CN115220384A - Electric control system for cotton foreign fiber machine and electric control method thereof - Google Patents
Electric control system for cotton foreign fiber machine and electric control method thereof Download PDFInfo
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- CN115220384A CN115220384A CN202210929692.2A CN202210929692A CN115220384A CN 115220384 A CN115220384 A CN 115220384A CN 202210929692 A CN202210929692 A CN 202210929692A CN 115220384 A CN115220384 A CN 115220384A
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- 239000000835 fiber Substances 0.000 title claims abstract description 52
- 229920000742 Cotton Polymers 0.000 title claims abstract description 50
- 238000000034 method Methods 0.000 title claims abstract description 50
- 238000012545 processing Methods 0.000 claims abstract description 37
- 239000012535 impurity Substances 0.000 claims abstract description 26
- 230000003993 interaction Effects 0.000 claims abstract description 25
- 230000002457 bidirectional effect Effects 0.000 claims abstract description 20
- 238000001514 detection method Methods 0.000 claims abstract description 9
- 230000008569 process Effects 0.000 claims description 18
- 238000012544 monitoring process Methods 0.000 claims description 13
- 238000002347 injection Methods 0.000 claims description 9
- 239000007924 injection Substances 0.000 claims description 9
- 238000003825 pressing Methods 0.000 claims description 9
- 239000007921 spray Substances 0.000 claims description 8
- 238000004140 cleaning Methods 0.000 claims description 7
- 230000002159 abnormal effect Effects 0.000 claims description 3
- 230000009471 action Effects 0.000 claims description 2
- 230000001012 protector Effects 0.000 claims description 2
- 238000005507 spraying Methods 0.000 claims description 2
- 230000001360 synchronised effect Effects 0.000 claims description 2
- 238000005286 illumination Methods 0.000 abstract description 5
- 238000013461 design Methods 0.000 abstract description 2
- 230000017525 heat dissipation Effects 0.000 abstract description 2
- 230000020169 heat generation Effects 0.000 abstract description 2
- 230000008439 repair process Effects 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 3
- 238000012423 maintenance Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000009987 spinning Methods 0.000 description 1
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/042—Programme control other than numerical control, i.e. in sequence controllers or logic controllers using digital processors
- G05B19/0423—Input/output
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/01—Arrangements or apparatus for facilitating the optical investigation
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/8806—Specially adapted optical and illumination features
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/8851—Scan or image signal processing specially adapted therefor, e.g. for scan signal adjustment, for detecting different kinds of defects, for compensating for structures, markings, edges
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/20—Pc systems
- G05B2219/25—Pc structure of the system
- G05B2219/25257—Microcontroller
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Abstract
The invention belongs to the technical field of electric control, and particularly relates to an electric control system for a cotton foreign fiber machine and an electric control method thereof, wherein the electric control system comprises a master electric appliance, the master electric appliance is in signal connection with a control electric appliance, the output end of the control electric appliance is in signal connection with an impurity removal fan, a direct current power supply module and an I/O processing module, the output end of the direct current power supply module is in signal connection with the input end of the I/O processing module, the output end of the I/O processing module is also in signal connection with an acousto-optic warning module, and the direct current power supply module is in signal connection with a data information interaction module and an LED light source control module; and the data information interaction module is in bidirectional signal connection with the I/O processing module. The LED lamp can ensure less heat generation while obtaining stronger illumination brightness, helps to simplify the design of a heat dissipation system, feeds back the real-time state of the system through signal detection of a motor state, an LED current state, an image state, a temperature sensor, a contact sensor and the like, and is convenient to maintain and repair.
Description
Technical Field
The invention belongs to the technical field of electric control, and particularly relates to an electric control system for a cotton foreign fiber machine and an electric control method thereof.
Background
The foreign fiber machine is one of novel spinning industrial chain special equipment integrating machine, light, electricity and gas, is generally installed behind a cotton cleaner in a cotton cleaning workshop, and can detect and remove foreign impurity fibers in cotton on line.
Along with the development of technique, the use of the different fine machine of cotton is also more automatic, and traditional different fine machine of cotton adopts fluorescent tube's normal bright formula lighting methods basically, and illumination brightness is general, and can produce more heat in work, has certain potential safety hazard, and whole electrical system can not carry out real-time feedback to the state of the different fine machine work of whole cotton, can not fix a position the accurate position fast when the problem appears, and the inconvenient going on of maintaining maintenance work.
Therefore, an electric control system for a cotton foreign fiber machine and an electric control method thereof are provided to solve the problems.
Disclosure of Invention
The invention aims to solve the problems and provides an electric control system for a cotton foreign fiber machine and an electric control method thereof.
In order to achieve the purpose, the invention provides the following technical scheme: an electric control system for a cotton foreign fiber machine comprises a master electric appliance, wherein the master electric appliance is connected with a control electric appliance through signals, an output end of the control electric appliance is connected with an impurity removal fan, a direct current power supply module and an I/O processing module through signals, an output end of the direct current power supply module is connected with an input end of the I/O processing module through signals, an output end of the I/O processing module is further connected with an acousto-optic warning module through signals, and the direct current power supply module is connected with a data information interaction module and an LED light source control module through signals;
the data information interaction module is in bidirectional signal connection with the I/O processing module, the data information interaction module is also in bidirectional signal connection with the LED light source control module, the output end of the data information interaction module is in signal connection with the injection valve control module, the output end of the injection valve control module is in signal connection with the high-frequency injection valve module, the LED light source control module is in bidirectional signal connection with the LED light source module, the output end of the LED light source control module is also in signal connection with the image acquisition module, the output end of the LED light source module is in signal connection with the image acquisition module, the image acquisition module is also in bidirectional signal connection with the IDSP intelligent processing module, and the IDSP intelligent processing module is in bidirectional signal connection with the data information interaction module;
the data information interaction module is connected with an upper computer in a bidirectional signal mode, the upper computer is connected with an air source processing module and a man-machine interaction operation panel in a bidirectional signal mode, and the output end of the upper computer is further connected with an Internet of things routing module in a signal mode.
A cotton foreign fiber machine electric control method comprises the following steps:
s1, after equipment is connected with a power supply, an isolating switch QS is arranged at a connection position, the isolating switch QS is an equipment power supply main switch, the power supply is input into the isolating equipment when the isolating switch QS is disconnected, so that the maintenance and other work of the equipment are facilitated, a panel starting button SB1 is pressed, devices in the equipment are electrified to be initialized, different fiber detection is started, and whether air pressure and a circuit are normal or not is detected;
s2, pressing a fan starting switch SB3, starting the frequency converter to work and driving the impurity removal fan to operate, feeding back related operation signals to an I/O board PCB-I/O, pressing again, resetting the switch, stopping the frequency converter from operating, stopping the impurity removal fan, controlling the operation of the impurity removal fan by the frequency converter, and adjusting the operation frequency of the fan according to the field environment;
s3, controlling the LED lamp strip to work by using a Pulse Driver of the LED driving board, providing an industrial camera trigger signal, starting image acquisition, transmitting the image acquisition to the IDSP intelligent processing module for processing, and detecting whether the light path is normal or not;
s4, the IDSP intelligent module controls the spray Valve plate PCB-Valve to drive the electromagnetic Valve to act by calculating and sending corresponding instructions, the foreign fibers in the cotton flow are stripped to the impurity cotton channel through air flow, the foreign fibers in the impurity cotton channel are sucked out through the impurity removing fan, and whether the fan state is normal is detected;
s5, when the I/O board collects a normal operation signal, controlling an alarm lamp to be turned on in a green light mode, when a fault signal is collected, controlling an alarm lamp to be turned on in a red light mode and buzzing, meanwhile, transmitting information to an upper computer, and prompting a user to process the information on a monitoring interface;
and S6, when the stop button SB2 is pressed down, the internal power supply is cut off, the equipment stops carrying out the different fiber detection, and the process A or the process B is entered.
In the above method for electrically controlling the cotton foreign fiber machine, the process a includes the following steps:
a. when a pause switch SB4 button is pressed, the IDSP intelligent processing module pauses the calculation, and the spray valve plate does not act;
b. manually maintaining and cleaning the different fiber machine channel until the cleaning is finished;
c. resume pause switch SB4 button, equipment enters normal monitoring flow.
In the above method for electrically controlling a cotton foreign fiber machine, the process B includes the following steps:
d. pressing a button of a stop switch SB2, disconnecting internal power supply, and stopping the equipment from carrying out different fiber monitoring;
e. the device is powered off and detection and striking are stopped.
In the cotton foreign fiber machine electric control method, when the impurity removing fan runs in an overload state, the motor protector acts to feed back the signal to the I/O board, and when the upper computer reads the information, the user is prompted to process the information on the monitoring interface.
In the cotton foreign fiber machine electric control method, when an internal fault occurs in a frequency converter or an overload and other faults occur in an impurity removal fan, the signal is fed back to an I/O board, and when the information is read by an upper computer, a user is prompted to process the information on a monitoring interface.
In the above-mentioned cotton foreign fiber machine electric control method, when the equipment normally operates, the I/O board outputs this signal, and drives the green light in the three-color alarm lamp on the top of the equipment to light up, as the sign of the normal operation of the equipment.
In the electrical control method for the cotton foreign fiber machine, when the equipment fails, the I/O board outputs the signal to drive a red light lamp in a three-color alarm lamp at the top of the equipment to be lightened and buzzes at the same time to serve as an abnormal identifier of the equipment.
In the cotton foreign fiber machine electric control method, the LED drive board controls the LED light source in the light box, the power consumption of the equipment is reduced through a stroboscopic mode, and meanwhile, a synchronous pulse signal is output and used as a trigger signal of an industrial camera for image acquisition.
In the above method for electrically controlling the cotton foreign fiber machine, the spraying valve control board receives an instruction sent by the IDSP, and opens the corresponding electromagnetic valve to strip the foreign fiber in the cotton flow to the impurity removal channel.
Compared with the prior art, the invention provides an electric control system and an electric control method for a cotton foreign fiber machine, which have the following beneficial effects:
the electric control system for the cotton foreign fiber machine and the electric control method thereof are characterized in that a master electric appliance, a control electric appliance, an impurity removal fan, a direct current power supply module, an I/O processing module, an acousto-optic warning module, a data information interaction module, an LED light source control module, a spray valve control module, a high-frequency spray valve module, an image acquisition module, an IDSP intelligent processing module, an upper computer, an air source processing module, a man-machine interaction operation panel and an Internet of things routing module are arranged, the whole electric appliance mainly completes functions of illumination, control, abnormal reporting and the like, and is different from a normally-bright illumination mode of a traditional fluorescent lamp tube.
In summary, the following steps: the LED lamp can ensure less heat generation while obtaining stronger illumination brightness, helps to simplify the design of a heat dissipation system, feeds back the real-time state of the system through signal detection of a motor state, an LED current state, an image state, a temperature sensor, a contact sensor and the like, and is convenient to maintain and repair.
Drawings
FIG. 1 is an electrical control schematic diagram of an electrical control system for a cotton foreign fiber machine according to the present invention;
FIG. 2 is a flow chart of an electric control method for a cotton foreign fiber machine according to the present invention;
FIG. 3 is a schematic diagram of a process A of an electrical control method for a cotton foreign fiber machine according to the present invention;
fig. 4 is a schematic diagram of a flow B of an electrical control method for a cotton foreign fiber machine according to the present invention.
Detailed Description
The following examples are for illustrative purposes only and are not intended to limit the scope of the present invention.
Referring to fig. 1-4, an electric control system for a cotton foreign fiber machine comprises a master electric appliance, wherein the master electric appliance is in signal connection with a control electric appliance, an output end of the control electric appliance is in signal connection with an impurity removal fan, a direct current power supply module and an I/O processing module, an output end of the direct current power supply module is in signal connection with an input end of the I/O processing module, an output end of the I/O processing module is also in signal connection with an acousto-optic warning module, and the direct current power supply module is in signal connection with a data information interaction module and an LED light source control module;
the data information interaction module is in bidirectional signal connection with the I/O processing module, the data information interaction module is also in bidirectional signal connection with the LED light source control module, the output end of the data information interaction module is in signal connection with the injection valve control module, the output end of the injection valve control module is in signal connection with the high-frequency injection valve module, the LED light source control module is in bidirectional signal connection with the LED light source module, the output end of the LED light source control module is also in signal connection with the image acquisition module, the output end of the LED light source module is in signal connection with the image acquisition module, the image acquisition module is also in bidirectional signal connection with the IDSP intelligent processing module, and the IDSP intelligent processing module is in bidirectional signal connection with the data information interaction module;
the data information interaction module is connected with an upper computer in a bidirectional signal mode, the upper computer is connected with an air source processing module and a man-machine interaction operation panel in a bidirectional signal mode, and the output end of the upper computer is further connected with an Internet of things routing module in a signal mode.
The operating principle of the present invention will now be described as follows: after the equipment is connected with a power supply, an isolating switch QS is placed at a switch-on position, a panel starting button SB1 is pressed, equipment in the equipment is powered on to initialize, and whether air pressure and a circuit are normal or not is detected; pressing a fan starting switch SB3, starting the frequency converter to work, driving the impurity removal fan to operate, and feeding back related operation signals to an I/O board PCB-I/O; the LED drive board Pulse Driver controls the LED lamp strip to work, provides an industrial camera trigger signal, starts to acquire images, transmits the images to the IDSP intelligent processing module for processing, and detects whether a light path is normal; the IDSP intelligent module controls the spray Valve plate PCB-Valve to drive the electromagnetic Valve to act by calculating and sending corresponding instructions, strips the foreign fibers in the cotton flow to the impurity cotton channel through air flow, sucks out the foreign fibers in the impurity cotton channel through an impurity removal fan, and detects whether the fan state is normal or not; when the I/O board collects a normal operation signal, a green lamp of an alarm lamp is controlled to be turned on, when a fault signal is collected, a red lamp of the alarm lamp is controlled to be turned on and buzzed, information is transmitted to an upper computer, a user is prompted to process the information on a monitoring interface, when a stop button SB2 is pressed, internal power supply is cut off, equipment stops performing different fiber detection, and a process A or a process B is entered;
when the device enters the flow A, pressing a pause switch SB4 button, pausing the calculation by an IDSP intelligent processing module, enabling a spray valve plate to have no action, manually maintaining and cleaning a special fiber machine channel until the cleaning is finished, recovering the pause switch SB4 button, and enabling the device to enter a normal monitoring flow;
when entering the flow B, pressing a stop switch SB2 button to cut off the internal power supply, and stopping the equipment from carrying out different fiber monitoring; the device powers off, stopping detection and striking.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.
Claims (10)
1. The utility model provides an electrical system for different fine machine of cotton, includes master command electrical apparatus, its characterized in that: the control device is connected with a control device through signals, the output end of the control device is connected with an impurity removal fan, a direct current power supply module and an I/O processing module through signals, the output end of the direct current power supply module is connected with the input end of the I/O processing module through signals, the output end of the I/O processing module is also connected with a sound and light warning module through signals, and the direct current power supply module is connected with a data information interaction module and an LED light source control module through signals;
the data information interaction module is in bidirectional signal connection with the I/O processing module, the data information interaction module is also in bidirectional signal connection with the LED light source control module, the output end of the data information interaction module is in signal connection with the injection valve control module, the output end of the injection valve control module is in signal connection with the high-frequency injection valve module, the LED light source control module is in bidirectional signal connection with the LED light source module, the output end of the LED light source control module is also in signal connection with the image acquisition module, the output end of the LED light source module is in signal connection with the image acquisition module, the image acquisition module is also in bidirectional signal connection with the IDSP intelligent processing module, and the IDSP intelligent processing module is in bidirectional signal connection with the data information interaction module;
the data information interaction module is connected with an upper computer through two-way signals, the upper computer is connected with an air source processing module and a man-machine interaction operation panel through two-way signals, and the output end of the upper computer is further connected with an Internet of things routing module through signals.
2. The cotton foreign fiber machine electric control method based on claim 1 is characterized in that: the method comprises the following steps:
s1, after the equipment is connected with a power supply, an isolating switch QS is placed at a switch-on position, a panel starting button SB1 is pressed, equipment in the equipment is powered on to initialize, and whether air pressure and a circuit are normal or not is detected;
s2, pressing a fan starting switch SB3, starting the frequency converter to work, driving the impurity removal fan to operate, and feeding back a relevant operation signal to an I/O board PCB-I/O;
s3, controlling the LED lamp strip to work by using an LED drive board Pulse Driver, providing an industrial camera trigger signal, starting image acquisition, transmitting the image acquisition to an IDSP intelligent processing module for processing, and detecting whether a light path is normal or not;
s4, the IDSP intelligent module controls the spray Valve plate PCB-Valve to drive the electromagnetic Valve to act by calculating and sending corresponding instructions, the foreign fibers in the cotton flow are stripped to the impurity cotton channel through air flow, the foreign fibers in the impurity cotton channel are sucked out through the impurity removing fan, and whether the fan state is normal is detected;
s5, when the I/O board collects a normal operation signal, controlling an alarm lamp green lamp to be turned on, when a fault signal is collected, controlling an alarm lamp red lamp to be turned on and buzzed, meanwhile, transmitting information to an upper computer, and prompting a user to process the information on a monitoring interface;
s6, when the stop button SB2 is pressed, the internal power supply is cut off, the equipment stops carrying out different fiber detection, and the process A or the process B is entered.
3. The cotton foreign fiber machine electric control method according to claim 2, characterized in that: the process A comprises the following steps:
a. pressing a button of a pause switch SB4, pausing the calculation by the IDSP intelligent processing module, and enabling the spray valve plate to have no action;
b. manually maintaining and cleaning the foreign fiber machine channel until the cleaning is finished;
c. resume pause switch SB4 button, equipment enters normal monitoring flow.
4. The cotton foreign fiber machine electric control method according to claim 2, characterized in that: the process B comprises the following steps:
d. pressing a button of a stop switch SB2, disconnecting internal power supply, and stopping the equipment from monitoring the foreign fiber;
e. the device is powered off and detection and striking are stopped.
5. The cotton foreign fiber machine electric control method according to claim 2, characterized in that: when the impurity removal fan is in overload operation, the motor protector acts to feed back the signal to the I/O board, and when the upper computer reads the information, the upper computer prompts a user to process the information on a monitoring interface.
6. The cotton foreign fiber machine electric control method according to claim 2, characterized in that: when the frequency converter has internal faults or the impurity removing fan has faults such as overload, the signal is fed back to the I/O board, and when the upper computer reads the information, the user is prompted to process the information on the monitoring interface.
7. The cotton foreign fiber machine electric control method according to claim 2, characterized in that: when the equipment normally operates, the I/O board outputs the signal, and a green lamp in a three-color alarm lamp at the top of the driving equipment is lightened to serve as an identifier for normal operation of the equipment.
8. The cotton foreign fiber machine electric control method according to claim 2, characterized in that: when equipment breaks down, the I/O board outputs the signal, and a red light in a three-color alarm lamp at the top of the driving equipment is lightened, buzzed simultaneously and used as an abnormal identifier of the equipment.
9. The cotton foreign fiber machine electric control method according to claim 2, characterized in that: the LED drive board carries out the control of the inside LED light source of light box, through the stroboscopic mode, reduces the equipment consumption, and the trigger signal that synchronous pulse signal was regarded as the industry camera is used for image acquisition simultaneously in output.
10. The cotton foreign fiber machine electric control method according to claim 2, characterized in that: and the spraying valve control board receives an instruction sent by the IDSP, and opens a corresponding electromagnetic valve to peel off the foreign fibers in the cotton flow to the impurity removal channel.
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN115467052A (en) * | 2022-10-28 | 2022-12-13 | 武汉智目智能技术合伙企业(有限合伙) | Equipment capable of removing foreign fibers for multiple times and using method |
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CN111748872A (en) * | 2020-06-24 | 2020-10-09 | 卓郎(常州)纺织机械有限公司 | Device for detecting and removing foreign fiber objects in textile fibers |
CN112558544A (en) * | 2020-12-23 | 2021-03-26 | 聊城大学高新技术产业总公司 | Long stapled cotton foreign fiber fine separator |
CN114419011A (en) * | 2022-01-24 | 2022-04-29 | 郑州轻工业大学 | Cotton foreign fiber online detection method and system |
CN114687012A (en) * | 2022-02-25 | 2022-07-01 | 武汉智目智能技术合伙企业(有限合伙) | Efficient foreign fiber removing device and method for high-impurity-content raw cotton |
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Application publication date: 20221021 |