CN115231184B - Warehouse workstation and warehouse system - Google Patents

Warehouse workstation and warehouse system Download PDF

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Publication number
CN115231184B
CN115231184B CN202211068509.0A CN202211068509A CN115231184B CN 115231184 B CN115231184 B CN 115231184B CN 202211068509 A CN202211068509 A CN 202211068509A CN 115231184 B CN115231184 B CN 115231184B
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scattered
line
materials
treatment
processing
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CN115231184A (en
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宋桐娟
曹董锋
朱航
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Hai Robotics Co Ltd
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Hai Robotics Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G1/00Storing articles, individually or in orderly arrangement, in warehouses or magazines
    • B65G1/02Storage devices
    • B65G1/04Storage devices mechanical
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G37/00Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/52Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Warehouses Or Storage Devices (AREA)

Abstract

The invention belongs to the technical field of logistics, and provides a storage workstation and a storage system. The conveying direction of the scattered treatment material input line faces the main conveying line, and the scattered treatment material input line conveys the scattered treatment material to the main conveying line. The abnormality processing station is arranged on the main conveying line and is positioned at the downstream of the whole box material conveying line and the scattered processing material input line, the main conveying line conveys abnormal whole box materials in the whole box materials and the scattered processing materials in the scattered processing materials to the abnormality processing station, and the abnormality processing station performs abnormality processing on the abnormal whole box materials and the scattered processing materials. Through the mode, the storage workstation can simultaneously carry out the conveying of the whole box of materials, the scattered treatment of the scattered treatment materials and the abnormal treatment of the abnormal materials, and the abnormal materials in the materials on different conveying lines can be conveyed to the abnormal treatment station to be uniformly subjected to the abnormal treatment, so that the operation efficiency of the storage workstation is improved.

Description

Warehouse workstation and warehouse system
Technical Field
The invention belongs to the technical field of logistics, and particularly relates to a storage workstation and a storage system.
Background
The work stations in the existing logistics storage system can only independently carry out the whole-box warehouse-in and warehouse-out, zero disassembly, sorting warehouse-in or inventory operation demands, and can not realize the simultaneous carrying out of a plurality of business functions, so that abnormal materials generated in different operation conditions need to be independently processed, and the operation efficiency of the work stations is affected.
Disclosure of Invention
In order to solve the problems, the invention provides a storage workstation and a storage system, which aim to enable the storage workstation to simultaneously carry out conveying of whole boxes of materials, scattered processing of scattered processing materials and abnormal processing of abnormal materials, and to convey the abnormal materials in the materials on different conveying lines to the abnormal processing station for uniform abnormal processing, so that the working efficiency of the storage workstation is improved.
According to one aspect of the invention, there is provided a warehouse workstation comprising a main conveyor line, a whole bin material conveyor line, a bulk handling material input line, a first bulk handling station, a bulk handling material output line, a first transfer mechanism, a second transfer mechanism, and an exception handling station. The whole box material conveying line is used for conveying the whole box material. The conveying direction of scattered treatment material input line sets up towards main transfer chain, and scattered treatment material input line is used for carrying scattered treatment material to main transfer chain. The first scattered treatment station is arranged on at least one side of the main conveying line. The first transfer mechanism is used for transferring scattered treatment materials on the main conveying line to the first scattered treatment station for scattered treatment and obtaining scattered treatment materials, the main conveying line is used for conveying the scattered treatment materials to the second transfer mechanism, and the second transfer mechanism is used for transferring the scattered treatment materials to the scattered treatment material output line for output. The abnormality processing station is arranged at the downstream position of the whole box material conveying line and the scattered processing material input line on the main conveying line, the main conveying line is connected with the whole box material conveying line, the main conveying line is used for conveying abnormal whole box materials in the whole box materials and abnormal scattered processing materials in the scattered processing materials on the whole box material conveying line to the abnormality processing station, and the abnormality processing station is used for carrying out abnormality processing on the abnormal whole box materials and the abnormal scattered processing materials.
In the storage workstation provided by the application, the whole box material conveying line and the scattered treatment material input line are integrated together through the main conveying line, and the scattered treatment workstation and the abnormal treatment station are integrated together through the main conveying line, so that the storage workstation can simultaneously carry out conveying of the whole box material, scattered treatment of the scattered treatment material and abnormal treatment of the abnormal material, and can uniformly convey the abnormal whole box material input from the whole box material conveying line and the abnormal material input from the scattered treatment material input line to the abnormal treatment station for treatment, thereby reducing the number of people and cost of the abnormal treatment when the abnormal treatment station is respectively arranged on the whole box material conveying line and the abnormal treatment station is arranged on the scattered treatment material input line, and improving the working efficiency of personnel in the abnormal treatment station.
In an alternative mode, the whole case material transfer chain includes first whole case transfer chain and second whole case transfer chain, and first whole case transfer chain sets up on the main transfer chain and is located scattered handling material input line's upstream position, and first whole case transfer chain is used for carrying whole case material out of the storehouse or warehouse entry, and second whole case transfer chain sets up on the main transfer chain and is located scattered handling material output line and between the unusual processing station, and second whole case transfer chain is used for carrying whole case material in the storehouse or out of the storehouse. The warehouse workstation also comprises a third transfer mechanism and a fourth transfer mechanism, wherein the third transfer mechanism is used for transferring the abnormal whole box materials on the first whole box conveying line to the main conveying line, and the fourth transfer mechanism is used for transferring the abnormal whole box materials on the second whole box conveying line to the main conveying line. The first whole box conveying line is arranged on the main conveying line and located at the upstream position of the scattered treatment material input line, so that the distance from the scattered treatment material on the scattered treatment material input line to the first scattered treatment station is shortened, and the conveying efficiency of the scattered treatment material is improved. The first whole box conveying line is used for conveying the whole box materials out of a warehouse or into a warehouse, and the third transfer mechanism is used for transferring the abnormal whole box materials on the first whole box conveying line to the main conveying line, so that the main conveying line can convey the abnormal whole box materials on the first whole box conveying line to the abnormal processing station for unified processing. The second whole box conveying line is arranged on the main conveying line and is positioned between the scattered treatment material output line and the abnormal treatment station, the second whole box conveying line is used for conveying the whole box materials into the warehouse or out of the warehouse, the fourth transfer mechanism is used for transferring the abnormal whole box materials on the second whole box conveying line onto the main conveying line, and therefore the main conveying line can uniformly convey the abnormal whole box materials on the second whole box conveying line to the abnormal treatment station for treatment, the number of people when the abnormal whole box materials input by the first whole box conveying line and the abnormal whole box materials input by the second whole box conveying line are independently treated is reduced, and the working efficiency of the abnormal treatment workstation is improved.
In an alternative mode, the first whole box conveying line is used for ex-warehouse and the second whole box conveying line is used for in-warehouse; the input end of the first whole case transfer chain, the output end of the second whole case transfer chain, scattered processing material input line and scattered processing material output line all set up in one side of main transfer chain, and the output end of the first whole case transfer chain, the input end of the second whole case transfer chain and first scattered processing station set up in the opposite side of main transfer chain. When the first whole box conveying line is used for delivering the materials to a warehouse, the input end of the first whole box conveying line, the output end of the second whole box conveying line, the scattered material input line and the scattered material output line are all arranged on one side of the main conveying line, and the warehouse is arranged on the one side, so that a robot can conveniently move on the one side and convey the materials to a unloader, and when the materials are conveyed to the unloader from the material line, the robot can conveniently convey the materials to the warehouse from the loader again, and the manual treatment of the materials is concentrated on the other side of the main conveying line through arranging the output end of the first whole box conveying line, the input end of the second whole box conveying line and the first scattered treatment station on the other side of the main conveying line, and people are isolated from the robot, the unloader and the operation space of the loader, so that the man-machine interaction is avoided, and the operation risk is avoided, and the operation efficiency of the warehouse is improved.
In an alternative mode, the input end of the first whole case conveying line is arranged in a direction deviating from the scattered treatment material input line, and the output end of the second whole case conveying line is arranged in a direction deviating from the scattered treatment material output line. Through setting up the input of first whole case transfer chain towards the direction that deviates from scattered processing material input line, increased the distance between the input of first whole case transfer chain and the scattered processing material input line for the space near the input of first whole case transfer chain is broad, thereby is convenient for arrange the unloader at the input of first whole case transfer chain, further is convenient for the removal of robot and the input of whole case material go out of storehouse. Similarly, the output end of the second whole box conveying line is arranged in the direction deviating from the scattered treatment material output line, so that the distance between the output end of the second whole box conveying line and the scattered treatment material output line is increased, the space near the output end of the second whole box conveying line is wide, the arrangement of the feeding machine at the output end of the second whole box conveying line is facilitated, and the movement of the robot and the warehousing of the whole box materials are further facilitated.
In an alternative form, the warehouse workstation further includes a first sporadic processing input line, a first sporadic processing output line, and a fifth transfer mechanism. The first scattered processing input line and the first scattered processing output line are both arranged on one side of the main conveying line, and the first scattered processing input line and the first scattered processing output line are adjacently arranged. The first transfer mechanism is used for transferring scattered treatment materials on the main conveying line to the first scattered treatment input line, the first scattered treatment input line is used for transferring the scattered treatment materials to the first scattered treatment station for scattered treatment, the first scattered treatment input line is also used for conveying the scattered treatment materials to the fifth transfer mechanism, the fifth transfer mechanism is used for transferring the scattered treatment materials to the first scattered treatment output line, and the first scattered treatment output line is used for conveying the scattered treatment materials to the main conveying line. Through all setting up first scattered processing input line and first scattered processing output line in one side of main transfer chain, carry scattered processing material on the main transfer chain to first scattered processing input line through first transfer mechanism for scattered processing material on the main transfer chain carries on first scattered processing input line, has increased the space of first scattered processing station at first scattered processing input line side, thereby the side of first scattered processing input line can set up the first scattered processing station that can supply a plurality of personnel to carry out scattered processing, improves work efficiency. In addition, the first scattered processing input line is arranged on one side of the main conveying line, so that the conveying line and the first scattered processing input line are separated, and the first scattered processing input line can be regulated to adapt to the speed requirement when the materials are scattered. Through setting up first scattered processing output line in one side of main transfer chain, with the adjacent setting of first scattered processing input line and first scattered processing output line, be convenient for fifth transfer mechanism move the scattered material behind the processing to first scattered processing output line, be convenient for first scattered processing output line carry scattered material behind the processing to main transfer chain and need not carry the material manual work to main transfer chain.
In an alternative, the first discrete processing station is configured to zero out the discrete processed material. The warehouse work station also comprises a second scattered processing station, a second scattered processing input line, a sixth transfer mechanism and a seventh transfer mechanism. The second scattered processing input line is arranged on one side of the first scattered processing output line, which is away from the first scattered processing input line. The sixth transfer mechanism is used for transferring the scattered treatment materials on the main conveying line to the second scattered treatment input line. The second scattered treatment input line is used for conveying scattered treatment materials to the second scattered treatment station for disassembling, checking and/or sorting, and conveying the scattered treatment materials obtained through the second scattered treatment station to the seventh transfer mechanism, and the seventh transfer mechanism is used for transferring the scattered treatment materials to the first scattered treatment output line. After the second scattered treatment input line is arranged on one side of the first scattered treatment output line, which is away from the first scattered treatment input line, the sixth transfer mechanism transfers the scattered treatment materials on the main conveying line to the second scattered treatment input line, the second scattered treatment input line conveys the scattered treatment materials to the second scattered treatment station, the space utilization rate can be improved, the material scattered treatment efficiency is improved, and the scattered treatment materials can be subjected to treatments different from the scattered treatment types carried out by the first scattered treatment station at the second scattered treatment station, such as the first scattered treatment station can carry out the zero disassembly treatment, and the second scattered treatment station can carry out the treatments such as inventory, goods sorting and the like. The second scattered treatment input line conveys scattered treated materials obtained through the second scattered treatment station to the seventh transfer mechanism, and the seventh transfer mechanism transfers the scattered treated materials to the first scattered treatment output line, so that the scattered treated materials obtained through the first scattered treatment station and the scattered treated materials obtained through the second scattered treatment station are output by the first scattered treatment output line, the number of the set scattered treatment output lines is reduced, and the cost is saved.
In an alternative mode, the main conveying line is a cross-region annular conveying line, the annular conveying line is used for conveying materials of a plurality of warehouses, and the warehouse workstation further comprises an eighth transfer mechanism. The whole case material conveying line comprises a first whole case conveying line and a second whole case conveying line, the output end of the first whole case conveying line faces the annular conveying line, the first whole case conveying line is used for conveying the whole case material on the first whole case conveying line to the annular conveying line for warehouse-out, the input end of the second whole case conveying line faces the annular conveying line, and the eighth transfer mechanism is used for transferring the whole case material on the annular conveying line to the second whole case conveying line for warehouse-in. The abnormal processing station is arranged on one side of the annular conveying line, and the warehousing workstation further comprises a ninth transferring mechanism which is used for transferring abnormal materials in the materials of the plurality of warehouses on the annular conveying line to the abnormal processing station. Through setting the main transfer chain as the annular transfer chain of cross-regional, the output of first whole case transfer chain is towards annular transfer chain, first whole case transfer chain carries the whole case material on the first whole case transfer chain to annular transfer chain on, make annular transfer chain can carry the whole case material on the first whole case transfer chain out of stock in cross-regional, set up towards annular transfer chain through the input of second whole case transfer chain, eighth transfer mechanism carries the whole case material on the annular transfer chain to the whole case transfer chain of second, make annular transfer chain carry the cross-regional transport warehouse entry with the material in a plurality of warehouses, and the unusual material that a plurality of warehouses produced can be unified through annular transfer chain in unusual processing station, further promote operating efficiency, and can realize whole case material, scattered material after handling, the cross-regional transport of the material after the unusual processing.
In an alternative, the number of discrete process material input lines is a plurality. The quantity of the scattered treatment material input lines is set to be multiple, so that the conveying quantity of the scattered treatment materials is increased, and the operation efficiency of the storage workstation is improved.
In an alternative, the number of output lines for the sporadic processing material is a plurality. The quantity of the scattered material output lines is set to be a plurality of, so that the output quantity of the scattered material is increased, and the operation efficiency of the warehouse workstation is further improved.
According to one aspect of the application, there is provided a warehousing system comprising a warehousing workstation according to any one of the above aspects.
The foregoing description is only an overview of the present application, and is intended to be implemented in accordance with the teachings of the present application in order that the same may be more clearly understood and to make the same and other objects, features and advantages of the present application more readily apparent.
Drawings
Fig. 1 is a schematic structural diagram of a warehouse workstation according to an embodiment of the present application;
fig. 2 is a schematic structural diagram of a warehouse workstation according to another embodiment of the present application;
fig. 3 is a schematic structural diagram of a warehouse workstation according to another embodiment of the present application.
Reference numerals in the specific embodiments are as follows:
100. a warehouse workstation; 110. a main conveying line; 120. a whole box material conveying line; 130. a scattered material input line is processed; 140. a first sporadic processing station; 150. a scattered material output line is processed; 160. a first transfer mechanism; 170. a second transfer mechanism; 180. an exception handling station; 110a, unloader; 110b, a robot; 110c, a feeding machine; 110d, a robot; 121. a first whole box conveying line; 122. a second whole box conveying line; 190. a third transfer mechanism; 210. a fourth transfer mechanism; 1211. the input end of the first whole box conveying line; 1212. the output end of the first whole box conveying line; 1221. the output end of the second whole box conveying line; 1222. the input end of the second whole box conveying line; 220. a first sporadic processing input line; 230. first sporadically processing the output lines; 240. a fifth transfer mechanism; 250. a second discrete processing station; 260. a second sporadic processing input line; 270. a sixth transfer mechanism; 280. a seventh transfer mechanism; 290. an eighth transfer mechanism; 310. and a ninth transfer mechanism.
Detailed Description
Embodiments of the technical scheme of the present invention will be described in detail below with reference to the accompanying drawings. The following examples are only for more clearly illustrating the technical aspects of the present invention, and thus are merely examples, and are not intended to limit the scope of the present invention.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs; the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention; the terms "comprising" and "having" and any variations thereof in the description of the invention and the claims and the description of the drawings above are intended to cover a non-exclusive inclusion.
In the description of embodiments of the present invention, the technical terms "first," "second," and the like are used merely to distinguish between different objects and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated, a particular order or a primary or secondary relationship.
Reference herein to "an embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment may be included in at least one embodiment of the invention. The appearances of such phrases in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments. Those of skill in the art will explicitly and implicitly appreciate that the embodiments described herein may be combined with other embodiments.
In the description of the embodiments of the present invention, the term "and/or" is merely an association relationship describing an association object, and indicates that three relationships may exist, for example, a and/or B may indicate: a exists alone, A and B exist together, and B exists alone. In addition, the character "/" herein generally indicates that the front and rear associated objects are an "or" relationship.
In the description of the embodiments of the present invention, the term "plurality" means two or more (including two), and similarly, "plural sets" means two or more (including two), and "plural sheets" means two or more (including two).
In the description of the embodiments of the present invention, the orientation or positional relationship indicated by the technical terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. are based on the orientation or positional relationship shown in the drawings, and are merely for convenience of description and simplification of the description, and do not indicate or imply that the apparatus or element referred to must have a specific orientation, be configured and operated in a specific orientation, and therefore should not be construed as limiting the embodiments of the present invention.
In the description of the embodiments of the present application, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "secured" and the like should be construed broadly and may be, for example, fixedly connected, detachably connected, or integrally formed; or may be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communicated with the inside of two elements or the interaction relationship of the two elements. The specific meaning of the above terms in the embodiments of the present application will be understood by those of ordinary skill in the art according to specific circumstances.
For a storage workstation, when materials are input on a conveying line to carry out whole-box warehouse-in and warehouse-out or scattered treatment, abnormal materials exist in the materials and need to be treated independently, but because the whole-box treatment workstation and the scattered treatment workstation respectively carry out operation independently, the abnormal materials generated in different operation modes can only be treated respectively, so that the labor cost is increased, and the operation efficiency of the workstation is affected.
In order to solve the problem, the application provides a storage workstation, which integrates a whole box material conveying line and a scattered treatment material conveying line, so that when the whole box material is input to the whole box material conveying line and the scattered treatment material is subjected to scattered treatment, the abnormal whole box material and the abnormal scattered treatment material in the scattered treatment material can be uniformly treated at the abnormal treatment station, the number of people and the cost required by the abnormal treatment are reduced, and the working efficiency in the storage workstation is improved.
According to one aspect of the present application, a warehousing workstation 100 is provided. Referring to fig. 1, fig. 1 is a schematic structural diagram of a warehouse workstation according to an embodiment of the present application.
The warehouse workstation 100 includes a main conveyor line 110, a whole bin material conveyor line 120, a bulk handling material input line 130, a first bulk handling station 140, a bulk handling material output line 150, a first transfer mechanism 160, a second transfer mechanism 170, and an exception handling station 180. The whole box material conveyor line 120 is used to convey the whole box material. The conveying direction of the scattered treatment material input line 130 is set towards the main conveying line 110, and the scattered treatment material input line 130 is used for conveying the scattered treatment material onto the main conveying line 110. The first sporadic processing station 140 is disposed at least one side of the main conveyor line 110. The first transfer mechanism 160 is used for transferring the scattered processed material on the main conveying line 110 to the first scattered processing station 140 for scattered processing and obtaining the scattered processed material, the main conveying line 110 is used for conveying the scattered processed material to the second transfer mechanism 170, and the second transfer mechanism 170 is used for transferring the scattered processed material to the scattered processed material output line 150 for output. The abnormality processing station 180 is disposed on the main conveying line 110 and located at a downstream position of the whole-box material conveying line 120 and the scattered-processed material input line 130, the main conveying line 110 is connected with the whole-box material conveying line 120, the main conveying line 110 is used for conveying abnormal whole-box materials in the whole-box materials on the whole-box material conveying line 120 and abnormal scattered-processed materials in the scattered-processed materials to the abnormality processing station 180, and the abnormality processing station 180 is used for performing abnormality processing on the abnormal whole-box materials and the abnormal scattered-processed materials.
The warehouse workstation 100 is used to transport and process materials. The warehouse workstation 100 may be built in a logistics center and manufacturing facility. With continued reference to fig. 1, the main conveying line 110 is a main conveying line for conveying materials, and the main conveying line 110 may be a belt conveyor, a roller conveyor, or the like. The first transfer mechanism 160 and the second transfer mechanism 170 may each be a lifting transfer machine, a robot arm, or the like.
The abnormal whole box material is a material which needs to be subjected to abnormal treatment in the whole box material, for example, the label on the outer box of the whole box material falls off, so that the label of the whole box material cannot be identified, the abnormal whole box material is generated, or the abnormal whole box material is generated due to the fact that the quantity, the goods number, the specification and the like are inconsistent with the system record. Specifically, as shown in fig. 1, the unloader 110a conveys the whole box of material onto the whole box of material conveying line 120, the whole box of material conveying line 120 conveys the whole box of material to a position close to the main conveying line 110, a transfer mechanism may be provided between the whole box of material conveying line 120 and the main conveying line 110, the transfer mechanism may determine abnormal whole box of material by scanning a label on an outer box of the whole box of material, and then transfer the abnormal whole box of material onto the main conveying line 110.
The scattered process materials may be supplied to the scattered process material supply line 130 in the form of a whole tank or may be supplied in the form of a scattered material. The scattered treatment materials are materials which need to be subjected to zero disassembly, inventory, tally and the like, and correspondingly, the scattered treatment can be zero disassembly, inventory, tally and the like. And when labels on the scattered treatment material outer boxes are damaged or fall off and cannot be identified, abnormal materials are formed. Specifically, as shown by the arrow direction in fig. 1, the conveying direction of the scattered treatment material input line 130 faces the main conveying line 110, and the scattered treatment material input line 130 may be slightly higher than the main conveying line 110, so as to ensure that the scattered treatment material can be normally conveyed to the main conveying line 110 when being fed to the output end of the scattered treatment material input line 130. Of course, in order to ensure the normal change of the conveying direction of the scattered processing materials, the transferring mechanism may be provided to transfer the scattered processing materials on the scattered processing material input line 130 to the main conveying line 110, and the first scattered processing station 140 is used for performing the scattered processing on the scattered processing materials on the main conveying line 110.
With continued reference to fig. 1, the first discrete processing station 140 may be one and disposed on one side of the main conveyor line 110. The first scattered processing stations 140 may be plural and disposed on the same side of the main conveyor line 110 or disposed on two sides of the main conveyor line 110.
Specifically, as shown in fig. 1, the main conveyor line 110 is driven in the direction indicated by the arrow in the drawing, the main conveyor line 110 conveys the scattered treatment material thereon to the position of the first transfer mechanism 160, a scanning mechanism may be provided on the first transfer mechanism 160, the scanning mechanism scans the label on the outer case of the scattered treatment material and transmits the scanned bar code information to the controller, the controller determines whether the scattered treatment material is the scattered treatment material, if it is determined that the scattered treatment material is the scattered treatment material, the first transfer mechanism 160 is controlled to transfer the scattered treatment material to the first scattered treatment station 140, then the scattered treatment material may be manually subjected to the scattered treatment at the first scattered treatment station 140, the scattered treatment material is returned to the main conveyor line 110 after the treatment, and the main conveyor line 110 conveys the scattered treatment material to the second transfer mechanism 170. The second transfer mechanism 170 transfers the scattered materials to the scattered materials output line 150, and the scattered materials output line 150 transfers and outputs the scattered materials, for example, the scattered materials can be put on shelf and stored in warehouse.
If the scanning mechanism does not scan the label or the scanned label determines that the abnormal material is an abnormal material, the controller controls the first transfer mechanism 160 not to transfer the abnormal material, and the main conveyor line 110 conveys the abnormal material to the abnormal processing station 180 to process the abnormal material. The exception materials at exception handling station 180 are typically handled manually.
Whole case material transfer chain 120 carries whole case material, and main transfer chain 110 is connected with whole case material transfer chain 120, and the exception handling station 180 sets up the low reaches position that is located whole case material transfer chain 120 on main transfer chain 110 for the unusual whole case material on main transfer chain 110 can carry to exception handling station 180 in order to carry out the exception handling through main transfer chain 110. The conveying direction of the scattered treatment material input line 130 is set toward the main conveying line 110 so that the scattered treatment material input line 130 conveys the scattered treatment material onto the main conveying line 110. The first scattered processing station 140 is disposed on at least one side of the main conveyor line 110, and the first transfer mechanism 160 transfers the scattered processed material on the main conveyor line 110 to the first scattered processing station 140 for scattered processing, thereby obtaining a scattered processed material. Then, the scattered materials are returned to the main conveying line 110, and the main conveying line 110 conveys the scattered materials to the second transferring mechanism 170, so that the second transferring mechanism 170 can transfer the scattered materials to the scattered materials output line 150 for outputting. The exception handling station 180 is disposed on the main conveyor line 110 at a position downstream of the scattered handling material input line 130 such that the main conveyor line 110 also conveys the exception scattered handling material to the exception handling station 180 for exception handling.
In the warehouse work station 100 provided by the application, the whole box material conveying line 120 and the scattered treatment material input line 130 are integrated together through the main conveying line 110, and the scattered treatment work station and the abnormal treatment work station 180 are integrated together through the main conveying line 110, so that the warehouse work station can simultaneously convey the whole box material, the scattered treatment of the scattered treatment material and the abnormal treatment of the abnormal material, and the abnormal whole box material input from the whole box material conveying line 120 and the abnormal material input from the scattered treatment material input line 130 can be conveyed to the abnormal treatment work station 180 for unified treatment, thereby reducing the number of people and the cost of the abnormal treatment when the abnormal treatment work station 180 is respectively arranged on the whole box material conveying line 120 and the abnormal treatment work station 180 is arranged on the scattered treatment material input line 130, and improving the working efficiency of the personnel in the abnormal treatment work station 180.
With continued reference to fig. 1, in an alternative embodiment, the tote material transfer line 120 includes a first tote transfer line 121 and a second tote transfer line 122. The first whole box conveying line 121 is disposed on the main conveying line 110 at a position upstream of the scattered processing material input line 130, and the first whole box conveying line 121 is used for conveying the whole box material out of a warehouse or into a warehouse. The second whole bin transfer line 122 is disposed on the main transfer line 110 and between the scattered process material output line 150 and the exception handling station 180, and the second whole bin transfer line 122 is used for conveying the whole bin of material into and out of the warehouse. The warehouse workstation 100 further includes a third transfer mechanism and a fourth transfer mechanism, where the third transfer mechanism 190 is configured to transfer the abnormal whole box material on the first whole box conveying line 121 to the main conveying line 110. The fourth transfer mechanism 210 is configured to transfer the abnormal whole box material on the second whole box conveying line 122 to the main conveying line 110.
Specifically, the whole box of material is conveyed to the whole box of material conveying line 120 from the shelf of the warehouse, and conveyed to the output end through the whole box of material conveying line 120 for delivery. The conveying and warehousing of the whole box of material can be that the whole box of material is conveyed to an output end through a whole box of material conveying line 120, and then the whole box of material is conveyed to a shelf of a warehouse for storage.
The first whole tank conveying line 121 is disposed on the main conveying line 110 at an upstream position of the scattered treatment material input line 130, so that a distance from the scattered treatment material on the scattered treatment material input line 130 to the first scattered treatment station 140 is shortened, thereby improving conveying efficiency of the scattered treatment material. The first whole box conveying line 121 is used for conveying the whole box materials out of a warehouse or into a warehouse, and the third transfer mechanism 190 is used for transferring the abnormal whole box materials on the first whole box conveying line 121 to the main conveying line 110, so that the main conveying line 110 can convey the abnormal whole box materials on the first whole box conveying line 121 to the abnormal processing station 180 for unified processing. The second whole box conveying line 122 is arranged on the main conveying line 110 and is positioned between the scattered processing material output line 150 and the abnormal processing station 180, the second whole box conveying line 122 is used for conveying the whole box materials into a warehouse or out of a warehouse, the fourth transferring mechanism 210 is used for transferring the abnormal whole box materials on the second whole box conveying line 122 to the main conveying line 110, and therefore the main conveying line 110 can convey the abnormal whole box materials on the second whole box conveying line 122 to the abnormal processing station 180 for uniform processing, the number of people when the abnormal whole box materials input by the first whole box conveying line 121 and the abnormal whole box materials input by the second whole box conveying line 122 are processed independently is reduced, and the operation efficiency of the abnormal processing workstation is improved.
With continued reference to fig. 1, in an alternative embodiment, a first whole bin transfer line 121 is used for ex-warehouse and a second whole bin transfer line 122 is used for in-warehouse. The input end 1211 of the first whole box conveyor line, the output end 1221 of the second whole box conveyor line, the scattered process material input line 130 and the scattered process material output line 150 are all disposed on one side of the main conveyor line 110, and the output end 1212 of the first whole box conveyor line, the input end 1222 of the second whole box conveyor line and the first scattered process station 140 are disposed on the other side of the main conveyor line 110.
The position of inputting the whole box of material on the first whole box conveying line 121 is the input end 1211 of the first whole box conveying line, and the input end 1211 of the first whole box conveying line is generally disposed upstream of the first whole box conveying line 121. The position of the second whole box conveyor line 122 at which the whole box of material is output is the output end 1221 of the second whole box conveyor line, the output end 1221 of the second whole box conveyor line being generally disposed downstream of the second whole box conveyor line 122. The input end 1211 of the first whole box conveyor line and the scattered processing material input line 130 can convey materials in the warehouse to the unloader 110a by the robot 110b, then the unloader 110a conveys the materials to the line, the output end 1221 of the second whole box conveyor line and the scattered processing material output line 150 can convey the materials to the loader 110c, and then the robot 110d conveys the materials on the loader 110c to the warehouse. The output 1212 of the first whole bin transfer line, the input 1222 of the second whole bin transfer line, and the first discrete processing station 140 may all be manually handling material down, up, or processing material.
When the first whole box conveying line 121 is used for unloading and the second whole box conveying line 122 is used for warehousing, the input end 1211 of the first whole box conveying line, the output end 1221 of the second whole box conveying line, the scattered processing material input line 130 and the scattered processing material output line 150 are all arranged on one side of the main conveying line 110, and the warehouse is located on the one side, so that the robot 110b can conveniently move on the one side and convey materials to the unloader 110a, when the materials are conveyed to the loader 110c from the material line, the robot 110b can conveniently convey the materials to the warehouse from the loader 110c again, and the manual processing of the materials is centralized on the other side of the main conveying line 110, and the human is isolated from the working space of the robot 110b, the unloader 110a and the loader 110c, so that the human-machine interaction is avoided, and the warehouse working efficiency is improved.
With continued reference to fig. 1, in an alternative embodiment, the input end 1211 of the first whole tank transfer line is positioned away from the bulk process material input line 130 and the output end 1221 of the second whole tank transfer line is positioned away from the bulk process material output line 150.
By arranging the input end 1211 of the first whole box conveying line in a direction away from the scattered treatment material input line 130, the distance between the input end 1211 of the first whole box conveying line and the scattered treatment material input line 130 is increased, so that the space near the input end 1211 of the first whole box conveying line is wide, the arrangement of the unloading machine 110a at the input end 1211 of the first whole box conveying line is facilitated, and the movement of the robot 110b and the input and output of the whole box material are further facilitated. Similarly, by arranging the output end 1221 of the second whole box conveying line in a direction away from the scattered processing material output line 150, the distance between the output end 1221 of the second whole box conveying line and the scattered processing material output line 150 is increased, so that the space near the output end 1221 of the second whole box conveying line is wide, the arrangement of the feeder 110c at the output end 1221 of the second whole box conveying line is facilitated, and the movement of the robot 110b and the warehousing of the whole box material are further facilitated.
With continued reference to fig. 1, in an alternative embodiment, the warehouse workstation 100 further includes a first sporadic processing input line 220, a first sporadic processing output line 230, and a fifth transfer mechanism 240. The first sporadic processing input line 220 and the first sporadic processing output line 230 are both provided at one side of the main transmission line 110, and the first sporadic processing input line 220 and the first sporadic processing output line 230 are adjacently provided. The first transfer mechanism 160 is configured to transfer the scattered processing materials on the main conveying line 110 to the first scattered processing input line 220, the first scattered processing input line 220 is configured to transfer the scattered processing materials to the first scattered processing station 140 for scattered processing, the first scattered processing input line 220 is also configured to transfer the scattered processing materials to the fifth transfer mechanism 240, the fifth transfer mechanism 240 is configured to transfer the scattered processing materials to the first scattered processing output line 230, and the first scattered processing output line 230 is configured to transfer the scattered processing materials to the main conveying line 110.
The fifth transfer mechanism 240 may be a lift-up transfer machine, a robot arm, or the like. As shown in fig. 1, specifically, the first sporadic processing input line 220 conveys the sporadic processing materials in a direction away from the main conveying line 110, the sporadic processing materials are returned to the main conveying line 110 after being subjected to the sporadic processing at the first sporadic processing station 140, the main conveying line 110 conveys the sporadic processing materials to the fifth transfer mechanism 240, the fifth transfer mechanism 240 transfers the sporadic processing materials to the first sporadic processing output line 230, and the first sporadic processing output line 230 conveys the sporadic processing materials onto the main conveying line 110 in a direction toward the main conveying line 110. Of course, the scattered materials on the first scattered processing output line may be transferred to the main transfer line 110 by the transfer mechanism.
Through setting the first scattered processing input line 220 and the first scattered processing output line 230 on one side of the main conveying line 110, the scattered processing materials on the main conveying line 110 are transferred to the first scattered processing input line 220 through the first transfer mechanism 160, so that the scattered processing materials on the main conveying line 110 are transferred to the first scattered processing input line 220, the space of the first scattered processing station 140 on the side edge of the first scattered processing input line 220 is increased, and therefore the side edge of the first scattered processing input line 220 can be provided with the first scattered processing station 140 for a plurality of personnel to carry out scattered processing, and the working efficiency is improved. In addition, the first scattered processing input line 220 is disposed at one side of the main conveying line 110, so that the conveying line and the first scattered processing input line 220 are separated, and thus the first scattered processing input line 220 can be regulated to adapt to the speed requirement when the materials are scattered. By disposing the first sporadic processing output line 230 on one side of the main conveying line 110, the first sporadic processing input line 220 and the first sporadic processing output line 230 are disposed adjacently, so that the fifth transfer mechanism 240 transfers the sporadic processed material to the first sporadic processing output line 230, and the first sporadic processing output line 230 is convenient for conveying the sporadic processed material to the main conveying line 110 without manually conveying the material to the main conveying line 110.
With continued reference to FIG. 1, in an alternative embodiment, the first discrete processing station 140 is configured to zero out the discrete processing material; the warehouse workstation 100 also includes a second discrete processing station 250, a second discrete processing input line 260, and sixth and seventh transfer mechanisms 270, 280. The second sporadic processing input line 260 is disposed on a side of the first sporadic processing output line 230 facing away from the first sporadic processing input line 220. The sixth transfer mechanism 270 is used for transferring the scattered processing materials on the main conveyor line 110 to the second scattered processing input line 260. The second scattered processing input line 260 is used for conveying the scattered processed material to the second scattered processing station 250 for disassembling, checking and/or sorting, the second scattered processing input line 260 is also used for conveying the scattered processed material obtained by the second scattered processing station 250 to the seventh transferring mechanism 280, and the seventh transferring mechanism 280 is used for transferring the scattered processed material to the first scattered processing output line 230.
After the second scattered processing input line 260 is disposed on the side of the first scattered processing output line 230 away from the first scattered processing input line 220, the sixth transfer mechanism 270 transfers the scattered processing materials on the main conveying line 110 to the second scattered processing input line 260, and the second scattered processing input line 260 conveys the scattered processing materials to the second scattered processing station 250, so that the space utilization rate can be improved, the efficiency of scattered processing of the materials can be improved, and the scattered processing materials can be processed in the second scattered processing station 250 with different types of scattered processing from those of the first scattered processing station 140, for example, the first scattered processing station 140 can perform the scattered processing, and the second scattered processing station 250 can perform the processing such as inventory, the goods sorting and the like. The second scattered treatment input line 260 conveys the scattered treated material obtained by the second scattered treatment station 250 to the seventh transfer mechanism 280, and the seventh transfer mechanism 280 transfers the scattered treated material to the first scattered treatment output line 230, so that the scattered treated material obtained by the first scattered treatment station 140 and the scattered treated material obtained by the second scattered treatment station 250 are output by the first scattered treatment output line 230, thereby reducing the number of the set scattered treatment output lines and saving the cost.
Referring to fig. 2, fig. 2 is a schematic structural diagram of a warehouse workstation according to another embodiment of the present application, in an alternative embodiment, the main conveying line 110 is a cross-zone annular conveying line, and the annular conveying line is used for conveying materials in a plurality of warehouses, and the warehouse workstation 100 further includes an eighth transferring mechanism 290. The whole case material transfer line 120 includes first whole case transfer line 121 and second whole case transfer line 122, and the output 1212 of first whole case transfer line is towards annular transfer line, and first whole case transfer line 121 is used for carrying the whole case material on the first whole case transfer line 121 to annular transfer line on go out of stock, and the input 1222 of second whole case transfer line is towards annular transfer line, and eighth transfer mechanism 290 is used for carrying whole case material on the annular transfer line to second whole case transfer line 122 on go out of stock. The abnormality processing station 180 is disposed on one side of the endless conveyor line, and the warehouse workstation further includes a ninth transfer mechanism 310, where the ninth transfer mechanism 310 is configured to transfer an abnormal material from the materials in the plurality of warehouses on the endless conveyor line to the abnormality processing station 180.
Abnormal materials in the plurality of warehouses include abnormal whole-box materials conveyed to the annular conveying line by the whole-box material conveying line 120 and abnormal scattered processed materials conveyed to the annular conveying line by the scattered processed material input line 130, and also abnormal materials in other warehouse materials conveyed in a cross-region mode on the annular conveying line.
Through setting main transfer chain 110 as the annular transfer chain of cross region, the output 1212 of first whole case transfer chain is to annular transfer chain, first whole case transfer chain 121 carries the whole case material on the first whole case transfer chain 121 to annular transfer chain on, make annular transfer chain can carry out the whole case material on the first whole case transfer chain 121 to cross region and carry out the storehouse, set up towards annular transfer chain through the input 1222 of second whole case transfer chain, eighth transfer mechanism 290 carries the whole case material on the annular transfer chain to second whole case transfer chain 122, make annular transfer chain can carry out the cross region with the material in a plurality of warehouses and carry out the warehouse entry, and the unusual material that a plurality of warehouses produced can be unified through annular transfer chain at unusual processing station 180, further promote the operating efficiency, and can realize whole case material, scattered post-treatment material, the cross region transport of the material after unusual processing.
Referring to fig. 3, fig. 3 is a schematic structural diagram of a warehouse workstation according to another embodiment of the present application, and in an alternative embodiment, the number of the scattered processing material input lines 130 is plural.
By setting the number of the scattered processing material input lines 130 to be plural, the transportation amount of the scattered processing material is increased, and the operation efficiency of the warehouse work station is improved.
With continued reference to FIG. 3, in an alternative embodiment, the number of loose process material output lines 150 is multiple.
By setting the number of the scattered processing material output lines 150 to be plural, the output quantity of the scattered processed material is increased, and the operation efficiency of the warehouse work station is further improved.
According to another aspect of the present application, there is provided a warehousing system including the warehousing workstation 100 of any one of the above aspects.
The warehouse system can further comprise a warehouse, and materials in the warehouse are subjected to operations such as warehouse loading, warehouse unloading, scattered processing, abnormal processing and the like through a warehouse workstation.
Finally, it should be noted that: the above embodiments are only for illustrating the technical solution of the present application, and not for limiting the same; while the application has been described in detail with reference to the foregoing embodiments, those skilled in the art will appreciate that: the technical scheme described in the foregoing embodiments can be modified or some or all of the technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit of the application, and are intended to be included within the scope of the appended claims and description. In particular, the technical features mentioned in the respective embodiments may be combined in any manner as long as there is no structural conflict. The present application is not limited to the specific embodiments disclosed herein, but encompasses all technical solutions falling within the scope of the claims.

Claims (10)

1. A warehouse workstation, comprising: the device comprises a main conveying line, a whole box material conveying line, a scattered treatment material input line, a first scattered treatment station, a scattered treatment material output line, a first transfer mechanism, a second transfer mechanism and an abnormal treatment station;
the whole box material conveying line is used for conveying whole box materials;
the conveying direction of the scattered treatment material input line is towards the main conveying line, the scattered treatment material input line is used for conveying scattered treatment materials to the main conveying line, the first scattered treatment station is arranged on at least one side of the main conveying line, the first transfer mechanism is used for transferring the scattered treatment materials on the main conveying line to the first scattered treatment station for scattered treatment and obtaining scattered treatment materials, the main conveying line is used for conveying the scattered treatment materials to the second transfer mechanism, and the second transfer mechanism is used for transferring the scattered treatment materials to the scattered treatment material output line for output;
the abnormality processing station is arranged on the main conveying line and positioned at the downstream positions of the whole box material conveying line and the scattered processing material input line, the main conveying line is connected with the whole box material conveying line, the main conveying line is also used for conveying abnormal whole box materials in the whole box materials and the scattered processing materials in the scattered processing materials on the whole box material conveying line to the abnormality processing station, and the abnormality processing station is used for carrying out abnormality processing on the abnormal whole box materials and the scattered processing materials;
The scattered processing comprises at least one of zero disassembly, inventory or tally.
2. The warehouse workstation of claim 1, wherein the whole bin material transfer lines include a first whole bin transfer line disposed on the main transfer line at a position upstream of the scattered handling material input line, the first whole bin transfer line for transferring the whole bin material out of or into a warehouse, and a second whole bin transfer line disposed on the main transfer line between the scattered handling material output line and the anomaly handling station, the second whole bin transfer line for transferring the whole bin material into or out of a warehouse;
the storage workstation further comprises a third transfer mechanism and a fourth transfer mechanism, wherein the third transfer mechanism is used for transferring the abnormal whole box materials on the first whole box conveying line to the main conveying line, and the fourth transfer mechanism is used for transferring the abnormal whole box materials on the second whole box conveying line to the main conveying line.
3. The warehousing workstation of claim 2, wherein the first whole box conveyor line is used for ex-warehouse and the second whole box conveyor line is used for warehouse entry; the input end of the first whole case transfer chain, the output end of the second whole case transfer chain, the scattered processing material input line with the scattered processing material output line all set up in one side of main transfer chain, the output end of the first whole case transfer chain, the input end of the second whole case transfer chain with first scattered processing station set up in the opposite side of main transfer chain.
4. A warehouse workstation as claimed in claim 3, wherein the input end of the first whole bin transfer line is disposed in a direction away from the bulk handling material input line and the output end of the second whole bin transfer line is disposed in a direction away from the bulk handling material output line.
5. The warehouse workstation of claim 1, further comprising a first sporadic processing input line, a first sporadic processing output line, and a fifth transfer mechanism;
the first scattered treatment input line and the first scattered treatment output line are both arranged on one side of the main conveying line, the first scattered treatment input line and the first scattered treatment output line are adjacently arranged, the first transfer mechanism is used for transferring scattered treatment materials on the main conveying line to the first scattered treatment input line, the first scattered treatment input line is used for transferring the scattered treatment materials to the first scattered treatment station for scattered treatment, the first scattered treatment input line is also used for transferring the scattered treatment materials to the fifth transfer mechanism, the fifth transfer mechanism is used for transferring the scattered treatment materials to the first scattered treatment output line, and the first scattered treatment output line is used for transferring the scattered treatment materials to the main conveying line.
6. The warehouse workstation of claim 5, wherein the first discrete processing station is configured to zero out the discrete processed material; the storage workstation further comprises a second scattered processing station, a second scattered processing input line, a sixth transferring mechanism and a seventh transferring mechanism, wherein the second scattered processing input line is arranged on one side of the first scattered processing output line, which is away from the first scattered processing input line, the sixth transferring mechanism is used for transferring scattered processed materials on the main conveying line to the second scattered processing input line, the second scattered processing input line is used for conveying the scattered processed materials to the second scattered processing station for zero disassembly and/or inventory and/or sorting, the second scattered processing input line is also used for conveying scattered processed materials obtained by the second scattered processing station to the seventh transferring mechanism, and the seventh transferring mechanism is used for transferring the scattered processed materials to the first scattered processing output line.
7. The warehouse workstation of claim 1, wherein the main conveyor line is a trans-regional annular conveyor line for conveying materials from a plurality of warehouses, the warehouse workstation further comprising an eighth transfer mechanism;
The whole box material conveying line comprises a first whole box conveying line and a second whole box conveying line, the output end of the first whole box conveying line faces the annular conveying line, the first whole box conveying line is used for conveying the whole box material on the first whole box conveying line to the annular conveying line for warehouse-out, the input end of the second whole box conveying line faces the annular conveying line, and the eighth transfer mechanism is used for transferring the whole box material on the annular conveying line to the second whole box conveying line for warehouse-in;
the abnormal handling station is arranged on one side of the annular conveying line, and the storage workstation further comprises a ninth transferring mechanism, wherein the ninth transferring mechanism is used for transferring abnormal materials in the materials of the plurality of warehouses on the annular conveying line to the abnormal handling station.
8. The warehouse workstation of claim 1, wherein the number of discrete process material input lines is a plurality.
9. The warehouse workstation of claim 1, wherein the number of discrete process material output lines is a plurality.
10. A warehousing system comprising the warehousing workstation of any one of claims 1-9.
CN202211068509.0A 2022-09-02 2022-09-02 Warehouse workstation and warehouse system Active CN115231184B (en)

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* Cited by examiner, † Cited by third party
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CN113353526A (en) * 2021-06-16 2021-09-07 厦门烟草工业有限责任公司 Warehouse-in and warehouse-out method of finished cigarette logistics system
CN214410068U (en) * 2021-03-31 2021-10-15 深圳市海柔创新科技有限公司 Logistics sorting system
CN214767050U (en) * 2020-12-04 2021-11-19 大唐互联科技(武汉)有限公司 Multi-material sorting system for long logistics conveying line

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111099374A (en) * 2019-12-16 2020-05-05 意欧斯智能科技股份有限公司 Automatic storage and sorting system
CN211732705U (en) * 2020-03-11 2020-10-23 北京旷视机器人技术有限公司 Storage system
CN214767050U (en) * 2020-12-04 2021-11-19 大唐互联科技(武汉)有限公司 Multi-material sorting system for long logistics conveying line
CN214410068U (en) * 2021-03-31 2021-10-15 深圳市海柔创新科技有限公司 Logistics sorting system
CN113353526A (en) * 2021-06-16 2021-09-07 厦门烟草工业有限责任公司 Warehouse-in and warehouse-out method of finished cigarette logistics system

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