CN115196227A - Secondary distribution mechanism and bidirectional sorting method - Google Patents
Secondary distribution mechanism and bidirectional sorting method Download PDFInfo
- Publication number
- CN115196227A CN115196227A CN202210825877.9A CN202210825877A CN115196227A CN 115196227 A CN115196227 A CN 115196227A CN 202210825877 A CN202210825877 A CN 202210825877A CN 115196227 A CN115196227 A CN 115196227A
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- CN
- China
- Prior art keywords
- guide rail
- bidirectional
- horizontal guide
- conveying
- vertical guide
- Prior art date
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/0485—Check-in, check-out devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C3/00—Sorting according to destination
- B07C3/02—Apparatus characterised by the means used for distribution
- B07C3/08—Apparatus characterised by the means used for distribution using arrangements of conveyors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/137—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed
- B65G1/1373—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed for fulfilling orders in warehouses
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G21/00—Supporting or protective framework or housings for endless load-carriers or traction elements of belt or chain conveyors
- B65G21/20—Means incorporated in, or attached to, framework or housings for guiding load-carriers, traction elements or loads supported on moving surfaces
- B65G21/2045—Mechanical means for guiding or retaining the load on the load-carrying surface
- B65G21/2063—Mechanical means for guiding or retaining the load on the load-carrying surface comprising elements not movable in the direction of load-transport
- B65G21/2072—Laterial guidance means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/02—Articles
- B65G2201/0235—Containers
- B65G2201/0258—Trays, totes or bins
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Warehouses Or Storage Devices (AREA)
Abstract
The invention discloses a secondary distribution mechanism which comprises a bidirectional sorting mechanism, a supplied material caching mechanism, a cargo platform and a mobile order library, and is characterized in that the bidirectional sorting mechanism comprises a rectangular rack, a first horizontal guide rail is arranged at the top of the rectangular rack, a second horizontal guide rail is arranged at the bottom of the rectangular rack, the supplied material caching mechanism comprises a caching rack, the cargo platform consists of bidirectional conveying wheels and a conveying line rotationally connected with the bidirectional conveying wheels, a baffle is arranged on the conveying line, the baffle is connected with a vertical guide rail in a sliding mode through a sliding block, the mobile order library comprises a plurality of layers of goods shelves, a plurality of order baskets are arranged on the goods shelves at equal intervals, and the goods shelves are symmetrically arranged at two sides of the rectangular rack. The incoming material caching mechanism is used for caching commodities delivered from the front end and delivering the commodities on the incoming material caching mechanism to the goods carrying platform of the bidirectional sorting mechanism, and the goods carrying platform can throw the commodities into any order basket of the mobile order library, so that the secondary sorting precision is high.
Description
Technical Field
The invention relates to the technical field of logistics transportation, in particular to a secondary distribution mechanism and a bidirectional sorting method.
Background
Along with the development of the express delivery industry, the warehouse logistics industry develops better and better, in the logistics transportation process, order sorting becomes an important link, and sorting is the operation of stacking articles in different categories according to the sequence of the categories and the sequence of entering and leaving the warehouse. The order sorting mechanism is main equipment for realizing sorting operation, and can not only ensure that the order sorting work is orderly carried out, but also reduce heavy physical labor of human beings and improve the efficiency of the sorting operation.
However, for the situations that some single pieces are small and the order quantity is large, the existing sorting equipment has the problem of continuously replacing the receiving device. Therefore, the defects of frequent box replacement, large labor input and the like can be caused. The super-large-wave-order picking equipment usually occupies a large area, and the utilization rate of the space is generally low; meanwhile, when massive orders are processed, either more manpower is invested or equipment investment is large, and the comprehensive cost performance is general.
Disclosure of Invention
The invention aims to provide a secondary distribution mechanism and a bidirectional sorting method, so as to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: a secondary distribution mechanism comprises a bidirectional sorting mechanism, a supplied material caching mechanism, a cargo carrying platform and a mobile order library, and is characterized in that the bidirectional sorting mechanism comprises a rectangular frame, a first horizontal guide rail is arranged at the top of the rectangular frame, a second horizontal guide rail is arranged at the bottom of the rectangular frame, first drivers are respectively arranged at the left ends of the first horizontal guide rail and the second horizontal guide rail, a vertical guide rail is arranged between the two horizontal guide rails, the two ends of the vertical guide rail are respectively connected with the first horizontal guide rail and the second horizontal guide rail through sliding blocks, and a second driver is arranged on the sliding block positioned at the top end of the vertical guide rail,
the incoming material caching mechanism comprises a caching frame, a first conveying belt and a second conveying belt are arranged on the caching frame, U-shaped protective edges are arranged on the first conveying belt and the second conveying belt,
the loading platform consists of a bidirectional conveying wheel and a conveying line rotationally connected with the bidirectional conveying wheel, a baffle plate is arranged on the conveying line and is connected with a vertical guide rail in a sliding way through a sliding block,
the mobile order library comprises a plurality of layers of goods shelves, a plurality of order baskets are arranged on the goods shelves at equal intervals, and the goods shelves are symmetrically arranged on two sides of the rectangular rack.
Preferably, four corners of the bottom of the rectangular rack, the cache rack and the shelf are provided with the fortune horse wheels.
Preferably, the vertical guide rail moves left and right along the two horizontal guide rails by the slider under the action of the first driver.
Preferably, the load carrying platform is moved up and down along the vertical guide rails by means of the slide under the influence of the second drive.
Preferably, the first drive comprises a horizontal power motor.
Preferably, the second drive comprises a vertical power motor.
Further, the method comprises the following steps:
s1, delivering and storing the small-wave secondary incoming materials on a first conveying belt and a second conveying belt, blocking the small-wave secondary incoming materials by a U-shaped protective edge,
s2, the first conveyer belt and the second conveyer belt convey the wavelet secondary incoming material to a conveying line of the loading platform,
s3, the conveying line can convey incoming materials to the direction of the goods shelf on the left side or the right side of the rectangular rack under the action of the bidirectional conveying wheels;
s4, the vertical guide rail can move on the two horizontal guide rails, and the cargo carrying platform can move on the vertical guide rail, so that incoming materials on the cargo carrying platform can be accurately conveyed to any order basket on the goods shelf.
Compared with the prior art, the invention has the beneficial effects that:
the incoming material caching mechanism is used for caching commodities delivered from the front end and delivering the commodities on the incoming material caching mechanism to the goods carrying platform of the bidirectional sorting mechanism, the goods carrying platform has a bidirectional conveying function and can be put into the movable order libraries on two sides of the rectangular rack, and the goods carrying platform can be positioned at any vertical or horizontal intersection point by the first driver and the second driver, so that the goods carrying platform can put the commodities into any order basket of the movable order libraries, the secondary sorting precision is high, a plurality of order baskets are arranged on the goods shelf at equal intervals, the placing space of order frames is effectively saved, meanwhile, due to the fact that the number of the order baskets used for placing the commodities is increased, after some order baskets are filled with the commodities, a new material receiving device does not need to be replaced immediately, other order baskets can be waited to be replaced after other order baskets are filled with the commodities, the problem that the traditional material receiving device needs to be replaced ceaselessly is solved, and the replacing frequency of the material receiving device is reduced.
Drawings
FIG. 1 is a schematic view of the structure of the present invention;
FIG. 2 is a schematic diagram of the present invention after installation of a mobile order base;
fig. 3 is a schematic structural view of the mobile order library of the present invention arranged symmetrically.
In the figure: 1. a bidirectional sorting mechanism; 2. an incoming material buffer mechanism; 3. a cargo carrying platform; 4. moving an order library; 11. a rectangular frame; 12. a first horizontal guide rail; 13. a second horizontal guide rail; 14. a first driver; 15. a vertical guide rail; 16. a second driver; 17. a slider; 21. a cache frame; 22. u-shaped edge protection; 23. a first conveyor belt; 24. a second conveyor belt; 31. a bidirectional conveying wheel; 32. a conveying line; 33. a baffle plate; 41. a shelf; 42. an order basket; 5. fu Ma Lun.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-3, the present invention provides a technical solution: a secondary distribution mechanism comprises a bidirectional sorting mechanism 1, a coming material buffer mechanism 2, a cargo platform 3 and a movable order warehouse 4, and is characterized in that the bidirectional sorting mechanism 1 comprises a rectangular frame 11, the top of the rectangular frame is provided with a first horizontal guide rail 12, the bottom of the rectangular frame is provided with a second horizontal guide rail 13, the left ends of the first horizontal guide rail 12 and the second horizontal guide rail 13 are provided with a first driver 14, a vertical guide rail 15 is arranged between the two horizontal guide rails, both ends of the vertical guide rail 15 are connected with the first horizontal guide rail 12 and the second horizontal guide rail 13 through a sliding block 17, a sliding block 17 positioned at the top end of the vertical guide rail 15 is provided with a second driver 16,
the incoming material buffer mechanism 2 comprises a buffer frame 21, a first conveyer belt 23 and a second conveyer belt 24 are arranged on the buffer frame 21, U-shaped protective edges 22 are respectively arranged on the first conveyer belt 23 and the second conveyer belt 24,
the loading platform 3 consists of a bidirectional conveying wheel 31 and a conveying line 32 which is rotationally connected with the bidirectional conveying wheel, a baffle plate 33 is arranged on the conveying line 32, the baffle plate 33 is connected with the vertical guide rail 15 in a sliding way through a sliding block 17,
the movable order library 4 comprises a plurality of layers of shelves 41, a plurality of order baskets 42 are equidistantly arranged on the shelves 41, the shelves 41 are symmetrically arranged on two sides of the rectangular rack 11, and when all orders are sorted, the movable order library 4 is manually dragged to a packing area and a new order library position group is added.
Four corners of the bottom of the rectangular rack 11, the buffer rack 21 and the shelf 41 are respectively provided with a Fuma wheel 5 for moving and positioning the bidirectional sorting mechanism 1 and the incoming material buffer mechanism 2.
The vertical guide 15 is moved to the left and right along the two horizontal guides by the first actuator 14 via the slide 17.
The cargo platform 3 is moved up and down along the vertical guide rails 15 by means of the slide 17 under the action of the second drive 16.
The using method comprises the following steps: the method comprises the following steps: small-wave secondary supplies are delivered and stored on the first conveyor belt 23 and the second conveyor belt 24, the U-shaped protective edge 22 blocks the small-wave secondary supplies,
step two: the first conveyor belt 23 and the second conveyor belt 24 convey the small sub-loads to the conveyor line 32 of the cargo platform 3,
step three: the conveying line 32 can convey incoming materials to the left or right shelf 41 of the rectangular rack 11 under the action of the bidirectional conveying wheel 31;
step four: the vertical guide rails 15 can move on two horizontal guide rails, and the cargo platform 3 can move on the vertical guide rails 15, so that incoming materials on the cargo platform 3 can be accurately conveyed to any order basket 42 on the goods shelf 41.
The working principle is as follows: the top, bottom and middle parts of the vertical rail 15 are provided with slides 17, the top and bottom slides 17 being used for movement of the vertical rail 15 on the first horizontal rail 12 and the second horizontal rail 13, the middle slide 17 being used for movement of the cargo platform 3 on the vertical rail 15,
the incoming material caching mechanism 2 receives small-wave-number materials which are distributed in large wave number, the small-wave-number materials are delivered to the bidirectional sorting mechanism 1, the cargo platform 3 can be placed on the goods, and the goods are placed in any order frame beside the goods according to instructions. The order baskets 42 can be arranged in four rows and five columns by taking the situation of order storage position groups as an example and not a limitation, so that the placing space of the order frames is effectively saved. When the sorting of dozens of orders in a wavelet order is finished, the operator takes out the whole mobile order library 4 without taking and placing one material frame independently, so that the manpower input is greatly reduced.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (7)
1. A secondary distribution mechanism comprises a bidirectional sorting mechanism (1), an incoming material buffer mechanism (2), a cargo platform (3) and a movable order library (4), and is characterized in that the bidirectional sorting mechanism (1) comprises a rectangular rack (11), a first horizontal guide rail (12) is arranged at the top of the rectangular rack, a second horizontal guide rail (13) is arranged at the bottom of the rectangular rack, first drivers (14) are respectively arranged at the left ends of the first horizontal guide rail (12) and the second horizontal guide rail (13), a vertical guide rail (15) is arranged between the two horizontal guide rails, two ends of the vertical guide rail (15) are respectively connected with the first horizontal guide rail (12) and the second horizontal guide rail (13) through sliding blocks (17), and a second driver (16) is arranged on the sliding block (17) positioned at the top end of the vertical guide rail (15),
the incoming material buffer mechanism (2) comprises a buffer frame (21), a first conveying belt (23) and a second conveying belt (24) are arranged on the buffer frame (21), U-shaped protective edges (22) are arranged on the first conveying belt (23) and the second conveying belt (24),
the loading platform (3) consists of a bidirectional conveying wheel (31) and a conveying line (32) rotationally connected with the bidirectional conveying wheel, a baffle (33) is arranged on the conveying line (32), the baffle (33) is connected with a vertical guide rail (15) in a sliding way through a sliding block (17),
the mobile order library (4) comprises a plurality of layers of goods shelves (41), a plurality of order baskets (42) are arranged on the goods shelves (41) at equal intervals, and the goods shelves (41) are symmetrically arranged on two sides of the rectangular rack (11).
2. The secondary distribution mechanism of claim 1, wherein the rectangular rack (11), the buffer rack (21) and the shelf (41) are provided with the fortune horse wheel (5) at the four corners of the bottom.
3. A secondary dispensing mechanism according to claim 1, characterised in that the vertical guide (15) is moved to the left and right along the two horizontal guides by means of a slide (17) under the action of the first actuator (14).
4. A secondary dispensing mechanism according to claim 1, characterized in that the loading platform (3) is moved up and down along the vertical guide (15) by means of a slide (17) under the influence of the second drive (16).
5. A secondary dispensing mechanism according to claim 1, characterised in that the first drive (14) comprises a horizontal powered motor.
6. A secondary dispensing mechanism according to claim 1, characterised in that the second drive (16) comprises a vertical powered motor.
7. A secondary dispensing mechanism according to any of claims 1 to 6, comprising the steps of:
1): the wavelet-time incoming materials are delivered and stored on a first conveyer belt (23) and a second conveyer belt (24), a U-shaped guard edge (22) blocks the wavelet-time incoming materials,
2): the first conveyor belt (23) and the second conveyor belt (24) convey small sub-batches onto a conveying line (32) of the loading platform (3),
3): the conveying line (32) can convey incoming materials to the direction of a shelf (41) on the left side or the right side of the rectangular rack (11) under the action of the bidirectional conveying wheel (31);
4): the vertical guide rail (15) can move on the two horizontal guide rails, and the cargo carrying platform (3) can move on the vertical guide rail (15), so that incoming materials on the cargo carrying platform (3) can be accurately conveyed to any order basket (42) on the goods shelf (41).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210825877.9A CN115196227A (en) | 2022-07-14 | 2022-07-14 | Secondary distribution mechanism and bidirectional sorting method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210825877.9A CN115196227A (en) | 2022-07-14 | 2022-07-14 | Secondary distribution mechanism and bidirectional sorting method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN115196227A true CN115196227A (en) | 2022-10-18 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210825877.9A Pending CN115196227A (en) | 2022-07-14 | 2022-07-14 | Secondary distribution mechanism and bidirectional sorting method |
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| Country | Link |
|---|---|
| CN (1) | CN115196227A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2024109687A1 (en) * | 2022-11-22 | 2024-05-30 | 北京极智嘉科技股份有限公司 | Goods distribution system and method, three-dimensional sowing device, and three-dimensional distribution mechanism |
-
2022
- 2022-07-14 CN CN202210825877.9A patent/CN115196227A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2024109687A1 (en) * | 2022-11-22 | 2024-05-30 | 北京极智嘉科技股份有限公司 | Goods distribution system and method, three-dimensional sowing device, and three-dimensional distribution mechanism |
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