CN115228551A - Energy-saving emission-reducing stone-removing crusher capable of stirring at double ends - Google Patents
Energy-saving emission-reducing stone-removing crusher capable of stirring at double ends Download PDFInfo
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- CN115228551A CN115228551A CN202210844100.7A CN202210844100A CN115228551A CN 115228551 A CN115228551 A CN 115228551A CN 202210844100 A CN202210844100 A CN 202210844100A CN 115228551 A CN115228551 A CN 115228551A
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- 238000003756 stirring Methods 0.000 title claims abstract description 167
- 239000000428 dust Substances 0.000 claims abstract description 77
- 230000005540 biological transmission Effects 0.000 claims abstract description 45
- 238000001816 cooling Methods 0.000 claims abstract description 17
- 230000001050 lubricating effect Effects 0.000 claims abstract description 6
- 239000004065 semiconductor Substances 0.000 claims description 20
- 239000003638 chemical reducing agent Substances 0.000 claims description 13
- 238000002156 mixing Methods 0.000 claims description 11
- 230000009467 reduction Effects 0.000 claims description 7
- 239000000758 substrate Substances 0.000 claims description 7
- 244000173207 Phyllanthus amarus Species 0.000 claims description 4
- 238000010521 absorption reaction Methods 0.000 claims description 4
- 238000011049 filling Methods 0.000 claims description 3
- 239000004575 stone Substances 0.000 abstract description 39
- 239000010687 lubricating oil Substances 0.000 abstract description 22
- 238000005265 energy consumption Methods 0.000 abstract description 5
- 230000002035 prolonged effect Effects 0.000 abstract description 5
- 238000003912 environmental pollution Methods 0.000 abstract description 3
- 230000009471 action Effects 0.000 description 16
- 230000000694 effects Effects 0.000 description 10
- 238000007667 floating Methods 0.000 description 8
- 238000000034 method Methods 0.000 description 7
- 238000010586 diagram Methods 0.000 description 6
- 230000005679 Peltier effect Effects 0.000 description 4
- 238000006073 displacement reaction Methods 0.000 description 4
- 230000006698 induction Effects 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 230000008859 change Effects 0.000 description 3
- 230000001681 protective effect Effects 0.000 description 3
- 238000005086 pumping Methods 0.000 description 3
- 230000000630 rising effect Effects 0.000 description 3
- 230000003139 buffering effect Effects 0.000 description 2
- 238000005461 lubrication Methods 0.000 description 2
- 239000003921 oil Substances 0.000 description 2
- 238000010248 power generation Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000005272 metallurgy Methods 0.000 description 1
- 238000005065 mining Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C4/00—Crushing or disintegrating by roller mills
- B02C4/02—Crushing or disintegrating by roller mills with two or more rollers
- B02C4/08—Crushing or disintegrating by roller mills with two or more rollers with co-operating corrugated or toothed crushing-rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C25/00—Control arrangements specially adapted for crushing or disintegrating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C4/00—Crushing or disintegrating by roller mills
- B02C4/28—Details
- B02C4/286—Feeding devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C4/00—Crushing or disintegrating by roller mills
- B02C4/28—Details
- B02C4/30—Shape or construction of rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C4/00—Crushing or disintegrating by roller mills
- B02C4/28—Details
- B02C4/32—Adjusting, applying pressure to, or controlling the distance between, milling members
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C4/00—Crushing or disintegrating by roller mills
- B02C4/28—Details
- B02C4/42—Driving mechanisms; Roller speed control
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B15/00—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area
- B08B15/04—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area from a small area, e.g. a tool
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/04—Features relating to lubrication or cooling or heating
- F16H57/0412—Cooling or heating; Control of temperature
- F16H57/0413—Controlled cooling or heating of lubricant; Temperature control therefor
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/10—Process efficiency
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- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- General Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Mechanical Engineering (AREA)
- Crushing And Grinding (AREA)
Abstract
The invention discloses an energy-saving emission-reducing stone-removing crusher capable of stirring at two ends, and belongs to the technical field of stone crushers. The stirring box comprises a main body and a stirring box, wherein the stirring box is arranged on the main body, two sliding grooves are formed in the main body, a sliding block is connected in each sliding groove in a sliding manner, a spring telescopic rod is connected between each sliding block and one end of each sliding groove, a second stirring shaft is rotatably connected between each sliding block, a second stirring roller and a first stirring roller are arranged in the stirring box, the second stirring roller is arranged on the second stirring shaft, a first stirring shaft is arranged in the first stirring roller, a transmission assembly and a lubricating and cooling assembly are arranged on the main body, the transmission assembly drives the whole device to operate through a motor, the industrial energy consumption is reduced, the lubricating and cooling assembly cools lubricating oil, the service lives of a first gear and a second gear are prolonged, and a dust removing assembly is arranged on the stirring box and adsorbs dust, so that the environmental pollution is reduced.
Description
Technical Field
The invention relates to the technical field of stone crushers, in particular to an energy-saving emission-reducing stone-removing crusher capable of stirring at double ends.
Background
In recent years, with the development of the industries of mining, cement, traffic construction, metallurgy, chemical industry, electric power, water conservancy, real estate and the like, the industry of Chinese crushing and grinding equipment is driven, and the crushing equipment mainly comprises a jaw crusher, a cone crusher, a gyratory crusher, a hammer crusher, a roller crusher, an impact crusher and the like.
Wherein the roller crusher is common one, it utilizes two motor drive double-end biaxes to carry out the breakage to the building stones, broken stone of this kind of breaker is efficient, the small and exquisite easy removal of type body, can deal with multiple workplaces in a flexible way, but this kind of double-end stirring roller crusher utilizes two motors, consume the electric energy, and simultaneously, the dust that the produced quality of breakage is lighter can float to the air from the pan feeding mouth, cause the influence to equipment and surrounding environment, therefore, how to reduce the industrial energy consumption of this breaker and become the problem that needs to solve at present.
Disclosure of Invention
The invention aims to provide an energy-saving emission-reducing stone-removing crusher capable of stirring at double heads so as to solve the problems in the background technology.
In order to solve the technical problems, the invention provides the following technical scheme:
can remove stone breaker with energy saving and emission reduction of double-end stirring, can remove stone breaker with energy saving and emission reduction of double-end stirring includes main part, agitator tank, the agitator tank is installed in the main part, two spouts, every have been seted up in the main part equal sliding connection has a slider, two be connected with the spring telescopic link respectively between the one end of slider and two spouts, two rotate between the slider and be connected with the second (mixing) shaft, be provided with first stirring roller and the first roller that stirs in the agitator tank, first stirring roller sets up on the second (mixing) shaft, be provided with first (mixing) shaft in the first stirring roller, be provided with drive assembly and lubricated cooling module in the main part, drive assembly passes through the operation of a motor drive integrated device, reduces industrial energy consumption, and lubricated cooling module cools off lubricating oil, prolongs first gear and second gear life, be provided with the dust removal subassembly on the agitator tank, the dust removal subassembly adsorbs the dust, reduces environmental pollution.
The transmission assembly comprises a motor and a speed reducer, the motor is installed on the main body, an output shaft of the motor is linked with the speed reducer, an output wheel is connected to the output shaft of the speed reducer, a first driven wheel is connected to the main body in a rotating mode, and a second driven wheel is arranged at one end of the first stirring shaft.
The output wheel, the first driven wheel and the second driven wheel are provided with first transmission belts, and the rotation speed ratio of the output wheel to the first driven wheel is 1:5, a transmission case is arranged on the main body, a first gear is arranged at the other end of the first stirring shaft, a second gear is rotationally connected in the transmission case, a motor is started through a PLC controller, the motor drives an output wheel to rotate through a speed reducer, when the output wheel rotates, a first driven wheel and a second driven wheel rotate under the action of a first transmission belt, at the moment, the second driven wheel drives a first stirring roller and the first stirring shaft to rotate, the first stirring shaft drives the first gear to rotate, at the moment, a third driven wheel on the second gear and the first stirring shaft rotate in opposite directions, and the third driven wheel drives a fifth driven wheel and a fourth driven wheel to rotate in the same direction through the action of a second transmission belt, the fourth is from driving wheel and drive the epaxial first roller that stirs of second (mixing) again and is made the syntropy operation, at this moment, first roller and the first roller that stirs do relative operation, thereby stir the building stones breakage, put into the building stones in the agitator tank through the feeder hopper, through PLC controller control motor operation direction, make the building stones through first stirring roller and the first stirring roller stir broken back down through the discharge gate discharge, at this in-process, because the breakage of building stones can produce the dust, the dust that the quality is lighter will float after the feeder hopper after to the up and scatter in the air, cause the influence to equipment and surrounding environment, because first drive belt drives first from driving wheel operation, again because output wheel and first from the rotational speed ratio of driving wheel are 1: and 5, the rotating speed of the first driven wheel is far greater than that of the output wheel, when the impeller on the first driven wheel rotates at a high speed in the air pumping box, the air guiding pipe sucks air near the dust suction port, so that dust floating from the stirring box to the feed hopper is adsorbed immediately, the dust is prevented from continuously floating upwards and dispersing in the air and influencing the ambient environment and industrial equipment, the air and the dust adsorbed by the air guiding pipe are conveyed into the dust collecting cabin through the air outlet pipe, under the action of the filter screen, the dust is intercepted in the dust collecting cabin by the filter screen under the action of the filter screen, the air in the dust collecting cabin reaches the through groove after passing through the first air inlet pipe, the air passing through the through groove in the cold base plate is cooled, the cooled air is circulated to the exhaust pipe in the protective cover from the second air inlet pipe and is exhausted, the exhausted cold air blows the dust rising from the feed hopper downwards to prevent the dust from dispersing to the outside, meanwhile, the cooled air cools the temperature environment in the stirring box, and plays a role of cooling the first stirring roller and the second stirring roller, so that the high-strength rigidity of the stirring roller is kept, and the service life of the equipment is prolonged.
The upper end of transmission case is provided with the oiling mouth, first gear and second gear meshing connection, be provided with the third on the second gear from the driving wheel, the one end of second (mixing) shaft is provided with the fourth from the driving wheel, the spacing groove has been seted up in the main part.
The limiting groove is connected with a limiting roller in a sliding mode, a hinged plate is hinged to the sliding block, a fifth driven wheel is arranged at one end of the hinged plate, and the fifth driven wheel rotates in the hinged plate and the limiting roller.
The lubricating and cooling assembly comprises a cold base plate, the cold base plate is located in a transmission box, an N-type semiconductor and a P-type semiconductor are arranged in the main body, an N-pole magnet and an S-pole magnet are arranged in a limiting roller, due to the fact that stones are different in size, a spring telescopic rod and a sliding block are arranged, the second stirring roller can be subjected to buffering treatment, a gap between the second stirring roller and the first stirring roller can be automatically buffered and adjusted according to the size of stones, the probability of hard damage of crushing teeth of the second stirring roller and the first stirring roller is reduced, when stones are larger in size, large stones entering an included angle between the second stirring roller and the crushing teeth of the first stirring roller enable the second stirring roller to drive a sliding block on a second stirring shaft to compress the spring telescopic rod, at the moment, the sliding block exerts a force in a pulling direction on the hinged plate, the hinged plate drives the limiting roller and a fifth driven wheel to move upwards in a limiting groove, the second driving belt can follow the displacement of the fourth driven wheel to change, the second driving belt is prevented from being pulled and broken, efficient transmission efficiency is maintained, when stones are smaller, the sliding block exerts a thrust force on the hinged plate, the elastic action of the telescopic rod, and the fifth driven wheel can keep the efficient driving force of the second driven wheel, and the second driving belt in the limiting groove, and the efficient driving efficiency of the second driven wheel, so that the second driving force is maintained.
A bearing is arranged between the fifth driven wheel and the limiting roller, a stator coil is arranged on the circumferential surface of the fifth driven wheel and is positioned between the N-pole magnet and the S-pole magnet, the positive pole of the stator coil is electrically connected with the N-type semiconductor, and the negative pole of the stator coil is electrically connected with the P-type semiconductor.
The dust removal subassembly includes the suction box, the dust absorption mouth has been seted up on the feeder hopper, the intercommunication has the induced duct on the dust absorption mouth, first one end from the driving wheel is provided with the impeller, the impeller is located the suction box, be provided with air intake and air outlet on the suction box, air intake and induced duct intercommunication, the air outlet is connected with out the tuber pipe.
A dust collecting cabin is arranged in the main body, one end of the dust collecting cabin is communicated with the air outlet pipe, and a filter screen is arranged at the other end of the dust collecting cabin.
The lower extreme of main part is provided with the cushion socket, the other end intercommunication in collection dirt cabin has first air-supply line, logical groove has been seted up in the cold base plate, the one end and the first air-supply line intercommunication that lead to the groove, the other end intercommunication that leads to the groove has the second air-supply line, be provided with the protection casing on the feeder hopper, on be provided with the blast pipe, blast pipe and second air-supply line intercommunication, because first gear and second gear last operation lead to the transmission incasement lubricating oil temperature higher, and lubricated effect is relatively poor, cause the friction loss aggravation between tooth and the tooth, lead to the fact the influence to the life of first gear and second gear, drive stator coil and do cutting magnetic induction linear motion at N utmost point magnet and S utmost point magnet through the high-speed operation of fifth follow driving wheel, the direct current that stator coil produced flows to P type semiconductor from N type semiconductor, according to the Peltier effect, the cold base plate cools off the lubricating oil in to the transmission incasement lubricating oil carries out the effect of a stirring, utilizes its self power to carry out the cold heat exchange of lubricating oil for the cooling rate of gear has been improved the life of gear.
Compared with the prior art, the invention has the following beneficial effects:
1. when the output wheel rotates, the first driven wheel and the second driven wheel rotate under the action of the first transmission belt, at the moment, the second drives the first stirring roller and the first stirring shaft to rotate from the driving wheel, the first stirring shaft drives the first gear to rotate again, at the moment, the third on the second gear rotates in the opposite direction with the first stirring shaft from the driving wheel, the third drives the fifth driven wheel and the fourth driven wheel to rotate in the same direction from the action of the second transmission belt from the driving wheel, the fourth drives the first stirring roller on the second stirring shaft to rotate in the same direction from the driving wheel again, at the moment, the first stirring roller rotates in the opposite direction with the first stirring roller, and stone is stirred and crushed.
2. Put into the building stones in to the agitator tank through the feeder hopper, through PLC controller control motor operation direction, make the building stones through first stirring roller and first stirring the stirring of roller broken to discharge through the discharge gate down, in this process, because the breakage of building stones can produce the dust, the dust that the quality is lighter will float after the feeder hopper after and scatter in the air, cause the influence to equipment and surrounding environment, because first driving band drives first from the operation of driving wheel, again because output wheel and first from the rotation ratio of driving wheel is 1:5, the rotating speed of the first driven wheel is far greater than that of the output wheel, when an impeller on the first driven wheel rotates at a high speed in the air pumping box, the induced duct sucks air near a dust suction port, dust floating from the stirring box to the feed hopper is absorbed immediately, the dust is prevented from continuously floating upwards and dispersing in the air, and influences on the surrounding environment and industrial equipment are avoided, the air and the dust absorbed by the induced duct are conveyed into the dust collecting cabin through the air outlet pipe, under the action of the filter screen, the dust is intercepted in the dust collecting cabin by the filter screen, the air passing through the through groove in the cold substrate is cooled, the cooled air flows from the second air inlet pipe to the exhaust pipe in the protective cover and is exhausted, the exhausted cold air blows the dust rising from the feed hopper downwards, the dust is prevented from dispersing to the outside, meanwhile, the cooled air carries out temperature reduction treatment on the temperature environment in the stirring box, and has the effect of reducing the temperature of the first stirring roller and the second stirring roller, so that the rigidity of the stirring roller is kept at a high strength, and the service life of the equipment is prolonged;
3. because the individual size of building stones is different, the spring telescopic link and the slider that set up can stir the roller to the second and carry out the buffering processing, make the second stir the roller and can stir the clearance between the roller and the first automatic buffer adjustment according to building stones size, reduce the second and stir the roller and the first hard damage probability of broken tooth that stirs the roller, when the individual of building stones is great, the big building stones that preliminarily gets into the contained angle between second stirring roller and the first broken tooth that stirs makes the second stir the roller and drive the slider compression spring telescopic link on the second stirring shaft, at this moment, the slider is to the articulated slab effect and draw the power of direction, make the articulated slab drive spacing roller and the fifth follow driving wheel rebound at the spacing inslot, make the second drive belt can follow the displacement of fourth follow driving wheel and change, avoid the second drive belt to be pulled and broken by the articulated slab, keep efficient transmission efficiency, when the building stones are less, the slider exerts thrust to the articulated slab at the spring effect of spring telescopic link, the drive spacing roller and the fifth follow driving wheel and move downwards at the spacing inslot that receive thrust, thereby make the fifth follow driving wheel and can exert the effort to the second drive belt, make the second keep the elasticity state of preferred, thereby keep the efficient transmission efficiency.
4. Because first gear and second gear continue the operation, lead to the transmission incasement lubricating oil temperature higher, the lubrication effect is relatively poor, cause the friction loss aggravation between tooth and the tooth, cause the life of first gear and second gear to influence, it is the cutting magnetic induction linear motion to drive stator coil at N utmost point magnet and S utmost point magnet through the high-speed operation of fifth driven wheel, the direct current that stator coil produced flows to P type semiconductor from N type semiconductor, according to the Peltier effect, the cold base plate cools off the cooling to lubricating oil in the transmission incasement, carry out the effect of a stirring to the lubricating oil of being cooled by the cold base plate in the transmission incasement through first gear and second gear operation, utilize its self power to carry out the cold and hot exchange of lubricating oil, the cooling rate of lubricating oil has been accelerated, thereby improve the life of gear, this device is through setting up each subassembly operation of a motor drive, when guaranteeing transmission efficiency, adsorb the processing to the dust again, still cool off lubricating oil, the industrial energy consumption has been saved to very big degree, green theory has been advocated.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:
FIG. 1 is a schematic view of a first three-dimensional structure of an energy-saving emission-reducing stone-removing crusher capable of stirring at two ends according to the invention;
FIG. 2 is a schematic diagram of a second three-dimensional structure of the energy-saving emission-reducing stone-removing crusher capable of stirring at two ends according to the invention;
FIG. 3 is a schematic diagram of a third three-dimensional structure of the energy-saving emission-reducing stone-removing crusher capable of stirring at two ends according to the invention;
FIG. 4 is a schematic diagram of a fourth three-dimensional structure of the energy-saving emission-reducing stone-removing crusher capable of stirring at two ends according to the invention;
FIG. 5 is a schematic structural view of an energy-saving emission-reducing stone-removing crusher capable of stirring at two ends according to the invention;
FIG. 6 is a schematic view of a lower-view three-dimensional structure of the energy-saving emission-reducing stone-removing crusher capable of stirring at two ends according to the present invention;
FIG. 7 is a schematic structural diagram of a power generation assembly of the energy-saving emission-reducing stone-removing crusher capable of stirring at two ends according to the invention;
FIG. 8 is a schematic structural diagram of a power generation assembly of the energy-saving emission-reducing stone-removing crusher capable of stirring at two ends according to the invention;
FIG. 9 is a schematic diagram of the position of a cold base plate of the energy-saving emission-reducing stone-removing crusher capable of stirring at double heads according to the invention;
in the figure: 1. a main body; 101. a chute; 102. a spring telescopic rod; 103. a slider; 2. a stirring box; 201. a feed hopper; 202. a dust suction port; 203. a discharge port; 3. a second stirring roller; 301. a second stirring shaft; 302. a fourth driven wheel; 4. a first stirring roller; 401. a first stirring shaft; 402. a third driven wheel; 5. a motor; 6. a speed reducer; 7. an output wheel; 701. a first driven wheel; 702. a second driven wheel; 703. a first drive belt; 8. an air extraction box; 801. an induced draft pipe; 802. an air outlet pipe; 803. filtering with a screen; 804. a first blast pipe; 805. a second blast pipe; 9. a transmission case; 901. a first gear; 902. a second gear; 903. an oil filling port; 10. a fifth driven wheel; 1011. a limiting groove; 1012. a hinge plate; 1013. a limiting roller; 11. a second belt; 12. a shock absorbing seat; 13. a stator coil; 14. a bearing; 15. cooling the substrate; 16. a shield.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1 to 9, the present invention provides a technical solution:
energy saving and emission reduction stone removing crusher that can stir with double-end, energy saving and emission reduction stone removing crusher that can stir with double-end includes main part 1, agitator tank 2 installs in main part 1, two spouts 101 have been seted up on main part 1, equal sliding connection has slider 103 in every spout 101, be connected with spring telescopic link 102 between the one end of two sliders 103 and two spouts 101 respectively, it is connected with second (mixing) shaft 301 to rotate between two sliders 103, it stirs roller 3 and first roller 4 to be provided with the second in the agitator tank 2, the second stirs roller 3 and sets up on second (mixing) shaft 301, be provided with first (mixing) shaft 401 in the first roller 4 of stirring, be provided with drive assembly and lubricated cooling module on the main part 1, drive assembly passes through the operation of a motor drive integrated device, reduce the industry energy consumption, lubricated cooling module cools off lubricating oil, prolong first gear 901 and second gear 902 life, be provided with dust removal assembly on the agitator tank 2, dust removal assembly adsorbs the dust, environmental pollution is reduced.
The transmission assembly comprises a motor 5 and a speed reducer 6, the motor 5 is installed on the main body 1, an output shaft of the motor 5 is linked with the speed reducer 6, an output wheel 7 is connected to an output shaft of the speed reducer 6, a first driven wheel 701 is connected to the main body 1 in a rotating mode, and a second driven wheel 702 is arranged at one end of the first stirring shaft 401.
The output wheel 7, the first driven wheel 701, and the second driven wheel 702 are provided with a first transmission belt 703, and the rotation speed ratio of the output wheel 7 to the first driven wheel 701 is 1:5, a transmission box 9 is arranged on the main body 1, a first gear 901 is arranged at the other end of the first stirring shaft 401, a second gear 902 is rotationally connected in the transmission box 9, the motor 5 is started through a PLC controller, the motor 5 drives the output wheel 7 to operate through a speed reducer 6, when the output wheel 7 rotates, the first driven wheel 701 and the second driven wheel 702 rotate under the action of the first transmission belt 703, at this time, the second driven wheel 702 drives the first stirring roller 4 and the first stirring shaft 401 to rotate, the first stirring shaft 401 drives the first gear 901 to rotate, at this time, the third driven wheel 402 on the second gear 902 and the first stirring shaft 401 rotate in opposite directions, the third driven wheel 402 drives the fifth driven wheel 10 and the fourth driven wheel 302 to operate in the same direction through the action of the second transmission belt 11, the fourth driven wheel 302 drives the second stirring roller 3 on the second stirring shaft 301 to operate in the same direction, at this time, the second stirring roller 3 and the first stirring roller 4 operate relatively, thereby stirring and crushing the stone 201 is crushed by the feeding hopper 2, the stone material is discharged through the first stirring roller 701 and the dust discharge port, the dust discharge port of the second stirring roller 701 is generated by the dust discharge device via the first stirring roller 701 and the dust discharge port, the dust discharge device, the dust discharge port, the dust discharge device is generated by the dust discharge device which is generated by the PLC controller, and the dust discharge device which is controlled by the stirring roller 701 and the stirring roller 701: 5, when the impeller of the first driven wheel 701 runs at a high speed in the air suction box 8, the induced duct 801 sucks air near the dust suction port 202, and then adsorbs dust floating from the stirring box 2 to the feeding hopper 201, so as to prevent the dust from continuously floating upwards and dispersing in the air, which affects the surrounding environment and industrial equipment.
An oil filling port 903 is formed in the upper end of the transmission case 9, the first gear 901 is meshed with the second gear 902, a third driven wheel 402 is arranged on the second gear 902, a fourth driven wheel 302 is arranged at one end of the second stirring shaft 301, and a limiting groove 1011 is formed in the main body 1.
The limiting groove 1011 is connected with a limiting roller 1013 in a sliding mode, the sliding block 103 is hinged with a hinged plate 1012, one end of the hinged plate 1012 is provided with a fifth driven wheel 10, and the fifth driven wheel 10 rotates in the hinged plate 1012 and the limiting roller 1013.
The lubricating and cooling assembly comprises a cold base plate 15, the cold base plate 15 is located in a transmission box 9, an N-type semiconductor and a P-type semiconductor are arranged in a main body 1, an N-pole magnet and an S-pole magnet are arranged in limit rollers 1013, due to the fact that stones are different in size, the arranged spring telescopic rods 102 and sliding blocks 103 can buffer the second stirring roller 3, gaps between the second stirring roller 3 and the first stirring roller 4 can be automatically buffered and adjusted according to the size of the stones, the probability of hard damage of broken teeth of the second stirring roller 3 and the first stirring roller 4 is reduced, when stones are larger, large stones initially enter an included angle between the broken teeth of the second stirring roller 3 and the first stirring roller 4, the second stirring roller 3 drives a sliding block transmission belt 103 on a second stirring shaft 301 to compress the spring telescopic rods 102, at the moment, the sliding blocks 103 act on the hinged plates to pull a force in a pulling direction, the hinged plates 1012 drive the limit rollers 1013 and a fifth driven pulley 10 to move upwards in a limit groove 1011, the second hinged plates 11 can change displacement of a fourth driven pulley 302, the situation that the second stirring roller 11 is pulled by the second stirring belt 1012 is avoided, the driving efficiency is kept, the driving efficiency of the hinged plates 1012, when the fifth driven pulley 10 is kept smaller, and the driving pulley 10 can keep the driven pulley 11 to move downwards, and the sliding blocks 11 in a state, and the driving efficiency of the driven pulley 11 is kept by the driven pulley 11, and the driving efficiency of the driven pulley 11, and the driving efficiency of the driven pulley 11 is kept better, and the driven pulley 11 is kept by the driven pulley 11, and the driven pulley 10, and the driving efficiency of the driven pulley 11 is kept more efficient driving efficiency of the driven pulley 11, and the driven pulley 11 is kept better, and the driven pulley 11, and the driven pulley is kept more efficient driving efficiency of the driven pulley 11 is kept by the driven pulley 11.
A bearing 14 is provided between the fifth driven wheel 10 and the stopper roller 1013, a stator coil 13 is provided on the circumferential surface of the fifth driven wheel 10, the stator coil 13 is located between the N-pole magnet and the S-pole magnet, the positive pole of the stator coil 13 is electrically connected to the N-type semiconductor, and the negative pole of the stator coil 13 is electrically connected to the P-type semiconductor.
The dust removal component comprises an air suction box 8, a dust suction opening 202 is formed in the feeding hopper 201, an induced duct 801 is communicated with the dust suction opening 202, an impeller is arranged at one end of a first driven wheel 701 and is located in the air suction box 8, an air inlet and an air outlet are formed in the air suction box 8, the air inlet is communicated with the induced duct 801, and the air outlet is connected with an air outlet pipe 802.
A dust collecting cabin is arranged in the main body 1, one end of the dust collecting cabin is communicated with the air outlet pipe 802, and a filter screen 803 is arranged at the other end of the dust collecting cabin.
The lower extreme of main part 1 is provided with cushion socket 12, the other end intercommunication of collection dirt cabin has first air-supply line 804, logical groove has been seted up in cold base plate 15, the one end and the first air-supply line 804 intercommunication of logical groove, the other end intercommunication of logical groove has second air-supply line 805, be provided with protection casing 16 on the feeder hopper 201, be provided with the blast pipe on 16, the blast pipe communicates with second air-supply line 805, because first gear 901 and second gear 902 last operation, lead to the lubricating oil temperature in transmission case 9 higher, the lubrication effect is relatively poor, cause the friction loss between tooth and the tooth to aggravate, cause the influence to the life of first gear 901 and second gear 902, drive stator coil 13 and do cutting magnetic induction line motion at N utmost point magnet and S utmost point magnet through the high-speed operation of fifth driven wheel 10, the direct current that stator coil 13 produced flows to the P type semiconductor from the N type semiconductor, according to the Peltier effect, cold base plate 15 cools down the lubricating oil in transmission case 9, carry out the effect of a stirring to the lubricating oil that is cooled by cold base plate 15 through the operation of first gear 901 and second gear 902, utilize its self to carry out the exchange power, thereby the life of the lubricating oil has improved.
The working principle of the invention is as follows: the motor 5 is started through the PLC controller, the motor 5 drives the output wheel 7 to rotate through the reducer 6, when the output wheel 7 rotates, the first driven wheel 701 and the second driven wheel 702 rotate under the action of the first transmission belt 703, at the moment, the second driven wheel 702 drives the first stirring roller 4 and the first stirring shaft 401 to rotate, the first stirring shaft 401 drives the first gear 901 to rotate, at the moment, the third driven wheel 402 on the second gear 902 rotates in the opposite direction to the first stirring shaft 401, the third driven wheel 402 drives the fifth driven wheel 10 and the fourth driven wheel 302 to rotate in the same direction through the action of the second transmission belt 11, the fourth driven wheel 302 drives the second stirring roller 3 on the second stirring shaft 301 to rotate in the same direction, at this moment, the second stirs roller 3 and first stirring roller 4 and does the relative operation, thereby stir the building stones broken, put into the building stones in agitator tank 2 through feeder hopper 201, through PLC controller control motor running direction, make the building stones through the second stir roller 3 with first stirring roller 4's stirring broken back down through discharge gate 203 discharge, in this process, because the breakage of building stones can produce the dust, the dust that the quality is lighter will float after the feeder hopper 201 and scatter in the air upwards, cause the influence to equipment and surrounding environment, because first drive belt 703 drives first from driving wheel 701 operation, again because output wheel 7 is 1 with first from driving wheel 701's rotation speed ratio: 5, the rotation speed of the first driven wheel 701 is much greater than that of the output wheel 7, when the impeller on the first driven wheel 701 runs at a high speed in the air pumping box 8, the air guiding pipe 801 sucks air near the dust suction opening 202, and then absorbs dust floating from the stirring box 2 to the feed hopper 201, so that the dust is prevented from continuously floating upwards and dispersing in the air, and influences on the surrounding environment and industrial equipment are caused, the air and the dust absorbed by the air guiding pipe 801 are conveyed into the dust collecting cabin through the air outlet pipe 802, under the action of the filter screen 803, the dust is intercepted in the dust collecting cabin by the filter screen 803, the air in the dust collecting cabin reaches the through groove after passing through the first air inlet pipe 804, the air passing through the through groove in the cold substrate 15 is cooled, the cooled air is circulated to the exhaust pipe in the protective cover 16 through the second air inlet pipe 805, the exhausted cold air blows the dust rising from the feed hopper 201 downwards, the dust is prevented from dispersing to the outside, and meanwhile, the cooled air cools the temperature environment in the stirring roller 4 and the second stirring roller 3, so that the effect of cooling is kept at a high strength, and the service life of the stirring roller is prolonged;
due to different sizes of stones, the spring telescopic rod 102 and the sliding block 103 are arranged to buffer the second stirring roller 3, so that a gap between the second stirring roller 3 and the first stirring roller 4 can be automatically buffered and adjusted according to the size of stones, the hard damage probability of broken teeth of the second stirring roller 3 and the first stirring roller 4 is reduced, when the size of stones is larger, large stones initially entering an included angle between broken teeth of the second stirring roller 3 and the first stirring roller 4 cause the second stirring roller 3 to drive the sliding block 103 on the second stirring shaft 301 to compress the spring telescopic rod 102, at the same time, the sliding block 103 exerts a force in a pulling direction on the hinged plate 1012, so that the hinged plate drives the limiting roller 1013 and the fifth driven wheel 10 to move upwards in the limiting groove 1011, the second driving belt 11 can follow the displacement of the fourth driven wheel 302, the second driving belt 11 is prevented from being pulled and broken, the efficient transmission efficiency is maintained, when stones are smaller, the sliding block 103 exerts a thrust force on the hinged plate 1012, the pushed belt 1012 drives the hinged plate 1013 and the fifth driven wheel 10 to move downwards, so that the effective elastic force of the hinged plate is maintained, and the second driving belt 11 is maintained, and the second driving efficiency is better, and the second driving efficiency is maintained;
because the first gear 901 and the second gear 902 continuously operate, the temperature of lubricating oil in the transmission case 9 is high, the lubricating effect is poor, the friction loss between teeth is increased, the service life of the first gear 901 and the second gear 902 is influenced, the stator coil 13 is driven to do cutting magnetic induction line motion on an N-pole magnet and an S-pole magnet through the high-speed operation of the fifth driven wheel 10, direct current generated by the stator coil 13 flows to a P-type semiconductor from the N-type semiconductor, the lubricating oil in the transmission case 9 is cooled by the cold substrate 15 according to the Peltier effect, the lubricating oil cooled by the cold substrate 15 in the transmission case 9 is stirred by the operation of the first gear 901 and the second gear 902, the cold and heat exchange of the lubricating oil is carried out by utilizing the power of the cold and heat exchange, the cooling rate of the lubricating oil is accelerated, and the service life of the gears is prolonged.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (10)
1. Energy saving and emission reduction stone breaker that removes that can double-end stirring, its characterized in that: energy saving and emission reduction stone breaker that removes that can stir with double-end includes main part (1), agitator tank (2), install on main part (1) agitator tank (2), two spout (101) have been seted up on main part (1), every equal sliding connection has slider (103), two in spout (101) be connected with spring telescopic link (102) respectively between the one end of slider (103) and two spout (101), two it is connected with second (mixing) shaft (301) to rotate between slider (103), it stirs roller (3) and first roller (4) to be provided with the second in agitator tank (2), roller (3) are stirred to the second and set up on second (mixing) shaft (301), first stirring is provided with first (mixing) shaft (401) in roller (4), be provided with drive assembly and lubricated cooling component on main part (1), be provided with the dust removal subassembly on agitator tank (2).
2. The energy-saving emission-reducing stone-removing crusher capable of stirring at double ends according to claim 1, characterized in that: the transmission assembly comprises a motor (5) and a speed reducer (6), the motor (5) is installed on the main body (1), an output shaft of the motor (5) is linked with the speed reducer (6), an output wheel (7) is connected to an output shaft of the speed reducer (6), the main body (1) is connected with a first driven wheel (701) in a rotating mode, and a second driven wheel (702) is arranged at one end of the first stirring shaft (401).
3. The energy-saving emission-reducing stone-removing crusher capable of stirring at double ends as claimed in claim 2, is characterized in that: the output wheel (7), the first driven wheel (701) and the second driven wheel (702) are provided with a first transmission belt (703), and the rotating speed ratio of the output wheel (7) to the first driven wheel (701) is 1:5, a transmission case (9) is arranged on the main body (1), a first gear (901) is arranged at the other end of the first stirring shaft (401), and a second gear (902) is rotationally connected in the transmission case (9).
4. The energy-saving emission-reducing stone-removing crusher capable of stirring at double heads according to claim 3, characterized in that: an oil filling port (903) is formed in the upper end of the transmission case (9), the first gear (901) is meshed with the second gear (902) and connected with the second gear (902), a third driven wheel (402) is arranged on the second gear (902), a fourth driven wheel (302) is arranged at one end of the second stirring shaft (301), and a limiting groove (1011) is formed in the main body (1).
5. The energy-saving emission-reducing stone-removing crusher capable of stirring at double ends according to claim 4, characterized in that: the limiting roller (1013) is connected in the limiting groove (1011) in a sliding mode, a hinged plate (1012) is hinged to the sliding block (103), a fifth driven wheel (10) is arranged at one end of the hinged plate (1012), and the fifth driven wheel (10) rotates in the hinged plate (1012) and the limiting roller (1013).
6. The energy-saving emission-reducing stone-removing crusher capable of stirring at double ends according to claim 5, characterized in that: the lubricating and cooling assembly comprises a cold substrate (15), the cold substrate (15) is located in the transmission case (9), an N-type semiconductor and a P-type semiconductor are arranged in the main body (1), and an N-pole magnet and an S-pole magnet are arranged in the limiting roller (1013).
7. The energy-saving emission-reducing stone-removing crusher capable of stirring at double heads according to claim 6 is characterized in that: a bearing (14) is arranged between the fifth driven wheel (10) and the limiting roller (1013), a stator coil (13) is arranged on the circumferential surface of the fifth driven wheel (10), the stator coil (13) is positioned between an N-pole magnet and an S-pole magnet, the positive pole of the stator coil (13) is electrically connected with the N-type semiconductor, and the negative pole of the stator coil (13) is electrically connected with the P-type semiconductor.
8. The energy-saving emission-reducing stone-removing crusher capable of stirring at double ends according to claim 7, characterized in that: the dust removal subassembly is including drawing wind box (8), dust absorption mouth (202) have been seted up on feeder hopper (201), the intercommunication has induced duct (801) on dust absorption mouth (202), the first one end of following driving wheel (701) is provided with the impeller, the impeller is located drawing wind box (8), be provided with air intake and air outlet on drawing wind box (8), air intake and induced duct (801) intercommunication, the air outlet is connected with out tuber pipe (802).
9. The energy-saving emission-reducing stone-removing crusher capable of stirring at double heads according to claim 8 is characterized in that: a dust collecting cabin is arranged in the main body (1), one end of the dust collecting cabin is communicated with the air outlet pipe (802), and a filter screen (803) is arranged at the other end of the dust collecting cabin.
10. The energy-saving emission-reducing stone-removing crusher capable of stirring at two ends according to claim 9, characterized in that: the lower extreme of main part (1) is provided with cushion socket (12), the other end intercommunication in collection dirt cabin has first air-supply line (804), it leads to the groove to have seted up in cold base plate (15), the one end and first air-supply line (804) intercommunication that lead to the groove, the other end intercommunication that leads to the groove has second air-supply line (805), be provided with protection casing (16) on feeder hopper (201), be provided with the blast pipe on (16), blast pipe and second air-supply line (805) intercommunication.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210844100.7A CN115228551A (en) | 2022-07-18 | 2022-07-18 | Energy-saving emission-reducing stone-removing crusher capable of stirring at double ends |
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|---|---|---|---|
| CN202210844100.7A CN115228551A (en) | 2022-07-18 | 2022-07-18 | Energy-saving emission-reducing stone-removing crusher capable of stirring at double ends |
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| CN115228551A true CN115228551A (en) | 2022-10-25 |
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