CN115160691B - High-flame-retardance polypropylene composite material and preparation method thereof - Google Patents

High-flame-retardance polypropylene composite material and preparation method thereof Download PDF

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CN115160691B
CN115160691B CN202210795219.XA CN202210795219A CN115160691B CN 115160691 B CN115160691 B CN 115160691B CN 202210795219 A CN202210795219 A CN 202210795219A CN 115160691 B CN115160691 B CN 115160691B
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kaolin
flame retardant
parts
composite material
polypropylene
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CN115160691A (en
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谭登峰
李彦锋
韦丹萍
彭曼
鲁诗言
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Nanning Normal University
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K13/00Use of mixtures of ingredients not covered by one single of the preceding main groups, each of these compounds being essential
    • C08K13/06Pretreated ingredients and ingredients covered by the main groups C08K3/00 - C08K7/00
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/02Elements
    • C08K3/04Carbon
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/32Phosphorus-containing compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/34Silicon-containing compounds
    • C08K3/346Clay
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/04Oxygen-containing compounds
    • C08K5/06Ethers; Acetals; Ketals; Ortho-esters
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K9/00Use of pretreated ingredients
    • C08K9/04Ingredients treated with organic substances
    • C08K9/06Ingredients treated with organic substances with silicon-containing compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K9/00Use of pretreated ingredients
    • C08K9/08Ingredients agglomerated by treatment with a binding agent
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/32Phosphorus-containing compounds
    • C08K2003/321Phosphates
    • C08K2003/322Ammonium phosphate
    • C08K2003/323Ammonium polyphosphate
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/011Nanostructured additives
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/02Flame or fire retardant/resistant

Abstract

The invention provides a high flame-retardant polypropylene composite material and a preparation method thereof, which belong to the field of flame-retardant materials and consist of 75-85 parts of polypropylene, 0.5-2.5 parts of kaolin, 10-14 parts of ammonium polyphosphate, 4-8 parts of dipentaerythritol and 0.5-2.5 parts of carbon dots. The LOI of the flame-retardant polypropylene composite material is 29.8%, and the horizontal and vertical combustion is V-0. The carbon dots are prepared by adopting a hydrothermal integrated method, the problem of post-treatment of products is avoided, the carbon dots and the traditional intumescent flame retardant APP are used for compounding and flame retarding, and in order to overcome the defects of the traditional flame retardant APP, kaolin and DPER are introduced for compounding and preparing a novel intumescent flame retardant, and the flame retardant polypropylene composite material with good mechanical properties is prepared.

Description

High-flame-retardance polypropylene composite material and preparation method thereof
Technical Field
The invention relates to the field of flame-retardant materials, in particular to a high-flame-retardance polypropylene composite material and a preparation method thereof.
Background
Polypropylene (PP) is a common non-toxic plastic, is inexpensive, can be supplied in large quantities, has good processability, and is thus used in many industries. Its application is limited by its poor toughness, flammability, dripping during combustion, etc. Whereas kaolin is an inexpensive and abundant mineral. Therefore, the PP/kaolin composite material is highly concerned and researched by researchers at home and abroad.
Kaolin (kallin) is a very common nonmetallic mineral and has wide application in the industrial field. As a common natural layered aluminosilicate clay mineral, the clay mineral has very rich energy sources and has very wide application in the fields of industry, material application and the like. The main production areas of the domestic kaolin are Guangdong China with a name of Maoque, fujian Longyan, jiangsu yang mountain, guangxi Hepu and the like. Kaolin has unique physical and chemical properties including thermal adsorption, plasticity, sintering properties, thermal dispersion, optical adsorption and physicochemical inertness. It is an indispensable nonmetallic material in industry, agriculture and military sophisticated technology and mining resources, and kaolin must be used in the manufacture of ceramics, paper, rubber, resin, refractory materials, natural gas refining products, etc. The excellent performance of the kaolin and the characteristics of the PP are fully utilized, and the PP composite material with high cost performance can be produced by a method of filling the PP with the kaolin. Polypropylene (PP) has excellent comprehensive performance and wide application, but has extremely poor flame retardant effect, is easy to burn in air, and releases dense smoke with obvious dripping. The intumescent flame retardant can obviously improve the flame retardance of the polypropylene material, but has the advantages of more addition, poor compatibility, influence on the mechanical properties of the material and greatly limit the use of the composite material.
Disclosure of Invention
The invention aims to provide a high-flame-retardance polypropylene composite material and a preparation method thereof, and solves the technical problems in the background art.
The single kaolin can not be directly combined with the PP material to obtain a composite material with more excellent functions, and the kaolin is required to be modified, or the kaolin and other flame retardants can be compounded and applied, so that the kaolin can play a good role in the PP composite material.
In order to achieve the above purpose, the technical scheme adopted by the invention is as follows:
a high flame-retardant polypropylene composite material consists of 75-85 parts of polypropylene, 0.5-2.5 parts of kaolin, 10-14 parts of ammonium polyphosphate, 4-8 parts of dipentaerythritol and 0.5-2.5 parts of carbon dots.
Further, the kaolin is modified kaolin, and the concrete process of the kaolin modification is as follows: mixing and stirring kaolin and water, adding, then adding 2-5% of beta-methoxyethoxysilane, 1-3% of vinyltriethoxysilane and 3-6% of vinyltrimethoxysilane respectively, adding 1-3% of silicone oil, mixing, filtering the mixture, and drying to obtain the modified kaolin, wherein the particle size of the modified kaolin is 1250 meshes.
Further, the carbon dots are composed of 0.1-0.5 part of m-phenylenediamine, 0.1-0.5 part of dicyandiamide and 0.3-1.5 parts of phosphoric acid.
A method for preparing a high flame retardant polypropylene composite material, which comprises the following steps:
step 1: preparing carbon dots by taking m-phenylenediamine, dicyandiamide and phosphoric acid as raw materials;
step 2: preparing an intumescent flame retardant system;
step 3: and (3) mixing polypropylene with the intumescent flame retardant system in the step (2) to prepare the composite material.
Further, the specific process of the step 1 is that 0.5 part of m-phenylenediamine, 0.5 part of dicyandiamide and 1.5 parts of phosphoric acid are mixed as raw materials, and different nitrogen-phosphorus co-doped carbon points are prepared through a hydrothermal method reaction for 6-24 hours at 120-220 ℃.
Further, the specific process of the step 2 is that ammonium polyphosphate, dipentaerythritol and kaolin are mixed with the nitrogen-phosphorus co-doped carbon dots of the step 1, and a shearing device is used for preparing an intumescent flame retardant system under the action of shearing force at normal temperature and normal pressure.
Further, in the intumescent flame retardant system, the mass content of ammonium polyphosphate is 55% -67.5%, the mass content of dipentaerythritol is 25% -32.5%, the mass content of kaolin is 0.5% -5%, and the mass content of N, P-CDs is 0.5% -5%.
Further, the specific process of the step 3 is that 75-80wt% of polypropylene is mixed with 20-25wt% of an intumescent flame retardant system, the materials are added into a double screw extruder for extrusion after being uniformly mixed, and then the extruded materials are pelletized to prepare the flame retardant polypropylene composite material.
Due to the adoption of the technical scheme, the invention has the following beneficial effects:
(1) When the total content of APP and DPER in the IFR is 95%, and the carbon point content prepared by taking m-phenylenediamine as a raw material is 5%, the LOI of the flame-retardant polypropylene composite material is 27.7%, and the horizontal and vertical combustion level is V-1.
(2) When the total content of APP and DPER in the IFR is 95% and the kaolin is 5%, the LOI of the flame retardant polypropylene composite material is 28.3%, and the horizontal and vertical burning grade is V-2.
(3) When the total content of APP and DPER in the IFR is 95%, the unmodified kaolin and carbon point are 2.5%, respectively, the LOI of the flame retardant polypropylene composite material is 29.8%, and the horizontal and vertical burning grade is V-0.
(4) The carbon dots are prepared by adopting a hydrothermal integrated method, the problem of post-treatment of products is avoided, the carbon dots and the traditional intumescent flame retardant APP are used for compounding and flame retarding, and in order to overcome the defects of the traditional flame retardant APP, kaolin and DPER are introduced for compounding and preparing a novel intumescent flame retardant, and the flame retardant polypropylene composite material with good mechanical properties is prepared.
Drawings
FIG. 1 is a diagram of an infrared structural characterization of carbon dots of the present invention;
FIG. 2 is a graph of tensile strength and elongation at break of a composite material of the present invention;
FIG. 3 is a graph of flame retardant data for a composite of the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention will be further described in detail below by referring to the accompanying drawings and by illustrating preferred embodiments. It should be noted, however, that many of the details set forth in the description are merely provided to provide a thorough understanding of one or more aspects of the invention, and that these aspects of the invention may be practiced without these specific details.
Example 1:
as shown in figures 1-3, the high flame retardant polypropylene composite material consists of 85 parts of polypropylene, 2.5 parts of kaolin, 14 parts of ammonium polyphosphate, 8 parts of dipentaerythritol and 2.5 parts of carbon dots.
In the embodiment of the invention, the kaolin is modified kaolin, and the specific process of the kaolin modification is as follows: mixing and stirring kaolin and water, adding, then adding 2-5% of beta-methoxyethoxysilane, 1-3% of vinyltriethoxysilane and 3-6% of vinyltrimethoxysilane respectively, adding 1-3% of silicone oil, mixing, filtering the mixture, and drying to obtain the modified kaolin, wherein the particle size of the modified kaolin is 1250 meshes. By using the modified kaolin, the fireproof performance can be greatly enhanced, so that the performance of the composite material is greatly improved.
In the embodiment of the invention, the carbon dots are composed of 0.1 part of m-phenylenediamine, 0.1 part of dicyandiamide and 0.3 part of phosphoric acid.
A method for preparing a high flame retardant polypropylene composite material, which comprises the following steps:
step 1: the carbon dots are prepared by taking m-phenylenediamine, dicyandiamide and phosphoric acid as raw materials. 0.1 part of m-phenylenediamine, 0.1 part of dicyandiamide and 1.1 part of phosphoric acid are mixed as raw materials, and different nitrogen-phosphorus co-doped carbon points are prepared through a hydrothermal reaction for 6-24 hours at 120-220 ℃.
Step 2: preparing an intumescent flame retardant system, mixing ammonium polyphosphate, dipentaerythritol and kaolin with the nitrogen-phosphorus co-doped carbon dots in the step 1, and preparing the intumescent flame retardant system under the action of shearing force by using shearing equipment at normal temperature and normal pressure. The mass content of ammonium polyphosphate in the intumescent flame-retardant system is 65%, the mass content of dipentaerythritol is 30%, the mass content of kaolin is 2.5%, and the mass content of N, P-CDs is 2.5%.
Step 3: and (3) mixing polypropylene with the intumescent flame retardant system in the step (2) to prepare the composite material. 75-80wt% of polypropylene and 20-25wt% of an intumescent flame retardant system are mixed, the materials are added into a double screw extruder for extrusion after being uniformly mixed, and then the extruded materials are pelletized to prepare the flame retardant polypropylene composite material.
The carbon point infrared characterization obtained after the reaction of m-phenylenediamine and phosphoric acid serving as raw materials for 12 hours in a high-pressure reaction kettle is shown in figure 1. As shown in FIG. 2, the IFR added into the fixed flame-retardant polypropylene composite material is unchanged at 20wt%, and the influence of different proportions of carbon points and kaolin in the flame retardant system on the flame retardant performance and mechanical function of the flame-retardant composite material is studied.
Table 1: oxygen index and vertical burn rating of composite materials
When the total content of APP and DPER in the IFR is 100%, the LOI of the flame retardant polypropylene composite is 25.9% and cannot be measured by horizontal vertical combustion.
When the total content of APP and DPER in the IFR is 95%, and the carbon point content prepared by taking m-phenylenediamine as a raw material is 5%, the LOI of the flame-retardant polypropylene composite material is 27.7%, and the horizontal and vertical combustion is V-1.
When the total content of APP and DPER in the IFR is 95%, the unmodified kaolin is 5%, the LOI of the flame-retardant polypropylene composite material is 28.3%, and the horizontal vertical combustion is V-2.
When the total content of APP and DPER in the IFR is 95%, the unmodified kaolin and carbon point are 2.5%, respectively, the LOI of the flame-retardant polypropylene composite material is 29.8%, and the horizontal and vertical combustion is V-0.
Fig. 2 is a graph showing the tensile strength and elongation at break data of the composite material, and fig. 3 is a graph showing the flame retardant data of the composite material.
Example 2:
as shown in figures 1-3, the high flame retardant polypropylene composite material consists of 75 parts of polypropylene, 0.5 part of kaolin, 10 parts of ammonium polyphosphate, 4 parts of dipentaerythritol and 0.5 part of carbon dots.
In the embodiment of the invention, the kaolin is modified kaolin, and the specific process of the kaolin modification is as follows: mixing and stirring kaolin and water, adding, then adding 2-5% of beta-methoxyethoxysilane, 1-3% of vinyltriethoxysilane and 3-6% of vinyltrimethoxysilane respectively, adding 1-3% of silicone oil, mixing, filtering the mixture, and drying to obtain the modified kaolin, wherein the particle size of the modified kaolin is 1250 meshes. By using the modified kaolin, the fireproof performance can be greatly enhanced, so that the performance of the composite material is greatly improved.
In the embodiment of the invention, the carbon dots are composed of 0.5 part of m-phenylenediamine, 0.5 part of dicyandiamide and 1.5 parts of phosphoric acid.
A method for preparing a high flame retardant polypropylene composite material, which comprises the following steps:
step 1: the carbon dots are prepared by taking m-phenylenediamine, dicyandiamide and phosphoric acid as raw materials. 0.5 part of m-phenylenediamine, 0.5 part of dicyandiamide and 1.5 parts of phosphoric acid are mixed as raw materials, and different nitrogen-phosphorus co-doped carbon points are prepared through a hydrothermal reaction for 6-24 hours at 120-220 ℃.
Step 2: preparing an intumescent flame retardant system, mixing ammonium polyphosphate, dipentaerythritol and kaolin with the nitrogen-phosphorus co-doped carbon dots in the step 1, and preparing the intumescent flame retardant system under the action of shearing force by using shearing equipment at normal temperature and normal pressure. The mass content of ammonium polyphosphate in the intumescent flame-retardant system is 65%, the mass content of dipentaerythritol is 30%, the mass content of kaolin is 2.5%, and the mass content of N, P-CDs is 2.5%.
Step 3: and (3) mixing polypropylene with the intumescent flame retardant system in the step (2) to prepare the composite material. 75-80wt% of polypropylene and 20-25wt% of an intumescent flame retardant system are mixed, the materials are added into a double screw extruder for extrusion after being uniformly mixed, and then the extruded materials are pelletized to prepare the flame retardant polypropylene composite material.
The foregoing is merely a preferred embodiment of the present invention and it should be noted that modifications and adaptations to those skilled in the art may be made without departing from the principles of the present invention, which are intended to be comprehended within the scope of the present invention.

Claims (1)

1. A high flame retardant polypropylene composite material is characterized in that: consists of 75-85 parts of polypropylene, 0.5-2.5 parts of kaolin, 10-14 parts of ammonium polyphosphate, 4-8 parts of dipentaerythritol and 0.5-2.5 parts of carbon dots;
the kaolin is modified kaolin, and the concrete process of the kaolin modification is as follows: mixing and stirring kaolin and water, then adding, then respectively adding 2-5% of beta-methoxyethoxysilane, 1-3% of vinyltriethoxysilane and 3-6% of vinyltrimethoxysilane, then adding 1-3% of silicone oil, mixing, then filtering the mixture, and drying to obtain modified kaolin, wherein the particle size of the modified kaolin is 1250 meshes;
the carbon point consists of 0.1-0.5 part of m-phenylenediamine, 0.1-0.5 part of dicyandiamide and 0.3-1.5 parts of phosphoric acid;
the preparation method of the high-flame-retardance polypropylene composite material comprises the following steps:
step 1: preparing carbon dots by taking m-phenylenediamine, dicyandiamide and phosphoric acid as raw materials;
step 2: preparing an intumescent flame retardant system;
step 3: mixing polypropylene with the intumescent flame retardant system in the step 2 to prepare a composite material;
the specific process of the step 1 is that 0.5 part of m-phenylenediamine, 0.5 part of dicyandiamide and 1.5 parts of phosphoric acid are mixed as raw materials, and different nitrogen-phosphorus co-doped carbon points are prepared through a hydrothermal method reaction for 6-24 hours at 120-220 ℃;
mixing ammonium polyphosphate, dipentaerythritol and kaolin with the nitrogen-phosphorus co-doped carbon dots in the step 1, and preparing an intumescent flame retardant system under the action of shearing force by using shearing equipment at normal temperature and normal pressure;
in the intumescent flame retardant system, the mass content of ammonium polyphosphate is 65%, the mass content of dipentaerythritol is 25% -32.5%, the mass content of kaolin is 0.5% -5%, and the mass content of nitrogen-phosphorus co-doped carbon points is 0.5% -5%;
the specific process of the step 3 is that 75-80wt% of polypropylene and 20-25wt% of an intumescent flame retardant system are mixed, the materials are added into a double screw extruder for extrusion after being uniformly mixed, and then the extruded materials are pelletized to prepare the flame retardant polypropylene composite material.
CN202210795219.XA 2022-07-07 2022-07-07 High-flame-retardance polypropylene composite material and preparation method thereof Active CN115160691B (en)

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Inventor after: Tan Dengfeng

Inventor after: Li Yanfeng

Inventor after: Wei Danping

Inventor after: Peng Man

Inventor after: Lu Shiyan

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