CN115157725A - Method for repairing sand holes of storage battery shell - Google Patents
Method for repairing sand holes of storage battery shell Download PDFInfo
- Publication number
- CN115157725A CN115157725A CN202210602090.6A CN202210602090A CN115157725A CN 115157725 A CN115157725 A CN 115157725A CN 202210602090 A CN202210602090 A CN 202210602090A CN 115157725 A CN115157725 A CN 115157725A
- Authority
- CN
- China
- Prior art keywords
- storage battery
- repairing
- sand hole
- plastic particles
- repaired
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000004576 sand Substances 0.000 title claims abstract description 39
- 238000000034 method Methods 0.000 title claims abstract description 16
- 239000002245 particle Substances 0.000 claims abstract description 32
- 229920003023 plastic Polymers 0.000 claims abstract description 26
- 239000004033 plastic Substances 0.000 claims abstract description 26
- HEDRZPFGACZZDS-UHFFFAOYSA-N Chloroform Chemical compound ClC(Cl)Cl HEDRZPFGACZZDS-UHFFFAOYSA-N 0.000 claims abstract description 14
- 229960001701 chloroform Drugs 0.000 claims abstract description 12
- 239000002184 metal Substances 0.000 claims abstract description 8
- 238000002791 soaking Methods 0.000 claims abstract description 8
- 238000005553 drilling Methods 0.000 claims abstract description 6
- 238000007598 dipping method Methods 0.000 claims abstract description 5
- 239000000463 material Substances 0.000 claims abstract description 3
- 239000003085 diluting agent Substances 0.000 claims description 6
- 238000001514 detection method Methods 0.000 claims description 5
- 238000005260 corrosion Methods 0.000 claims description 3
- 230000007797 corrosion Effects 0.000 claims description 3
- 229920000915 polyvinyl chloride Polymers 0.000 claims description 3
- 239000004800 polyvinyl chloride Substances 0.000 claims description 3
- 239000002904 solvent Substances 0.000 claims description 3
- 229910001220 stainless steel Inorganic materials 0.000 claims description 3
- 239000010935 stainless steel Substances 0.000 claims description 3
- 210000002268 wool Anatomy 0.000 claims 1
- 230000008439 repair process Effects 0.000 abstract description 3
- 239000002253 acid Substances 0.000 description 4
- 239000007788 liquid Substances 0.000 description 4
- 229920000426 Microplastic Polymers 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 241000283707 Capra Species 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 238000005498 polishing Methods 0.000 description 2
- 238000005086 pumping Methods 0.000 description 2
- 239000013543 active substance Substances 0.000 description 1
- 238000007605 air drying Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 239000003550 marker Substances 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 230000002441 reversible effect Effects 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C73/00—Repairing of articles made from plastics or substances in a plastic state, e.g. of articles shaped or produced by using techniques covered by this subclass or subclass B29D
- B29C73/04—Repairing of articles made from plastics or substances in a plastic state, e.g. of articles shaped or produced by using techniques covered by this subclass or subclass B29D using preformed elements
- B29C73/06—Repairing of articles made from plastics or substances in a plastic state, e.g. of articles shaped or produced by using techniques covered by this subclass or subclass B29D using preformed elements using plugs sealing in the hole
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C73/00—Repairing of articles made from plastics or substances in a plastic state, e.g. of articles shaped or produced by using techniques covered by this subclass or subclass B29D
- B29C73/24—Apparatus or accessories not otherwise provided for
- B29C73/26—Apparatus or accessories not otherwise provided for for mechanical pretreatment
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C73/00—Repairing of articles made from plastics or substances in a plastic state, e.g. of articles shaped or produced by using techniques covered by this subclass or subclass B29D
- B29C73/24—Apparatus or accessories not otherwise provided for
- B29C73/26—Apparatus or accessories not otherwise provided for for mechanical pretreatment
- B29C2073/268—Apparatus or accessories not otherwise provided for for mechanical pretreatment for drilling holes in the area to be repaired
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Connection Of Batteries Or Terminals (AREA)
Abstract
The invention relates to a method for repairing sand holes of a storage battery shell, which comprises the following steps of S1, inflating and pressurizing a storage battery to be repaired by 50-80kpa, and marking the air leakage position of the sand holes by using a marking pen; s2, placing the sand hole face upwards, reaming the sand hole by using a drilling machine, and selecting plastic particles which have the diameter of 0.01-0.02mm and are made of the same material as the battery shell after reaming; s3, placing the selected plastic particles into 100ml of trichloromethane for soaking for 5-10min, dipping the trichloromethane by using a metal rod to coat the inner wall of the reamed part, and waiting for 1-3min; s4, clamping the plastic particles with molten surfaces after soaking by using tweezers, and inserting the plastic particles into the reamed holes; s5, after waiting for natural airing for 3-5h, flattening the particles protruding from the repaired part on the surface of the battery by using a blade; the invention aims to solve the technical problem of providing a method for repairing sand holes in a storage battery shell, which can repair the shell when the air tightness of a produced storage battery is detected and the problem of sand holes in the shell is found.
Description
Technical Field
The invention relates to repairing of a battery shell, in particular to a method for repairing sand holes in a storage battery shell.
Background
Storage batteries (Storage batteries) are devices that convert chemical energy directly into electrical energy, are batteries designed to be rechargeable, and are recharged by reversible chemical reactions, and are commonly referred to as lead-acid batteries, which are one type of Battery and belong to secondary batteries.
The working principle is as follows: when the battery is charged, the internal active substance is regenerated by using external electric energy, the electric energy is stored into chemical energy, and the chemical energy is converted into electric energy again to be output when the battery needs to be discharged, such as a mobile phone battery and the like which are commonly used in life.
The storage battery shell is easy to produce sand holes which are difficult to find extremely small in the injection molding process, after the battery is assembled, the air tightness of the battery can be found, but the battery is assembled by completing the cover and the bottom groove and the internal pole group of the battery, and after the problem is found by the common air tightness detection, the battery is generally scrapped, so that a large amount of resources are wasted.
Disclosure of Invention
The invention aims to solve the technical problem of providing a method for repairing sand holes in a storage battery shell, which can repair the shell when the air tightness of a produced storage battery is detected and the problem of sand holes in the shell is found.
The invention is realized by the following technical scheme:
a method for repairing sand holes on the shell of a storage battery comprises the following steps,
s1, inflating and pressurizing a storage battery to be repaired by 50-80kpa, and marking a sand hole air leakage position by using a marking pen;
s2, placing the sand hole face upwards, reaming the sand hole by using a drilling machine, and selecting plastic particles which have the diameter of 0.01-0.02mm and are same as that of the battery case after reaming;
s3, placing the selected plastic particles into 100ml of trichloromethane for soaking for 5-10min, dipping the trichloromethane by using a metal rod to coat the inner wall of the reamed part, and waiting for 1-3min;
s4, clamping the plastic particles with molten surfaces after soaking by using tweezers, and inserting the plastic particles into the reamed holes;
s5, after waiting for natural airing for 3-5h, flattening the particles protruding from the repaired part on the surface of the battery by using a blade;
and S6, inflating and pressurizing the repaired storage battery for 30S for 50-80kpa, and observing whether the sand hole is repaired.
Further, the diameter of the drill bit of the drilling machine is selected to be 1-2mm.
And further, reaming the sand hole in the vertical direction.
Further, the diameter of the plastic particles is selected to be 1.2-2mm.
Further, the plastic particles and the storage battery are to be repaired to have the same color.
Further, after the repaired storage battery is subjected to inflation pressurization detection and qualified detection, the storage battery is polished by using a goat hair brush, and then is wiped by using a diluent after being polished.
Further, the diluent adopts a polyvinyl chloride retarder solvent.
Further, the metal rod is made of corrosion-resistant stainless steel.
The beneficial effect of the invention is that,
the hole enlargement is carried out to sand hole department, conveniently restores, and the reaming after recycling chloroform to plastic pellet and melting is in inserting plastic pellet and repairs, because plastic pellet and reaming department all have taken place the melting for both can be better adhere and restore, utilize the volatility of chloroform, can be quick obtain the battery case after repairing.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail with reference to the following embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and do not limit the invention.
A method for repairing sand holes on the shell of a storage battery comprises the following steps,
s1, inflating and pressurizing a storage battery to be repaired by 50-80kpa, and marking a sand hole air leakage position by using a marking pen;
specifically, a marker pen with a color different from that of the leaking position is generally used to mark the leaking position for easy identification.
S2, placing the sand hole face upwards, using a drilling machine to expand the hole of the sand hole, and selecting plastic particles which have the diameter of 0.01-0.02mm and are same as the battery shell in material and color after expanding the hole;
specifically, after a liquid leakage position is confirmed, a liquid pumping device is needed to be used for pumping acid liquid in the storage battery, the sand hole position of the storage battery is placed upwards after the acid liquid is pumped out, a bench drill or a pistol drill is used for reaming in the vertical direction by using a drill bit of 1.5mm, the sand hole position is ensured to be enlarged, plastic particles which are 1.7mm in length and the same as the position to be repaired and have the same color are selected after the reaming is finished, and the length of the particles is generally 3-5mm.
S3, placing the selected plastic particles into 100ml of trichloromethane for soaking for 5-10min, and dipping the trichloromethane on the inner wall of the hole expansion part by using a metal rod for 1-3min;
specifically, the selected plastic particles are placed into trichloromethane to be soaked for about 6min to observe whether the outer surfaces of the plastic particles are molten or not, a metal rod is used for dipping the trichloromethane to fully coat the inner wall of a hole expanding position 2min in advance, and the metal rod is made of corrosion-resistant stainless steel.
S4, clamping the plastic particles with molten surfaces after soaking by using tweezers, and inserting the plastic particles into the reamed holes;
specifically, when the surface of the soaked plastic particles is melted and softened, the plastic particles are removed by using tweezers and inserted into the expanded holes, so that the plastic particles are adhered in the expanded holes.
S5, after waiting for natural air drying for 3-5h, flattening the particles protruding from the repaired part on the surface of the battery by using a blade;
specifically, the repaired storage battery is naturally dried for 3-5h, and then the particles protruding from the repaired position are cut off by using a blade.
And S6, inflating and pressurizing the repaired storage battery for 30S for 50-80kpa, and observing whether the sand hole is repaired.
Specifically, acid liquor is added into the repaired storage battery, then the storage battery is inflated and pressurized for 50-80kpa for 30S, the storage battery is placed at the repaired position, whether air leakage occurs or not is judged, and the storage battery meets the use requirement after being repaired if the air leakage does not occur.
And finally, after the repaired storage battery is subjected to inflation and pressurization detection to be qualified, polishing the storage battery by using a goat hair brush, and wiping the storage battery by using a diluent after polishing, wherein the diluent adopts an SS-783 polyvinyl chloride retarder solvent, so that the repaired part has no color difference with other positions.
Claims (8)
1. A method for repairing sand holes on the shell of a storage battery is characterized by comprising the following steps,
s1, inflating and pressurizing a storage battery to be repaired by 50-80kpa, and marking an air leakage position of a sand hole by using a marking pen;
s2, placing the sand hole face upwards, reaming the sand hole by using a drilling machine, and selecting plastic particles which have the diameter of 0.01-0.02mm and are made of the same material as the battery shell after reaming;
s3, placing the selected plastic particles into 100ml of trichloromethane for soaking for 5-10min, dipping the trichloromethane by using a metal rod to coat the inner wall of the reamed part, and waiting for 1-3min;
s4, clamping the plastic particles with molten surfaces after soaking by using tweezers, and inserting the plastic particles into the reamed holes;
s5, after waiting for natural airing for 3-5h, flattening the particles protruding from the repaired part on the surface of the battery by using a blade;
and S6, inflating and pressurizing the repaired storage battery for 30S for 50-80kpa, and observing whether the sand hole is repaired or not.
2. The method for repairing the sand hole of the storage battery shell as claimed in claim 1, wherein the diameter of a drill bit of the drilling machine is selected to be 1-2mm.
3. The method for repairing the sand hole of the storage battery shell according to claim 1, wherein the hole expansion at the sand hole is performed in a vertical direction.
4. The method for repairing the sand hole of the storage battery shell as claimed in claim 1, wherein the diameter of the plastic particles is selected to be 1.2-2mm.
5. The method for repairing the sand hole of the storage battery shell as claimed in claim 1, wherein the plastic particles and the storage battery to be repaired have the same color.
6. The method for repairing a sand hole in a storage battery shell according to claim 1, wherein the repaired storage battery is polished by using a wool brush after passing the inflation and pressurization detection, and is wiped by using a diluent after being polished.
7. The method for repairing the sand hole of the storage battery shell according to claim 6, wherein the diluent is a polyvinyl chloride retarder solvent.
8. The method for repairing the sand hole of the storage battery shell as claimed in claim 1, wherein the metal rod is made of corrosion-resistant stainless steel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210602090.6A CN115157725A (en) | 2022-05-30 | 2022-05-30 | Method for repairing sand holes of storage battery shell |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210602090.6A CN115157725A (en) | 2022-05-30 | 2022-05-30 | Method for repairing sand holes of storage battery shell |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN115157725A true CN115157725A (en) | 2022-10-11 |
Family
ID=83484231
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210602090.6A Pending CN115157725A (en) | 2022-05-30 | 2022-05-30 | Method for repairing sand holes of storage battery shell |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN115157725A (en) |
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2022
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