box, two supporting side plates are symmetrically and fixedly arranged at one side of the C-shaped clamping seats, and a shell is fixedly arranged at the side surface of one of the two supporting side plates;
3. patent document CN103938465B discloses a high-temperature dyeing process for chemical fiber filaments, which comprises pretreatment, pre-shaping, dyeing, reduction soaping, color fixation, softening treatment, drying, shaping, calendering, and winding. The dyeing method has the advantages that the dyeing-resistant salt S is added in the dyeing process, the damage degree of potential aldehyde groups in cellulose molecules in the chemical fiber filaments to dyes can be improved to a great extent by adding the dyeing-resistant salt S, so that the dyed products have pure color light, the dyeing color difference is avoided, the dyeing reproducibility and stability are better, the high-temperature leveling agent is added, the problems that the heat-resistant stability of fuel is reduced due to the rise of temperature, the dyes are aggregated, the level dyeing and the penetrating dyeing effect are influenced, and even color points and color spots can be generated are solved, so that the dyeing effect is good; the finally produced chemical fiber filament has the advantages of uniform and stable dyeing, strong reproducibility, elasticity, softness and firm dyeing degree, and the forming rate is reduced by cooling the chemical fiber product when the device discharges the chemical fiber product, so a quick cooling mechanism is needed to improve the forming rate;
4. patent document CN216838526U discloses a processing of chemical fibre product is with staining apparatus, "staining apparatus body right side sets up and holds the chamber, both ends respectively set up the track groove about holding the chamber right side, it sets up the brushing wheel to hold intracavity portion, it sets up the movable plate to hold the chamber right side, the movable plate periphery sets up a plurality of gyro wheels, the movable plate bottom sets up the pinion rack, gyro wheel and pinion rack setting are at the track inslot, the pinion rack is connected with gear engagement, set up the straight line slip table of hold-in range drive in the painted apparatus body rear cavity, slip table one end sets up the shaft coupling, set up the threaded rod in the middle of the slip table, coupling joint servo motor, threaded rod and track board threaded connection, track board and brushing wheel bolt fixed connection whitewash through the chemical fibre product of synchronous belt drive straight line slip table drive brushing wheel pair through the chemical fibre that dyes, make the dyestuff that smears even on the chemical fibre product, the device chemical fibre product is difficult for cutting off after collecting and is accomplished influences production efficiency, consequently needs shutdown mechanism to improve production efficiency.
Disclosure of Invention
The invention aims to provide a dyeing device for manufacturing chemical fiber products and a manufacturing method thereof, which solve the problems of lack of an adding function, a stirring function, a cooling function and a cutting function in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: a dyeing device for manufacturing chemical fiber products and a manufacturing method thereof comprise a shell, a first pipeline, an air cylinder, a supporting box and a supporting box, wherein the first pipeline is installed at the top of the shell in a penetrating mode, a stirring cylinder is installed on the inner wall of the shell, the air cylinder is installed on the inner wall of the stirring cylinder, the supporting box is installed on the outer wall of the shell, and the supporting box is installed on the outer wall of the supporting box;
the outer wall of the first pipeline is provided with a baffle in a penetrating mode, the outer wall of the baffle is provided with a pull handle, the outer wall of the baffle is provided with a sealing gasket, the inner wall of the first pipeline is provided with a bayonet, the inner wall of the first pipeline is provided with a first sliding rod, the outer wall of the first sliding rod is provided with a sliding sleeve, the outer wall of the sliding sleeve is provided with a first supporting rod, and the outer wall of the first supporting rod is provided with a first spring;
and a second pipeline is arranged at the top of the shell in a penetrating way.
Preferably, the output end of the cylinder is provided with a stirring rod through a bearing, the inner wall of the stirring cylinder is provided with a support plate, the outer wall of the support plate is provided with a through hole, the inner wall of the stirring cylinder is provided with a sensor, the inner wall of the stirring cylinder is provided with a second supporting rod, the outer wall of the second supporting rod is provided with a rotating ring, and the outer wall of the stirring rod is provided with a second spring.
Preferably, the fan is installed to the inner wall of support box, and the outer wall of support box is equipped with first opening, and the inner wall of support box is installed and is refrigerated the piece, and the water conservancy diversion frame is installed to the outer wall of refrigeration piece, and the outer wall of support box runs through and installs the discharging pipe, and the outer wall of support box is installed and is equipped with the box door, and the inner wall of support box is installed and is collected the box, and the fixture block is installed to the bottom of collecting the box, and the top of collecting the box is equipped with the second opening, and the inner wall of support box is equipped with the third opening.
Preferably, a motor is installed to the inner wall of a box, the threaded rod is installed to the output of motor, the thread bush is installed to the outer wall of threaded rod, third branch is installed to the outer wall of thread bush, fifth branch is installed to the inner wall of a box, the sliding ring is installed to the outer wall of fifth branch, the outer wall of a box is equipped with the fourth opening, the tool bit is installed to the outer wall of third branch, fourth branch is installed to the bottom of a box, and pressure-sensitive subassembly is installed to the inner wall of fourth branch.
Preferably, the outer wall of the third supporting rod is connected with the outer wall of the sliding ring, one end of the first spring is connected with the inner wall of the first pipeline, the output end of the air cylinder penetrates through the supporting plate through the penetrating port, one end of the second spring is connected with the outer wall of the supporting plate, and the clamping block is located at the third opening.
Preferably, the bottom of the shell is provided with a supporting block, and the outer wall of the shell is provided with a control assembly.
Preferably, a heating assembly is installed on the outer wall of the stirring cylinder, and a stirring assembly is installed on the outer wall of the stirring cylinder in a penetrating mode.
Preferably, the outer wall of the mixing drum is provided with a discharging component in a penetrating manner, and one end of the discharging component extends to the inside of the supporting box.
Preferably, the dyeing equipment for manufacturing the chemical fiber products comprises the following working steps:
s1, when the dye needs to be put in, a pulling handle is pulled to drive a baffle to move, the baffle moves to drive a first support rod to move, the first support rod moves to drive a sliding sleeve to move, the sliding sleeve moves to enable the first support rod to drive a first spring to move, the first spring moves to enable the first support rod to drive the baffle to move a sealing gasket out of a bayonet, so that the dye can be conveniently added in time, manual labor is reduced, and the function of facilitating the dye to be added in time and reducing the manual labor is realized.
S2, when the chemical fiber materials are stirred, the air cylinder moves to drive the stirring rod to move, the stirring rod moves to drive the rotating ring to move, the rotating ring moves to enable the stirring rod to drive the second spring to move, the second spring moves to enable the stirring rod to stir in the chemical fiber materials to enable the chemical fiber products to be dyed more uniformly, the product quality is improved, the chemical fiber products are dyed more uniformly, and the function of improving the product quality is achieved.
S3, the effect of discharging pipe makes things convenient for the discharge of chemical fibre product, and the fan rotates and produces wind-force when the chemical fibre product is extruded through ejection of compact subassembly, and wind-force blows to the cold air that the refrigeration piece made its production and blows to the chemical fibre product and make its cooling shaping fast, and unnecessary wind-force is discharged through first opening, and the comdenstion water of the production of refrigeration piece flows in through the water conservancy diversion frame and collects the box and prevent inside ponding, has realized that the chemical fibre product makes its cooling shaping fast improve the function of shaping rate.
S4, after the chemical fiber products are collected, when the chemical fiber products need to be cut off, the motor rotates, the motor drives the threaded rod to rotate, the threaded rod rotates to drive the threaded sleeve to move, the threaded sleeve moves to drive the third supporting rod to move, the third supporting rod moves to drive the sliding ring to move, the sliding ring moves to enable the third supporting rod to move more stably, the third supporting rod moves to drive the cutter head to move, the cutter head moves to enable the chemical fiber products to be in contact with the cutter head and the fourth supporting rod to enable the chemical fiber products to be cut off rapidly, and the function of rapidly cutting off the chemical fiber products is achieved.
Preferably, the step S1 further includes the steps of:
s11, the sliding sleeve is attached to the outer wall of the first sliding rod, the first supporting rod and the baffle are prevented from deviating through moving stability, foreign matters can be prevented from entering when the baffle is closed, and the sealing gasket can enhance sealing liquid to accidentally enter to influence the dyeing effect.
The step S2 further includes the steps of:
s21, placing chemical fiber raw materials into the second pipeline, and stopping the chemical fiber raw materials through the control assembly when the sensor detects that the chemical fiber raw materials reach the set height so as to prevent the chemical fiber raw materials from excessively influencing the movement of the air cylinder.
The step S3 further includes the steps of:
s31, when accumulated water in the collecting box needs to be cleaned, the box door is pulled to facilitate the collection of the collecting box, the second opening facilitates the water source to enter, and after the water source is cleaned, a clamping block at the bottom of the collecting box is placed into the third opening to be fixed and prevent deviation.
The step S4 further includes the steps of:
s41, when the pressure-sensitive component detects that the pressure of the cutter head and the pressure of the fourth support rod reach a pressure value enough for cutting off the chemical fiber products, the motor is reversely rotated through the control component, so that the cutter head is reset, the cutting-off safety is improved, and the cutting-off safety is improved.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the invention, the sliding sleeve, the first spring and the baffle are installed, so that the effect of facilitating timely addition of the dye and reducing manual labor is realized, when the dye needs to be put in, the pull handle is pulled to drive the baffle to move, the baffle moves to drive the first supporting rod to move, the first supporting rod moves to drive the sliding sleeve to move, the sliding sleeve moves to drive the first supporting rod to drive the first spring to move, the first supporting rod drives the baffle to move the sealing gasket out of the bayonet, so that the dye is convenient to be added in time, the manual labor is reduced, and the function of facilitating the dye to be added in time and reducing the manual labor is realized;
2. according to the invention, the effect of enabling the dyeing of chemical fiber products to be more uniform and improving the product quality is realized by installing the rotating ring, the second spring and the stirring rod, when the chemical fiber materials are stirred, the air cylinder moves to drive the stirring rod to move, the stirring rod moves to drive the rotating ring to move, the rotating ring moves to drive the stirring rod to drive the second spring to move, the second spring moves to enable the stirring rod to stir in the chemical fiber materials so as to enable the dyeing of the chemical fiber products to be more uniform, the product quality is improved, and the function of enabling the dyeing of the chemical fiber products to be more uniform and improving the product quality is realized;
3. the chemical fiber product is cooled and formed quickly to improve the forming rate by installing the fan, the refrigerating block and the flow guide frame, the discharging pipe is used for discharging the chemical fiber product conveniently, the fan rotates to generate wind power when the chemical fiber product is extruded through the discharging assembly, the wind power blows the refrigerating block to blow cold air generated by the refrigerating block to the chemical fiber product to cool and form the chemical fiber product quickly, redundant wind power is discharged through the first opening, condensed water generated by the refrigerating block flows into the collecting box through the flow guide frame to prevent water from accumulating inside, and the function of cooling and forming the chemical fiber product quickly to improve the forming rate is realized;
4. the chemical fiber product quick cutting device is provided with the threaded rod, the sliding ring and the cutter head, so that the effect of quickly cutting a chemical fiber product is realized, when the chemical fiber product needs to be cut after being collected, the motor rotates to drive the threaded rod to rotate, the threaded rod rotates to drive the threaded sleeve to move, the threaded sleeve moves to drive the third supporting rod to move, the third supporting rod moves to drive the sliding ring to move, the sliding ring moves to enable the third supporting rod to move more stably, the third supporting rod moves to drive the cutter head to move, the cutter head moves to enable the chemical fiber product to be in contact with the cutter head and the fourth supporting rod to be quickly cut, and the function of quickly cutting the chemical fiber product is realized.
Drawings
FIG. 1 is a schematic front view of the present invention;
FIG. 2 is a schematic front view of the present invention;
FIG. 3 is a schematic view of a first conduit configuration of the present invention;
FIG. 4 is a schematic view of the structure of the baffle of the present invention;
FIG. 5 is a schematic view of the cylinder structure of the present invention;
FIG. 6 is a schematic view of the structure of the support box of the present invention;
FIG. 7 is a schematic view of the structure of the holder of the present invention;
FIG. 8 is a schematic flow chart of the present invention.
In the figure: 1. a housing; 2. a supporting block; 3. a second pipe; 4. a control component; 5. a mixing drum; 6. a heating assembly; 7. a discharging assembly; 8. a stirring assembly; 9. a first pipe; 10. a baffle plate; 11. pulling a handle; 12. a gasket; 13. a bayonet; 14. a first slide bar; 15. a sliding sleeve; 16. a first support bar; 17. a first spring; 18. a cylinder; 19. a sensor; 20. a support plate; 21. a second support bar; 22. rotating the ring; 23. a stirring rod; 24. a second spring; 26. a through opening; 27. a support box; 28. a fan; 29. a refrigeration block; 30. a flow guide frame; 31. a discharge pipe; 32. a collection box; 33. a second opening; 34. a third opening; 35. a clamping block; 36. a branch box; 37. a motor; 38. a threaded rod; 39. a threaded sleeve; 40. a fifth strut; 41. a slip ring; 42. a fourth opening; 43. a cutter head; 44. a third strut; 45. a fourth strut; 46. a pressure sensitive component.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without making any creative effort based on the embodiments in the present invention, belong to the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front", "rear", "both ends", "one end", "the other end", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "disposed," "connected," and the like are to be construed broadly, and for example, "connected" may be a fixed connection, a detachable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in a specific case to those of ordinary skill in the art.
Referring to fig. 1-8, an embodiment of the present invention: a dyeing device for chemical fiber product manufacture and a manufacturing method thereof, comprising a shell 1, a first pipeline 9, an air cylinder 18, a supporting box 27 and a supporting box 36, wherein the shell 1 is used for protecting the device, the first pipeline 9 is used for facilitating the entry of dye, the air cylinder 18 is used for providing moving power for a moving stirring rod 23, the supporting box 27 is used for providing support for a refrigerating block 29, the supporting box 36 is used for providing support for a motor 37, the first pipeline 9 is arranged at the top of the shell 1 in a penetrating way, a stirring cylinder 5 is arranged on the inner wall of the shell 1, the stirring cylinder 5 is used for providing a place for chemical fiber product dyeing, the air cylinder 18 is arranged on the inner wall of the stirring cylinder 5, the supporting box 27 is arranged on the outer wall of the shell 1, the supporting box 36 is arranged on the outer wall of the supporting box 27, the top of shell 1 is run through and is installed second pipeline 3, the effect of second pipeline 3 is for chemical fiber raw materials provides access way, supporting shoe 2 is installed to the bottom of shell 1, the effect of supporting shoe 2 is for shell 1 provides the support, control assembly 4 is installed to the outer wall of shell 1, control assembly 4's effect is controlling means's state, heating element 6 is installed to the outer wall of churn 5, heating element 6's effect makes things convenient for melting of chemical fiber raw materials, the outer wall of churn 5 runs through and installs stirring subassembly 8, stirring subassembly 8's effect makes things convenient for the mixture of chemical fiber raw materials and dyestuff, the outer wall of churn 5 runs through and installs ejection of compact subassembly 7, and the effect that the one end of ejection of compact subassembly 7 extends to the inside ejection of compact subassembly 7 of support box 27 is the shaping of making things convenient for the chemical fiber product.
The outer wall of first pipeline 9 runs through and installs baffle 10, the outer wall of baffle 10 is installed and is drawn handle 11, sealed pad 12 is installed to the outer wall of baffle 10, the inner wall of first pipeline 9 is equipped with bayonet 13, first slide bar 14 is installed to the inner wall of first pipeline 9, sliding sleeve 15 is installed to the outer wall of first slide bar 14, first branch 16 is installed to the outer wall of sliding sleeve 15, first spring 17 is installed to the outer wall of first branch 16, the pulling is drawn handle 11 and is driven baffle 10 to remove when needing to put into dyestuff, baffle 10 removes and drives first branch 16 and remove, first branch 16 removes and drives sliding sleeve 15 and remove, sliding sleeve 15 removes and makes first branch 16 drive first spring 17 and remove, first spring 17 removes and makes first branch 16 drive baffle 10 and fills up bayonet 12 and shift out bayonet 13 and make things convenient for the timely interpolation of dyestuff to reduce the hand labor, the function that makes things convenient for the timely interpolation of dyestuff to reduce hand labor has been realized.
The output end of the cylinder 18 is provided with a stirring rod 23 through a bearing, the inner wall of the stirring cylinder 5 is provided with a support plate 20, the outer wall of the support plate 20 is provided with a through hole 26, the inner wall of the stirring cylinder 5 is provided with a sensor 19, the inner wall of the stirring cylinder 5 is provided with a second supporting rod 21, the outer wall of the second supporting rod 21 is provided with a rotating ring 22, the outer wall of the stirring rod 23 is provided with a second spring 24, the cylinder 18 moves to drive the stirring rod 23 to move when chemical fiber materials are stirred, the stirring rod 23 moves to drive the rotating ring 22 to move, the rotating ring 22 moves to enable the stirring rod 23 to drive the second spring 24 to move, the second spring 24 moves to enable the stirring rod 23 to stir in the chemical fiber materials to enable the chemical fiber products to be more uniformly dyed, the product quality is improved, more uniform dyeing of the chemical fiber products is achieved, and the function of the product quality is improved.
A motor 37 is installed on the inner wall of a supporting box 36, a threaded rod 38 is installed at the output end of the motor 37, a threaded sleeve 39 is installed on the outer wall of the threaded rod 38, a third supporting rod 44 is installed on the outer wall of the threaded sleeve 39, a fifth supporting rod 40 is installed on the inner wall of the supporting box 36, a sliding ring 41 is installed on the outer wall of the fifth supporting rod 40, a fourth opening 42 is formed in the outer wall of the supporting box 36, a cutter head 43 is installed on the outer wall of the third supporting rod 44, a fourth supporting rod 45 is installed at the bottom of the supporting box 36, a pressure-sensitive component 46 is installed on the inner wall of the fourth supporting rod 45, the motor 37 rotates when the chemical fiber product needs to be cut off after being collected, the motor 37 rotates to drive the threaded rod 38 to rotate, the threaded rod 38 rotates to drive the threaded sleeve 39 to move, the threaded sleeve 39 moves to drive the third supporting rod 44 to move, the third supporting rod 44 moves to drive the sliding ring 41 to move, the sliding ring 41 moves to enable the third supporting rod 44 to enable the cutter head 43 to move, and enable the chemical fiber product to contact with the cutter head 43 and the fourth supporting rod 45 to enable the chemical fiber product to be cut off rapidly.
The dyeing equipment for manufacturing the chemical fiber products comprises the following working steps:
s1, when dye needs to be put in, a pulling handle 11 is pulled to drive a baffle plate 10 to move, the baffle plate 10 moves to drive a first supporting rod 16 to move, the first supporting rod 16 moves to drive a sliding sleeve 15 to move, the sliding sleeve 15 moves to enable the first supporting rod 16 to drive a first spring 17 to move, the first spring 17 moves to enable the first supporting rod 16 to drive the baffle plate 10 to move a sealing gasket 12 out of a bayonet 13, so that the dye can be conveniently added in time, the manual labor is reduced, and the functions of facilitating the timely adding of the dye and reducing the manual labor are realized.
S2, when the chemical fiber materials are stirred, the air cylinder 18 moves to drive the stirring rod 23 to move, the stirring rod 23 moves to drive the rotating ring 22 to move, the rotating ring 22 moves to enable the stirring rod 23 to drive the second spring 24 to move, the second spring 24 moves to enable the stirring rod 23 to stir in the chemical fiber materials to enable the chemical fiber products to be dyed more uniformly, the product quality is improved, the chemical fiber products are dyed more uniformly, and the function of improving the product quality is achieved.
S3, the effect of discharging pipe 31 is the discharge that makes things convenient for the chemical fibre product, and fan 28 rotates and produces wind-force when the chemical fibre product is extruded through ejection of compact subassembly 7, and wind-force blows to refrigeration piece 29 and makes the air conditioning that its produced blow to the chemical fibre product and make its rapid cooling shaping, and unnecessary wind-force is discharged through first opening, and the comdenstion water of the production of refrigeration piece 29 flows into collection box 32 through water conservancy diversion frame 30 and prevents inside ponding, has realized that the chemical fibre product makes its rapid cooling shaping improve the function of shaping rate.
S4, after the chemical fiber products are collected, when the cutting is needed, the motor 37 rotates to drive the threaded rod 38 to rotate, the threaded rod 38 rotates to drive the threaded sleeve 39 to move, the threaded sleeve 39 moves to drive the third supporting rod 44 to move, the third supporting rod 44 moves to drive the sliding ring 41 to move, the sliding ring 41 moves to enable the third supporting rod 44 to move more stably, the third supporting rod 44 moves to drive the cutter head 43 to move, the cutter head 43 moves to enable the chemical fiber products to be in contact with the cutter head 43 and the fourth supporting rod 45 to enable the chemical fiber products to be cut off rapidly, and the function of rapidly cutting off the chemical fiber products is achieved.
The step S1 further includes the steps of:
s11, the sliding sleeve 15 is attached to the outer wall of the first sliding rod 14, the first supporting rod 16 and the baffle 10 are prevented from shifting through moving stability, foreign matters can be prevented from entering when the baffle 10 is closed, and the sealing gasket 12 can enhance sealing liquid to accidentally enter to influence the dyeing effect.
The step S2 further includes the steps of:
s21, when the sensor 19 detects that the chemical fiber raw material reaches the set height, the second pipeline 3 stops the chemical fiber raw material through the control module 4 to prevent the chemical fiber raw material from excessively influencing the movement of the air cylinder 18.
The step S3 further includes the steps of:
s31, when accumulated water in the collection box 32 needs to be cleaned and pulled, the box door is pulled to facilitate the collection box 32 to be taken up, the second opening 33 facilitates water source entering, and after the water source is cleaned, the clamping block 35 at the bottom of the collection box 32 is placed into the third opening 34 to be fixed and prevent deviation.
The step S4 further includes the steps of:
s41, when the pressure-sensitive component 46 detects that the pressure of the cutter head 43 and the pressure of the fourth support rod 45 reach a pressure value enough for cutting off the chemical fiber products, the control component 4 enables the motor 37 to rotate reversely so that the cutter head 43 is reset, the cutting safety is improved, and the cutting safety is improved.
The working principle is that when dye needs to be put in, the pull handle 11 is pulled to drive the baffle 10 to move, the baffle 10 is moved to drive the first support rod 16 to move, the first support rod 16 is moved to drive the sliding sleeve 15 to move, the sliding sleeve 15 is moved to enable the first support rod 16 to drive the baffle 10 to move the sealing gasket 12 out of the bayonet 13, the timely addition of the dye is facilitated, and the manual labor is reduced, so that the function of facilitating the timely addition of the dye and reducing the manual labor is realized, when chemical fiber materials are stirred, the cylinder 18 is moved to drive the stirring rod 23 to move, the stirring rod 23 is moved to drive the rotating ring 22 to move, the rotating ring 22 is moved to enable the stirring rod 23 to drive the second spring 24 to move, the second spring 24 is moved to enable the stirring rod 23 to stir in the chemical fiber materials, so that the dyeing of chemical fiber products is more uniform, the product quality is improved, the function of enabling the dyeing of the chemical fiber products to be more uniform and improving the product quality is realized, the discharge pipe 31 has the functions of facilitating discharge of chemical fiber products, when the chemical fiber products are extruded through the discharge assembly 7, the fan 28 rotates to generate wind power, the wind power blows to the refrigeration block 29 to blow cold air generated by the refrigeration block to the chemical fiber products to enable the chemical fiber products to be rapidly cooled and formed, redundant wind power is discharged through the first opening, condensate water generated by the refrigeration block 29 flows into the collection box 32 through the guide frame 30 to prevent water from accumulating inside, the function that the chemical fiber products enable the chemical fiber products to be rapidly cooled and formed to improve the forming rate is achieved, when the chemical fiber products need to be cut after being collected, the motor 37 rotates to drive the threaded rod 38 to rotate, the threaded rod 38 rotates to drive the threaded sleeve 39 to move, the threaded sleeve 39 moves to drive the third supporting rod 44 to move, the third supporting rod 44 moves to drive the sliding ring 41 to move, the sliding ring 41 moves to enable the third supporting rod 44 to move more stably, the third supporting rod 44 moves to drive the cutter head 43 to move, the cutter head 43 moves to make the chemical fiber product contact with the cutter head 43 and the fourth support rod 45 to make the chemical fiber product cut off rapidly, so that the function of rapidly cutting off the chemical fiber product is realized.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (10)
1. The utility model provides a dyeing equipment that chemical fiber product manufacturing used, includes shell (1), first pipeline (9), cylinder (18), support box (27) and a box (36), its characterized in that: a first pipeline (9) is installed on the top of the shell (1) in a penetrating mode, a mixing drum (5) is installed on the inner wall of the shell (1), an air cylinder (18) is installed on the inner wall of the mixing drum (5), a supporting box (27) is installed on the outer wall of the shell (1), and a supporting box (36) is installed on the outer wall of the supporting box (27);
a baffle (10) is installed on the outer wall of the first pipeline (9) in a penetrating mode, a pull handle (11) is installed on the outer wall of the baffle (10), a sealing gasket (12) is installed on the outer wall of the baffle (10), a bayonet (13) is arranged on the inner wall of the first pipeline (9), a first sliding rod (14) is installed on the inner wall of the first pipeline (9), a sliding sleeve (15) is installed on the outer wall of the first sliding rod (14), a first supporting rod (16) is installed on the outer wall of the sliding sleeve (15), and a first spring (17) is installed on the outer wall of the first supporting rod (16);
and a second pipeline (3) is arranged at the top of the shell (1) in a penetrating way.
2. The dyeing apparatus for manufacturing chemical fiber products according to claim 1, characterized in that: the output of cylinder (18) is installed through the bearing and is stirred pole (23), and backup pad (20) are installed to the inner wall of churn (5), and the outer wall of backup pad (20) is equipped with and runs through mouth (26), and sensor (19) are installed to the inner wall of churn (5), and second branch (21) are installed to the inner wall of churn (5), and change (22) are installed to the outer wall of second branch (21), and second spring (24) are installed to the outer wall of stirring pole (23).
3. The dyeing apparatus for manufacturing chemical fiber products according to claim 1, characterized in that: fan (28) are installed to the inner wall that supports box (27), the outer wall that supports box (27) is equipped with first opening, support the inner wall of box (27) and install refrigeration piece (29), water conservancy diversion frame (30) are installed to the outer wall of refrigeration piece (29), the outer wall that supports box (27) runs through and installs discharging pipe (31), the box door is installed to the outer wall that supports box (27), the inner wall that supports box (27) is installed and is collected box (32), collect the bottom of box (32) and install fixture block (35), the top of collecting box (32) is equipped with second opening (33), the inner wall that supports box (27) is equipped with third opening (34).
4. The dyeing apparatus for manufacturing chemical fiber products according to claim 1, characterized in that: motor (37) are installed to the inner wall of propping up box (36), threaded rod (38) are installed to the output of motor (37), threaded bush (39) are installed to the outer wall of threaded rod (38), third branch (44) are installed to the outer wall of threaded bush (39), fifth branch (40) are installed to the inner wall of propping up box (36), sliding ring (41) are installed to the outer wall of fifth branch (40), the outer wall of propping up box (36) is equipped with fourth opening (42), tool bit (43) are installed to the outer wall of third branch (44), fourth branch (45) are installed to the bottom of propping up box (36), pressure-sensitive component (46) are installed to the inner wall of fourth branch (45).
5. The dyeing apparatus for manufacturing chemical fiber products according to any one of claims 1 to 4, characterized in that: the outer wall of the third supporting rod (44) is connected with the outer wall of the sliding ring (41), one end of the first spring (17) is connected with the inner wall of the first pipeline (9), the output end of the air cylinder (18) penetrates through the supporting plate (20) through the penetrating port (26), one end of the second spring (24) is connected with the outer wall of the supporting plate (20), and the clamping block (35) is located in the third opening (34).
6. The dyeing apparatus for manufacturing chemical fiber products according to claim 1, characterized in that: supporting blocks (2) are installed at the bottom of the shell (1), and a control assembly (4) is installed on the outer wall of the shell (1).
7. The dyeing apparatus for manufacturing chemical fiber products according to claim 1, characterized in that: heating component (6) is installed to the outer wall of churn (5), and stirring component (8) is installed in the outer wall run-through of churn (5).
8. The dyeing apparatus for manufacturing chemical fiber products according to claim 1, characterized in that: the outer wall of churn (5) runs through and installs ejection of compact subassembly (7), and the inside that the one end of ejection of compact subassembly (7) extended to support box (27).
9. The method for manufacturing the dyeing equipment for manufacturing the chemical fiber products according to any one of the claims 1 to 8, characterized in that the working steps of the dyeing equipment for manufacturing the chemical fiber products are as follows:
s1, when dye needs to be put in, a pulling handle (11) is pulled to drive a baffle (10) to move, the baffle (10) moves to drive a first supporting rod (16) to move, the first supporting rod (16) moves to drive a sliding sleeve (15) to move, the sliding sleeve (15) moves to enable the first supporting rod (16) to drive a first spring (17) to move, the first spring (17) moves to enable the first supporting rod (16) to drive the baffle (10) to move a sealing gasket (12) out of a bayonet (13) to facilitate timely adding of the dye and reduce manual labor, and the functions of facilitating timely adding of the dye and reducing manual labor are achieved.
S2, when stirring the chemical fiber material, the cylinder (18) moves and drives the stirring rod (23) to move, the stirring rod (23) moves and drives the rotating ring (22) to move, the rotating ring (22) moves and enables the stirring rod (23) to drive the second spring (24) to move, the second spring (24) moves and enables the stirring rod (23) to stir in the chemical fiber material to enable the dyeing of the chemical fiber product to be more uniform, the product quality is improved, the dyeing of the chemical fiber product is enabled to be more uniform, and the product quality is improved.
S3, the effect of discharging pipe (31) makes things convenient for the discharge of chemical fibre product, fan (28) rotate and produce wind-force when chemical fibre product is extruded through ejection of compact subassembly (7), wind-force blows to refrigeration piece (29) and makes the air conditioning that its produced blow to chemical fibre product and make its cooling shaping fast, unnecessary wind-force is discharged through first opening, the comdenstion water of the production of refrigeration piece (29) flows into through water conservancy diversion frame (30) and collects box (32) and prevent inside ponding, the function that chemical fibre product made its cooling shaping fast and improve the shaping rate has been realized.
S4, motor (37) rotate when need cut after the chemical fiber product is collected and is accomplished, motor (37) rotate and drive threaded rod (38) and rotate, threaded rod (38) rotate and drive thread bush (39) and remove, thread bush (39) remove and drive third branch (44) and remove, third branch (44) remove and drive sliding ring (41) and remove, sliding ring (41) remove make third branch (44) remove more stable, third branch (44) remove and drive knife head (43) and remove, knife head (43) remove and make chemical fiber product and knife head (43) and fourth branch (45) contact make its cut off fast, the function that chemical fiber product cut off fast has been realized.
10. The method of claim 9, wherein the step S1 further comprises the steps of:
s11, the sliding sleeve (15) is attached to the outer wall of the first sliding rod (14), the first supporting rod (16) and the baffle (10) are prevented from shifting through moving stability, foreign matters can be prevented from entering when the baffle (10) is closed, and the sealing gasket (12) can enhance sealing liquid to accidentally enter to influence a dyeing effect.
The step S2 further includes the steps of:
s21, placing chemical fiber raw materials into the second pipeline (3), and stopping the chemical fiber raw materials through the control assembly 4 when the sensor (19) detects that the chemical fiber raw materials reach the set height so as to prevent the chemical fiber raw materials from influencing the movement of the air cylinder (18) excessively.
The step S3 further includes the steps of:
s31, when needing to clear up the ponding that the pulling collected in the box (32), pulling box door conveniently collects taking up of box (32), the entering of water source is made things convenient for in second opening (33), and the clearance is accomplished and is put into third opening (34) with fixture block (35) of collecting box (32) bottom after the water source and make fixedly prevent the skew.
The step S4 further includes the steps of:
s41, when the pressure-sensitive component (46) detects that the pressure of the cutter head (43) and the pressure of the fourth support rod (45) reach a pressure value enough for cutting off the chemical fiber products, the motor (37) is enabled to rotate reversely through the control component (4) to enable the cutter head (43) to reset, so that the cutting safety is improved, and the cutting safety is improved.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211009906.0A CN115233392A (en) | 2022-08-23 | 2022-08-23 | Dyeing equipment for manufacturing chemical fiber products and manufacturing method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211009906.0A CN115233392A (en) | 2022-08-23 | 2022-08-23 | Dyeing equipment for manufacturing chemical fiber products and manufacturing method thereof |
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| CN115233392A true CN115233392A (en) | 2022-10-25 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202211009906.0A Withdrawn CN115233392A (en) | 2022-08-23 | 2022-08-23 | Dyeing equipment for manufacturing chemical fiber products and manufacturing method thereof |
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| CN (1) | CN115233392A (en) |
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Application publication date: 20221025 |