CN115163473A - Real-time online cloud detection system for air compressor - Google Patents
Real-time online cloud detection system for air compressor Download PDFInfo
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- CN115163473A CN115163473A CN202210716417.2A CN202210716417A CN115163473A CN 115163473 A CN115163473 A CN 115163473A CN 202210716417 A CN202210716417 A CN 202210716417A CN 115163473 A CN115163473 A CN 115163473A
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- air compressor
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B51/00—Testing machines, pumps, or pumping installations
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B39/00—Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00
- F04B39/16—Filtration; Moisture separation
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B49/00—Control, e.g. of pump delivery, or pump pressure of, or safety measures for, machines, pumps, or pumping installations, not otherwise provided for, or of interest apart from, groups F04B1/00 - F04B47/00
- F04B49/06—Control using electricity
- F04B49/065—Control using electricity and making use of computers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04B—POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
- F04B49/00—Control, e.g. of pump delivery, or pump pressure of, or safety measures for, machines, pumps, or pumping installations, not otherwise provided for, or of interest apart from, groups F04B1/00 - F04B47/00
- F04B49/10—Other safety measures
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Computer Hardware Design (AREA)
- Control Of Positive-Displacement Pumps (AREA)
Abstract
The invention relates to the technical field of air compressor detection, and particularly discloses a real-time online cloud detection system for an air compressor, which comprises a central processing unit, and an air compressor control module, a dryer control module, a data acquisition module, an energy monitoring module, a function module and a cloud server which are connected with the central processing unit; the air compressor control module and the dryer control module are respectively connected with the air compressor and the dryer, and at least one group of air compressor control module and dryer control module is arranged; the data acquisition module, the air compressor and the dryer are arranged in the air compression station together, and the data acquisition module acquires the operating parameters of the equipment and feeds the operating parameters back to the central processing unit; the energy monitoring module is arranged aiming at the air compression station, acquires the air consumption and the electricity consumption of the air compression station and feeds the air consumption and the electricity consumption back to the central processing unit; the detection system provided by the invention can realize remote real-time monitoring of the air compressor, reduce the workload of daily managers and improve the working efficiency of the air compressor.
Description
Technical Field
The invention relates to the technical field of air compressor detection, in particular to a real-time online cloud detection system for an air compressor.
Background
An air compressor is a device that compresses a gas to increase the pressure of the gas or to deliver the gas. As a general machine, the machine is widely applied to various industries such as metallurgy, mechanical manufacturing, coal mines and mines, rail transit, electric power, textile, steel, automobiles, petrochemical industry and the like. At present, energy conservation and emission reduction and low-carbon economy are more and more popular, the requirements for energy conservation and emission reduction are great tendency.
In the operation process of the air compressor, other equipment is needed to form an air compression station; the air compression station works for a long time, the working state of equipment in the air compression station needs to be monitored, the air compression station is realized manually at present, on one hand, the efficiency is low, on the other hand, the workload of workers is high, and careless errors are easy to occur.
Disclosure of Invention
The invention aims to provide a real-time online cloud detection system for an air compressor, so as to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: a real-time online cloud detection system for an air compressor comprises a central processing unit, and an air compressor control module, a dryer control module, a data acquisition module, an energy monitoring module, a function module and a cloud server which are connected with the central processing unit, wherein the cloud server is connected with a user terminal; the air compressor control module and the dryer control module are respectively matched with the air compressor and the dryer, and at least one group of air compressor control module and dryer control module is arranged; the data acquisition module, the air compressor and the dryer are arranged in the air compression station together, and the data acquisition module acquires the operating parameters of the equipment and feeds the operating parameters back to the central processing unit; the energy monitoring module is arranged aiming at the air compression station, collects the air consumption and the electricity consumption of the air compression station and feeds the air consumption and the electricity consumption back to the central processing unit.
Preferably, the data acquisition module comprises acquisition instruments including but not limited to a pressure sensor, a temperature sensor, a dew point meter, a flow sensor, an air compressor controller, a dryer controller and a smart meter, and the acquisition instruments acquire data of the air compressor and the dryer during working, and the data types include working states, events and alarm data.
Preferably, the energy monitoring module is provided with an intelligent electric meter and a flow meter, and is arranged at a node of the air compression station.
Preferably, the functional module is provided with a remote alarm unit, a user sets an alarm condition in a self-defined mode, and alarm information is automatically sent to the user terminal after the alarm condition is triggered.
Preferably, the functional module is provided with a maintenance reminding unit, and the maintenance reminding unit monitors and records the running time and the maintenance period of the equipment and reminds when the maintenance period of the equipment is full.
Preferably, the function module comprises a file management unit and a data analysis unit, and the file management unit records the equipment maintenance information for subsequent viewing; and the data analysis unit analyzes and records the historical operation trend and the historical alarm record information of the equipment for subsequent checking.
Preferably, the functional module is provided with an energy consumption management unit, and the energy consumption management unit and the energy monitoring module work in cooperation with each other; and the energy consumption management unit generates an energy-saving report aiming at the gas consumption and the electricity consumption of the air compression station.
Preferably, the cloud server is connected with the central processing unit through a wireless communication technology, and is used for cleaning and integrating the collected data and analyzing a communication address at the cloud end; and the data is analyzed and then is sent to the user terminal for display.
Preferably, the specific type of the user terminal includes, but is not limited to, a smart phone, a computer, and an intelligent display screen, and is connected to the cloud server through a wireless communication technology.
Compared with the prior art, the invention has the beneficial effects that: the detection system provided by the invention can realize remote real-time monitoring of the air compressor, and the cloud technology is utilized to distribute information to the designated user, so that the workload of daily managers can be effectively reduced, the working efficiency of the daily managers is greatly improved, the information is timely and effective, and the long-term stable working operation of the air compressor is guaranteed.
Drawings
FIG. 1 is a schematic view of the structure of the present invention;
reference numbers in the figures: 1. a central processing unit; 2. an air compressor control module; 3. a dryer control module; 4. a data acquisition module; 5. an energy monitoring module; 6. a functional module; 7. a cloud server; 8. a user terminal; 9. a remote alarm unit; 10. a maintenance reminding unit; 11. a file management unit; 12. an energy consumption management unit; 13. and a data analysis unit.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1, the present invention provides a technical solution: a real-time online cloud detection system for an air compressor comprises a central processing unit 1, and an air compressor control module 2, a dryer control module 3, a data acquisition module 4, an energy monitoring module 5, a function module 6 and a cloud server 7 which are connected with the central processing unit 1, wherein the cloud server 7 is connected with a user terminal 8; the air compressor control module 2 and the dryer control module 3 are respectively matched with an air compressor and a dryer, and at least one group of the air compressor control module 2 and the dryer control module 3 is arranged; the data acquisition module 4 is arranged in the air compression station together with the air compressor and the dryer, acquires the operating parameters of the equipment and feeds the operating parameters back to the central processing unit 1; the energy monitoring module 5 is arranged aiming at the air compression station, collects the air consumption and the electricity consumption of the air compression station and feeds the air consumption and the electricity consumption back to the central processing unit 1.
Further, the data acquisition module 4 acquires instruments including, but not limited to, a pressure sensor, a temperature sensor, a dew point meter, a flow sensor, an air compressor controller, a dryer controller, and a smart meter, and acquires data of the air compressor and the dryer during a working process, where the data types include a working state, an event, and alarm data.
Furthermore, the energy monitoring module 5 is provided with an intelligent electric meter and a flow meter, and is arranged at a node of the air compression station.
Further, the functional module 6 is provided with a remote alarm unit 9, a user sets an alarm condition by self, and alarm information is automatically sent to the user terminal 8 after the alarm condition is triggered.
Further, the functional module 6 is provided with a maintenance reminding unit 10, and the maintenance reminding unit 10 monitors and records the operation time and the maintenance cycle of the equipment, and reminds when the equipment maintenance cycle is full.
Further, the functional module 6 includes a file management unit 11 and a data analysis unit 13, where the file management unit 11 records the equipment maintenance information for subsequent viewing; the data analysis unit 13 analyzes and records the historical operation trend and the historical alarm record information of the equipment for subsequent checking.
Further, the functional module 6 is provided with an energy consumption management unit 12, and the energy consumption management unit 12 and the energy monitoring module 5 work in cooperation with each other; the energy consumption management unit 12 generates an energy-saving report for the gas consumption and the electricity consumption of the air compression station.
Further, the cloud server 7 is connected with the central processing unit 1 through a wireless communication technology, the cloud server 7 cleans and integrates the collected data, and the communication address is analyzed at the cloud end; and the data is analyzed and then is sent to the user terminal 8 for display.
Further, the specific type of the user terminal 8 includes, but is not limited to, a smart phone, a computer, and an intelligent display screen, and is connected to the cloud server 7 through a wireless communication technology.
The working principle is as follows: the staff receives the data by using the user terminal 8, and the user terminal 8 may be a smart phone, a computer or a large-scale smart display screen, and can acquire a data picture in real time. The data acquisition module 4 acquires working data of the air compressor and the dryer through different instruments; the energy monitoring module 5 acquires the power consumption and the gas consumption of the air compression station through an instrument; data monitored by the central processing unit 1 and the data monitored by the central processing unit 1 are fed back to the cloud server 7 in a unified mode, the cloud server 7 cleans and integrates the collected data, the communication address is analyzed at the cloud end, and the data are analyzed and then sent to the user terminal 8 for displaying.
The user sets up the alarm condition by oneself, triggers alarm condition back remote alarm unit 9 and sends alarm information to user terminal 8 automatically, and simultaneously under certain circumstances, central processing unit 1 can close air compressor machine, desiccator through air compressor machine control module 2, desiccator control module 3, can assist the engineer to solve fast through opening stopping of long-range realization air compressor machine. The file management unit 11 records the equipment maintenance information for subsequent checking, and the data analysis unit 13 analyzes and records the historical operation trend and the historical alarm recording information of the equipment; the data recorded by the two can be consulted subsequently, so that the working personnel can monitor the use state of the air compressor more intuitively. The energy consumption management unit 12 and the energy monitoring module 5 work cooperatively; the energy consumption management unit 12 generates an energy-saving report for the gas consumption and the electricity consumption of the air compression station.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (9)
1. The utility model provides an air compressor machine real-time online cloud detecting system which characterized in that: the energy-saving drying machine comprises a central processing unit (1), and an air compressor control module (2), a drying machine control module (3), a data acquisition module (4), an energy monitoring module (5), a function module (6) and a cloud server (7) which are connected with the central processing unit (1), wherein the cloud server (7) is connected with a user terminal (8); the air compressor control module (2) and the dryer control module (3) are respectively matched with the air compressor and the dryer, and at least one group of the air compressor control module (2) and the dryer control module (3) is arranged; the data acquisition module (4) is arranged in the air compression station together with the air compressor and the dryer, acquires the operating parameters of the equipment and feeds the operating parameters back to the central processing unit (1); the energy monitoring module (5) is arranged aiming at the air compression station, collects the air consumption and the electricity consumption of the air compression station and feeds the air consumption and the electricity consumption back to the central processing unit (1).
2. The real-time online cloud detection system for the air compressor as claimed in claim 1, wherein: the data acquisition module (4) is characterized in that the acquisition instruments comprise but are not limited to a pressure sensor, a temperature sensor, a dew point meter, a flow sensor, an air compressor controller, a dryer controller and an intelligent electric meter, the data of the air compressor and the dryer in the working process are acquired, and the data types comprise working states, events and alarm data.
3. The real-time online cloud detection system for the air compressor as claimed in claim 1, wherein: the energy monitoring module (5) is provided with an intelligent electric meter and a flowmeter and is arranged at a node of the air compression station.
4. The real-time online cloud detection system for the air compressor as claimed in claim 1, wherein: the function module (6) is provided with a remote alarm unit (9), a user sets an alarm condition in a self-defined mode, and alarm information is automatically sent to the user terminal (8) after the alarm condition is triggered.
5. The real-time online cloud detection system for the air compressor as claimed in claim 1, wherein: the functional module (6) is provided with a maintenance reminding unit (10), and the maintenance reminding unit (10) monitors and records the running time and the maintenance period of the equipment and reminds when the equipment maintenance period is full.
6. The real-time online cloud detection system for the air compressor as claimed in claim 1, wherein: the functional module (6) comprises a file management unit (11) and a data analysis unit (13), wherein the file management unit (11) records equipment maintenance information for subsequent viewing; and the data analysis unit (13) analyzes and records the historical operation trend and the historical alarm record information of the equipment for subsequent viewing.
7. The real-time online cloud detection system for the air compressor as claimed in claim 1, wherein: the functional module (6) is provided with an energy consumption management unit (12), and the energy consumption management unit (12) and the energy monitoring module (5) work in a mutual cooperation mode; and the energy consumption management unit (12) generates an energy-saving report aiming at the gas consumption and the electricity consumption of the air compression station.
8. The real-time online cloud detection system for the air compressor as claimed in claim 1, wherein: the cloud server (7) is connected with the central processing unit (1) through a wireless communication technology, the cloud server (7) cleans and integrates the collected data, and the communication address is analyzed at the cloud end; and the data is analyzed and then is transmitted to a user terminal (8) for displaying.
9. The real-time online cloud detection system for the air compressor as claimed in claim 1, wherein: the specific type of the user terminal (8) comprises but is not limited to a smart phone, a computer and an intelligent display screen, and the user terminal is connected with the cloud server (7) through a wireless communication technology.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210716417.2A CN115163473A (en) | 2022-06-22 | 2022-06-22 | Real-time online cloud detection system for air compressor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210716417.2A CN115163473A (en) | 2022-06-22 | 2022-06-22 | Real-time online cloud detection system for air compressor |
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| Publication Number | Publication Date |
|---|---|
| CN115163473A true CN115163473A (en) | 2022-10-11 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202210716417.2A Pending CN115163473A (en) | 2022-06-22 | 2022-06-22 | Real-time online cloud detection system for air compressor |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117032120A (en) * | 2023-08-16 | 2023-11-10 | 广东超级龙节能环保科技有限公司 | Integrated intelligent cloud control system and control method for air compression station |
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| CN217926241U (en) * | 2022-03-27 | 2022-11-29 | 上海施耐德日盛机械集团科技有限公司 | Real-time online cloud detection system for air compressor |
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2022
- 2022-06-22 CN CN202210716417.2A patent/CN115163473A/en active Pending
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN201934297U (en) * | 2011-02-24 | 2011-08-17 | 郑州大学 | Unit energy consumption monitoring system for air compression station |
| CN202971130U (en) * | 2012-11-09 | 2013-06-05 | 软控股份有限公司 | Air compressor energy saving control system |
| CN206723024U (en) * | 2017-05-05 | 2017-12-08 | 广东省计量科学研究院（华南国家计量测试中心） | A kind of air compressor energy-saving amount monitoring system |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN117032120A (en) * | 2023-08-16 | 2023-11-10 | 广东超级龙节能环保科技有限公司 | Integrated intelligent cloud control system and control method for air compression station |
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