CN115157086B - Mold manufacturing system and process for nanoscale surface roughness - Google Patents
Mold manufacturing system and process for nanoscale surface roughness Download PDFInfo
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- CN115157086B CN115157086B CN202210805525.7A CN202210805525A CN115157086B CN 115157086 B CN115157086 B CN 115157086B CN 202210805525 A CN202210805525 A CN 202210805525A CN 115157086 B CN115157086 B CN 115157086B
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- vertical rod
- collecting box
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 27
- 230000003746 surface roughness Effects 0.000 title claims abstract description 25
- 238000000034 method Methods 0.000 title claims abstract description 24
- 230000008569 process Effects 0.000 title claims abstract description 18
- 230000007246 mechanism Effects 0.000 claims abstract description 56
- 238000005498 polishing Methods 0.000 claims abstract description 56
- 238000003825 pressing Methods 0.000 claims abstract description 28
- 230000000149 penetrating effect Effects 0.000 claims description 9
- 230000000670 limiting effect Effects 0.000 claims description 6
- 239000012634 fragment Substances 0.000 claims description 5
- 230000009471 action Effects 0.000 description 4
- 238000005520 cutting process Methods 0.000 description 3
- 230000002457 bidirectional effect Effects 0.000 description 2
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 238000005242 forging Methods 0.000 description 2
- 238000001746 injection moulding Methods 0.000 description 2
- 238000003723 Smelting Methods 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000000071 blow moulding Methods 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 238000000748 compression moulding Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000004512 die casting Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 229920006351 engineering plastic Polymers 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000010030 laminating Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000004663 powder metallurgy Methods 0.000 description 1
- 239000005060 rubber Substances 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B29/00—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents
- B24B29/02—Machines or devices for polishing surfaces on work by means of tools made of soft or flexible material with or without the application of solid or liquid polishing agents designed for particular workpieces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/02—Bench grinders
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/02—Frames; Beds; Carriages
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/12—Devices for exhausting mist of oil or coolant; Devices for collecting or recovering materials resulting from grinding or polishing, e.g. of precious metals, precious stones, diamonds or the like
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
Abstract
The invention discloses a system and a process for manufacturing a mould with nanoscale surface roughness, wherein an auxiliary mechanism comprises a first vertical rod, a second vertical rod and a transverse plate, the first vertical rod is fixedly connected to the top of a first supporting plate, the second vertical rod is fixedly connected to the top of a second supporting plate, and a top plate is fixedly connected between the top ends of the first vertical rod and the second vertical rod. According to the system and the process for manufacturing the mould with the nanoscale surface roughness, the problems that the cavity opening of the mould is upwards placed in the existing mould polishing mode, the inner cavity of the mould is polished by utilizing polishing equipment, and scraps generated by polishing need to be poured repeatedly and the operation is inconvenient are solved by using the first vertical rod, the transverse plate, the top plate, the upper spring, the lower spring, the through hole, the bottom plate, the moving mechanism, the fixed plate, the movable groove, the placing table, the groove, the third cylinder, the pressing plate, the pressing block and the adjusting mechanism in a matched mode.
Description
Technical Field
The invention relates to the technical field of mold manufacturing, in particular to a mold manufacturing system and process for nanoscale surface roughness.
Background
The mould is used for producing various moulds and tools of the needed products by injection molding, blow molding, extrusion, die casting or forging, smelting, stamping and other methods in industry. In short, a mold is a tool used to make a molded article, which is made up of various parts, with different molds being made up of different parts. The processing of the appearance of the article is realized mainly by changing the physical state of the formed material. The term "industrial mother" is used. The blank is made into a tool with a specific shape and size under the action of external force. The method is widely used for blanking, die forging, cold heading, extrusion, powder metallurgy part pressing, pressure casting and the molding processing of compression molding or injection molding of engineering plastics, rubber, ceramics and other products. The die has a specific contour or cavity shape, and the blank can be separated (blanked) according to the contour shape by using the contour shape with the cutting edge. The blank can obtain a corresponding three-dimensional shape by using the shape of the inner cavity. The mold generally comprises a movable mold and a fixed mold (or a male mold and a female mold), which can be separated and combined. And taking out the workpiece when the workpiece is separated, and injecting the blank into the die cavity for forming when the workpiece is closed. The die is a precise tool, has a complex shape, bears the expansion force of a blank, has higher requirements on structural strength, rigidity, surface hardness, surface roughness and machining precision, and is one of important marks of the mechanical manufacturing level.
The existing mould surface is smooth or not and has close relation with the roughness of the product surface, the highly polished mould is used for preparing the product with glossy surface, the outline or the inner cavity of the mould is required to be polished, the common polishing mode is to place the cavity opening of the mould upwards, polishing equipment is used for polishing the inner cavity of the mould, the scraps generated by polishing are required to be poured repeatedly, if the scraps are not poured in time, the scraps can move along with a polishing head to damage the polished inner cavity of the mould, and the operation is relatively inconvenient.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a system and a process for manufacturing a mould with nanoscale surface roughness, which solve the problems that the existing mould polishing mode is to place the cavity opening of the mould upwards, and then polish the cavity of the mould by using polishing equipment, so that scraps generated by polishing need to be poured repeatedly, and the operation is inconvenient.
In order to achieve the above purpose, the invention is realized by the following technical scheme: the utility model provides a mould manufacturing system of nanoscale roughness, includes the workstation, the top of workstation is provided with polishing mechanism, the both sides at workstation top are fixedly connected with first cylinder and second cylinder respectively, the output fixedly connected with first backup pad of first cylinder, the output fixedly connected with second backup pad of second cylinder, be provided with assist mechanism between the top of first backup pad and second backup pad.
The auxiliary mechanism comprises a first vertical rod, a second vertical rod and a transverse plate, wherein the first vertical rod is fixedly connected to the top of a first supporting plate, the second vertical rod is fixedly connected to the top of a second supporting plate, a top plate is fixedly connected between the tops of the first vertical rod and the second vertical rod, an upper spring and a lower spring are respectively sleeved on the outer surfaces of the first vertical rod and the second vertical rod, a through hole is formed in the top of the transverse plate in a penetrating mode, the outer surfaces of the first vertical rod and the second vertical rod are matched with the inside of the through hole, two ends of the upper spring are fixedly connected with the top plate and the transverse plate respectively, a bottom plate is fixedly connected between the outer surfaces of the first vertical rod and the second vertical rod, a fixing plate is symmetrically arranged on the transverse plate through a moving mechanism, a movable groove is formed in one side of the fixing plate in a penetrating mode, a placing table is fixedly connected to one side of the fixing plate, a groove is formed in the top of the placing table, one side of a groove cavity is provided with an opening, a third cylinder is fixedly connected to the other side of the fixing plate, the fixing plate is fixedly connected with a pressing plate, the output end of the third cylinder is fixedly connected with the pressing plate, the bottom of the pressing plate is fixedly connected with the pressing plate, and the adjusting mechanism is fixedly connected with the pressing block is arranged on the bottom of the pressing plate.
The adjusting mechanism comprises a through groove, the bottom of placing the platform is offered in the through groove, communicate between through groove and the recess, the inside rotation of through groove is connected with first lead screw, the one end of first lead screw runs through the through groove and extends to the outside of placing the platform, the surface threaded connection of first lead screw has splint, the fixed slot has all been offered to the both sides of splint, the inside fixedly connected with axostylus axostyle of fixed slot, the surface rotation of axostylus axostyle is connected with the running roller, contact between running roller and the through groove, the one end fixedly connected with handle of first lead screw, the surface fixedly connected with belt pulley of first lead screw, be provided with the belt on the belt pulley.
Preferably, the moving mechanism comprises a chute, a second screw rod is rotatably connected to the inside of the chute, the outer surface of the second screw rod is in threaded connection with the inside of the fixed plate, one end of the second screw rod penetrates through the chute and extends to the outside of the transverse plate, and a crank is fixedly connected to one end of the second screw rod.
Preferably, the top of the lower spring is fixedly connected with the bottom of the transverse plate, the bottom of the lower spring is fixedly connected with the top of the bottom plate, and two clamping plates are arranged.
Preferably, the sliding groove is formed in the bottom of the transverse plate, and the outer surface of the fixing plate is matched with the inner part of the sliding groove.
Preferably, the polishing mechanism is provided with a first collecting box and a second collecting box respectively, one opposite sides of the first collecting box and the second collecting box are respectively provided with an opening, the bottom of the first collecting box is penetrated and provided with a first clamping groove, the bottom of the second collecting box is penetrated and provided with a second clamping groove, and a buckling mechanism is arranged between the first collecting box and the second collecting box.
Preferably, one side of the first clamping groove cavity is provided with an opening, and one side of the second clamping groove cavity is provided with an opening.
Preferably, the buckling mechanism comprises a clamping sleeve and an L-shaped rod, wherein a bump is fixedly connected to the L-shaped rod, and the outer surface of the L-shaped rod is attached to the inner part of the clamping sleeve.
Preferably, the clamping sleeve is fixedly connected to the inner wall of the first collecting box, the L-shaped rod is fixedly connected to the inner wall of the second collecting box, and the clamping sleeve and the L-shaped rod are both provided with two.
The invention also discloses a process of the mould manufacturing system with nanoscale surface roughness, which comprises the following steps:
s1, placing a die: firstly, rotating a crank to drive a second screw rod to rotate, adjusting two fixing plates to a proper position, then inversely placing a die between two grooves, so that an upper spring is in an extension state, a lower spring is in a compression state, then rotating a handle to drive a first screw rod to rotate, under the limiting effect of a through groove, further driving two clamping plates to move relatively, so that the die is moved to the middle position of the grooves, clamping and fixing the die, and then starting a third cylinder, further driving a pressing block to descend through a pressing plate, so that the pressing block is pressed at the top of the die;
s2, fixing and collecting the box: then, sleeving the first collecting box and the second collecting box on two sides of the rotating shaft on the polishing mechanism, inserting the L-shaped rod into the clamping sleeve, and limiting through the convex blocks, so that the first collecting box and the second collecting box are fixed together;
s3, height adjustment: then, the first air cylinder and the second air cylinder are started, and the first supporting plate and the second supporting plate are driven to conduct height adjustment respectively, so that the first vertical rod and the second vertical rod are driven to conduct height adjustment, and the die is driven to conduct height adjustment, and a regular inner cavity in the die is enabled to be in contact with the polishing head of the die 2;
s4, polishing: finally, the polishing mechanism is started to polish the inner cavity with the rule, the polishing mechanism is driven to move by the moving module, the polishing mechanism is matched with the upper spring and the lower spring in a telescopic mode, so that the inner cavity with the rule in the die is polished all the time conveniently, and fragments generated by polishing fall into the first collecting box and the second collecting box to be collected.
Preferably, the third cylinder in the step S1 and the first cylinder and the second cylinder in the step S3 are electrically connected to an external power source.
Advantageous effects
The invention provides a system and a process for manufacturing a mould with nanoscale surface roughness. Compared with the prior art, the method has the following beneficial effects:
(1) According to the system and the process for manufacturing the mould with the nanoscale surface roughness, the problems that the cavity opening of the mould is upwards placed in the existing mould polishing mode, the inner cavity of the mould is polished by utilizing polishing equipment, and scraps generated by polishing need to be poured repeatedly and the operation is inconvenient are solved by using the first vertical rod, the transverse plate, the top plate, the upper spring, the lower spring, the through hole, the bottom plate, the moving mechanism, the fixed plate, the movable groove, the placing table, the groove, the third cylinder, the pressing plate, the pressing block and the adjusting mechanism in a matched mode.
(2) According to the system and the process for manufacturing the mould with the nanoscale surface roughness, under the matched use of the first collecting box and the second collecting box, the collection of scraps generated by polishing is facilitated, and the follow-up centralized treatment of scraps is facilitated.
(3) According to the system and the process for manufacturing the nano-scale surface roughness die, the friction force can be reduced when the clamping plate moves in the through groove under the matched use of the fixed groove, the shaft lever and the roller.
(4) The system and the process for manufacturing the mould with the nanoscale surface roughness are convenient for the first screw rods on the two placing tables to synchronously rotate under the matched use of the belt pulley and the belt.
Drawings
FIG. 1 is a perspective view of the present invention;
FIG. 2 is a partial front view of the present invention;
FIG. 3 is a partial perspective view of the present invention;
FIG. 4 is an enlarged view of a portion of the invention at A in FIG. 3;
FIG. 5 is an enlarged view of a portion of the invention at B in FIG. 3;
FIG. 6 is a front cross-sectional view of a cross-plate of the present invention;
FIG. 7 is a front cross-sectional view of the splint of the present invention;
FIG. 8 is an exploded view of a first and second collection cassette of the present invention;
FIG. 9 is an enlarged view of a portion of the invention at C in FIG. 8;
fig. 10 is a process flow diagram of the present invention.
In the figure: 1-workbench, 2-polishing mechanism, 3-first cylinder, 4-second cylinder, 5-first support plate, 6-auxiliary mechanism, 601-first upright, 602-second upright, 603-cross plate, 604-top plate, 605-upper spring, 606-lower spring, 607-through hole, 608-bottom plate, 609-moving mechanism, 6091-chute, 6092-second screw, 6093-crank, 610-fixed plate, 611-movable slot, 612-placement table, 613-groove, 614-third cylinder, 615-platen, 616-press block, 617-adjusting mechanism, 6171-through slot, 6172-first screw, 6173-clamp plate, 6174-fixed slot, 6175-shaft, 6176-roller, 6177-grip, 6178-pulley, 6179-belt, 7-first collection box, 8-second collection box, 9-first clamping slot, 10-second clamping slot, 11-buckling mechanism, 111-clamp sleeve, 112-L-shaped rod, 113-bump, 12-second support plate.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-10, the present invention provides a technical solution: the utility model provides a mould manufacturing system of nanoscale surface roughness, includes workstation 1, and the top of workstation 1 is provided with polishing mechanism 2, and the removal module is installed to polishing mechanism 2's bottom, and the both sides at workstation 1 top are fixedly connected with first cylinder 3 and second cylinder 4 respectively, and the output of first cylinder 3 is fixedly connected with first backup pad 5, and the output of second cylinder 4 is fixedly connected with second backup pad 12, is provided with auxiliary mechanism 6 between the top of first backup pad 5 and second backup pad 12; the auxiliary mechanism 6 comprises a first vertical rod 601, a second vertical rod 602 and a transverse plate 603, wherein the first vertical rod 601 is fixedly connected to the top of the first supporting plate 5, the second vertical rod 602 is fixedly connected to the top of the second supporting plate 12, a top plate 604 is fixedly connected between the top ends of the first vertical rod 601 and the second vertical rod 602, the outer surfaces of the first vertical rod 601 and the second vertical rod 602 are respectively sleeved with an upper spring 605 and a lower spring 606, a through hole 607 is formed in the top of the transverse plate 603 in a penetrating manner, the outer surfaces of the first vertical rod 601 and the second vertical rod 602 are respectively matched with the inside of the through hole 607, two ends of the upper spring 605 are respectively fixedly connected with the top plate 604 and the transverse plate 603, a bottom plate 608 is fixedly connected between the outer surfaces of the first vertical rod 601 and the second vertical rod 602, a fixed plate 610 is symmetrically arranged on the transverse plate 603 through a moving mechanism 609, one side of the fixed plate 610 is provided with a movable groove 611 in a penetrating manner, one side of the fixed plate 610 is fixedly connected with a placing table 612, a groove 613 is formed in the top of the placing table 612, one side of a groove cavity of the groove 613 is provided with an opening, the other side of the fixed plate 610 is fixedly connected with a third cylinder 614, the output end of the third cylinder 614 is fixedly connected with a pressing plate 615, the bottom of the pressing plate 615 is fixedly connected with a pressing block 616, the placing table 612 is provided with an adjusting mechanism 617, by the cooperation of the first vertical rod 601, the first vertical rod 602, the transverse plate 603, the top plate 604, the upper spring 605, the lower spring 606, the through hole 607, the bottom plate 608, the moving mechanism 609, the fixed plate 610, the movable groove 611, the placing table 612, the groove 613, the third cylinder 614, the pressing plate 615, the pressing block 616 and the adjusting mechanism 617, the problem that the existing die polishing mode is to place the cavity opening of the die upwards, the polishing equipment is utilized to polish the cavity of the die, and the scraps generated by polishing need to be repeatedly poured is solved, the problem of inconvenient operation; the adjusting mechanism 617 comprises a through groove 6171, the through groove 6171 is arranged at the bottom of the placing table 612, the through groove 6171 is communicated with the groove 613, a first screw rod 6172 is rotatably connected in the through groove 6171, the first screw rod 6172 is a bidirectional screw rod, one end of the first screw rod 6172 penetrates through the groove 6171 and extends to the outside of the placing table 612, a clamping plate 6173 is connected with the outer surface of the first screw rod 6172 in a threaded manner, fixing grooves 6174 are arranged at two sides of the clamping plate 6173, a shaft lever 6175 is fixedly connected in the inside of the fixing grooves 6174, a roller 6176 is rotatably connected with the outer surface of the shaft lever 6175, when the clamping plate 6173 moves in the through groove 6171, the influence of friction force on the clamping plate 6173 can be reduced, the roller 6176 contacts with the through groove 6171, a grip 6177 is fixedly connected with one end of the first screw rod 6172, a belt pulley 6178 is fixedly connected with the outer surface of the first screw rod 6172, the belt wheel 6179 is arranged on the belt wheel 6178, the synchronous rotation of the first screw rods 6172 on the two placing tables 612 is convenient under the cooperation of the belt wheel 6178 and the belt 6179, the moving mechanism 609 comprises a sliding groove 6091, the inside of the sliding groove 6091 is rotationally connected with a second screw rod 6092, the second screw rod 6092 is a bidirectional screw rod, the outer surface of the second screw rod 6092 is in threaded connection with the inside of the fixed plate 610, one end of the second screw rod 6092 penetrates through the sliding groove 6091 and extends to the outside of the transverse plate 603, one end of the second screw rod 6092 is fixedly connected with a crank 6093, the top end of the lower spring 606 is fixedly connected with the bottom of the transverse plate 603, the bottom end of the lower spring 606 is fixedly connected with the top of the bottom plate 608, the clamping plate 6173 is provided with two sliding grooves 6091 are arranged at the bottom of the transverse plate 603, the outer surface of the fixed plate 610 is matched with the inside of the sliding groove 6091, the polishing mechanism 2 is respectively provided with a first collecting box 7 and a second collecting box 8, through the cooperation use down of first collection box 7 and second collection box 8, be favorable to collecting the produced piece of polishing, make things convenient for follow-up centralized processing to the piece, first collection box 7 and the relative one side of second collection box 8 all are the opening setting, first draw-in groove 9 has been run through to the bottom of first collection box 7, second draw-in groove 10 has been run through to the bottom of second collection box 8, be provided with buckling mechanisms 11 between first collection box 7 and the second collection box 8, first draw-in groove 9 and second draw-in groove 10 card respectively in the pivot on polishing mechanism 2, one side in first draw-in groove 9 groove chamber is the opening setting, one side in second draw-in groove 10 groove chamber is the opening setting, buckling mechanisms 11 includes cutting ferrule 111 and L type pole 112, fixedly connected with lug 113 on the L type pole 112, the surface and the inside laminating of cutting ferrule 111, 111 fixed connection is on the inner wall of first collection box 7, L type pole 112 fixed connection is on the inner wall of second collection box 8, 111 and L type pole 112 all are provided with two.
The embodiment of the invention also discloses a process of the mould manufacturing system with nanoscale surface roughness, which comprises the following steps:
s1, placing a die: firstly, a crank 6093 is rotated to drive a second screw 6092 to rotate, two fixing plates 610 are adjusted to a proper position, then a die is reversely placed between two grooves 613, so that an upper spring 605 is in an extension state, a lower spring 606 is in a compression state, then a handle 6177 is rotated to drive a first screw 6172 to rotate, under the limiting effect of a through groove 6171, two clamping plates 6173 are driven to move relatively, so that the die is moved to the middle position of the grooves 613, the die is clamped and fixed, then a third cylinder 614 is started, a pressing block 616 is driven to descend by a pressing plate 615, and the pressing block 616 is pressed on the top of the die;
s2, fixing and collecting the box: then, the first collecting box 7 and the second collecting box 8 are sleeved on two sides of the rotating shaft on the polishing mechanism 2, the L-shaped rod 112 is inserted into the clamping sleeve 111, and the limiting is carried out through the convex blocks 113, so that the first collecting box 7 and the second collecting box 8 are fixed together;
s3, height adjustment: then, the first air cylinder 3 and the second air cylinder 4 are started, and the first supporting plate 5 and the second supporting plate 12 are driven to be adjusted in height respectively, so that the first vertical rod 601 and the second vertical rod 602 are driven to be adjusted in height, and the die is driven to be adjusted in height, so that a regular inner cavity in the die is contacted with the polishing head of the die 2;
s4, polishing: finally, the polishing mechanism 2 is started to polish the regular inner cavity of the die, the polishing mechanism 2 is driven to move by the moving module, the polishing mechanism is matched with the upper spring 605 and the lower spring 606 in a telescopic mode, so that the regular inner cavity of the die is polished all the time conveniently, and fragments generated by polishing fall into the first collecting box 7 and the second collecting box 8 to be collected, and therefore the problems that the cavity opening of the die is upwards in an existing die polishing mode, the inner cavity of the die is polished by utilizing polishing equipment, the fragments generated by polishing need to be poured repeatedly, and the operation is inconvenient are solved.
In the present invention, the third cylinder 614 in step S1 and the first cylinder 3 and the second cylinder 4 in step S3 are electrically connected to an external power source.
And all that is not described in detail in this specification is well known to those skilled in the art.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. The utility model provides a mould manufacturing system of nanoscale surface roughness, includes workstation (1), the top of workstation (1) is provided with polishing mechanism (2), its characterized in that: the two sides of the top of the workbench (1) are fixedly connected with a first air cylinder (3) and a second air cylinder (4) respectively, the output end of the first air cylinder (3) is fixedly connected with a first supporting plate (5), the output end of the second air cylinder (4) is fixedly connected with a second supporting plate (12), and an auxiliary mechanism (6) is arranged between the tops of the first supporting plate (5) and the second supporting plate (12);
the auxiliary mechanism (6) comprises a first vertical rod (601), a second vertical rod (602) and a transverse plate (603), wherein the first vertical rod (601) is fixedly connected to the top of the first supporting plate (5), the second vertical rod (602) is fixedly connected to the top of the second supporting plate (12), a top plate (604) is fixedly connected between the top ends of the first vertical rod (601) and the second vertical rod (602), an upper spring (605) and a lower spring (606) are sleeved on the outer surfaces of the first vertical rod (601) and the second vertical rod (602), through holes (607) are formed in the top of the transverse plate (603) in a penetrating mode, through holes (607) are formed in the outer surfaces of the first vertical rod (601) and the second vertical rod (602) in a penetrating mode, two ends of the upper spring (605) are fixedly connected with the top plate (604) and the transverse plate (603) respectively, a bottom plate (608) is fixedly connected between the outer surfaces of the first vertical rod (601) and the second vertical rod (602), a groove (610) is formed in the transverse plate (603) in a penetrating mode, a fixing groove (610) is formed in the top portion (603) through the moving mechanism (609), a fixing groove (610) is formed in the top portion (612), one side of the groove (613) is provided with an opening, the other side of the fixed plate (610) is fixedly connected with a third cylinder (614), the output end of the third cylinder (614) is fixedly connected with a pressing plate (615), the bottom of the pressing plate (615) is fixedly connected with a pressing block (616), and the placing table (612) is provided with an adjusting mechanism (617);
adjustment mechanism (617) is including leading to groove (6171), the bottom at place platform (612) is seted up to leading to groove (6171), communicate between leading to groove (6171) and recess (613), the inside rotation of leading to groove (6171) is connected with first lead screw (6172), the one end of first lead screw (6172) is passed through groove (6171) and is extended to the outside of placing platform (612), the surface threaded connection of first lead screw (6172) has splint (6173), fixed slot (6174) have all been seted up to the both sides of splint (6173), the inside fixedly connected with axostylus axostyle (6175) of fixed slot (6174), the surface rotation of axostylus axostyle (6175) is connected with running roller (6176), contact between running roller (6176) and the leading to groove (6171), the one end fixedly connected with handle (6177) of first lead screw (6172), the surface fixedly connected with belt pulley (6178) of first lead screw (6172), be provided with belt (6179) on the belt (6178).
2. The nano-scale surface roughness mold manufacturing system of claim 1, wherein: the moving mechanism (609) comprises a sliding groove (6091), a second screw rod (6092) is connected to the inner portion of the sliding groove (6091) in a rotating mode, the outer surface of the second screw rod (6092) is connected with the inner portion of the fixing plate (610) in a threaded mode, one end of the second screw rod (6092) penetrates through the sliding groove (6091) and extends to the outer portion of the transverse plate (603), and a crank (6093) is fixedly connected to one end of the second screw rod (6092).
3. A nano-scale surface roughness mold manufacturing system as claimed in claim 2, wherein: the top of lower spring (606) is fixedly connected with the bottom of diaphragm (603), the bottom of lower spring (606) is fixedly connected with the top of bottom plate (608), splint (6173) are provided with two.
4. A nano-scale surface roughness mold manufacturing system as set forth in claim 3, wherein: the sliding groove (6091) is formed in the bottom of the transverse plate (603), and the outer surface of the fixing plate (610) is matched with the inner portion of the sliding groove (6091).
5. The nano-scale surface roughness mold manufacturing system of claim 4, wherein: the polishing device is characterized in that a first collecting box (7) and a second collecting box (8) are respectively arranged on the polishing mechanism (2), one opposite sides of the first collecting box (7) and the second collecting box (8) are respectively provided with an opening, a first clamping groove (9) is formed in the bottom of the first collecting box (7) in a penetrating mode, a second clamping groove (10) is formed in the bottom of the second collecting box (8) in a penetrating mode, and a buckling mechanism (11) is arranged between the first collecting box (7) and the second collecting box (8).
6. The nano-scale surface roughness mold manufacturing system of claim 5, wherein: one side of the groove cavity of the first clamping groove (9) is provided with an opening, and one side of the groove cavity of the second clamping groove (10) is provided with an opening.
7. The nano-scale surface roughness mold manufacturing system of claim 6, wherein: the buckling mechanism (11) comprises a clamping sleeve (111) and an L-shaped rod (112), wherein a lug (113) is fixedly connected to the L-shaped rod (112), and the outer surface of the L-shaped rod (112) is attached to the inside of the clamping sleeve (111).
8. The nano-scale surface roughness mold manufacturing system of claim 7, wherein: the clamping sleeve (111) is fixedly connected to the inner wall of the first collecting box (7), the L-shaped rod (112) is fixedly connected to the inner wall of the second collecting box (8), and the clamping sleeve (111) and the L-shaped rod (112) are both provided with two.
9. The process of a nano-scale surface roughness mold manufacturing system of claim 8, wherein: the method specifically comprises the following steps:
s1, placing a die: firstly, a crank (6093) is rotated to drive a second screw rod (6092) to rotate, two fixing plates (610) are adjusted to the actually required positions, then a die is placed between two grooves (613) in an inverted mode, the upper spring (605) is in an extending state, the lower spring (606) is in a compressed state, then a handle (6177) is rotated to drive the first screw rod (6172) to rotate, under the limiting effect of a through groove (6171), the two clamping plates (6173) are driven to move relatively, the die is moved to the middle position of the grooves (613) and clamped and fixed, a third cylinder (614) is started, a pressing block (616) is driven to descend through the pressing plate (615), and the pressing block (616) is pressed at the top of the die;
s2, fixing and collecting the box: then, the first collecting box (7) and the second collecting box (8) are sleeved on two sides of the rotating shaft on the polishing mechanism (2), the L-shaped rod (112) is inserted into the clamping sleeve (111), and limiting is carried out through the protruding blocks (113), so that the first collecting box (7) and the second collecting box (8) are fixed together;
s3, height adjustment: then, the first air cylinder (3) and the second air cylinder (4) are started, and the first supporting plate (5) and the second supporting plate (12) are driven to conduct height adjustment respectively, so that the first vertical rod (601) and the second vertical rod (602) are driven to conduct height adjustment, and the die is driven to conduct height adjustment, and a regular inner cavity in the die is enabled to be in contact with the polishing head of the die 2;
s4, polishing: finally, the polishing mechanism (2) is started to polish the inner cavity with the rule, the polishing mechanism (2) is driven to move by the moving module, and the polishing mechanism is matched with the upper spring (605) and the lower spring (606) in a telescopic mode, so that the inner cavity with the rule in the die is polished everywhere conveniently, and fragments generated by polishing fall into the first collecting box (7) and the second collecting box (8) to be collected, and therefore the problems that the existing die polishing mode is to place the cavity opening of the die upwards, the inner cavity of the die is polished by using polishing equipment, the fragments generated by polishing need to be poured repeatedly and the operation is inconvenient are solved.
10. A process of a nano-scale surface roughness mold manufacturing system as claimed in claim 9, wherein: the third cylinder (614) in the step S1 and the first cylinder (3) and the second cylinder (4) in the step S3 are electrically connected with an external power supply.
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| CN202210805525.7A CN115157086B (en) | 2022-07-08 | 2022-07-08 | Mold manufacturing system and process for nanoscale surface roughness |
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| JP2001162518A (en) * | 1999-12-06 | 2001-06-19 | Speedfam Co Ltd | Polishing device and polishing method |
| BRPI0706162A2 (en) * | 2007-10-19 | 2009-06-16 | Fekete Alberto Aparecido | orbital accessory for polishing machine |
| KR20150117727A (en) * | 2014-04-10 | 2015-10-21 | 주식회사 포스코 | Polishing apparatus having automatic replacement function of multi polishing member |
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| CN115157086A (en) | 2022-10-11 |
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