CN115198443A - Preparation process of golden flower honey mask cloth - Google Patents
Preparation process of golden flower honey mask cloth Download PDFInfo
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- CN115198443A CN115198443A CN202210828705.7A CN202210828705A CN115198443A CN 115198443 A CN115198443 A CN 115198443A CN 202210828705 A CN202210828705 A CN 202210828705A CN 115198443 A CN115198443 A CN 115198443A
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/44—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
- D04H1/46—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
- D04H1/492—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres by fluid jet
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
- D04H1/4382—Stretched reticular film fibres; Composite fibres; Mixed fibres; Ultrafine fibres; Fibres for artificial leather
- D04H1/43835—Mixed fibres, e.g. at least two chemically different fibres or fibre blends
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/44—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
- D04H1/46—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
- D04H1/498—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres entanglement of layered webs
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/54—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving
- D04H1/541—Composite fibres, e.g. sheath-core, sea-island or side-by-side; Mixed fibres
- D04H1/5418—Mixed fibres, e.g. at least two chemically different fibres or fibre blends
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/54—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving
- D04H1/542—Adhesive fibres
- D04H1/544—Olefin series
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/54—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving
- D04H1/56—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving in association with fibre formation, e.g. immediately following extrusion of staple fibres
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- Respiratory Apparatuses And Protective Means (AREA)
Abstract
The invention relates to the technical field of mask cloth manufacturing, and discloses a preparation process of golden flower honey mask cloth, which comprises the following steps: s1, preparing a main fiber web; s2: preparing an auxiliary fiber net; s3: hot rolling: drawing the main fiber net and the auxiliary fiber net which are laid together to a hot rolling area for hot rolling, and obtaining the non-woven base fabric after the hot rolling; s4: spray melting: carrying out spray melting on the upper surface of the non-woven fabric base cloth through a spray melting head to form a spray melting layer; s5: laying a surface fiber net; s6: and (3) water punching: preparing non-woven fabric after water stabbing; s7: drying the non-woven fabric: squeezing and drying the non-woven fabric subjected to the secondary spunlace to prepare a dry non-woven fabric; s8: preparing mask cloth: and die cutting the non-woven fabric to prepare the mask fabric. The mask cloth prepared by the process can be directly pasted on the skin after being soaked in water, plays a role in moistening, moisturizing and whitening the skin, and can also be matched with mask essence for use.
Description
Technical Field
The invention relates to the technical field of mask cloth manufacturing, in particular to a preparation process of golden flower honey mask cloth.
Background
Mask cloth is a common carrier of mask essence, and is usually made of non-woven fabric. The existing mask cloth is matched with mask essence for use, namely the mask cloth absorbs the mask essence and then is applied to the surface of skin, and the effects of nourishing the skin, moisturizing the skin, whitening the skin and the like are realized through the mask essence; if the mask cloth is directly soaked in water and then is attached to the surface layer of the skin (namely, the mask essence is replaced by water), the mask cloth without the mask essence does not have the effects of nourishing, moisturizing, whitening and the like, namely, the mask cloth is only a carrier of the mask essence, the mask cloth does not have any effect of caring the skin, and the effect of the mask completely depends on the mask essence. The applicant is dedicated to the research and development of the mask cloth for many years, and is dedicated to research and development of the mask cloth which can get rid of the limitation of mask essence and can be used after being directly moistened and also can be used together with the mask essence.
Disclosure of Invention
The invention aims to solve the problems of the mask cloth in the prior art, and provides the preparation process of the golden flower honey mask cloth.
In order to achieve the purpose, the invention adopts the following technical scheme:
a preparation process of golden flower honey mask cloth comprises the following steps:
s1, preparing a main fiber web: preparing fiber main materials according to the following parts by weight: 6-15 parts of viscose fiber, 5-10 parts of camellia fiber and 1-3 parts of bamboo fiber, wherein the fibers are mixed, opened and carded into a main fiber net; s2: preparing an auxiliary fiber net: preparing fiber auxiliary materials according to the following parts by weight: 5-10 parts of acetate fiber and 1-3 parts of high-tenacity fiber, wherein the fibers are mixed, loosened and carded into an auxiliary fiber net, and the auxiliary fiber net is laid on the upper surface of the main fiber net; s3: hot rolling: drawing the main fiber net and the auxiliary fiber net which are laid together to a hot rolling area for hot rolling, and obtaining the non-woven base fabric after the hot rolling; s4: spray melting: drawing the non-woven fabric base cloth to a melt-spraying area, and carrying out melt-spraying on the upper surface of the non-woven fabric base cloth through a melt-spraying head so as to form a melt-spraying layer on the upper surface of an auxiliary fiber net in the non-woven fabric base cloth; s5: laying a surface layer fiber net: preparing fibers according to the following parts by weight: 5-10 parts of viscose fiber and 3-7 parts of high-shrinkage polyester fiber, wherein the fibers are mixed, loosened and carded into a surface layer fiber net, and the surface layer fiber net is laid on the surface of the spray-melting layer and then is subjected to rolling treatment; s6: and (3) water jetting: the fiber web after the rolling treatment enters a first spunlace area for primary spunlace, the non-woven fabric after the primary spunlace enters a second spunlace area for secondary spunlace, and the non-woven fabric is manufactured after the spunlace; s7: drying the non-woven fabric: squeezing and drying the non-woven fabric subjected to the secondary spunlace to prepare a dry non-woven fabric; s8: preparing mask cloth: and die cutting the non-woven fabric to prepare the mask fabric.
The whole manufacturing process of the mask cloth is divided into two parts, wherein the first part is used for manufacturing non-woven fabrics, and the second part is used for manufacturing the mask cloth by cutting the shape of the mask by using the non-woven fabrics. The mask cloth prepared by the process is divided into four layers, namely a main fiber net, an auxiliary fiber net, a spray-melting layer and a surface fiber net from bottom to top in sequence, wherein the main fiber net comprises viscose fibers, camellia fibers and a small amount of bamboo fibers, the viscose fibers are very soft and have good water absorption performance and are not easy to generate static electricity, the camellia fibers contain camellia extracts, the camellia extracts contain abundant vitamin C and various trace elements and mineral substances which can be absorbed by skin, and have moistening, moisturizing and whitening effects on the skin; the auxiliary fiber net contains acetate fiber and rich fiber (the rich fiber is high-performance viscose fiber), the tensile property of the rich fiber is stronger than that of common viscose fiber, so that the whole mask is not easy to deform, the breaking elongation of the acetate fiber is high, the elasticity is stronger than that of the viscose fiber, and the high temperature resistance of the acetate fiber is stronger than that of the viscose fiber; the spray-melting layer adopts a spray-melting process, so that the fiber net of the spray-melting layer is very compact and stable; the surface layer fiber net contains high-shrinkage polyester fibers, and when the temperature is increased, the shrinkage amount of the surface layer fiber net is much larger than that of common fibers. After the mask cloth is directly soaked by water, the main fiber layer absorbs water rapidly and shows a water absorption expansion trend, the strong fibers in the auxiliary fiber net have strong tensile property, so that the bamboo fiber net is prevented from expanding towards the edge (namely the area of the mask cloth is basically kept unchanged), the main fiber net can only expand towards the thickness direction after absorbing water, the main fiber net is positioned between the skin and the spray melting layer, the spray melting layer is very compact and can weaken the evaporation of water, so that the evaporation of water on the mask cloth is slowed down, the moisture retention time is prolonged, as the time of the contact between the mask cloth and the skin is prolonged (camellia extract in camellia fibers is continuously separated out and absorbed by the skin), the heat on the skin of a human body is transferred to the mask cloth (the water in the mask cloth is slowly evaporated), the temperature of the mask cloth tends to the temperature of the skin more and more tends to shrink along with the increase of the temperature, the high-shrinkage polyester fibers in the surface fiber net have the characteristic of shrinking along with the increase of the temperature, and the tendency of the shrinkage of the mask cloth is reduced, so that the moisture in the surface of the skin has a more sufficient moisture extrusion effect, and the other hand has a more compact effect. When this kind of facial mask cloth cooperation facial mask essence used, replace water with facial mask essence, when facial mask essence cooperation facial mask cloth in this application used, its effect also is showing and is improving, and the lamellar structure of this kind of facial mask cloth can slow down the evaporation of facial mask essence on the one hand for facial mask essence can be more by skin absorption, can shrink after on the other hand facial mask cloth heat absorption, thereby carry and draw skin.
Preferably, the camellia fibers in step S1 are prepared by attaching the camellia extract to viscose fibers.
Preferably, the acetate fiber in step S2 is a triacetate fiber. Acetate fibers generally include diacetate fibers and triacetate fibers, the melting point of triacetate fibers being higher, above 280 ℃, while the temperature resistance of viscose fibers is generally below 160 ℃; the temperature of the spray-melting head in the spray-melting process is usually about 200 ℃, the temperature of the spray-melting layer is higher than the tolerance temperature of the viscose fiber, and if the spray-melting head is directly sprayed and melted on the surface of the viscose fiber, the viscose fiber is softened and bonded; therefore, the auxiliary fiber layer taking acetate fibers as the main fibers is arranged on the surface of the main fiber web, so that the direct action of the spray-melting layer and the main fiber web can be blocked in the spray melting process, and the damage of the main fiber web caused by the temperature in the spray melting process is prevented; the acetate fiber has strong elastic recovery performance, so that the elasticity of the mask cloth is enhanced, and the mask cloth can be stretched in the process of attaching the mask cloth to the skin of a human body.
Preferably, in step S3, the hot rolling temperature of the hot roll is 90-110 ℃, the pressure of the hot roll is 0.25-0.45kg/cm, the rolling point density is 4-8/cm. The hot rolling in the process is only for preliminarily superposing and winding the main fiber web and the auxiliary fiber web together (the complete compounding of each fiber layer is completed by the last two spunlace processes), so that the traction and the stretching are facilitated, and the subsequent spray-melting process is facilitated, therefore, the hot rolling temperature, the pressure and the rolling point density in the process are far lower than those of the common hot-rolled non-woven fabric process.
Preferably, in step S4, the polymer melt in the spray-melting die head is formed by mixing the following materials in parts by weight: 4-7 parts of polypropylene fiber and 1-3 parts of ES bonding fiber; the melt flow index of the polymer melt is 120-135g/10min, the temperature of the spray-melt die head is 190-195 ℃, the air flow spraying angle in the spray-melt die head is 30-42 degrees, the pressure of hot air flow in the spray-melt die head is 0.09-0.15 Mpa, and the extrusion capacity of the polymer melt is 0.3-0.6g/hole/min. The temperature of the spray melting head is higher than the melting point of polypropylene and lower than the melting point of acetate fiber, so that the spray melting head is closer to the tolerance temperature of viscose fiber, and the influence of the spray melting temperature on the main fiber web is reduced to the maximum extent when a compact spray melting layer is ensured to be formed; the ES binder fibers have a lower melting point than the polypropylene fibers, thereby reducing the minimum temperature requirement of the meltblowing die, and the ES binder fibers provide smaller and denser meltblown layers.
Preferably, after the step S4, when the temperature of the melt-blown layer is reduced to 75-100 ℃, the atomized tea oil is sprayed onto the surface of the melt-blown layer through an atomizing spray head, and the dosage of the tea oil on the melt-blown layer is 10-20 g/square meter. The tea oil contains a large amount of unsaturated fatty acid, vitamins and trace elements which can be absorbed by skin, can play a role in resisting oxidation and moistening and whitening the skin, the atomized camellia oil can be quickly absorbed and permeated by a melt-blown layer at the temperature of 75-100 ℃ (polypropylene fibers in the melt-blown layer have strong lipophilicity), and the atomized tea oil can promote the cooling of the melt-blown layer when being sprayed on the surface of the melt-blown layer.
Preferably, in the step S6, the water of the water-punching process in the second water-punching zone contains 0.15-0.35% by mass of acetic acid. The acetic acid is also called as acetic acid and is weakly acidic, the multilayer fiber nets are combined together through limiting winding in the spunlace process, on one hand, the acetic acid enables the non-woven fabric to be softer, on the other hand, when the non-woven fabric is dried and made into mask cloth, the mask cloth is weakly acidic after absorbing water, the human skin is weakly acidic, and the skin can be in the state of best absorbing nutrients only in the weakly acidic environment; and because the camellia extract and the camellia oil are weakly alkaline (the alkaline environment is unfavorable for the skin to absorb nutrients), the pH value of the non-woven fabric is adjusted by adding acetic acid into water during the secondary spunlace, so that the finally prepared mask fabric is weakly acidic after being soaked in water.
Preferably, in step S6, the water in the water-punching process in the second water-punching zone contains 0.05-0.12% by mass of vitamin C. The vitamin C in the mask cloth can inhibit the formation of skin melanin when the mask cloth is used by soaking in water, thereby playing a role in enhancing and whitening the skin.
Preferably, in step S7, the spunlaced nonwoven fabric is flattened and positioned by two layers of screens during drying, and carbon dioxide heated air at 50-70 ℃ is adopted in the drying chamber for drying in a circulating manner. The non-woven fabric is flattened and positioned through the net curtain in the drying process, so that the high-shrinkage polyester fibers in the surface layer fiber net can be effectively prevented from being heated and shrunk; and the mask cloth is dried by adopting carbon dioxide hot air circulation, so that various substances in camellia and camellia oil in the mask cloth are prevented from being oxidized and decomposed.
Therefore, the invention has the following beneficial effects: (1) The mask cloth prepared by the process can be directly pasted on the skin after being soaked in water, plays the roles of moistening, moisturizing and whitening the skin, and can also be matched with mask essence for use; (2) During use, the compact spray-melting layer can weaken moisture or evaporation of the mask essence, so that the moistening and moisturizing effects of the mask cloth on the skin are prolonged; (3) Along with the prolonging of the contact time of the mask cloth and the skin, the temperature of the mask cloth rises, and the mask cloth is gradually shrunk or shrunk by the high-shrinkage polyester fibers in the surface layer fibers, so that the skin is lifted; (4) The camellia fiber (containing camellia extract) and the camellia oil in the mask cloth are plant extracts, so that the mask cloth has no side effect or little side effect on the skin and is safer to use.
Drawings
Fig. 1 is a schematic cross-sectional view of the nonwoven fabric obtained in step S7.
Fig. 2 is a schematic view of the shape of the mask cloth manufactured in step S8.
In the figure: the main fiber net 1, the auxiliary fiber net 2, the melt-blown layer 3, the surface fiber net 4 and the mask cloth 5.
Detailed Description
The invention is further described with reference to the following figures and detailed description:
example 1: a preparation process of golden flower honey mask cloth comprises the following steps:
s1, preparing a main fiber web: preparing the main fiber material in parts by weight as follows: 6 parts of viscose, 5 parts of camellia fibers and 1 part of bamboo fibers, wherein the fibers are mixed and opened and then carded into a main fiber net 1; the camellia fiber in the step S1 is prepared by attaching the camellia extract to viscose fiber (the camellia fiber is the existing fiber and is directly obtained by purchase, so the preparation process of the camellia fiber is not developed at the place);
s2: preparing an auxiliary fiber net: preparing fiber auxiliary materials according to the following parts by weight: 5 parts of acetate fiber and 1 part of high-strength fiber, wherein the fibers are mixed and loosened and then carded into an auxiliary fiber net 2, and the auxiliary fiber net is laid on the upper surface of the main fiber net; the acetate fiber in step S2 is a triacetate fiber.
S3: hot rolling: drawing the laid main fiber web and auxiliary fiber web to a hot rolling area for hot rolling, wherein the hot rolling temperature of a hot rolling roll is 90 ℃, the pressure of the hot rolling roll is 0.25kg/cm, the rolling point density is 4/cm, and the non-woven fabric base cloth is prepared after hot rolling;
s4: spray melting: the non-woven fabric base cloth is pulled to a melt spraying area, the upper surface of the non-woven fabric base cloth is subjected to melt spraying through a melt spraying head, a melt spraying layer 3 is formed on the upper surface of an auxiliary fiber net in the non-woven fabric base cloth, and a polymer melt in a melt spraying die head is formed by mixing the following materials in parts by weight: 4 parts of polypropylene fiber and 1 part of ES bonding fiber; the melt flow index of the polymer melt is 120g/10min, the temperature of the spray-melt die head is 190 ℃, the air flow injection angle in the spray-melt die head is 30 degrees, the pressure of hot air flow in the spray-melt die head is 0.09 Mpa, and the extrusion capacity of the polymer melt is 0.3g/hole/min; when the temperature of the spray-melt layer is reduced to 75 ℃, spraying tea oil in an atomized state to the surface of the spray-melt layer through an atomization nozzle, wherein the using amount of the tea oil on the spray-melt layer is 10 g/square meter;
s5: laying a surface layer fiber net: preparing fibers according to the following parts by weight: 5 parts of viscose fibers and 3 parts of high-shrinkage polyester fibers, wherein the fibers are mixed, loosened and carded to form a surface layer fiber net 4, and the surface layer fiber net is laid on the surface of the spray-melting layer and then subjected to rolling treatment;
s6: and (3) water jetting: the rolled fiber web enters a first spunlace area for primary spunlace, the non-woven fabric subjected to primary spunlace enters a second spunlace area for secondary spunlace, and the non-woven fabric is manufactured after spunlace; the water of the water-jet technology in the second water-jet area contains 0.15% of acetic acid and 0.05% of vitamin C by mass ratio.
S7: drying the non-woven fabric: the non-woven fabric after the secondary water jet is made into a dry non-woven fabric (as shown in figure 1) after liquid squeezing treatment and drying; during drying, the two layers of net curtains are flattened and positioned, and carbon dioxide hot air at the temperature of 50 ℃ is adopted in a drying chamber for circulation drying;
s8: preparing mask cloth: the non-woven fabric is die-cut to obtain a mask cloth 5 (as shown in figure 2)
Example 2: a preparation process of golden flower honey mask cloth comprises the following steps:
s1, preparing a main fiber web: preparing fiber main materials according to the following parts by weight: 15 parts of viscose, 10 parts of camellia fibers and 3 parts of bamboo fibers, wherein the fibers are mixed and opened and then carded into a main fiber net; the camellia fiber in the step S1 is prepared by attaching the camellia extract to viscose fiber (the camellia fiber is the existing fiber and is directly purchased and obtained, so the preparation process of the camellia fiber is not developed at the place);
s2: preparing an auxiliary fiber net: preparing fiber auxiliary materials according to the following parts by weight: 10 parts of acetate fiber and 3 parts of high-tenacity fiber, wherein the fibers are mixed and loosened and then carded into an auxiliary fiber net, and the auxiliary fiber net is laid on the upper surface of the main fiber net; the acetate fiber in step S2 is a triacetate fiber.
S3: hot rolling: drawing the laid main fiber web and auxiliary fiber web to a hot rolling area for hot rolling, wherein the hot rolling temperature of a hot roll is 110 ℃, the pressure of the hot roll is 0.45kg/cm, the rolling point density is 8/cm, and the non-woven fabric base cloth is prepared after hot rolling;
s4: spray melting: the non-woven fabric base cloth is pulled to a melt spraying area, the upper surface of the non-woven fabric base cloth is subjected to melt spraying through a melt spraying head, a melt spraying layer is formed on the upper surface of an auxiliary fiber net in the non-woven fabric base cloth, and a polymer melt in a melt spraying die head is formed by mixing the following materials in parts by weight: 7 parts of polypropylene fiber and 3 parts of ES bonding fiber; the melt flow index of the polymer melt is 135g/10min, the temperature of the spray-melt die head is 195 ℃, the air flow injection angle in the spray-melt die head is 42 degrees, the pressure of hot air flow in the spray-melt die head is 0.15 MPa, and the extrusion capacity of the polymer melt is 0.6g/hole/min; when the temperature of the spray-melt layer is reduced to 100 ℃, spraying tea oil in an atomized state to the surface of the spray-melt layer through an atomization nozzle, wherein the using amount of the tea oil on the spray-melt layer is 20 g/square meter;
s5: laying a surface layer fiber net: preparing fibers according to the following parts by weight: 10 parts of viscose fibers and 7 parts of high-shrinkage polyester fibers, wherein the fibers are mixed and opened and then carded into a surface layer fiber net, and the surface layer fiber net is laid on the surface of the spray-melting layer and then is subjected to rolling treatment;
s6: and (3) water jetting: the rolled fiber web enters a first spunlace area for primary spunlace, the non-woven fabric subjected to primary spunlace enters a second spunlace area for secondary spunlace, and the non-woven fabric is manufactured after spunlace; the water of the water punching process in the second water punching area contains 0.35 percent by mass of acetic acid and 0.12 percent by mass of vitamin C.
S7: drying the non-woven fabric: the non-woven fabric after the secondary water jet is made into a dry non-woven fabric (as shown in figure 1) after liquid squeezing treatment and drying; during drying, the two layers of net curtains are flattened and positioned, and carbon dioxide hot air at the temperature of 70 ℃ is adopted in a drying chamber for circulation drying;
s8: preparing mask cloth: the non-woven fabric is made into the golden flower honey mask cloth after die cutting (as shown in figure 2).
Example 3: a preparation process of golden flower honey mask cloth comprises the following steps:
s1, preparing a main fiber web: preparing the main fiber material in parts by weight as follows: 10 parts of viscose, 7 parts of camellia fibers and 2 parts of bamboo fibers, wherein the fibers are mixed and opened and then combed into a main fiber net; the camellia fiber in the step S1 is prepared by attaching the camellia extract to viscose fiber (the camellia fiber is the existing fiber and is directly purchased and obtained, so the preparation process of the camellia fiber is not developed at the place);
s2: preparing an auxiliary fiber net: preparing fiber auxiliary materials according to the following parts by weight: 8 parts of acetate fiber and 2 parts of high-tenacity fiber, wherein the fibers are mixed and loosened and then carded into an auxiliary fiber net, and the auxiliary fiber net is laid on the upper surface of the main fiber net; the acetate fiber in step S2 is a triacetate fiber.
S3: hot rolling: drawing the laid main fiber web and auxiliary fiber web to a hot rolling area for hot rolling, wherein the hot rolling temperature of a hot roll is 100 ℃, the pressure of the hot roll is 0.35kg/cm, the rolling point density is 6/cm, and the non-woven fabric base cloth is prepared after hot rolling;
s4: spray melting: the non-woven fabric base cloth is pulled to a melt spraying area, the upper surface of the non-woven fabric base cloth is subjected to melt spraying through a melt spraying head, a melt spraying layer is formed on the upper surface of an auxiliary fiber net in the non-woven fabric base cloth, and a polymer melt in a melt spraying die head is formed by mixing the following materials in parts by weight: 6 parts of polypropylene fiber and 2 parts of ES bonding fiber; the melt flow index of the polymer melt is 128g/10min, the temperature of the spray-melt die head is 193 ℃, the air flow injection angle in the spray-melt die head is 36 degrees, the pressure of hot air flow in the spray-melt die head is 0.12 MPa, and the extrusion capacity of the polymer melt is 0.45g/hole/min; when the temperature of the spray-melt layer is reduced to 88 ℃, spraying atomized tea oil to the surface of the spray-melt layer through an atomizing nozzle, wherein the dosage of the tea oil on the spray-melt layer is 15 g/square meter;
s5: laying a surface layer fiber net: preparing fibers according to the following parts by weight: 8 parts of viscose fibers and 5 parts of high-shrinkage polyester fibers, wherein the fibers are mixed and opened and then carded into a surface layer fiber net, and the surface layer fiber net is laid on the surface of the spray-melting layer and then is subjected to rolling treatment;
s6: and (3) water jetting: the rolled fiber web enters a first spunlace area for primary spunlace, the non-woven fabric subjected to primary spunlace enters a second spunlace area for secondary spunlace, and the non-woven fabric is manufactured after spunlace; the water of the water-jet technology in the second water-jet area contains 0.1 percent of acetic acid and 0.08 percent of vitamin C by mass ratio.
S7: drying the non-woven fabric: the non-woven fabric after the secondary spunlace is made into a dry non-woven fabric (as shown in figure 1) after liquid squeezing treatment and drying; during drying, the two layers of net curtains are flattened and positioned, and carbon dioxide hot air at the temperature of 60 ℃ is adopted in a drying chamber for circulation drying;
s8: preparing mask cloth: the non-woven fabric is made into the golden flower honey mask cloth after die cutting (as shown in figure 2).
The tea flower extracting solution in the tea flower fiber is extracted from flowers of plants in the families of theaceae and the genus of camellia, and the tea oil is also extracted from seeds of the plants in the families of theaceae and the genus of camellia; common plants in the theaceae and the camellia include tea trees and camellia trees, the tea flowers in the embodiment are tea flowers, and the flowers of the tea flowers are golden yellow and are called golden flowers, namely golden flowers, and the tea oil is golden yellow and looks like honey, so that the applicant names the mask cloth in the application as golden honey mask cloth.
The mask cloth prepared by the process can be directly pasted on the skin after being soaked in water, plays a role in moistening, moisturizing and whitening the skin, and can also be matched with mask essence for use; during use, the compact spray-melting layer can weaken moisture or evaporation of the mask essence, so that the moistening and moisturizing effects of the mask cloth on the skin are prolonged; along with the prolonging of the contact time of the mask cloth and the skin, the temperature of the mask cloth rises, and the mask cloth is gradually shrunk or shrunk by the high-shrinkage polyester fibers in the surface layer fibers, so that the skin is lifted; the camellia fiber (containing camellia extract) and the camellia oil in the mask cloth are plant extracts, so that the mask cloth has no side effect or little side effect on the skin and is safer to use.
The above is only a specific embodiment of the present invention, but the technical features of the present invention are not limited thereto. Any simple changes, equivalent substitutions or modifications made based on the present invention to solve the same technical problems and achieve the same technical effects are within the scope of the present invention.
Claims (9)
1. A preparation process of golden flower honey mask cloth is characterized by comprising the following steps:
s1, preparing a main fiber web: preparing fiber main materials according to the following parts by weight: 6-15 parts of viscose fiber, 5-10 parts of camellia fiber and 1-3 parts of bamboo fiber, wherein the fibers are mixed and opened and then carded into a main fiber net;
s2: preparing an auxiliary fiber net: preparing fiber auxiliary materials according to the following parts by weight: 5-10 parts of acetate fiber and 1-3 parts of high-tenacity fiber, wherein the fibers are mixed and loosened and then carded into an auxiliary fiber net, and the auxiliary fiber net is laid on the upper surface of the main fiber net;
s3: hot rolling: drawing the main fiber net and the auxiliary fiber net which are laid together to a hot rolling area for hot rolling, and obtaining the non-woven fabric base cloth after hot rolling;
s4: spray melting: drawing the non-woven fabric base cloth to a melt-spraying area, and carrying out melt-spraying on the upper surface of the non-woven fabric base cloth through a melt-spraying head so as to form a melt-spraying layer on the upper surface of an auxiliary fiber net in the non-woven fabric base cloth;
s5: laying a surface layer fiber net: preparing fibers according to the following parts by weight: 5-10 parts of viscose fiber and 3-7 parts of high-shrinkage polyester fiber, wherein the fibers are mixed, loosened and carded into a surface layer fiber net, and the surface layer fiber net is laid on the surface of the spray-melting layer and then is subjected to rolling treatment;
s6: and (3) water jetting: the rolled fiber web enters a first spunlace area for primary spunlace, the non-woven fabric subjected to primary spunlace enters a second spunlace area for secondary spunlace, and the non-woven fabric is manufactured after spunlace;
s7: drying the non-woven fabric: squeezing and drying the non-woven fabric subjected to the secondary spunlace to prepare a dry non-woven fabric;
s8: preparing mask cloth: and die cutting the non-woven fabric to prepare the mask fabric.
2. The preparation process of the golden flower honey mask cloth as claimed in claim 1, wherein the camellia fiber in the step S1 is prepared by attaching camellia extract to viscose fiber.
3. The process for preparing the golden flower honey mask cloth according to claim 1, wherein the acetate fiber in the step S2 is triacetate fiber.
4. The preparation process of golden honey mask cloth according to claim 1, characterized in that, in step S3, the hot rolling temperature of the hot roll is 90-110 ℃, the pressure of the hot roll is 0.25-0.45kg/cm, and the nip density is 4-8/cm.
5. The preparation process of the golden flower honey mask cloth as claimed in claim 1, wherein in the step S4, the polymer melt in the spray melting die head is prepared by mixing the following materials in parts by weight: 4-7 parts of polypropylene fiber and 1-3 parts of ES bonding fiber; the melt flow index of the polymer melt is 120-135g/10min, the temperature of the spray-melt die head is 190-195 ℃, the air flow spraying angle in the spray-melt die head is 30-42 degrees, the pressure of hot air flow in the spray-melt die head is 0.09-0.15 Mpa, and the extrusion capacity of the polymer melt is 0.3-0.6g/hole/min.
6. The preparation process of the golden camellia honey mask cloth according to claim 5, wherein after the step S4, when the temperature of the melt-blown layer is reduced to 75-100 ℃, tea oil in an atomized state is sprayed to the surface of the melt-blown layer through an atomizing spray head, and the using amount of the tea oil on the melt-blown layer is 10-20 g/square meter.
7. The preparation process of the golden flower honey mask cloth as claimed in claim 1, wherein in the step S6, the water of the water thorn process in the second water thorn area contains 0.15-0.35% by mass of acetic acid.
8. The preparation process of the golden flower honey mask cloth as claimed in claim 1 or 7, wherein in the step S6, the water of the water-jet process in the second water-jet area contains 0.05-0.12% by mass of vitamin C.
9. The preparation process of the golden flower honey mask cloth as claimed in claim 1, wherein in the step S7, the spunlaced non-woven fabric is flattened and positioned by two layers of net curtains during drying, and carbon dioxide hot air circulation drying at 50-70 ℃ is adopted in a drying chamber.
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN115804721A (en) * | 2022-12-21 | 2023-03-17 | 希纺新材料发展(南通)有限公司 | Multifunctional composite non-woven mask base cloth and preparation process thereof |
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| CN115198443B (en) | 2023-06-30 |
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